MTD 110-518R000 User Manual

OWNEirS GUIDE
ASSEMBLY • OPERATION • MAINTENANCE • PARTS
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ROTARY 110-516R000
MOWERS 110-518R000
QTi C/mtE«.- [MMDj
Important: Read Safety Rules and Instructions Carefully
PRINTED IN U.S.A.
FORM NO. 770-7046E
INDEX
Slope Gauge.....................................................................3
Contents of Hardware Pack
Rules for Safe Operation.................................................5
Assembly Controls
Operation........................................................................11
Adjustments....................................................................12
Lubrication
Maintenance
Off-Season Storage........................................................14
Trouble Shooting Guide
Illustrated Parts..............................................................16
Repair Parts List......................................................17, 18
Parts Information
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The use of any accessory on this Rotary Mower other than those manufactured by the mower manufacturer is not recommended.

WARNING: DO NOT operate the nower without the entire grass catcher or chute defiector in piace. DO NOT operate the mower without the protective shield on the rear of the deck in place.

NOTE: Under normal usage bag material is subject to wear and should be checked periodically. Be sure
any replacement bag complies with the m 3wer manufacturer’s recommendations. For replacement bags,
use only factory authorized replacement t ag.
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Bad: Cover
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Dear Customer,
So often throughout the year we are all in a
rush to meet our daily obligations.
However, we at MTD Products Inc are tak
ing a quick moment out to say.. .
“Thank you for your business.’’
Sincerely,
MTD PRODUCTS INC
INSTRUCTIONS GIVEN WITH THIS SYM BOL ARE FOR PERSONAL SAFETY. BE
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SURE TO FOLLOW THEM.
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unim
proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or . itate laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal I iws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized se vice dealer.
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USE THIS SHEET AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
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A POWER POLE
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A CORNER OF A BUILDING
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OR A FENCE POST
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AC WARNING I
Do not mow on inclines with a slope in excess of IS degrees (a rise of approximately 2V2 feet every 10 feet). A riding mower couid overturn and cause serious injury. If operating a waik-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
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CONTENTS OF HARDWARE PACK

Remove this sheet from your owner’s manual and lay the hardware on the illustration for identification purposes.
After assembly, keep the Slope Gauge whicf is on the reverse side of this sheet for future use.
(Hardware pack may contain extra items which are not used on your unit.)
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IMPORTANT
RULES FOR SAFE OPERATION
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE AHEMPTING TO OPERATE YOUR LAWN MOWER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL- ^ HEED ITS WARNING.
DANGER
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Your lawn mower was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious
injury. If you violate any of these rules, you may cause serious injury to yourself or others.
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TRAINING
Read this owner’s guide carefully in its entirety before attempting to assemble or operate this machine. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Your rotary mower Is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times.
3. Never allow children to operate a power mower. Only persons well acquainted with these rules of safe operation should be allowed to use your mower.
4. Keep the area of operation clear of all persons, particularly small children and pets. Stop engine when they are in the vicinity of your mower to help prevent blade contact or thrown object in jury. Although the area of operation should be completely cleared of foreign objects, an object may have been overlooked and could be accidently thrown by the mower in any direction and cause serious personal injury to the operator or any others allowed in the area.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones and other foreign objects
which could be picked up and thrown by the mower in any direc
tion and cause serious personal injury to the operator or any others allowed in the area.
2. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine in any direction.
3. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts to avoid entanglement in the moving parts. Never operate a unit in bare feet, sandais, or sneakers.
4. Check the fuel before starting the engine. Gasoline is an extreme ly flammable fuel. Do not fill the gasoline tank indoors, while the engine is running, or until engine has been allowed to cool for two minutes after running. Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
5. Disengage the self-propelled mechanism or drive clutch on units so equipped before starting the engine.
6. The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions.
7. Never attempt to make a wheel or cutting height adjustment while the engine is running.
8. Never operate the equipment in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. Keep a firm hold on the handle and walk, never run. Mow only in daylight or in good artificial light.
9. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15“ as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
OPERATION
1.
Do not change the engine governor settings or overspeed the engine. Excessive engine speeds are dangerous.
2.
Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times as the rotating blade can cause injury. Stop the blade when crossing gravel drives, walks or roads.
After striking a foreign object, stop the engine, remove the wire
from the spark plug, and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warn ing of trouble. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute.
The cutting blade continues to rotate for a few seconds after the
engine is shut off. Never place any part of the body in the blade
area until you are sure the blade has stopped rotating.
7.
Before cleaning, repairing or inspecting, make certain the blade
and all moving parts have stopped. Disconnect the spark plug wire,
and keep the wire away from the spark plug to prevent accidental
starting.
Do not run the engine indoors.
Mow across the face of slopes, never up-and-down. Exercise ex treme caution when changing direction on slopes. Do not mow excessively steep slopes. Always be sure of your footing. A slip and fall can cause serious personal injury.
10.
Never operate mower without proper guards, plates or other safety
protective devices in place.
11.
Do not operate this mower with the chute door open, unless the complete grass catcher or chute deflector is properly mounted on the mower.
MAINTENANCE AND STORAGE
1. Check the blade and engine mounting bolts at frequent intervals for proper tightness.
2. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
3. Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
4. To reduce fire hazard, keep the engine free of grass, leaves, or excessive grease.
5. Check the grass catcher bag frequently for wear or deterioration. For safety protection, replace only with new bag meeting original equipment specifications.

ASSEMBLY INSTRUCTIONS

IMPORTANT: This unit is shipped WITHOUT GASOLINE or OIL. After assembly, service engine with gasoline and oil as instructed in the separate engine manual packed with your unit.
NOTE: Reference to right or left hand side jf the mower is observed from the operating posi ion.
Tools Required for Assembly
(1) Pair of Pliers (1) 1/2" Wrench* (2) 7/16" Wrenches* (1) Adjustable Wrench
*Or two 6" Adjustable Wrenches
UNPACKING
1. Remove the lawn mower from the carton by open
ing the top flaps and lifting the unit out. Be careful of the staples. Make certain all parts and literature have been removed from the carton before the car ton is discarded.
2. Disconnect and ground the spark plug wire against
the engine. Check beneath the deck for any card board packaging. Remove if present.
3. Stretch out all control cables and place on the floor. Be careful not to bend or kink the cables at any time during assembly.
4. Remove page four from this manual and lay the contents of the hardware pack on the illustration for identification.
ATTACHING THE LOWER HANDLE (Hardware A)
1. Attach the lower handle by placing the bottom holes in the lower handle over the weld pins on the handle mounting brackets on the rear of the deck.
2. Using a pair of pliers, squeeze one leg of the lower handle against the handle mounting bracket. In sert the hairpin clip into the inner hole on the weld
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pin. See figure 1. Repeat on other side.
NOTE: There are two (2) holes in the handle mounting
brackets. Place the hairpin clip in the inner hole for operation. Outer hole is for storage.
ATTACHING THE UPPER HANDLE (Hardware B)
1. Place the upper handle in position over the lower
handle. The blade control handle (attached to the
upper handle) must be facing up.
NOTE: The right hand side of the handle will be secured
with the rope guide boit. However, left handed operators may assemble the rope guide bolt to the left side of the handle for easier starting by foliowing steps 2 and 3 and reversing the ieft and right hand instructions.
2. Secure the left hand side of upper handle using
the curved head bolt, split washer and hex nut as
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shown in figure 2.
Insert the rope guide bolt through the right hand
3.
side of upper and lower handle from the outside in. Secure with split washer and hex nut, finger tight only at this time.
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