MTD 110-500 User Manual

Page 1
10 CENTS
ROTARY MOWER
For one year from date of purchase, MTD Products, Inc., will replace for the original purchaser, free of charge, F.O.B. factory or authorized service firm, any part or parts found to be defective in material or workmanship. All transportation charges on parts submitted for replacement under this war ranty must be paid by the purchaser. This warranty does not
tery charger or any component parts thereof. For service on
these units refer to the applicable manufacturer's warranty.
The above warranty will apply only to the original owner
and will be effective only if the warranty card has been pro
perly processed. It will not apply where the unit has been used commercially.
Warranty service is available through your local author
ized service dealer or distributor. UNDER NO CIRCUM
STANCES WILL THE RETURN OF A COMPLETE UNIT
BE ACCEPTED BY TH| FACTORY UNLESS PRIOR
WRITTEN PERMISSION HAS BEEN EXTENDED.
Your rotary mower is a precision piece of power equip
ment, not a plaything. Therefore exercise extreme caution at ail times.
1. Remove all sticks, stones, wire and other hazardous items from lawn before mowing. Such items are dangerous to both the mower and individuals in the vicinity of the mower.
2. Always disconnect spark plug cable during repairs or re fueling operations.
3. Always start engine from side opposite discharge chute.
4. NEVER place hands or feet under mower or near dis charge chute while engine is running.
5. Do not tilt mower at extreme angle while engine is run ning. Cut grass on hills and banks sideways, not up and down.
6. Always stop engine when not cutting grass.
7. Do not fill gas tank while engine is running. Do not spill gasoline on hot engine.
8. Keep children and pets away from area at all times during mowing operation. Never allow mower to discharge grass toward any person.
9. Do not attempt to start engine while mower is resting in high grass.
10. Check all nuts and bolts, particularly the blade oolts, for tightness. This is especially important during the initial operation period. Make this same check periodically
11. While operating the mower, if any foreign object is struck,
stop the mower and inspect for damage. Do not restart or operate the mower until all damage has been repaired.
WARMING: Should excessive vibrotioo develop, check your blode ond crankshaft immediately. Do not operate mower with on unbalanced
blade, a damaged blade or a damaged crankshaft.
MTID FROIDXJCTS INC
5389 west noth ST. • P.O. B0 X 274I • CLEVELAND, OHIO 441II
FORM NO. 2799A
Page 2
no - 500
NOTE: Set screw in engine pulley is treated with a nut and bolt sealant. Apply heat with a torch or solder gun (400°) to remove.
FORM NO. 770-2799B
Page 3
PARTS LIST FOR MODEL NO. 110-500
Raf.
No.
1 2 310-8846 Throttle Control - Complete 3 4 310-8841
5 6
7
8
9 10 11 12 13 14
15 734-237 16 17 18 19 712-123 20
21
23 710-117
24 25 710-113 HexHd. Cap Sew. 3/8—24 x 1-5/8 Ig.
26 27 28
79
30 31 32 710-152 33 34 35
Port
No.
305-7072
305-7470 Knob +
901-7627 Ferrule Assembly + 732-139 710-606 712-107 Hex Centerlock Nut 1/4—20 thread *
310-9364 710-106 310-8334 310-9060 Handle Bracket 46
710-209
501-9184 Wheel Assembly — Rear
734-238 748-147 738-114
736-119 312-8125
736-169
748-100 Blade Adapter 736-105
736-112 347-9169 347-9069
310-7386
SlO-9392 305-7006
738-213 Axle Bolt
Grips — White
Throttle Control Bracket + 38
Conduit and Wire + HexHd. Cap Sew. 1/4-20 x 1-1/2 Ig. *
Handle — Upper (2 Req’d) HexHd. Cap Sew. 1/4—20 x 1-1/4 Ig. * 44 712-526 Handle - Lower
Sems HexHd. Cap Sew. 3/8—16x5/8 Ig. *
Tire-Rib Tread 14” dia. x 1-3/4” Wheel Assembly — Rear . Tire
Flange Bearing (2 Req’d Per Wheel) Axle Bolt — Rear Hex Nut 5/16 — 24 thread *
Spring Lockwasher 5/16 Screw *
Blade - 21”
HexHd. Cap Sew. 5/16—24 x 1 Ig.
(Heat Treated)
Spring Lockwasher — 3/8” Screw *
(Heat Treated)
Belleville Washer 63 Belleville Washer Frame Assembly Deck Assembly Washer HexHd. Cap Sew. 3/8—24 x 1 Ig. Wheel Assembly — Front Fortiflex Bearing
DESCRIPTION
Ref.
No.
36
37
39 347 -8809 40 41 736-133 42 43
45 710-116
47 48 49 50 712-922 51 52 347 -8295 Blade Soindle Cover
53 710-158
54 736-170 55 56 756-121 57 710-938 58 746-145
59 60 61 62 721-105
64 65 741-120 66 736-154 67
Port
No.
710-191
310-8835 305-7520
310-7492
712-116 901-7805
710-473 736-147
310-9925
736-921
754-116
711-250
714-365
712-267 711-240
741-107 719-120
711-212
Hex Hd. Cap Sew. 3/8-24 x 1-1/4 Ig.
(Heat Treated) Sluing Lever Assembly Knob - Red Blade Reinforcement Plate Wheel Pivot Bai Flat Washer 3/8 ID * Elastic Stop Nut 3/8—24 thread * Blade Spindle Ass’y — Complete Speed Nut HexHd. Cap Sew. 5/16-18 x 2 Ig. *
Truss Hd. Mach. Sew. #10-24 x 1/2 Ig. * External Lockwasher #10 Screw ♦ Pulley — 4” dia. — 1/2” bore Spring Lockwasher — 1/2” screw * Hex Jam Nut 1/2 — 20 thread ♦ V-Belt42” X 1/2” ♦
HexHd. Cap Sew. 5/16-24 x 1-1/4 Ig. Lockwasher — Special Spacer Pulley — Engine — 4” dia. Allen Set Sew. Cup Pt. 1/4—28 x 1/4 Ig.* Cable Clip Key-Hi Pro # HP 505 * A Hex Nut 5/16-18 thread * Spindle A Seal A Timken Bearing —3/4 Bore — lower A Spindle Housing A Timken Bearing — 11/16 Bore —upper A Flat Washer A Sleeve A
DESCRIPTION
* For faster service obtain standard nuts, bolts and washers locally. If these items cannot be obtained locally, order by
part number and size as shown on parts list. + Included in Part No. 310-8846 Control-Throttle (complete). A Included in Part No. 901-7805 Blade Spindle Ass’y (complete).
ASSEMBLY
Your new mower is shipped completely assembled with the exception of the handle.
1. Remove lawn mower and all parts from carton. Make certain that all loose parts and literature are removed from carton before carton is discarded.
2. Extend throttle control assembly, which is attached to rear of mower and place on floor. CAUTION: Do not bend or kink control wire.
3. (a) Snap lower handle into position on two lugs which
extend from the handle brackets mounted on the rear of the frame assembly®
(b) Assemble the two upper handle parts with cap screws
and locknuts provided in parts bag. The yellow cap screw should be used to attach throttle control assem bly to upper handle as shown in diagram. Do not tighten nuts.
(c) Attach upper handle assembly to lower handle with
cap screws and locknuts. Tighten all nuts.
(d) Secure control wire to lower handle with cable clips.
4. Check blade bolts for proper tightness.
5. See initial belt adjustment under Adjustment Section on page U .
OPERATION
NOTE: For shipping purposes your mower is set with the
v/heels in a low cutting height position. For best results raise the cutting position until it is determined which
height is best for your lawn. See adjustments.
1. Service engine with gas and oil. See Engine Manual pack ed with lawn mower for complete instructions for the care and maintenance of engine. Read Directions Carefully.
2. When ready to start engine, place throttle control lever, on handle, in “Choke” position and start engine in accordance with instructions in Engine Manual. After
engine starts, move throttle control lever, on handle, to
desired engine speed. The engine is stopped by placing control lever on handle in the “Stop” position.
3. Be sure that lawn is clear of stones, sticks, wire or other objects which could damage lawn mower or engine. For
best results and to insure more even grass distribution, do not mow when lawn is excessively wet.
FORM NO. 770-2799C
Page 4
ADJUSTMENTS
CAUTION: Do not at any time make any adjustment to lawn
mower without first stopping engine and disconnecting spark plug wire.
CUTTING HEIGHT - An adjusting plate and thumb lever at
each front wheel position provides cutting height adjustment.
Each adjusting plate has five holes. Height of cut will be
changed when the thumb lever is moved from one hole to another. Simply depress thumb lever towards wheel and move wheel and lever assembly to desired position. Cutting height will be raised as lever is moved toward front and lowered as
lever is moved toward rear. Adjustment may be made to the rear wheels by removing and
moving wheel studs to desired position. Cutting heists will
be raised as wheel studs are moved to a lower hole and
lowered as wheel studs are moved to a higher hole in the
deck. All wheels must be positioned in relative height of
cut positions.
THROTTLE - If adjustment becomes necessary, the throttle
control wire assembly can be reset as follows:
1. Loosen, but do not remove, screw securing throttle control wire assembly at engine.
2. Move throttle control lever on handle to ‘“CHOKE” position.
3. Move lever, to which control wire is fastened at engine, to full choke position and retighten screw to secure throttle control wire assembly.
BELT ADJUSTMENT - After the first one-half hour of
operation the slack in the belt must be taken up. After this initial adjustment the belt will require only checking after every 25 hours of operation. To tighten the belt, remove the three truss head machine screws (46) and lockwashers (47) and remove the blade spindle cover (52) Loosen the three hex nuts (60) holding the engine to the frame assembly (29)
and pull the engine back until the belt (51) has a 1/4” deflection when depressed by hand. Tighten the hex nuts (60) and reassemble shroud.
MAINTENANCE
CUTTING BLADE - The blade may easily be removed for
grinding or replacement as follows:
1. Remove bolt and lock washer holding blade and hub assembly to blade spindle.
2. Remove blade and hub assembly from blade spindle.
3. Remove two bolts, lock washers and nuts holding blade to blade hub.
When sharpening blade, follow the original angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds and may cause damage to the mower.
Upon reassembly, make certain all parts are assembled properly and listened securely.
DECK - The underside of mower deck should be cleaned
after each period use as grass clippings, leaves, dirt and other matter will accumulate. This accumulation of grass clippings, etc., is undesirable as it will invite conosion and may cause an uneven discharge of grass clippings at the next cutting.
The deck may be cleaned by tilting the mower forward or on its left side and scraping clean with a suitable tool or by washing with a stream of water from a garden hose.
CAUTION: Do not direct the stream of water at a hot engine
as damage to the engine may result.
STORAGE - The following steps should be taken to prepare
lawn mower for storage.
1. Clean and lubricate mower thoroughly as described in the preceding instructions.
2. Refer to Engine Manual for correct engine storage instructions.
3. Coat mower’s cutting blade with chassis grease to prevent rusting.
4. Place blocks under d’ck to raise tires clear of floor.
5. Store mower in a dry clean area.
LUBRICATION
IMPORTANT: Always stop engine and disconnect spark plug
wire before cleaning, lubricating or doing any kind of work on lawn mower.
WHEELS - Front wheel bearings of Fortiflex require no
lubrication. Rear wheels of Lifetime graphoil bearings require little lubrication. A light film of oil applied to these bearings will reduce normal friction.
THROTTLE - Periodically lubricate throttle control lever
and throttle wire assembly with a few drops of light oil (S.A.E. No. 10 or 20) for ease of operation.
ENGINE - Follow Engine Manual for lubrication instruction.
USING YOUR ROTARY MOWER
For best results do not cut wet grass because it tends to stick to underside of the mower thus preventing proper discharge of grass clippings. If wet grass must be cut reduce engine speed and walking speed to help distribute the clippings more effectively.
New grass should be treated as wet grass, otherwise a normal walking speed is about the right pace for efficient mowing.
The best mowing pattern is one that allows the clippings to discharge towards the uncut part of the lawn. This permits recutting of the clippings to further pulverize them. When cutting high weeds, discharge towards cut portion then recut at right angles to first direction.
Lawn should be cut in the fall as long as there is growth.
FORM NO. 770-27990
PRINTED IN U.S.A.
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