MTD 02M Operator's Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

's

L

Push Mower m Model 02M

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019

PrintedIn USA FormNo.769-04382

(November19,2008)

ToTheOwner

ThankYou

1

Thank you for purchasing a Lawn Mower manufactured by
MTD LLC. It was carefully engineered to provide excellent

performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.

It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could

result in personal injury or property damage.
All information in this manual is relative to the most recent

product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,

its features and operation. Please be aware that this Operator's
Manual may cover a range of product specifications for various

models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. MTD LLC

reserves the right to change product specifications, designs and
equipment without notice and without incurring obligation.

Table of Contents

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................. 9

Controls & Features ................................................ 13

Operation ................................................................ 14

Maintenance &Adjustment. ................................. 15

Service ..................................................................... 16

If you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us

directly. MTD's Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the
machine are observed from the operating position

The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer's
Owner's/Operator's Manual, packed separately with your

machine, for more information.

Troubleshooting ..................................................... 17

Engine Operation ................................................... 18

Engine Maintenance ............................................. 20

Illustrated Parts List .............................................. 26

Warranty ................................................................ 32

RecordProductInformation

Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by standing at the operator's position and looking
down at the rear of the deck. This information will be necessary,

should you seek technical support via our web site, Customer
Support Department, or with a local authorized service dealer.

MODEL NUMBER

DIqFIIqFIIqFIIqFIIqD

SERIALNUMBER

DIqFllqFllqFllqNIqD

CustomerSupport

Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:

0 Visit us on the web at www.mtdproducts.com

0 Call a Customer Support Representative at (800) 800-7:310 or (330) 220-468:3
0 Write us at MTD LLC • RO. Box :3611:31 • Cleveland, OH • 441:36-0019

importantSafeOperationPractices

WARNING: This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply

with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING: Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.

WARNING: Battery posts, terminals, and related accessories contain lead and lead

,A

compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling.

DANGER: This machine was built to be operated according to the safe operation practices in

this manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. This machine is capable of amputating fingers, hands,

toes and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death.

2

GeneralOperation

1. Read this operator's manual carefully in its entirety before
attempting to assemble this machine. Read, understand,
and follow all instructions on the machine and in the

manuals) before operation. Keep this manual in a safe
place for future and regular reference and for ordering

replacement parts

2. Be completely familiar with the controls and the proper use
of this machine before operating it.

3. This machine is a precision piece of power equipment,
not a plaything. Therefore, exercise extreme caution at all
times. This machine has been designed to perform one job:
to mow grass. Do not use it for any other purpose.

4. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised

by an adult.

5. Only responsible individuals who are familiar with these
rules of safe operation should be allowed to use this

machine.

6. Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys and other
foreign objects, which could be tripped over or picked up
and thrown by the blade. Thrown objects can cause serious
personal injury.

7. Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction,
which may cause discharged material to ricochet back

toward the operator.

8. To help avoid blade contact or a thrown object injury,
stay in operator zone behind handles and keep children,
bystanders, helpers and pets at least 75 feet from mower
while it is in operation. Stop machine if anyone enters area.

9. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair

to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.

10. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Shirts and pants that cover the arms

and legs and steel-toed shoes are recommended. Never
operate this machine in bare feet, sandals, slippery or light-
weight (e.g. canvas) shoes.

11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with blade can amputate fingers,
hands, toes and feet.

12. Amissingordamageddischargecovercancauseblade 27.
contactorthrownobjectinjuries.

13. Manyinjuriesoccurasaresultofthemowerbeingpulled
overthefootduringafallcausedbyslippingortripping.

Donotholdontothemowerifyouarefalling;releasethe
handleimmediately. 28.

14. Neverpullthemowerbacktowardyouwhileyouare
walking.Ifyoumustbackthemowerawayfromawallor

obstructionfirstlookdownandbehindtoavoidtripping
andthenfollowthesesteps:

a. Stepbackfrommowertofullyextendyourarms.
b. Besureyouarewellbalancedwithsurefooting.
c. Pullthemowerbackslowly,nomorethanhalfway

towardyou.

Slope Operation

Slopes are a major factor related to slip and fall accidents, which
can result in severe injury. Operation on slopes requires extra
caution. If you feel uneasy on a slope, do not mow it. For your

safety, use the slope gauge included as part of this manual to
measure slopes before operating this machine on a sloped or
hilly area. If the slope is greater than 15 degrees, do not mow it.

d. Repeatthesestepsasneeded.

15. Do not operate the mower while under the influence of
alcohol or drugs. 1.

16. Do not engage the self-propelled mechanism on machines
so equipped while starting engine. 2.

17. The blade control handle is a safety device. Never attempt
to bypass its operation. Doing so makes the safety device
inoperative and may result in personal injury through 3.
contact with the rotating blade. The blade control handle
must operate easily in both directions and automatically

return to the disengaged position when released.

18. Never operate the mower in wet grass. Always be sure of Do Not:
your footing. A slip and fall can cause serious personal

injury. If you feel you are losing your footing, release the
blade control handle immediately and the blade will stop

rotating within three seconds.

19.

Mow only in daylight or good artificial light. Walk, never
run.

20.

Stop the blade when crossing gravel drives, walks or roads.

21.

If the equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause. Vibration

is generally a warning of trouble.

22.

Shut the engine off and wait until the blade comes to
acomplete stop before removing the grasscatcher or

unclogging the chute. The cutting blade continues to
rotate for afew seconds after the blade control is released.

Never place any part of the body in the blade area until you
are sure the blade hasstopped rotating.

23.

Never operate mower without proper trail shield, discharge
cover, grasscatcher, blade control handle or other safety

protective devices in place and working. Never operate
mower with damaged safety devices. Failure to do socan
result in personal injury.

24.

Muffler and engine become hot and can causea burn. Do
not touch.

25.

Never attempt to make a wheel or cutting height
adjustment while the engine is running.

26.

Only use parts and accessories made for this machine by
the manufacturer. Failure to do so can result in personal
injury.

Do:

1. Do not mow near drop-offs, ditches or embankments, you

2. Do not mow slopes greater than 15 degrees asshown on

3. Do not mow on wet grass.Unstable footing could cause

Children

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the mower
and the mowing activity. They do not understand the dangers.
Never assume that children will remain where you last saw them.

1.

2.

3.

4.

5.

6.

When starting engine, pull cord slowly until resistance
is felt, then pull rapidly. Rapid retraction of starter cord
(kickback) will pull hand and arm toward engine faster than
you can let go. Broken bones, fractures, bruises or sprains

could result.
If situations occur which are not covered in this manual,

use care and good judgement. Contact Customer Support
for assistance or the name of the nearest service dealer.

Mow across the face of slopes; never up and down. Exercise
extreme caution when changing direction on slopes.

Watch for holes, ruts, rocks, hidden objects, or bumps
which can cause you to slip or trip. Tall grass can hide

obstacles.

Always be sure of your footing. A slip and fall can cause
serious personal injury. If you feel you are losing your
balance, release the blade control handle immediately and

the blade will stop rotating within three (3) seconds.

could lose your footing or balance.

the slope gauge.

slipping.

Keep children out of the mowing area and under watchful
care of a responsible adult other than the operator.

Be alert and turn mower off if a child enters the area.
Before and while moving backwards, look behind and

down for small children.
Use extreme care when approaching blind corners,

doorways, shrubs, trees, or other objects that may obscure
your vision of a child who may run into the mower.

Keep children away from hot or running engines. They can
suffer burns from a hot muffler.

Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an

adult.

4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

Service

SafeHandling OfGas01ine:

I. To avoid personal injury or property damage use extreme

care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. Serious personal injury can

occur when gasoline is spilled on yourself or your clothes,
which can ignite. Wash your skin and change clothes
immediately.

2. Use only an approved gasoline container.

3. Never fill containers inside a vehicle or on a truck or trailer
bed with a plastic liner. Always place containers on the

ground away from your vehicle before filling.

4. Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,

then refuel such equipment on a trailer with a portable
container, rather than from a gasoline dispenser nozzle.

5. Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.

6.

Extinguish all cigarettes, cigars, pipes and other sources
of ignition.

7.

Never fuel machine indoors because flammable vapors will
accumulate in the area.

8.

Never remove gas cap or add fuel while engine is hot or
running. Allow engine to cool at least two minutes before

refueling.

9. Never overfill fuel tank. Filltankto no more than I inch
below bottom of filler neck to provide for fuel expansion.

I0. Replace gasoline cap and tighten securely.
1I. If gasoline is spilled, wipe it off the engine and equipment.

Move machine to another area. Wait 5 minutes before
starting engine.

12. Never store the machine or fuel container near an open
flame, spark or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas appliances.

13. To reduce fire hazard, keep machine free of grass, leaves,
or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.

14. Allow machine to cool at least 5 minutes before storing.

GeneralService:

I. Never run an engine indoors or in a poorly ventilated area.

Engine exhaust contains carbon monoxide, an odorless
and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the
blade and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.

3. Check the blade and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, worn) Replace blade with
the original equipment manufacture's (O.E.M.) blade only,

listed in this manual. "Use of parts which do not meet the
original equipment specifications may lead to improper
performance and compromise safety!"

4. Mower blades are sharp and can cut. Wrap the blade or
wear gloves, and use extra caution when servicing them.

5. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.

6. Never tamper with safety devices. Check their proper
operation regularly.

7. After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.

Thoroughly inspect the mower for any damage. Repair the
damage before starting and operating the mower.

8. Never attempt to make a wheel or cutting height
adjustment while the engine is running.

9. Grass catcher components, discharge cover, and trail shield
are subject to wear and damage which could expose
moving parts or allow objects to be thrown. For safety
protection, frequently check components and replace
immediately with original equipment manufacturer's

(O.E.M.) parts only, listed in this manual. "Use of parts
which do not meet the original equipment specifications
may lead to improper performance and compromise
safety!"

10. Do not change the engine's governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.

11. Check fuel line, tank, cap, and fittings frequently for cracks
or leaks. Replace if necessary.

12. Do not crank engine with spark plug removed.

13. Maintain or replace safety and instruction labels, as
necessary.

14. Observe proper disposal laws and regulations. Improper
disposal of fluids and materials can harm the environment.

15. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),

this product has an Average Useful Life of seven (7) years,
or 140 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety

systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death

Donot modify engine

To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway

engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.

SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S

Notice Regarding Emissions

Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)

are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

SparkArrestor

_1 ARNING: This machine is equipped with an

effective working order by the operator. In the State of California
the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
A spark attester for the muffler is available through your

nearest engine authorized service dealer or contact the service
department, RO. Box 361131 Cleveland, Ohio 44136-0019.

internal combustion engine and should not be used
on or near any unimproved forest-covered, brush

covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in

6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.

READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to

assemble and operate

DANGER -- ROTATING BLADES

To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher is in its proper place. If damaged, replace immediately.

®

i|1_

Do not mow when children or others are around.

IRFS

_1_ DANGER-- HAND/FOOT CUT

Keep hands and feet away from rotating parts.

DANGER -- THROWN DEBRIS
Remove objects that can be thrown by the blade in any direction. Wear safety glasses.

DANGER -- SLOPES
Use extra caution on slopes. Do not mow slopes greater than 15°.

,_ _ WARNING--GASOLINEIS FLAMMABLE

__\_%._ and muffler to cool before touching.

Allow the engine to cool at least two minutes before refueling.

WARNING-- CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.

WARNING-- HOT SURFACE

Engine parts, especially the muffler, become extremely hot during operation. Allow engine

follow the warnings and instructions in this manual and on the machine.

Ii_ WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and |

SAVETHESEINSTRUCTIONS!

SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES 7

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Sight and hold this

levelwith avertical tree...

,_ or acorner of a building...

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15 °

Usethis pageasa guideto determine slopeswhereyoumaynot operatesafely.

WARNING: Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees

(a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding
mowers up and down slopes, never across the face of slopes. Operate walk-behind mowers across the face of slopes, never
up and down slopes.

Assembly& Set-Up

Contents of Carton

3

One Lawn Mower
One Hardware Pack
One Blade Control

Group1

Group2

One Lawn Mower Operator's Manual
Four Wheels

One Chute Deflector

HardwarePack

Qty. 2 _ Qty. 2

-- Qty. 4

One Bottle of Oil
One Upper & Lower Handle

Qty. 2 Qty. 2

Qty. 4

Group3

Qty. 4 Qty. 4

Group4 /_ I

\ I Qty. 2 QTY. 2

\--_ 1 D \\

Qty. 1 Qty. 1

Assembly

NOTE:This lawn mower is shipped without gasoline or oil in
the engine. Fill up the gasoline and oil as instructed in the

accompanying engine manual BEFORE operating your mower.

Chute Deflector

NOTE: Use the hardware in Group 1 to complete the
following steps.

1.

Align the holes on the chute deflector with the
corresponding holes on the deck surface.

2.

Insert carriage screws up through the underside of the
deck and through the chute deflector. See Fig. 3-1.

Carriage Screw _

3. Secure the lower handle to the deck using the hex screws,
shoulder screws, and flange lock nuts. See Fig. 3-2.

FlangeLockNut

Shouldel

Screw

\

\

He× Screw

Figure 3-2

UpperHandle

1, Place the upper handle in position over the lower handle

keeping the blade control handle facing up.

2. Secure the upper handle to the lower handle using the
carriage bolts and lock nuts from Group 4 of the hardware
pack. See Fig. 3-3.

J

Figure 3-1

3, Secure each screw with a washer and lock nut.

Handles

NOTE: Use the hardware in Group 2 to complete the
following steps.

LowerHandle

1, Lift the rear of the deck and place it on a block of wood to

secure it.

2, Place the lower handle over the deck and align the holes on

the deck with the corresponding holes on the handle.

Carriage

Bolt

\

\

\

\

"Flange

Lock Nut

Figure 3-3

SECTION 3 -- ASSEMBLY& SET-UP

'°1

Wheels

NOTE: Use the hardware in Group 3 to complete the following
steps.

The holes in the deck provide three cutting heights. Use
corresponding holes when attaching all four wheels (i.e. for the
lowest cutting position, assemble each wheel at the highest hole
on the deck). Refer to the Cutting Height Adjustment section for

more information.

1. Secure each wheel to the deck as shown in Fig. 3-4.

Deck

Wheel i "_J

i

Lock

Nut

Nut

F

ht

ld

Figure 3-5

3.

Check to confirm that the blade control pivots freely
against the upper handle.

J

Shoulder

Screw

Washer

Figure 3-4

NOTE:The cupped side of each washer should be pressed
against the deck.

fllade Control

NOTE: If the blade control is secured and in place on the upper
handle, you may skip the following three steps. If, however, the

blade control became displaced either during shipping or during
assembly, reattach it as follows:

1. Insert the curved end of the blade control into the center
hole located on the right side of the upper handle. See Fig.

3-5.

2.

Gently squeeze the blade control inward and insert the
straight end into the lower hole located on the left side of

the upper handle. See Fig. 3-5.

Control Cable

Unwrap the control cable from the engine and route it
under the lower handle.

ZFitting

1. To make it easier to attach the Z fitting, temporarily remove
the left side of the blade control as shown in Fig. 3-6.

\

\

\

Z=Fitting

/

Figure 3-6

2. Hook the Z end of the brake cable into the control from the
inside to outside. See Fig. 3-6.

3. Reattach the left side of the blade control.

SECTION3 -- ASSEMBLY& SET-UP 11

SecuringControl Cable

NOTE: Use the hardware in Group 6 to complete the following
steps.

WARNING: The cable must be routed properly to
avoid contact with all sharp edges and hot surfaces.

Such contacts damage the cable and render the
controls inoperative.

1. Press the stud found inside the snap fitting into the hole
found on the left side of the upper handle, as shown in
Figure 3- 7.

_Stu//d inside •

Snap Fitting

Snap

Fitting

....... Upper

Handle

1. Attach the eye bolt to the upper handle and loosely thread
the lock nut on to secure it. Do NOT tighten. See Fig. 3-8.

2. With the spark plug wire disconnected and grounded,
depress the blade control and pull the rope out of the

engine.

3. Loop the rope through the eye bolt. See Fig. 3-8.

4. Tighten the eye bolt to the handle using the lock nut. DO
NOT overtighten.

Adjustments

Cutting Height

1. Remove the carriage bolts and related hardware from the
wheels. See Fig. 3-9.

f

Medium

\

Figure 3=7

2. Secure the cable to the lower left handle with a cable tie.
Trim off the extra length of the cable tie.

Starter Rope

NOTE: Use the hardware in Group 5 to complete the following
steps.

Flange

Lock _

Eye Bolt

Figure 3=8

High

Figure 3=9

2.

Reattach the wheels with carriage bolts at another hole.
Remember to attach ALL wheels at the same relative

position to ensure an even cut. Refer to instructions for
Attaching The Wheels earlier in this section. For a higher
cutting height, use the lower hole on the deck. For a lower
cutting height, use the upper hole.

Set-Up

GasandOilFill-Up

Refer to the Engine Operation section in this manual for
additional engine information.

1. Add oil provided before starting unit for the first time out
of the box.

Service the engine with gasoline as instructed in the
Engine Operation section of this manual.

WARNING: Use extreme care when handling

gasoline. Gasoline is extremely flammable and the

vapors are explosive. Never fuel the machine

indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and any other
sources of ignition.

12 I SECTION3 -- ASSEMBLY& SET-UP

ControlsandFeatures

Recoil Starter

4

BladeControl

The blade control is attached to the upper handle of the mower.
Depress and squeeze it against the upper handle to operate the

unit. Release it to stop engine and blade.

_lk ARNING: This blade control is a safety device.

Never attempt to bypass its operations.

J

Figure 4-1

RecoilStarter

The recoil starter is attached to the right upper handle. Stand
behind the unit and pull the recoil starter rope to start the unit.

Primer

Pressing the primer forces fuel directly into
the engine's carburetor to aid in starting the
engine.

13

Operation

Starting Engine

WARNING: Be sure no one other than the operator

isstanding near the lawn mower while starting

engine or operating mower. Never run engine

indoors or in enclosed, poorly ventilated areas.
Engine exhaust contains carbon monoxide, an
odorless and deadly gas. Keep hands, feet, hair and
loose clothing away from any moving parts on

engine and lawn mower.

Push primer 1-3times. Wait about two seconds between
each push. See Fig. 5-1. Intemperature around 50°F or
below, prime 3-5 times. After the engine is warmed up, one

prime may be needed for all temperatures.

2_

Standing behind the mower, squeeze the blade control
against upper handle.

3.

Holding these two handles together firmly, grasp recoil
starter handle and pull rope 1-3times. See Fig. 5-1. Keeping
afirm grip on the starter handle, let the rope rewind each
time slowly. If engine does not start, it may be necessaryto

re-prime the engine.

Stopping Engine

1. Releaseblade control to stop the engine and blade.

before performing any work on the mower or to

WARNING: Wait for the blade to stop completely

remove the mulching baffle (if equipped).

UsingYourLawnMower

Be sure lawn is clear of stones, sticks, wire, or other objects
which could damage lawn mower or engine. Such objects could

be accidently thrown by the mower in any direction and cause
serious personal injury to the operator and others.

f

Figure 5-1

WARNING: The operation of any lawn mower can

result in foreign objects being thrown into the eyes,

which can damage your eyes severely. Always wear

safety glasses while operating the mower, or while
performing any adjustments or repairs on it.

WARNING: If you strike a foreign object, stop the
engine. Remove wire from the spark plug,
thoroughly inspect mower for any damage, and

repair damage before restarting and operating.
Extensive vibration of mower during operation is an
indication of damage. The unit should be promptly
inspected and repaired.

Maintenance&Adjustments

Maintenance

GeneralRecommendations

Always observe safety rules when performing any
maintenance.

The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence. To

receive full value from warranty, operator must maintain
the lawn mower as instructed here.

Changing of engine-governed speed will void engine
wa rra nty.

All adjustments should be checked at least once each
season.

Periodically check all fasteners and make sure these are
tight.

WARNING: Always stop engine, disconnect spark

plug, and ground against engine before performing

any type of maintenance on your machine.

Lubrication

1. Lubricate pivot points on the blade control at least once
a season with light oil. This control must operate freely in

both directions. See Fig. 6-1.

2. Lubricate the wheels at least once a season with light oil (or
motor oil). If wheels are removed for any reason, lubricate

surface of the axle bolt and inner surface of the wheel with
light oil. See Fig. 6-1.

3. Follow the Engine Maintenance section for lubrication
schedule and instruction for engine lubrication.

DeckCare

Clean underside of the mower deck after each use to prevent
build-up of grass clippings or other debris. Follow steps below
for this job.

1. Disconnect spark plug wire. Drain gasoline from lawn
mower or place a piece of plastic under the gas cap.

2. Tip mower so that it rests on the housing. Keep the side
with the air cleaner facing up. Hold mower firmly.

_ll WARNING: Never tip the mower more than 90 ° in

3. Scrape and clean the underside of the deck with a suitable

4. Put the mower back on its wheels on the ground. Ifyou

any direction and do not leave the mower tipped for
any length of time. Oil can drain into the upper part

of the engine causing a starting problem.

tool. Do not spray with water.
IMPORTANT: Do not use a pressure washer or garden hose

to clean your unit. These may cause damage to the engine.
The use of water will result in shortened life and reduce

serviceability.

had put plastic under the gas cap earlier, make sure to
remove it now.

EngineCare

NOTE: Refer to the Engine Operation and Maintenance sections
in this manual for detailed instructions.

Maintain oil level.
Service air cleaner every 25 hours under normal conditions.

Clean every few hours under extremely dusty conditions.
Clean spark plug and reset the gap once a season.
Clean engine regularly with a cloth or brush. Keep the area

around the top of the engine clean to permit proper air
circulation. Remove all grass, dirt, and combustible debris

from muffler area.

Figure 6-1

15

Service

7

BladeCare

WARNING: When removing the cutting blade for

sharpening or replacement, protect your hands with

a pair of heavy gloves or use a heavy rag to hold the

blade.

Periodically inspect the blade adapter for cracks, especially if you
strike a foreign object. Replace when necessary. Follow the steps

below for blade service.

1. Disconnect spark plug boot from spark plug. Turn mower
on its side making sure that the air filter and the carburetor

are facing up.

2. Remove the bolt and the blade bell support which hold the
blade and the blade adapter to the engine crankshaft. See
Fig. 7-1.

..........

Figure 7-1

excessive vibration when rotating at high speeds. It

i_hlill WARNING: An unbalanced blade will cause

5. Lubricate the engine crankshaft and the inner surface of

6. Place blade bell support on the blade. Align notches on the

7. Replace hex bolt and tighten hex bolt to torque: 450 in. Ibs.

To ensure safe operation of your mower, periodically check the
blade bolt for correct torque.

may cause damage to mower and could break
causing personal injury.

the blade adapter with light oil. Slide the blade adapter
onto the engine crankshaft. Place the blade on the adapter

such that the side of the blade marked "Bottom" (or with
part number) faces the ground when the mower is in the
operating position. Make sure that the blade is aligned and
seated on the blade adapter flanges.

blade bell support with small holes in blade.

rain., 600 in. Ibs. max.

Off-SeasonStorage

The following steps should be taken to prepare your lawn mower
for storage.

Clean and lubricate mower thoroughly as described in the
lubrication instructions.

Do not use a pressure washer or garden hose to clean your
unit.

Coat mower's cutting blade with chassis grease to prevent
rusting.

Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.

When storing any type of power equipment in a poorly
ventilated or metal storage shed, care should be taken to
rust-proof the equipment. Using a light oil or silicone, coat the
equipment, especially cables and all moving parts of your lawn

mower before storage.

3.

Remove blade and adapter from the crankshaft. See Fig.
7-1.

4.

Remove blade from the adapter for testing balance.
Balance the blade on a round shaft screwdriver to check.

Remove metal from the heavy side until it balances evenly.
When sharpening the blade, follow the original angle of
grind. Grind each cutting edge equally to keep the blade

balanced.

Troubleshooting

Problem

Engine Fails to start

1.

Blade control disengaged. 1.

2.

Spark plug boot disconnected. 2.

3.

Fuel tank empty or stale fuel. 3.

4.

Engine not primed (if equipped with primer). 4.

Cause

Remedy

Engage blade control.
Connect wire to spark boot.

Filltank with clean, fresh gasoline.
Prime engine as instructed in the Operation

section.

5. Faulty spark plug.

6. Blocked fuel line.

7. Engine flooded.

8. Fuel valve (if equipped) closed.

9.

Engine not choked (if equipped with choke). 9.

Engine runs erratic

Engine overheats 1. Engine oil level low. 1. Fill crankcase with proper od.

1.

Spark plug boot loose. 1.

2.

Blocked fuel line or stale fuel. 2.

3. Ventin gas cap plugged. 3.

4. Water or dirt in fuel system. 4.

5,

Dirty air cleaner. 5.

6.

Unit running with CHOKE (if equipped) 6.

applied.

2. Air flow restricted. 2. Clean area around and on top of engine.

5. Clean, adjust gap, or replace.

6. Clean fuel line.

7. Wait a few minutes to restart, but do not
prime.

8. Open fuel valve. See engine manual.
Choke engine. See engine manual.

Connect and tighten spark plug boot.
Clean fuel line; fill tank with clean, fresh

gasoline.
Clear vent.

Drain fuel tank. Refill with fresh fuel.

Refer to engine manual.
Push CHOKE knob in.

Occasional skips 1. Spark plug gap too close. 1. Adjust gap to .030".

(hesitates) at
high speed

Idles poorly 1. Spark plug fouled, faulty, or gap too wide. 1.

2. Dirty air cleaner. 2.

Excessive Vibration 1. Cutting blade loose or unbalanced. 1.

2. Bent cutting blade. 2.

Mower will not 1. Wet grass. 1.

mulch grass

2. Excessively high grass.

3. Dull blade. 3.

Uneven cut

1. Wheels not positioned correctly. 1.

2. Dull blade. 2.

Reset gap to .030" or replace spark plug.

Refer to engine manual.

Tighten blade and adapter. Balance blade.

See an authorized service dealer.

Do not mow when grass iswet; wait until
later to cut.

2.

Mow once at a high cutting height, then
mow again at desired height or make a

narrower cutting path.
Sharpen or replace blade.

Place all four wheels in same height posttion
(if equipped with individual height adjusters).

Sharpen or replace blade.

17

EngineOperation

Fuel Cap

\

\

\

Grip

OU Fill........

Cap

Air Cleaner

Primer

Spark Plug

Mumer

Figure 10-1

Pre-OperationCheck

OilRecommendations

NOTE:This engine is shipped without gasoline or oil in the
engine. Running the engine with insufficient oil can cause
serious engine damage and void the engine warranty.

Before starting engine, fill with oil. Do not over-fill. Oil
capacity is about 20 oz.

Use a 4-stroke, or an equivalent high detergent, premium
quality motor oil certified to meet or exceed U.S. automobile
manufacturer's requirements for service classification SG/SF.

Motor oils classified SG/SF will show this designation on the
container.

SAE 10W-30 is recommended for general, all temperature use. If
single viscosity oil is used, select the appropriate viscosity for the
average temperature in your area from the chart to the right.

_ 20w

m__ 20

mlmlllmIilmllm

m,3o

2ow4o, _ow5o_____

I

15w40, O_____m/b.

Q lOW40 Iilmmmmlll ml_lmmlmmmmmm

I v

lOw30_____u

(°C)-30 ° -20° -10° 0° 10° 20o 30o 40o
(°F)-20 ° 0° 20o 40o 60o 80o 100o

Ambient Temperature

1. Single Viscosity

2. Multi Viscosity
NOTE: Using non detergent oil or 2-stroke engine oil could

shorten the engine's service life.

CheckOilLevel

NOTE: Be sure to check the engine on a level surface with the
engine stopped.

1. Remove the oil filler cap and wipe the dipstick clean. See
Fig. 10-2.

CheckFuelLevel

1. Clean around fuel fill before removing cap to fuel.

2. Fill tank to approximately 1-inch below lowest portion of
neck to allow for fuel expansion. Be careful not to overfill.

NOTE: Before refueling, allow engine to cool 2 minutes.

Starting TheEngine

Oil Fill Ca

Dipstick

l

Figure 10-2

2.

Insert the dipstick into the oil filler neck, but do not screw
itin.

3.

If the level is low, slowly add oil to the upper limit on the
dipstick. See Fig. 10-2 inset.

4.

Tighten dipstick firmly before starting engine.
NOTE: Do not overfill. Overfilling with oil may cause

smoking, hard starting, spark plug fouling, or oil saturation
of air cleaner.

FuelRecommendations

Use automotive gasoline (unleaded or low leaded to minimize
combustion chamber deposits) with a minimum of 87 octane,
Gasoline with up to 10% ethanol or 15 _ MTBE (Methyl Tertiary 3.
Butyl Ether) can be used. Never use an oil/gasoline mixture, dirty
gasoline, or gasoline over 30 days old. Avoid getting dirt, dust, or

water in the fuel tank. DO NOT USE E85 GASOLINE.

WARNING: Gasoline is extremely flammable and is
explosive under certain conditions. Refuel in a well-

ventilated area with the engine stopped. Do not

smoke or allow flames or sparks in the area where
the engine is refueled or where gasoline is stored.
Avoid repeated or prolonged contact with skin or

breathing of va pot.
WARNING: Do not overfill the fuel tank (there

should be no fuel in the filler neck). After refueling,

make sure the tank cap is closed properly and

securely. Be careful not to spill fuel when refueling.

Spilled fuel or fuel vapor may ignite. If any fuel is

spilled, make sure the area is dry before starting the
engine.

o

_ ARNING: Always keep hands and feet clear of

1. Push primer 1-3 times. Wait about two seconds between

2.

equipment moving parts. Do not use a pressurized

starting fluid. Vapors are flammable.

each push. See Fig. 5-1. In temperature around 50°F or
below, prime 3-5 times. After the engine is warmed up, one

prime may be needed for all temperatures.

Figure 10-3

Standing behind the mower, squeeze the blade control
against upper handle.

Holding these two handles together firmly, grasp recoil
starter handle and pull rope 1-3 times. See Fig. 5-1. Keeping
a firm grip on the starter handle, let the rope rewind each
time slowly. If engine does not start, it may be necessary to

re-prime the engine.

StoppingTheEngine

1. Release the blade control.

SECTION 9 -- ENGINEOPERATION 19

EngineMaintenance

_ ARNING: Shut offthe engine before performing

IMPORTANT: If engine must be tipped to transport equipment
or to inspect or remove grass, keep spark plug side of engine
up. Transporting or tipping engine spark plug down may cause

smoking, hard starting, spark plug fouling, or oil saturation of air
cleaner.

MaintenanceSchedule

any maintenance. To prevent accidental start-up,

disconnect the spark plug boot.

1

Periodic inspection and adjustment of the engine is essential
if high level performance is to be maintained. Regular
maintenance will also ensure a long service life. The required

service intervals and the kind of maintenance to be performed
are described in the table below. Follow the hourly or calendar
intervals, whichever occur first. More frequent service is required
when operating in adverse conditions.

_1 WARNING: If the engine has been running, the

muffler will be very hot. Be careful not to touch the
muffler.

FirstSHours

CheckEngineOilLevel

ChangeEngineOilff _/ _/

CheckAirCleaner M/

ServiceAirCleanerf M/

CheckSparkPlug V/

ReplaceSparkPlug V/

CleanEngineShroud V/

Cleanaroundmuffler V /

ReplaceFuelFilter M/

f Service more frequently when used in dusty areas.
ff Every season or 25 hours if operating under heavy load or high ambient temperature.

EachUseor

EveryS Hrs.

,/

EverySeason

or25 Hours

EverySeason

or SOHours

EverySeason
or 100Hours

Service

Dates

OilService

Check oil level regularly.
Be sure correct oil level is maintained. Check every five

hours or daily before starting engine. See oil checking
procedure in the Operation section.

OilChange

IMPORTANT: Be sure to check engine on a level surface with the
engine stopped. Drain the oil while the engine is still warm to

assure rapid and complete draining.

1. Remove all fuel from tank by running engine until it stops
from lack of fuel.

2. Remove drain plug and allow oil to drain into a suitable
container. See Fig. 10-1.

Oil Fill Cap

(

AirCleanerService

i_ll WARNING: Never use gasoline or low flash point

IMPORTANT: Never run the engine without the air cleaner. Rapid
engine wear will result.

1. Open air cleaner cover by pressing down and back on cover

solvents for cleaning the air cleaner element. A fire
or explosion could result.

to release tab. See Fig. 10-2. Clean foam element or replace
when damaged.

F

Drain

Plug

Figure 10-1

i_ WARNING: Before tipping engine or equipment to

3. Reinstall the drain plug and tighten it securely.

4. Refill with the recommended oil (see Operation section)

5. Reinstall the oil fill cap securely.

IMPORTANT: Used motor oil may cause skin cancer if repeatedly
left in contact with the skin for prolonged periods. Although this
is unlikely unless you handle used oil on a daily basis, it is still
advisable to thoroughly wash your hands with soap and water as

soon as possible after handling used oil.
NOTE: Please dispose of used motor oil in a manner that is

compatible with the environment. We suggest you take it in a
sealed container to your local service station for reclamation. Do

not throw it in the trash or pour it on the ground.

drain oil, drain fuel from tank by running engine
until fuel tank is empty.

and check the oil level. See Fig. 10-1.

Foam

Element

Figure 10=2

2_

To clean foam element, wash in liquid detergent and water.
Allow to dry thoroughly before using. Do not oil the foam

element.

Tab

SECTION10 -- ENGINE MAINTENANCE 21

SparkPlugService

_ WARNING: DO NOT check for spark with spark

To ensure proper engine operation, the spark plug must be
properly gapped and free of deposits.

1. Remove the spark plug boot and use a spark plug wrench

i_ WARNING: If the engine has been running, the

2. Visually inspect the spark plug. Discard the spark plug

plug removed. DO NOT crank engine with spark
plug removed.

to remove the plug. See Fig. 10-3.

Spark Plug

Figure 10=3

muffler will be very hot. Be careful not to touch the
muffler.

if there is apparent wear, or if the insulator is cracked or
chipped. Clean the spark plug with a wire brush if it is to be

reused.

3_

Measure the plug gap with a feeler gauge. Correct as
necessary by bending side electrode. See Fig. 10-4. The gap

should be set to 0.030 in.

Electrode

Figure 10-4

4_

Check that the spark plug washer is in good condition
and thread the spark plug in by hand to prevent cross-

threading.

5_

After the spark plug is seated, tighten with a spark plug
wrench to compress the washer.

NOTE:When installing a new spark plug, tighten 1/2 turn
after the spark plug seats to compress the washer. When

reinstalling a used spark plug, tighten 1/8-1/4 turn after the
spark plug seats to compress the washer.

IMPORTANT:The spark plug must be securely tightened.
An improperly tightened spark plug can become very hot
and may damage the engine.

SECTION10 -- ENGINE MAINTENANCE

FuelFilter Service

The fuel filter cannot be cleaned and must be replaced once a
year or every 100 operating hours; more often if run with old

gasoline.

1. Remove all fuel from tank by running engine until it stops
from lack of fuel.

2. Remove c-clamp from fuel line and remove fuel line from
tank outlet. See Fig. 10-5.

Storage

Engines stored between 30 and 90 days need to be treated with
a gasoline stabilizer and engines stored over 90 days need to be

drained of fuel to prevent deterioration and gum from forming
in fuel system or on essential carburetor parts. If the gasoline in
your engine deteriorates during storage, you may need to have
the carburetor, and other fuel system components, serviced or

replaced.

1. Remove all fuel from tank by running engine until it stops
from lack of fuel.

Figure 10-5

3. Pull out old fuel filter from tank outlet. Replace when dirty
or damaged.

4. Grasp new fuel filter from shouldered end and insert it
completely to the shoulder into the tank outlet. See Fig.

10-5 inset.

5. Replace fuel line and c-clamp.

CleanEngine

If the engine has been running, allow it to cool for at least half
an hour before cleaning. Periodically remove dirt build-up from
engine. Clean finger guard and around muffler. Clean with a
brush or compressed air.

IMPORTANT'. Do not spray engine with water to clean because
water could contaminate fuel. Using a garden hose or pressure
washing equipment can also force water into the air cleaner or
muffler opening. Water in the air cleaner will soak the paper

element, and water that passes through the element or muffler
can enter the cylinder, causing damage.

_i ARNING: Never leave engine unattended while

2.

3.

4.

5. Store in a clean, dry and well ventilated area away from any

6. If possible, also avoid storage areas with high humidity,

7. Keep the engine level in storage. Tilting can cause fuel or

running.

Change oil. See Oil Change section.
Remove spark plug and pour about 1/2 an ounce of engine

oil into cylinder. Replace spark plug and crank slowly to
distribute oil.

Clean debris from around engine, under finger guard, and
under, around and behind muffler. Touch upany damaged
paint, and coat other areas that may rust with a light film

of oil.

appliance that operates with a flame or pilot light, such
as a furnace, water heater, or clothes dryer. Also avoid any

area with a spark producing electric motor, or where power
tools are operated.

because that promotes rust and corrosion.

oil leakage.

Removing FromStorage

1.

Check your engine as described in the Pre-Operation Check
section of this manual.

2.

If the fuel was drained during storage preparation, fill the
tank with fresh gasoline. If you keep a container of gasoline
for refueling, make certain it contains only fresh fuel.

Gasoline oxidizes and deteriorates over time, causing hard
starting.

3.

If the cylinder was coated with oil during storage
preparation, the engine will smoke briefly at startup. This

is normal.

i_lk WARNING: Accumulation of debris around muffler

could cause a fire. Inspect and clean before every
use.

SECTION10 -- ENGINE MAINTENANCE 23

TheEZStartPromise
ProvisionsofYourLimitedWarranty

Inaddition to the other terms and conditions of the Limited Warranty
applicable to your new mower, MTD LLC("MTD") hereby warrants
that your mower's engine will start on the first or second attempt by
an able-bodied adult (subject to the limitations described below) for
the duration of the manufacturer's limited warranty applicable to your .

product. Ifthe engine on your mower fails to conform to this limited
warranty, MTD will cover the cost of parts and labor associated with
any adjustments and/or repairs necessary to return your engine

to its warranted condition. In order to make aclaim under these
provisions of your warranty, you must bring the product and proof of

purchase to an authorized MTD service provider. In many cases,the
retailer who sold you your mower is not equipped to provide warranty
service, so please locate the authorized service dealer nearest you by
either calling the phone number provided in your Operators Manual or
looking up an authorized service dealer on-line at www.mtdproducts.

com.

Items and Conditions Not Covered
The EZStart Promise does not cover and/or apply to the following:

• Cost of regular maintenance service or parts, such asfilters, fuel,

lubricants, oil changes, spark plugs, air filter, bladesharpening,
worn blades, cable/linkage adjustments, or brake and clutch
adjustments

= Transportation costs to and from an authorized MTD service

provider

= Any engine used for commercial, rental, institutional, governmen-

tal, or non-residential applications

= Any product or part that has beenaltered or misused or required

replacement or repair dueto misuse, accidents, or lack of proper
maintenance

• Repairs necessary dueto improper battery care, electrical supply

irregularities, or failure to properly prepare the mower prior to any
period of non-use over three months

= Pickup and/or delivery charges

• Operational misuse, neglect, accidents, unauthorized repairs or

attempted repairs of the engine or its components by anyone other
than an authorized MTD service provider.

Repairs or adjustments to correct starting difficulties dueto any
of the following: failure to follow proper maintenance procedures

-- rotary mower blade striking an object -- contaminants in the
fuel system --improper fuel or fuel/oil mixture (consult your

Operator's Manual if in doubt) -- failure to drain the fuel system
prior to any period of non-use over three months.

Any starting problem which results from the use of inappropriate
fuels, lubricants, or additives.

e

Special conditions or circumstances that normally require more
than two pulls to start, specifically: 1) First start-up following your

initial purchase, 2) first time starts after extended period(s) of
non-use over one month or seasonal storage, 3) cool temperature
starts such as those found in early spring and lateautumn, and 4)
difficult starting that results from the operator's failure to follow

the proper starting procedures identified in the Operator's Manual.
If you arehaving difficulty starting your unit, please check the
Operator's Manual to ensure that you areusing the correct starting
procedures. This can savean unnecessary visit to a Service

Dealer.

Owner Responsibilities
You must maintain your mower (including its engine) byfollowing the

maintenance procedures and starting instructions described in the
Operator's Manual. Such routine maintenance, whether performed by
adealer or by you, is at your expense. In addition, please retain your
proof of purchase and service receipts as these may be requiredto

validate a claim.

General Conditions
An authorized MTD service provider using approved replacement

parts must perform all repairs covered bythe EZ Start Promise.
Repair by an MTD authorized service dealer is your sole remedy
under this warranty. MTD is not liable for indirect, incidental, or

consequential damages in connection with the use of the products
covered by these warranties, including any cost or expense of
providing substitute equipment or service during reasonable periods
of malfunction or non-use pending completion of repairs under this
warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
certain exclusions and limitations may not apply to you.

GDO0-100163 Rev.B

Notes

25

Model02M

\

27

12

24

\

22

2O

\

\

21

0

10

Model02M

Ref, [

1
2
3
4

5
6
7

8
9

10

11

12

13

14

15

16

17

18

19
2O

21
22
23
24

25
26
27

Part Number

710-0654A
787-01602-0638
749-04037
749-I092A-0637

747-I 161A-0637
731-0872B
17098P

710-I044
736-0524B
748-0376C

942-0640
731-0064
710-0932
736-0173

710-3008
712-04063
710-1205

710-0262
753-0588
712-04064

734-04063
938-0533
736-0105
712-04065

725-0157
746-0957
938-04033

Description

Hex Ind. Washer Screw, 3/8-16 x 1.0

Cutting Deck: 20"

Lower Handle
Upper Handle

Control Handle (Bail)

Rear Flap
Hinge Clip

Screw, 3/8-24 x 1.5"

Blade Bell Support
Blade Adapter

Cutting Blade

Discharge Chute

Carriage Screw, 1/4-20 x 1.0"

Flat Washer
Hex Screw, 5/16-18 x .75"

Flange Lock Nut, 5/16-18
Eye Bolt

Carriage Bolt, 5/16-18 x 1.5"

Blade Adapter Kit (Incl. Ref. 8-10)

Flange Lock Nut, 1/4-20

Wheel, 7" Star-Dia., Oys. Gray
Shoulder Screw, .498 x 1.635

Bell Washer
Flange Lock Nut, 3/8-16

Cable Tie
Control Cable

Shoulder Screw, 5/16-18 x.428"

27

EngineModel- 1P61NO

m24

2

25

EngineModel- 1P61NO

Rof]

NO,

I. 951-I0337

2. 951-10737

3. 951-10335

4. 951-10292

5. 951-10617

6. 951-10743

7. 951-10742

8. 951-10740

9. 951-10319

10. 951-10314

11. 951-10313

12. 951-10370

13. 951-10937

14. 951-10736

15. 951-10307

16. 951-10739
IZ 951-10747

18. 951-10363

19. 951-10358

20. 951-10300

21. 951-10299

22. 951-10732

23. 951-10814

24. 951-10735

25. 951-10734

26. 951-10741

27. 951-10733

- 952ZIP61NO

- 951-10738

- 951-10746

- 951-10745

Part Number Description

Fuel Tank
Spark Arrestor

Rubber Fuel Tank Mounting Washer
Spark Plug

Dipstick Assembly
Cylinder Head Assembly
Short Block Assembly
Stop Switch and Brake Assembly

Recoil Spring and Pulley Assembly
Push Rod Kit
Valve Kit

Oil Drain Plug and Washer Assembly
Ignition Coil

Carburetor Assembly
Flywheel Key
Air Cleaner Housing Assembly Complete

Muffler Stud Assembly
Fuel Line Kit - Inc. hose & clamps

Fuel Filter
Fuel Cap Assembly

Recoil Starter Assembly
Air Filter

Primer Assembly
Muffler Shield

Muffler Assembly
Muffler Gasket/Heat Shield

Governor Return Spring
Engine - Complete

Carburetor Kit - Major
Gasket Kit - Complete

Gasket Kit - External

NOTE: Illustrated parts without a numeric call-out are not servicable components.

29

MTD CONSUMER GROUP (MTD) and the United States Environment Protection Agency (U. S. EPA)

Emission Control System Warranty Statement

(Owner's Defect Warranty Rights and Obligations)

TheU.S. EPAand MTDarepleasedtoexplaintheemissionscontrolsystemwarrantyonyour modelyear2005and latersmalloff-roadengine.
Newsmalloff-roadenginesmustbe designed,builtandequippedto meetthe stringentanti-smogstandards.MTDmustwarrantytheemission
controlsystemonyour engineforthe periodoftimelistedbelow,providedtherehas beennoabuse,neglector impropermaintenanceof yoursmall
off-roadengine.

Youremissioncontrolsystemmayincludepartssuchas thecarburetor,aircleaner,ignitionsystem,exhaustsystem,andotherassociatedemis-
sion-relatedcomponents.

Whereawarrantableconditionexists,MTDwill repairyoursmalloff-roadengineat nocostto yourincludingdiagnosis,partsandlabor.

MANUFACTURER'S WARRANTY COVERAGE:

Thisemissionscontrolsystemiswarrantedfortwoyears.If anyemission-relatedpartonyourengineisdefective,thepartwillberepairedor
replacedbyMTD.

OWNER'S WARRANTY RESPONSIBILITIES:

Asthe smalloff-roadengineowner,youare responsibleforthe performanceofthe requiredmaintenancelistedinyour Owner'sManual.MTD
recommendsthatyouretainall yourreceiptscoveringmaintenanceson yoursmalloff-roadengine,but MTDcannotdenywarrantysolelyforthe
lackofreceiptsor foryour failureto ensuretheperformanceto allscheduledmaintenance.

Asthe smalloff-roadengineowner,youshouldhoweverbeawarethatMTDmaydenyyour warrantycoverageif yoursmalloff-roadengineorpart
hasfaileddue toabuse,neglect,impropermaintenanceor unapprovedmodifications.

Youare responsibleforpresentingyour smalloff-roadenginetoan AuthorizedMTDServiceDealerassoonas a problemexists.Thewarranted
repairsshouldbe completedina reasonableamountoftime,nottoexceed30 days.

Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,youshouldcontacta MTDServiceRepresentativeat 1-800-800-7310
andaddressisMTDLLC,RO.Box361131,ClevelandOH,44136-0019.

DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES:

Thissectionappliesto 1995andlater smalloff-roadengines.Thewarrantyperiodbeginsonthe datetheengineorequipmentisdeliveredtoan
ultimatepurchaser.

(a) GeneralEmissionsWarrantyCoverage_

MTDmustwarranttothe ultimatepurchaserandeachsubsequentpurchaserthatthe engineis:

(1)Designed,built,andequippedsoasto conformwithallapplicableregulationsadoptedbytheAirResourcesBoardpursuantto itsauthorityin
Chapters1and2,Part5, Division26of theHealthandSafetyCode;and

(2) Freefromdefectsin materialsandworkmanshipthatcausethefailureofa warrantedparttobeidenticalin all materialrespectstothepartas
describedin theenginemanufacturer'sapplicationforcertificationfora periodoftwoyears.

.(b)The warrantyonemissions-relatedpartswillbe interpretedas follows:

(1)Anywarrantedpartthatisnot scheduledforreplacementas requiredmaintenanceinthewritteninstructionsrequiredby Subsection(c)
mustbewarrantedforthewarrantyperioddefinedinSubsection(a)(2).Ifany suchpartfailsduringthe periodof warrantycoverage,it mustbe
repairedor replacedbyMTDaccordingto Subsection(4)below.Anysuchpartrepairedorreplacedunderthewarrantymustbewarrantedfor
theremainingwarrantyperiod.

(2)Anywarrantedpartthat isscheduledonlyfor regularinspectioninthewritteninstructionsrequiredby Subsection(c) mustbewarrantedfor
thewarrantyperioddefinedinSubsection(a)(2).A statementinsuchwritteninstructionstothe effectof"repairor replaceasnecessary"will
notreducetheperiodof warrantycoverage.Anysuchpart repairedor replacedunderwarrantymustbe warrantedfortheremainingwarranty
period.

(3) Anywarrantedpartthat whichisscheduledfor replacementas requiredmaintenancein thewritteninstructionsrequiredbySubsection(c)
mustbewarrantedfortheperiodof timepriortothe firstscheduledreplacementpointforthat part.Ifthepart failspriorto thefirstscheduled
replacement,thepart mustbe repairedor replacedby MTDaccordingto Subsection(4) below.Anysuchpart repairedorreplacedunder
warrantymustbewarrantedforthe remainderof theperiodpriorto thefirst scheduledreplacementpointforthe part.

(4) Repairorreplacementofany warrantedpartunderthewarrantyprovisionsofthisarticlemustbe performedatnochargetothe ownerata
warrantystation.

(5) Notwithstandingthe provisionsof Subsection(4)above,warrantyservicesor repairsmustbe providedatall MTDdistributioncentersthat
arefranchisedto servicethesubjectengines.

(6) Theownermustnot bechargedfordiagnosticlaborthatleadstothedeterminationthata warrantedpart isin fact defective,providedthat
suchdiagnosticworkis performedata warrantystation.

(7)Theenginemanufacturerisliablefordamagestootherenginecomponentsproximatelycausedbyafailureunderwarrantyofanywarranted
part.

(8)Throughouttheengine'swarrantyperioddefinedinSubsection(a)(2),MTDwillmaintainasupplyofwarrantedpartssufficienttomeetthe
expecteddemandforsuchparts.

(9)Anyreplacementpartmaybeusedintheperformanceofanywarrantymaintenanceorrepairsandmustbeprovidedwithoutchargetothe
owner.SuchusewillnotreducethewarrantyobligationsofMTD.

(10)Add-onormodifiedpartsthatarenotexemptedbytheAirResourcesBoardmaynotbeused.Theuseofanynon-exemptedadd-onor
modifiedpartsshallbegroundsfordisallowingawarrantyclaimmadeinaccordancewiththisarticle.Theenginemanufacturershallnotbe
liableunderthisarticletowarrantfailuresofwarrantedpartscausedbytheuseofnon-exemptedadd-onormodifiedpart.

(c)MTDwillincludea copyofthe followingemissionwarrantypartslistwitheachnewengine,usingthoseportionsofthe listapplicabletothe

e__&gine.

(1)FuelMeteringSystem

•Coldstartenrichmentsystem(softchoke)

•Carburetorandinternalparts

•FuelPump

(2)Air InductionSystem

•Aircleaner

•Intakemanifold

(3) IgnitionSystem

•Sparkplug(s)
MagnetoIgnitionSystem

(4)ExhaustSystem
(5) MiscellaneousItemsUsedin AboveSystem

Vacuum,temperature,position,timesensitivevalvesandswitches
Connectorsandassemblies

GDOC-100173Rev.A

MANUFACTURER'S LiMiTED WARRANTY FOR

The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased andused in the United States
and/or its territories and possessions, and by MTD Products Limited

with respect to new merchandise purchased and used in Canadaand/
or its territories and possessions (either entity respectively, "MTD").

"MTD" warrants this product (excluding its Normal WearParts and
Attachments as described below) against defects in material and
workmanship for a period of one (1)year commencing on the date
of original purchase and will, at its option, repair or replace,free of

charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator's Manual
furnished with the product, and has not beensubject to misuse,
abuse, commercial use, neglect, accident, improper maintenance,

alteration, vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damageresulting from the installation or use
of any part, accessory or attachment not approved by MTD for use
with the product(s) covered bythis manual will void your warranty as
to any resulting damage.

Normal WearParts arewarranted to befree from defects in material
andworkmanship for a period of thirty (30) days from the date of

purchase. Normal wear parts include, but are not limited to items
such as: batteries, belts, blades, blade adapters, tines, grass bags,

wheels, rider deck wheels, seats, snow thrower skid shoes, friction
wheels, shaveplates, auger spiral rubber andtires.

Attachments-- MTD warrants attachments for this product against
defects in material and workmanship for a period of one (1) year,
commencing on the date of the attachment's original purchase or

lease.Attachments include, but are not limited to items such as:
grass collectors and mulch kits.

HOWTO OBTAINSERVICE:Warranty service is available, WITH
PROOFOFPURCHASE,through your local authorized service dealer.
Tolocatethe dealer in your area:

In the U.S.A.
Checkyour Yellow Pages,or contact MTD LLC at RO. Box 361131,

Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220-
4683 or log on to our Web site at www.mtdproducts.com.

In Canada
Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800-

668-1238 or log on to our Web site atwww.mtdcanada.com.
This limited warranty does not provide coverage in the following

cases:
a. Log splitter pumps, valves, and cylinders havea separate one-

yearwarranty.

b. Routine maintenance items such as lubricants, filters, blade

sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish

dueto use or exposure.

c. Service completed by someone other than an authorized service

dealer.

d. MTD does not extend any warranty for products sold or exported

outside of the United States and/or Canada,andtheir respective
possessions and territories, except those sold through MTD's

authorized channels of export distribution.
e. Replacement parts that are not genuine MTD parts.
f. Transportation charges and service calls.
g. MTD does not warrant this product for commercial use.

No implied warranty, includingany implied warranty of
merchantability of fitness for a particular purpose, applies after
the applicable periodof express written warranty above as to the
parts as identified. No other express warranty, whether written or
oral, except as mentioned above, given by any personor entity,

includinga dealer or retailer, with respect to any product,shall
bind MTD. Duringthe period of the warranty, the exclusive remedy

is repair or replacement of the productas set forth above.
The provisionsas set forth inthis warranty providethe sole and

exclusive remedy arising from the sale. MTD shall not be liable
for incidental orconsequential loss or damage including, without

limitation, expenses incurred for substitute or replacement lawn
careservices or for rental expenses to temporarily replace a

warranted product.
Some states do not allow the exclusion or limitation of incidental

or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply

to you.
In no event shall recovery of any kind begreater than the amount of

the purchase price of the product sold. Alteration of safety features of
the product shall void this warranty. You assume the risk and liability

for loss, damage, or injury to you and your property and/or to others
andtheir property arising out of the misuse or inability to use the
product.

This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased as a

gift.
HOWSTATELAW RELATESTOTHISWARRANTY: This limited

warranty givesyou specific legal rights, and you may also have other
rights which vary from state to state.

IMPORTANT:Owner must present Original Proof of Purchase to
obtain warranty coverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683

MTD Canada Limited =KITCHENER, ON N2G 4J1; Phone 1=800=668=1238

GD00-100164 REV.A