MTB Baumalight HYDRAULIC TREE PULLER Operator's Manual

HYDRAULIC TREE PULLER
OPERATOR’S MANUAL
Issue Date: December 2017
ii
TABLE OF CONTENTS
1 INTRODUCTION ��������������������������������������������������������������������������������������������������������������������������������� 2
1�1 Overview �������������������������������������������������������������������������������������������������������������������������������������� 2
1�2 Intended Use And Foreseeable Misuse ������������������������������������������������������������������������������������ 2
2 SAFETY ������������������������������������������������������������������������������������������������������������������������������������������������ 3
2�1 Safety Alert Symbol And Safety Words ������������������������������������������������������������������������������������ 3
2�2 Operational Hazards ������������������������������������������������������������������������������������������������������������������� 3
Prepare For Emergencies ���������������������������������������������������������������������������������������������������������� 4
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 4
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 4
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 5
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 5
Avoid Powerlines ������������������������������������������������������������������������������������������������������������������������ 5
Detach Tree Puller Safely ����������������������������������������������������������������������������������������������������������� 5
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 5
2�3 Maintenance Hazards ����������������������������������������������������������������������������������������������������������������� 7
3 SAFETY SIGNS ����������������������������������������������������������������������������������������������������������������������������������� 8
4�1 Preparation For Use ����������������������������������������������������������������������������������������������������������������� 10
4�2 Machine Components �������������������������������������������������������������������������������������������������������������� 10
4�3 Attach To Skid Steer ������������������������������������������������������������������������������������������������������������������11
4�4 Detach From Skid Steer ������������������������������������������������������������������������������������������������������������11
4�5 Transporting ������������������������������������������������������������������������������������������������������������������������������ 12
4�6 First Time User Tips ����������������������������������������������������������������������������������������������������������������� 12
4�7 Field Operation ������������������������������������������������������������������������������������������������������������������������� 13
4�8 Relief Valve �������������������������������������������������������������������������������������������������������������������������������� 13
5�1 Lubrication �������������������������������������������������������������������������������������������������������������������������������� 14
5�2 Inspect Hoses ��������������������������������������������������������������������������������������������������������������������������� 14
1
1 INTRODUCTION
1.1 Overview
Congratulations on your choice of a Baumalight Incisor Tree Puller to complement your operation. This equipment has been designed and manufactured to meet the needs of a discriminating buyer.
This new and unique design allows us to build it very economically and makes it a very compact unit for storage and transport. The enhanced
visibility make the tree puller easy and efcient to
operate. Hydraulic controls are easy to adjust and operate.
Safe, efcient and trouble free operation of your
tree puller requires that you and anyone else who will be operating or maintaining the tree puller, read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within the Operator’s Manual.
This manual covers the Baumalight Incisor Tree Puller. Use the Table of Contents as a guide to locate required information.
1.2 Intended Use And Foreseeable Misuse
The tree puller is designed to be used by an experienced operator. Operator must be trained in the safe operation of a skid steer and hazards related to using the tree puller and the safe use of the tree puller for the intended purpose. Operators will require personal protective equipment to reduce the risk from some hazards that cannot be completely eliminated or controlled by the design of the tree puller.
Care is required to ensure that the tree puller will not come in contact with metallic objects, stones or other materials.
Tree pullers are not designed for use in hazardous
atmospheres where there is a risk of re or explosion due to ammable gases or vapors.
Use in hazardous, explosive atmospheres is prohibited. Serious injury or death of the operator or bystanders may be caused if puller is misused. Misuse may also cause damage to the machine carrying the puller.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Baumalight dealer, distributor or the factory if you need assistance, information or additional copies of the manuals.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as seen from the operator’s seat and facing in the direction of travel.
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2 SAFETY
2.1 Safety Alert Symbol And Safety Words
You must read, understand and follow the instructions given by the operating unit manufacturers, as well as the instructions in this manual.
The safety information in this manual is denoted by the safety alert symbol:
^
This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal words:
^ DANGER
DANGER - Indicates a hazardous situation, which, if not avoided, WILL result in death or serious injury�
2.2 Operational Hazards
^ WARNING
Prevent death or serious injury�
Read and understand this manual before operating tree puller�
Always lower puller to ground, stop engine and remove key before leaving operators seat�
Never allow anyone in near tree puller or in area where tree may fall during operation�
Travel at a safe speed�
^ WARNING
Prevent death or serious injury from moving parts�
^ WARNING
WARNING - Indicates a hazardous situation, which, if not avoided, could result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could result in damage to the equipment or other property.
Moving parts can crush and dismember�
Disconnect and lockout power source before adjusting or servicing�
^ WARNING
Use tree puller only for the designed applications�
Any other use may result in personal injury, damage to equipment and may void the warranty�
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^ WARNING
Prepare For Emergencies
Prevent death or serious injury�
Verify tree puller is locked to quick attach hitch before operation or transport�
^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles, or a face shield to protect from debris�
Carefully read all safety messages in this manual and on equipment safety signs. Keep safety signs in good condition and replace missing or damaged safety signs.
New equipment components and repair parts must include the current safety decal.
Learn how to properly operate equipment. NEVER operate or work around this equipment without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition. Know the regulations and laws that apply to you and your industry. This manual is not to replace any regulations or laws. Additional information may be found at: www.asae.org or www.osha.gov. If you do not understand any part of this manual, contact Baumalight at 866-820-7603.
Be prepared in case of emergencies.
Keep a re extinguisher and rst aid kit close to the machine.
Keep emergency phone numbers close to your phone.
Know your address so emergency services can locate you if an emergency arises.
Replace Safety Signs
Replace missing or damaged safety signs.
Safety signs are identied in Section 3 of this manual.
Replacement safety signs are available from your Baumalight dealer.
Do Not Allow Riders
NEVER lift or carry anyone on tree puller.
NEVER use tree puller as a work platform.
NEVER allow passengers on tree puller.
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Lower Operating Speed
Detach Tree Puller Safely
Keep tree puller low and move at slow speeds on rough or uneven terrain.
Avoid Rollover
The equipment may rollover, resulting in death or serious injury. To help prevent rollover:
Travel at a slow speed.
Avoid sharp turns & sudden movement on slopes.
Carry tree puller close to the ground.
Avoid holes, ditches and other obstructions which may cause equipment to rollover.
Balance load so weight is evenly distributed and load is stable.
Use caution when operating on slopes and do not operate on excessively steep slopes.
Do not exceed load capacity of equipment.
Detach tree puller on a rm and level surface. Tree
puller may fall over if detached on unlevel or soft surface. Be sure people, livestock and pets are clear of machinery.
Relieve hydraulic pressure before disconnecting hydraulic hoses.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported tree puller can fall, resulting in death or serious injury�
Never enter the area under a raised tree puller�
A raised tree puller can lower unexpectedly, resulting in death or serious injury.
Avoid Powerlines
^ DANGER
Prevent electrocution�
Death or serious injury can result if equipment comes near or contacts power lines�
Electrocution can occur without direct contact�
Check clearance before raising equipment.
DO NOT leave the operator’s seat if any part of the equipment contacts electric lines or cables.
NEVER enter area under a raised tree puller.
Lower tree puller to ground, engage parking brake, shut off engine and remove key before servicing.
Hazards From Modifying Equipment
Do not make any alterations to your tree puller. Altering may cause your equipment to be unsafe and may void the manufacturers’ warranty.
5
Avoid High Pressure Fluids
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age, damage and exposure�
Use body and face protection while searching for leaks� A tiny, almost invisible leak can penetrate the skin, thereby requiring immediate medical attention�
Use wood or cardboard to detect hydraulic leaks, never use your hands�
Escaping uid under pressure can penetrate the
skin causing serious injury.
Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can cause impairment or loss of hearing�
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises�
Prevent the hazard by relieving pressure before connecting or disconnecting hydraulic lines. Verify all connections are tight before applying pressure. Search for leaks with a piece of cardboard or wood.
Protect hands and body from high pressure uids.
If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or serious infection may result.
Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.
6
2.3 Maintenance Hazards
Before servicing, park machine on a rm and
level surface, set parking brake and place a “Do Not Operate” tag on control panel. Read and understand this manual. If you do not understand any part of the manual, contact Baumalight at 866­820-7603.
Always wear face and/or eye protection, safety shoes, and other protective equipment appropriate for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603. Before you weld, cut/
drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment appropriate for the job�
^ WARNING
Burn hazard�
Hot and high pressure hydraulic oil�
Allow oil to cool before servicing�
Follow lockout procedure before servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service or maintenance:
Park machine on rm, level surface.
Engage parking brake�
Turn engine off and remove key�
Place “Do Not Operate” tag on control panel�
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3 SAFETY SIGNS
IHS3S
A. MTB-180 Safety Sign
IHS3P
B. MTB-182 Safety Sign
8
C. MTB-175 Safety Sign
unsafe
E. MTB-052 Safety Sign
D. MTB-065 Safety Sign
MTB-065
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4 OPERATION
4.1 Preparation For Use
Although the tree puller has been carefully inspected and checked prior to shipment from manufacturer, it is recommended that the unit be thoroughly inspected.
Check all bolts for tightness and remove all shipping tags, bags, skids, and blocking.
Remove any masking materials afxed during
painting. Inspect equipment to verify that nameplates and all safety warning, caution signs and decals provided with the equipment are in place and clearly visible.
Visually inspect the tree puller before each start up. Check for loose or missing parts and any damage that may have occurred during moving or shipping.
Review all skid steer pre-start instructions, and ensure that all recommended steps and procedures have been followed.
4.2 Machine Components
A. Hose Holder B. Relief Valve C. Clamp Cylinder D. Pivoting Clamp E. Stationary Clamp
^ WARNING
Pressurized uids can penetrate the
skin�
Disconnect and lockout power source before disconnecting and/or connecting hydraulic hoses�
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4.3 Attach To Skid Steer
4.4 Detach From Skid Steer
^ WARNING
To prevent injury or machine damage put transmission in park�
Never position yourself between skid steer and tree puller�
Only experienced and properly trained operator’s may operate skid steer and tree puller�
1. Read and follow all safety instructions.
2. Attach tree puller to skid steer. See skid steer operator’s manual.
3. Connect hydraulic hoses. Verify hydraulic hoses are clear of pinch areas and moving parts.
4. Move to a clear open area to test functions.
^ WARNING
Prevent death or serious injury caused by unexpected movement:
1� Park skid steer on a level surface�
2� Engage parking brake�
1. Park skid steer on a level surface.
2. Lower tree puller to the ground.
3. Shut off engine and remove key.
4. Disconnect hydraulic hoses.
5. Detach tree puller from skid steer. See skid steer Operator’s Manual.
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4.5 Transporting 4.6 First Time User Tips
1. Verify all reectors and Slow Moving Vehicle (SMV) sign are visible.
2. Raise tree puller slightly off ground.
3. Travel at a reasonable and safe speed.
^ WARNING
Always stop engine and remove key before leaving operators seat�
Operate all functions in an open area with skid steer at idle to get a good feel for the controls.
Run throttle only at half speed for rst time users.
^ WARNING
Always stop engine and remove key before leaving operators seat�
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4.7 Field Operation
4.8 Relief Valve
^ WARNING
Prevent serious injury or death caused by unexpected movement:
1� Park skid steer on a level surface�
2� Lower puller to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
^ WARNING
Never operate tree puller when other people are in the vicinity�
Keep all shields in place�
Do not allow riders on skid steer�
1. Attach tree puller to skid steer. See Attaching/ Detaching in this section.
2. Operate hydraulics to open clamps.
^ WARNING
Prevent serious injury or death caused by unexpected movement:
1� Park skid steer on a level surface�
2� Lower puller to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
Tree puller is equipped with a relief valve to adjust clamping pressure. If clamping pressure is set high, clamps may pinch off small brush or trees.
Remove cap (A) and turn relief valve counter clockwise to decrease clamping pressure.
Turn relief valve clockwise to increase clamping pressure.
Install cap (A).
3. Position puller so tree is as far into rear of jaw opening as possible for most clamping power.
4. Position tree puller as low as possible when clamping tree.
5. Operate hydraulics to raise tree puller and pull brush/tree from ground.
6. Move skid steer to desired location and operate hydraulics to open clamps to drop brush/tree.
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5 SERVICE AND MAINTENANCE
5.1 Lubrication
^ WARNING
Prevent serious injury or death caused by unexpected movement:
1� Park skid steer on a level surface�
2� Lower puller to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
Pump grease into all pivot point lubrication ttings
until adequately lubricated.
5.2 Inspect Hoses
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age, damage and exposure�
Use body and face protection while searching for leaks� A tiny, almost invisible leak can penetrate the skin, thereby requiring immediate medical attention�
Use wood or cardboard to detect hydraulic leaks, never use your hands�
^ WARNING
Prevent serious injury or death caused by unexpected movement:
1� Park skid steer on a level surface�
2� Lower puller to ground�
3� Engage parking brake�
4� Shut off engine and remove key�
Inspect hydraulic hoses for damage and wear. Replace damaged or worn hoses before operating puller.
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6 TROUBLESHOOTING
PROBLEM CHECK SOLUTION
Clamps do not close. Clamps jammed. Remove material from clamps.
Low oil. Check oil level in skid steer. Add oil if
necessary.
Not enough oil ow. Check ow control on skid steer. See
your dealer.
Clamps do not have much power. Low oil. Check oil level in skid steer. Add oil if
necessary.
Oil lter plugged. Replace skid steer oil lter.
Skid steer relief valve not set properly.
Not enough oil pressure. Check hydraulic pressure on skid steer.
Set relief valve. Pressure should be 3000 psi (207 bar). See your dealer.
See your dealer.
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7 WARRANTY
This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of one year from the date of purchase, when operated and maintained in accordance with the Operating and Maintenance Instructions supplied with this unit. This warranty does not cover misuse or negligence.
Under no circumstances will the manufacturer be liable for any consequential damage or expense of any
kind, including loss of prots. The manufacturer is under no circumstances liable for skid steer damage
of any kind. The manufacturer is not liable for the maintenance of the product.
This warranty is extended only to the original purchaser. Warranty is void if repairs are attempted by anyone other than an Authorized Service Center.
If a difculty develops with the product, you should contact your nearest Authorized Repair Center, or
distributor. Only these locations are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. Units or parts should be returned at the customer’s expense to the nearest repair location or Authorized Service Center. Pack unit in a strong carton and pad tightly to avoid damage. Damage in-transit is not
covered by warranty. Include original purchase receipt with any claim (keeping a copy for your les).
The Manufacturer’s Liability is limited to repair of the product and/or replacement of parts and is given to the purchaser in lieu of all other remedies including incidental and consequential charges. There are no
warranties, expressed or implied other than those specied herein. For the nearest Authorized Service
Center call the manufacturer.
Please note the following details and le this information in an appropriate place.
Model Number: ___________ S/N:_______________
Date of Purchase: _____________ Owner’s Name__________________________________
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For parts, specications and the latest machine information please visit our website.
www�baumalight�com
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MTB MFG INC.
CORPORATE HEADQUARTERS
4575 Powell Rd.,
Wallenstein, Ontario Canada
N0B 2S0
Phone - 519.698.9864
Toll Free - 866.820.7603
Fax - 519.698.1087
www�baumalight�com
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