M-system R1M-A1 Instruction Manual

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 1 / 8
INSTRUCTION MANUAL
CONTACT INPUT MODULE
(32 points)
R1M-A1
BEFORE USE ....
Thank you for choosing M-System. Before use, please check contents of the package you received as outlined below. If you have any problems or questions with the product, please contact M-System’s Sales Office or representatives.
This product is for use in general industrial environments, therefore may not be suitable for applications which require higher level of safety (e.g. safety or accident prevention sys­tems) or of reliability (e.g. vehicle control or combustion con­trol systems).
For safety, installation and maintenance of this product must be conducted by qualified personnel.
■ PACKAGE INCLUDES:
Remote I/O module .............................................................(1)
■ MODEL NO.
Confirm Model No. marking on the product to be exactly what you ordered.
■ INSTRUCTION MANUAL
This manual describes necessary points of caution when you use this product, including installation, connection and basic maintenance procedures. For detailed information on Modbus supported functions, refer to Modbus Protocol Reference Guide (EM-5650). The R1M is programmable using the PC configurator soft­ware. For detailed information on the PC configuration, refer to the R1CON instruction manual. The R1CON PC Configurator Software is downloadable at M-System’s web site: http://www.m-system.co.jp.
POINTS OF CAUTION
■ CONFORMITY WITH EU DIRECTIVES
•This equipment is suitable for Pollution Degree 2 and Installation Category II (transient voltage 2500V). Re­inforced insulation (input or RS-232-C/RS-485 to power: 300V) and basic insulation (input to RS-232-C/RS-485: 300V) are maintained. Prior to installation, check that the insulation class of this unit satisfies the system re­quirements.
•Altitude up to 2000 meters.
•The equipment must be mounted inside a panel.
•Insert noise filters. Okaya Electric Industries Model
SUP-E1H or equivalent for the power source connected to the unit, and TDK Model ZCAT 3035-1330 or equivalent for the RS-232-C cable are recommended.
•The equipment must be installed such that appropriate clearance and creepage distances are maintained to con­form to CE requirements. Failure to observe these re­quirements may invalidate the CE conformance.
•The actual installation environments such as panel con­figurations, connected devices, connected wires, may af­fect the protection level of this unit when it is integrated in a panel system. The user may have to review the CE requirements in regard to the whole system and employ additional protective measures to ensure the CE conform­ity.
•Install lightning surge protectors for those wires connect­ed to remote locations.
■ POWER INPUT RATING & OPERATIONAL RANGE
•Locate the power input rating marked on the product and confirm its operational range as indicated below: 100 – 240V AC rating: 85 – 264V, 47 – 66 Hz, approx. 10VA
24V DC rating: 24V ±10%, approx. 7W
■ GENERAL PRECAUTIONS
•Before you remove the module, turn off the power supply and input signal for safety.
■ ENVIRONMENT
•Indoor use.
•When heavy dust or metal particles are present in the air,
install the module inside proper housing with sufficient ventilation.
•Do not install the module where it is subjected to continu­ous vibration. Do not subject the unit to physical impact.
•Environmental temperature must be within -5 to +60°C (23 to 140°F) with relative humidity within 30 to 90% RH in order to ensure adequate life span and operation.
•Be sure that the ventilation slits are not covered with ca­bles, etc.
■ WIRING
•Wrong connection may damage the module.
•Do not connect cables to moving parts or pull them tightly.
•Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
•Do not bind these cables together with those in which noises are present. Do not install them in the same duct.
■ AND ....
•The module is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfying complete performance described in the data sheet.
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 2 / 8
COMPONENT IDENTIFICATION
■ REAR VIEW
RS-485 Connector
Node Address Setting Rotary SW
Configurator Jack
Specifications
Power Terminals
RS-232-C 9-pin Connector
RUN Indicator LED
INSTALLATION
■ DIN RAIL MOUNTING
Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail adaptor. Position the upper hook at the rear side on the DIN rail and push in the lower. Push back the DIN rail adaptor.
■ WALL MOUNTING
Set the body so that its DIN rail adaptor is at the bottom. Pull down the DIN rail adaptor. Refer to “EXTERNAL DIMENSIONS.”
TERMINAL CONNECTIONS
Connect the module referring to the connection diagram.
■ EXTERNAL DIMENSIONS unit: mm (inch)
• M3 SCREW TERMINALS
123456789
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35
T1 T2T3 T4
T5 T6T7
104 (4.09)
10 (.39)
105 (4.13)
14 (.55)
163 (6.42)
36–M3 INPUT TERMINALS
165 (6.50)
175 (6.89)
3–5 (.20) dia. MTG HOLES
FOR WALL MOUNT.
6.2 (.24)
15.5 (.61)
[6 (.24)]
40 (1.57)
3 (.12)
46 (1.81)
DIN RAIL 35 mm wide
• FCN TYPE CONNECTOR
T1 T2T3 T4
T5 T6T7
104 (4.09)
10 (.39)
105 (4.13)
14 (.55)
163 (6.42)
165 (6.50)
175 (6.89)
3–5 (.20) dia. MTG HOLES
FOR WALL MOUNT.
FCN TYPE INPUT CONNECTOR
[6 (.24)]
40 (1.57)
40 (1.57)
Connector Pin
Assignment
A1 B1
A16 B16
CN1 CN2
See Caution below
Caution: DO NOT APPLY EXCESSIVE FORCE onto the connector. The connector may be destroyed.
15.5 (.61)
3 (.12)
46 (1.81)
DIN RAIL 35 mm wide
DIN Rail Adaptor
DIN Rail
35mm wide
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 3 / 8
■ CONNECTION DIAGRAM
Note: In order to improve EMC performance, bond the FG terminal to ground. Caution: FG terminal is NOT a protective conductor terminal.
RS-232-C
T3 T4
T2
T1
T7
T6
T5
Term.
Resist.
Output Circuit
When the device is located at the end of a transmission line via twisted-pair cable, (when there is no cross-wiring), close across the terminal T2 –T3 with the attached jumper pin (or with a leadwire). When the device is not at the end, remove the jumper pin.
*
Power Circuit
+
Shielded Twisted-pair Cable
To Other I/O Modules
Jumper*
FG
U (+) V (–)
POWER
D-SUB CONNECTOR
9
8
7
6
5
4
3
2
1
10
12
11
13
15
14
16 17 18
20
19
21 22 23 24 25
27
26
28 29 30 31 32 33
35
34
36
ch.1
ch.2
ch.3
ch.4
ch.5
ch.6
ch.7
ch.8
COM (–)
ch.9
ch.10
ch.11
ch.12
ch.13
ch.14
ch.15
ch.16
COM (–)
ch.17
ch.18
ch.19
ch.20
ch.21
ch.22
ch.23
ch.24
COM (–)
ch.25
ch.26
ch.27
ch.28
ch.29
ch.30
ch.31
Count Reset Input
ch.32
COM (–)
Input Circuit
Input Circuit
A9
A8
A7
A6
A5
A4
A3
A2
A1
A10
A12
A11
A13
A15
A14
A16
B1
:
B16
ch.1
ch.2
ch.3
ch.4
ch.5
ch.6
ch.7
ch.8
ch.9
ch.10
ch.11
ch.12
ch.13
ch.14
ch.15
ch.16
COM (–)
A9
A8
A7
A6
A5
A4
A3
A2
A1
A10
A12
A11
A13
A15
A14
A16
ch.17
CN1
ch.18
ch.19
ch.20
ch.21
ch.22
ch.23
ch.24
ch.25
ch.26
ch.27
ch.28
ch.29
ch.30
ch.31
Count Reset Input
ch.32
FCN TYPE CONNECTOR M3 SCREW TERMINALS
CN2
B1
:
B16
COM (–)
■ RS-232-C INTERFACE
15
69
ABBR. PIN NO. EXPLANATION OF FUNCTION
BA (SD)
BB (RD)
AB (SG)
2 3 5
Transmitted Data Received Data Signal Common
CB (CS) CA (RS)
78Clear to Send
Request to Send
1 4 6 9
Not Used. DO NOT connect. Connecting may cause malfunctions.
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 4 / 8
WIRING INSTRUCTIONS
■ M3 SCREW TERMINAL (Input signal)
Torque: 0.6 N·m
■ SOLDERLESS TERMINAL
Refer to the drawing below for recommended ring tongue terminal size. Spade tongue type is also applicable. Applicable wire size: 0.75 to 1.25 mm
2
(AWG19 – 16) Recommended manufacturer: Japan Solderless Terminal MFG.Co.Ltd, Nichifu Co.,ltd
6 max
(.24)
3 (.12) max
3.2 (.13) dia.
mm (inch)
■ EURO TYPE CONNECTOR TERMINAL (Power input, Modbus)
Applicable wire size: 0.2 – 2.5 mm
2
(AWG24-12)
Stripped length: 7 mm
MODBUS WIRING CONNECTION
R1M
T1 T2 T3 T4
R1M
T1 T2 T3 T4
T1 T2 T3 T4
R1M
CONNECTOR
RS-232-C
RS-485
*
1
*
1
*1. Internal terminating resistor is used when the device is at the end of a transmission line. *2. Install shielded cables to all sections and ground them at single point.
*
2
FG
RS-485
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 5 / 8
MODBUS COMMUNICATION
■ COMMUNICATION PARAMETERS
PARAMETER SPECIFICATION
Data Mode RTU Baud Rate 9600 / 19200 / 38400 (*) bps
Parity None / Odd (*) / Even
Bit Length 8
Stop Bit 1 (*) / 2
Node Address 1 (*) to 15
Floating Point Data N/A
Interface RS-232-C / RS-485
■ FUNCTION CODES & SUPPORTED CODES
CODE NAME
01 Read Coil Status X Digital output from the slave 02 Read Input Status X Status of digital inputs to the slave 03 Read Holding Registers X General purpose register within the slave 04 Read Input Registers X Collected data from the field by the slave 05 Force Single Coil X Digital output from the slave 06 Preset Single Registers X General purpose register within the slave 07 Read Exception Status 08 Diagnostics 09 Program 484 10 Poll 484 11 Fetch Comm. Event Counter Fetch a status word and an event counter 12 Fetch Comm. Event Log A status word, an event counter, a message count and a field of event bytes 13 Program Controller 14 Poll Controller 15 Force Multiple Coils X Digital output from the slave 16 Preset Multiple Registers X General purpose register within the slave 17 Report Slave ID Slave type / ‘RUN’ status 18 Program 884/M84 19 Reset Comm. Link 20 Read General Reference 21 Write General Reference 22 Mask Write 4X Register 23 Read/Write 4X Register 24 Read FIFO Queue
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 6 / 8
■ DATA ADDRESS
ADDRESS
TYPE
DATA
FORMAT
NAME
GH2 J3 A1 D1
Coil (0X) 1 – 32 --- --- --- Y bit DO *
1
33 – 48 Y --- --- --- bit Cold junction compensation SW
(0: Disable, 1: Enable) *
2
Input Status (1X) 1 – 32 Y Y Y --- bit DI *
3
33 – 48 Y Y --- --- bit ADC overrange
Input Register (3X) 1 – 16 Y --- --- --- I AI in % (1 – 8 for Type J3)
17 – 48 Y Y --- --- F AI per channel in engineering unit 49 – 50 Y --- --- --- F Cold junction temperature *
2
81 – 96 Y Y --- --- I Channel status
513 Y Y Y Y I Bit System Status
0 to 5 Reserved for system use 6 E
2
PROM diagnostics (0: Normal, 1: Error) 7 ADC error (0: Normal, 1: Error) 8 to 15 Reserved for system use
514 – 521 Y Y Y Y B16 Model No. (“R1M-x”) 522 – 529 Y Y Y Y B16 Serial No. 530 – 537 Y Y Y Y B16 Hardware version No. 538 – 545 Y Y Y Y B16 Firmware version No.
Holding Register (4X)
1 – 16 --- --- --- --- I (Reserved for AO in %)
17 – 48 --- --- --- --- F (Reserved for AO in engineering unit) 145 – 160 Y Y --- --- I I/O type No. 161 – 176 Y --- --- --- I Burnout type (161 – 168 for Type J3)
(0: No burnout, 1: Upscale, 2: Downscale) *
4
I = 16-bit integer, F = 32-bit floating, B16 = 16-byte character
*1. Discrete output only. *2. Thermocouple input only. *3. Trigger contact input for Types GH2 and J3. (Only Address 10001 is enabled.) *4. Same setting for all channels. For potentiometer inputs, always leave certain residual resistance at 0% side in order to avoid
wrong burnout detection. (0% input or shortcircuit across the terminals 1 – 2 =Wire breakdown at the terminal 3)
ADDRESS DATA FORMAT NAME Input Status (1X) 1 – 32 bit (1 bit) Contact Input Input Register (3X) 1 – 32 Unsigned Long (32 bits) Totalized Value Holding Register (4X) 1 – 32 Unsigned Long (32 bits) Counter Preset Value
■DATA ADDRESS (COUNTER)
Sign
Address n+1
• 32-bit Floating
Address n
Exponent Mantissa
Address n, High-order
• 32-bit Integer, No sign (R1M-A1)
Address n+1, Low order
High order bytesHigh order bytes Low order bytesLow order bytes
INPUT DATA
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 7 / 8
■ INPUT REGISTERS DESCRIPTION
(1) ANALOG INPUT IN % (30 001 to 30016; 30001 to 30008 for J3)
Indicates analog input values in percentage for each channel (1 – 16; 1 – 8 for J3).
INPUT TYPE & RANGE A/D DATA (Decimal)
DC ±20 V ±20000
±5 V ±5000 ±1 V ±10000 ±0.8 V ±8000 ±0.2 V ±20000 ±50 mV ±5000 ±10 mV ±10000
Thermocouple Temperature
5 10
RTD Temperature
5 10
Potentiometer 0 – 100 Ω
0 – 500 Ω 0 – 1 kΩ 0 – 10 kΩ
±2000
(2) ANALOG INPUT IN ENGINEERING UNIT (30 017 to 30048; 30017 to 30032 for J3)
Indicates analog input values in engineering unit for each channel (1 – 16; 1 – 8 for J3). The unit is specific to each input type: °C for temperature, Volts for voltage, and % for potentiometer. The data are 32-bit floating values, which requires two consecutive registers for one module.
(3) CHANNEL STATUS (30081 to 30096)
Indicates the current status of analog inputs (1 – 16; 1 – 8 for J3). The following list shows the names and descriptions of each bit.
BIT NAME DESCRIPTION
6 Input Overrange Indicates the designated analog input is in overrange, defined as one or
more of the following condition:
•ADCinputvalue0x0000or0xFFFF
•Burnoutstatusforthermocouple,RTDandPotentiometerinput
•Outofrangedenedinthetemperaturetable(thermocoupleandRTD)
•ADCerror
0 : Normal 1 : Overrange
7 ADC Error Indicates the status of ADC.
0 : Normal 1 : Error
12 Cold Junction Compensation SW Indicates whether the cold junction compensation is enabled or disabled,
for thermocouple input. 0 : Disable 1 : Enable
Others Reserved For system’s use
R1M-A1
5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN Phone: +81(6)6659-8201 Fax: +81(6)6659-8510 E-mail: info@m-system.co.jp
EM-5661 Rev.6 P. 8 / 8
■ INPUT REGISTERS DESCRIPTION
Indicates I/O type for each channel. The data are 16-bit integer values.
MODEL I/O I/O TYPE SELECTION USABLE RANGE NOTES
R1MS-GH3 R2M-2G3
DC input
0x00 -10 to +10 V -10 to +10 V
R1M-GH2 DC input 0x00 -20 to +20 V -22.7 to +22.7 V ATT SW ON
0x01 -5 to +5 V -5.6 to +5.6 V ATT SW ON 0x02 -1 to +1 V -1.4 to +1.4 V ATT SW ON 0x03 -800 to +800 mV -860 to +860 mV 0x04 -200 to +200 mV -215 to +215 mV 0x05 -50 to +50 mV -53 to +53 mV 0x06 -10 to +10 mV -13.4 to +13.4 mV
R1M-GH2 R1MS-GH3 R2M-2H3
T/C input 0x10 (PR) 0 to 1770°C
0x11 K (CA) -270 to +1370°C 0x12 E (CRC) -270 to +1000°C 0x13 J (IC) -210 to +1200°C 0x14 T (CC) -270 to +400°C 0x15 B (RH) 100 to 1820°C 0x16 R -50 to +1760°C 0x17 S -50 to +1760°C 0x18 C (WRe 5-26) 0 to 2320°C
0x19 N -270 to +1300°C 0x1A U -200 to +600°C 0x1B L -200 to +900°C 0x1C P (Platinel II) 0 to 1395°C
R1M-J3 RTD input 0x30 JPt 100 (JIS ’89) -200 to +500°C
0x31 Pt 100 (JIS ’89) -200 to +660°C
0x32 Pt 100 (JIS ’97, IEC) -200 to +850°C
0x33 Pt 50 Ω (JIS ’81) -200 to +649°C
0x34 Ni 508.4 Ω -50 to +280°C
0x35 Pt 1000 -200 to +850°C
POT input 0x40 0 to 100 ohms 0 to 100 %
0x41 0 to 500 ohms 0 to 100 %
0x42 0 to 1 kohms 0 to 100 %
0x43 0 to 10 kohms 0 to 100 %
R1M-D1 DO 0x60 R1M-A1 DI 0x70
CHECKING
1) Terminal wiring: Check that all cables are correctly con­nected according to the connection diagram.
2) Power input: Check supply voltage.
ADJUSTMENT PROCEDURE
This unit is calibrated at the factory to meet the ordered specifications, therefore you usually do not need any cali­bration.
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