MSK MSK4470D, MSK4470S, MSK4470U Datasheet

ISO 9001 CERTIFIED BY DSCC
10 AMP, 500V, 3 PHASE
IGBT BRUSHLESS
M.S.KENNEDY CORP.
MOTOR CONTROLLER
4707 Dey Road Liverpool, N.Y. 13088 (315) 701-6751
FEATURES:
MIL-PRF-38534 QUALIFIED
500 Volt Motor Supply Voltage
10 Amp Output Switch Capability
100% Duty Cycle High Side Conduction Capable
Shoot-Through/Cross Conduction Protection
Hall Sensing and Commutation Circuitry on Board
"Real" Four Quadrant Torque Control Capability
Good Accuracy Around the Null Torque Point
60°/ 120º Phasing Selectable
DESCRIPTION:
The MSK 4470 is a complete 3 Phase IGBT Bridge Brushless Motor Control System in a convenient isolated baseplate
package. The hybrid is capable of 10 amps of output current and 500 volts of DC bus voltage. It has the normal features
for protecting the bridge. Included is all the bridge drive circuitry, hall sensing circuitry, commutation circuitry and all the
current sensing and analog circuitry necessary for closed loop current mode (torque) control. When PWM'ing, the transis-
tors are modulated in locked anti-phase (complementary) mode for the tightest control and the most bandwidth. Provisions
for applying different compensation schemes are included. The MSK 4470 has good thermal conductivity of the MOSFET's
due to isolated package design that allows direct heat sinking of the hybrid without insulators.
4470
BLOCK DIAGRAM
TYPICAL APPLICATIONS
3 Phase Brushless DC Motor Control
Servo Control
Fin Actuator Control
Gimbal Control
AZ-EL Control
1
N/C
2
REFOUT
3
HALL A
4
HALL B
5
HALL C
6
60/120
7
BRAKE
8
CLOCK SYNC
9
DIS
10
GND
11
N/C
12
N/C
PIN-OUT INFORMATION
13
E/A OUT
14
E/A-
15
GND
16
+Current Command
17
-Current Command
18
+15 VIN
19
Current Monitor Out
20
-15 VIN
21
N/C
22
N/C
23
N/C
24
GND
25
26
27
28
29
30
31
32
33
34
35
36
N/C
N/C
LGND
N/C
N/C
RTN
RTN
N/C
CVS
CVS
N/C
CO
37
38
39
40
41
42
43
44
45
46
47
48
CO
N/C
CV+
CV+
N/C
BVS
BVS
N/C
BO
BO
N/C
BV+
49
50
51
52
53
54
55
56
57
58
BV+
N/C
AVS
AVS
N/C
AO
AO
N/C
AV+
AV+
1
Rev. B 10/00
ABSOLUTE MAXIMUM RATINGS
High Voltage Supply
Current Command Input
Logic Inputs
REFOUT External Load
E/A OUT External Load
Clock SYNC Input
Continuous Output Current
Peak Output Current
○○○○○○○○○○○○○○○○○
○○○○○○○○○○○○
○○○○○○○○○○○○○
○○○○○○○○○○○○○
○○○○○○○○○○○○○○
○○○○○○○○○○○
○○○○○○○
○○○○○○○○○○○○○
-0.2V to REFOUT
ELECTRICAL SPECIFICATIONS
500V
±13.5V
15 mA
5 mA
-0.2V to +15V
10 Amps
15 Amps
RθJC
Thermal Resistance (Output Switches)
TST
Storage Temperature Range
TLD
Lead Temperature Range
○○○○○○○○
(10 Seconds)
TC
Case Operating Temperature
TJ
Junction Temperature
○○○○○○○○○○○○○○○
○○○
○○○○
○○○○○
0.6°C/W
-40°C to +150°C
+300°C
-40°C to +125°C
+150°C
Parameter
INPUT CURRENT
+15 VIN
-15 VIN
PWM
Clock Free Running Frequency
CLOCK SYNC INPUT
1
VIL
1
VIH
Duty Cycle
SYNC Frequency
LOGIC INPUTS
(Hall A,B,C,Brake,60°/120°,DIS)
VIL
VIH
ANALOG SECTION
Current Command Input Range
Current Command Input Current
Transconductance
Offset Current
Current Monitor
Current Monitor Voltage Swing
ERROR AMP
E/A OUT Swing
Slew Rate
Gain Bandwidth Product
Large Signal Voltage Gain
OUTPUT SECTION
Voltage Drop Across Bridge (1 Upper & 1 Lower)
Voltage Drop Across Bridge (1 Upper & 1 Lower)
Leakage Current
Diode VSD
trr
Dead Time
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
Test Conditions
Output PWM'ing
Current Command=0 Volts
Current Command=0Volts
5mA Load
5mA Load
1
1
10 AMPS @ 150°C Junction
All switches off, V+=270V, 150°C Junction
10 AMPS
Min.
-
-
20
-
-
12.5
10
Clock +0
-
3.0
-
-
2.55
-
-
-
0.280
-
-
-
6.5
-
175
-
-
-
-
-
-
MSK 4470
2
Typ. Max.
68
30
22
-
-
-
-
-
-
-
-
-
3
-
-
-
0.33
-
-
-
8
6.5
275
-
-
-
-
35
3
85
40
24
-
2.5
-
90
Clock +3
0.8
-
±13.5
1.5
3.45
-
±50
-
0.380
-
±12
±12
-
-
-
5
7.5
5
2.6
-
-
Units
mA
mA
KHz
KHz
VOLTS
VOLTS
%
KHz
VOLTS
VOLTS
VOLTS
mA
A/V
A/V
mA
mA
V/A
V/A
VOLTS
VOLTS
V/µSec
MHz
V/mV
VOLTS
VOLTS
mA
VOLTS
nSec
µSec
NOTES:
1
Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only.
2
Maximum power dissipation must be limited according to voltage regulator power dissipation.
3
Measurements do not include offset current at 0V current command.
2
Rev. B 10/00
APPLICATION NOTES
MSK 4470PIN DESCRIPTIONS
AV+, BV+, CV+ - are the power connections from the hy-
brid to the bus. The pins for each phase are brought out
separately and must be connected together to the V+ source
externally. The external wiring to these pins should be sized
according to the RMS current required by the motor. These
pins should be bypassed by a high quality monolithic ceramic
capacitor for high frequencies and enough bulk capacitance
for keeping the V+ supply from drooping.
AØ, BØ & CØ- are the connections to the motor phase wind-
ings from the bridge output. The wiring to these pins should
be sized according to the current required by the motor. There
are no short circuit provisions for these outputs. Shorts to
V+ or ground from these pins must be avoided or the bridge
will be destroyed.
E/A OUT - is the current loop error amp output connection.
It is brought out for allowing various loop compensation cir-
cuits to be connected between this and E/A-.
E/A- -is the current loop error amp inverting input connec-
tion. It is brought out for allowing various loop compensa-
tion circuits to be connected between this and E/A OUT.
CLOCK SYNC- is an input for synchronizing to an external
clock. The sync circuit will trigger on the edges of the ap-
plied clock and effectively shorten the period of the internal
oscillator on each cycle. The frequency can be increased
from a free running 22 KHz to 25 KHz maximum. The clock
applied shall be 15 volts amplitude with at least a 10% duty
cycle.
AVS, BVS, CVS - are the return pins on the bottom of each
half bridge. They are brought out separately and should be
connected together externally to allow the current from each
half bridge to flow through the sense resistor. The wiring on
these pins should be sized according to the current require-
ments of the motor.
RTN - is the power return connection from the module to the
bus. All ground returns connect to this point from internal to
the module in a star fashion. All external ground connections
to this point should also be made in a similar fashion. The
V+ capacitors should be returned to this pin as close as
possible. Wire sizing to this pin connection should be made
according to the required current.
LGND - is an isolated ground connection to the RTN pin of
the hybrid that is connected internally. For any circuitry that
needs to be connected to the RTN pin without the influence
of current flow through RTN should be connected at this
point.
GND - is a ground pin that connects to the ground plane for
all low powered circuitry inside the hybrid.
+15 VIN - is the input for applying +15 volts to run the low
power section of the hybrid. This pin should be bypassed
with a 10 µF capacitor and a 0.1 µF capacitor as close to this
pin as possible.
REFOUT - is a 6.25 volt regulated output to be used for pow-
ering the hall devices in various motors. Up to 15 mA of
output current is available.
HALL A, B & C - are the hall input pins from the hall devices
in the motor. These pins are internally pulled up to 6.25
volts. The halls can reflect a 120/240 degree commutation
scheme or a 60/300 degree scheme.
BRAKE - is a pin for commanding the output bridge into a
motor BRAKE mode. When pulled low, normal operation com-
mences. When pulled high, the 3 high side bridge switches
turn off and the 3 low side bridge switches turn on, causing
rapid deceleration of the motor and will cease motor opera-
tion until pulled high again. Logic levels for this input are TTL
compatible. It is internally pulled high.
DIS - is a pin for externally disabling the output bridge. A
TTL logic low will enable the bridge and a TTL logic high will
disable it. It is internally pulled up by a 100 µAmp pullup.
60/120- is a pin fpr selecting the orientation of the commuta-
tion sheme of the motor. A high state will produce 60/300
degree commutation, whereas a low state will produce 120/
240 degree commutation. Logic levels for this input are TTL
compatible. It is internally pulled high.
IN
-15 VIN - is the input for applying -15 volts to run the low
power section of the hybrid. This pin should be bypassed
with a 10 µF capacitor and a 0.1 µF capacitor as close to this
pin as possible.
CURRENT COMMAND (+,-) - are differential inputs for con-
trolling the module in current mode. Scaled at ±1 amp per
volt of input command, the bipolar input allows both forward
and reverse current control capability regardless of motor com-
mutation direction. The maximum operational command volt-
age should be ±10 volts for ±10 amps of motor current.
CURRENT MONITOR- is a pin providing a current viewing sig-
nal for external monitoring purposes. This is scaled at ±1
amp of motor current per volt output, up to a maximum of
±10 volts, or ±10 amps. As ±10 amps is exceeded, the
peaks of the waveform may become clipped as the rails of
the amplifiers are reached. This voltage is typically ±12.5
volts, equating to ±12.5 amps of current peaks.
3
Rev. B 10/00
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