
HI-REL DESIGN
• WAVE SOLDERABLE PACKAGE
• ALL CERAMIC CAPACITORS
• SURFACE MOUNT MAGNETICS
• WITHSTANDS 5000G
FEATURES — SINGLE OUTPUT
• REPLACES APEX DHW2805S
•
NO DERATING — -55°C to +125°C
• WIDE SUPPLY RANGE — 16V to 40V
• HIGH ISOLATION — 500V
• HIGH POWER DENSITY — 17W/IN
3
•
OUTPUT VOLTAGE ADJUSTMENT —
STANDARD
• REMOTE SHUTDOWN
• OPERATES TO 11VIN AT 5W
• AVAILABLE WITH 5V OUTPUT
DESCRIPTION
The DHD2805S DC-DC converter provides the ruggedness, reliability, and features required to meet the advanced
design challenges of today’s hi-rel market. This is accomplished while retaining a power density of 17 W/in
3
and 425
mW/gram of power/package performance. The use of advanced substrate and reflow soldering techniques during
construction results in a rugged, cost-effective, and completely solderable package.
DHD2805S hybrid converter series utilizes all ceramic
capacitors and surface mount magnetics to provide reliable
operation at all operating temperatures while surviving very
high G forces.
DHD2805S standard features include output fault monitoring and/or turn on voltage point programming via the shutdown pin. All three functions may be implemented simultaneously with a minimum of external components. An output
voltage adjustment/load compensation pin is also standard.
Fault tolerant design protects these converters from most
external circuit faults. The output and output adjust pins will
withstand +35 V while the shutdown pin will withstand +50 V
protecting the converters from a variety of system or board
faults i.e. solder bridges etc. Unique load fault protection
circuitry allows this converter to pull up loads having difficult
static load line characteristics and allows short term load
excursions significantly beyond ratings in most applications.
A transformer isolated forward converter topology operating at a switching frequency of 400 KHz allows operation over
a wide input voltage range. Internal filtering of both input and
output eliminates the need for external capacitors in many
applications.
The 8-pin DIP package is hermetically sealed and isolated
from the internal circuits. Heat sinking is recommended for full
power operation at elevated ambient temperatures.
EXTERNAL CONNECTIONS
BLOCK DIAGRAM
P W M
FEED FORWARD
CONTROLLER
ERROR AMPLIFIER
REFERENCE AND
ISOLATION
3
1
2
6
5
7
4707 Dey Road Liverpool, N.Y. 13088
M.S.KENNEDY CORP.
DHD2805S
ISO-9001 CERTIFIED BY DSCC
7.5W
DC-DC
CONVERTER
Rev. - 3/01
1
1
2
3
4
5
+OUTPUT
-OUTPUT
ADJUST/COMP
NO CONNECTION
SHUTDOWN PLUS
8
7
6
CASE
-INPUT
+INPUT
(315) 701-6751
TYPICAL APPLICATION WITH OPTIONS

NOTES: 1. Unless otherwise stated: TC = 25°C, VIN = 28V, I
OUT
= I
OUT
MAX.
2. Derate power linearly to zero from 125°C to 135°C.
3. Regulation measured between pin 1 and pin 2 1/6" from case.
4. Recovery spec assumes that converter has been OFF for at least 500ms.
5. Input voltage can be increased to 12V to 50V at 5W output power.
CAUTION: The internal substrate contains beryllia (BeO). Do not break the seal. If accidentally broken, do not crush, machine, or
subject to temperatures in excess of 850°C to avoid generating toxic fumes.
ABSOLUTE MAXIMUM RATINGS
SPECIFICATIONS
DHD2805S
ABSOLUTE MAXIMUM RATINGS
DHD2805SDHD2805S
DHD2805SDHD2805S
DHD2805S
INPUT VOLTAGE RANGE (Pin 7 to 6 or 5) 0-50Vdc
INPUT TRANSIENT (Pin 7 to 6) 80V @ 50ms
OUTPUT WITHSTAND (Pin 2 to 1 or 3) 35Vdc
OUTPUT CURRENT (Continuous) 1.2Adc
TEMPERATURE, Storage –65°C, 150°C
TEMPERATURE, Pin Soldering 10s 300°C
SPECIFICATIONS
PARAMETER TEST CONDITIONS
1
MIN TYP MAX UNITS
STEADY STATE
CHARACTERISTICS
INPUT VOLTAGE RANGE
5
16 28 40 Vdc
OUTPUT VOLTAGE VIN; min ↔ max Vdc @ I
MIN
5.00 5.05 5.10 Vdc
OUTPUT CURRENT VIN; min ↔ max Vdc 120 1500 mAdc
EFFICIENCY 62 67 %
OUTPUT RIPPLE VOLTAGE Bandwidth 10kHz ↔ 1MHz 40 80 mVrms
INPUT RIPPLE CURRENT Bandwidth 10kHz ↔ 1MHz 40 100 mArms
OUTPUT POWER
2
0.6 7.5 W
LINE REGULATION VIN; min ↔ max
3
9 25 mVdc
LOAD REGULATION I
OUT
; min ↔ max
3
15 35 mVdc
TEMPERATURE COEFFICIENT .006 %/°C
TEMPERATURE RANGE, case
2
–55 125 °C
QUIESCENT CURRENT I
OUT
= 0A 38 45 mAdc
INHIBITED Vpin5; < 8Vdc .09 1.25 2.5 mAdc
ISOLATION CHARACTERISTICS
(input/output/case)
LEAKAGE RESISTANCE V
TEST
= 500Vdc 100 MΩ
LEAKAGE CAPACITANCE f = 10kHz 60 pF
DYNAMIC CHARACTERISTICS
LINE STEP RESPONSE VIN; TR, TF = 10µs
VOLTAGE CHANGE VIN; 16 ↔ 40 Vdc 300 mV
RECOVERY TIME (95%) 30 µs
LOAD STEP RESPONSE I
OUT
; TR, TF = 10µs
VOLTAGE CHANGE I
OUT
; 50% ↔ max Adc 700 mV
RECOVERY TIME (95%) 40 µs
DYNAMIC CHARACTERISTICS
START-UP OVERSHOOT VIN; 0-50 Vdc 0 400 mV
SHUTDOWN DELAY V
PIN5
; > 10Vdc → <8Vdc 220 500 µs
SHUTDOWN RECOVERY TIME4V
PIN5
; < 8Vdc → > 10Vdc 60 ms
CAUTION
DHD2805S DHD2805S
DHD2805S DHD2805S
DHD2805S
PACKAGE THERMAL SPECIFICATIONS MIN TYP MAX UNITS
RESISTANCE, case to air 30 °C/W
TEMPERATURE RISE, junction to case 10 15 °C
Rev. - 3/01
2