
HI-REL DESIGN
• WAVE SOLDERABLE PACKAGE
• ALL CERAMIC CAPACITORS
• SURFACE MOUNT MAGNETICS
• WITHSTANDS 5000G
FEATURES — SINGLE OUTPUT
• REPLACES APEX DHC2803S & DHC2805S
•
NO DERATING — -55°C to +125°C
• WIDE SUPPLY RANGE — 12V to 50V
• HIGH ISOLATION — 500V
• HIGH POWER DENSITY — 17W/IN
3
•
OUTPUT VOLTAGE ADJUSTMENT —
STANDARD
• REMOTE SHUTDOWN
• OPERATES TO 11VIN AT 5W
• AVAILABLE WITH 3.3V OR 5V OUTPUTS
•
SEE DAC2800S SERIES FOR 12V AND 15V VERSIONS
DESCRIPTION
The DHC2800S series of DC-DC converters provides the
ruggedness, reliability, and features required to meet the
advanced design challenges of today’s hi-rel market. This is
accomplished while retaining a power density of 17 W/in
3
and
425 mW/gram of power/package performance. The use of
advanced substrate and reflow soldering techniques during
construction results in a rugged, cost-effective, and completely solderable package.
DHC2800S hybrid converter series utilizes all ceramic
capacitors and surface mount magnetics to provide reliable
operation at all operating temperatures while surviving very
high G forces.
DHC2800S standard features include output fault monitoring and/or turn on voltage point programming via the shutdown pin. All three functions may be implemented simultaneously with a minimum of external components. An output
voltage adjustment/load compensation pin is also standard.
Fault tolerant design protects these converters from most
external circuit faults. The output and output adjust pins will
withstand +35 V while the shutdown pin will withstand +50 V
protecting the converters from a variety of system or board
faults i.e. solder bridges etc. Unique load fault protection
circuitry allows this converter to pull up loads having difficult
static load line characteristics and allows short term load
excursions significantly beyond ratings in most applications.
A transformer isolated forward converter topology operating at a switching frequency of 400 kHZ allows operation over
a wide input voltage range. Internal filtering of both input and
output eliminates the need for external capacitors in many
applications.
The 8-pin DIP package is hermetically sealed and isolated
from the internal circuits. Heat sinking is recommended for full
power operation at elevated ambient temperatures.
EXTERNAL CONNECTIONS
BLOCK DIAGRAM
P W M
FEED FORWARD
CONTROLLER
ERROR AMPLIFIER
REFERENCE AND
ISOLATION
3
1
2
6
5
7
TYPICAL APPLICATION WITH OPTIONS
4707 Dey Road Liverpool, N.Y. 13088
M.S.KENNEDY CORP.
(315) 701-6751
DHC2800S
SERIES
ISO-9001 CERTIFIED BY DSCC
6W
DC-DC
CONVERTERS
Rev. A 3/01
1
1
2
3
4
5
+OUTPUT
-OUTPUT
ADJUST/COMP
NO CONNECTION
SHUTDOWN PLUS
8
7
6
CASE
-INPUT
+INPUT

NOTES: 1. Unless otherwise stated: TC = 25°C, VIN = 28V, I
OUT
= I
OUT
MAX.
2. Derate power linearly to zero from 125°C to 135°C.
3. Regulation measured between pin 1 and pin 2 1/6" from case.
4. Recovery spec assumes that converter has been OFF for at least 500ms.
5. DHC2803S I
OUT MAX
= 2.0ADC when voltage is adjusted to 3.0Vdc, VIN = 13-50Vdc, and C
LOAD
= 100µF.
6. DHC2803S P
OUT MAX
= 6W when VIN = 13-50Vdc
CAUTION: The internal substrate contains beryllia (BeO). Do not break the seal. If accidentally broken, do not crush, machine, or
subject to temperatures in excess of 850°C to avoid generating toxic fumes.
ABSOLUTE MAXIMUM RATINGS
SPECIFICATIONS
DHC2800S SERIES
ABSOLUTE MAXIMUM RATINGS
DHC2803SDHC2803S
DHC2803SDHC2803S
DHC2803S
DHC2805SDHC2805S
DHC2805SDHC2805S
DHC2805S
INPUT VOLTAGE RANGE (Pin 7 to 6 or 5) 0 – 50Vdc 0-50Vdc
INPUT TRANSIENT (Pin 7 to 6) 80V @ 50ms 80V @ 50ms
OUTPUT WITHSTAND (Pin 2 to 1 or 3) 35Vdc 35Vdc
OUTPUT CURRENT (Continuous) 2Adc
5
1.2Adc
TEMPERATURE, Storage –65°C, 150°C –65°C, 150°C
TEMPERATURE, Pin Soldering 10s 300°C 300°C
SPECIFICATIONS
PARAMETER TEST CONDITIONS
1
MIN TYP MAX MIN TYP MAX UNITS
STEADY STATE
CHARACTERISTICS
INPUT VOLTAGE RANGE 12 28 50 12 28 50 Vdc
OUTPUT VOLTAGE VIN; min ↔ max Vdc @ I
MIN
3.2 3.3 3.4 5.00 5.05 5.1 Vdc
OUTPUT CURRENT VIN; min ↔ max Vdc 180 1520 120 1200 mAdc
VIN; 13 ↔ max Vdc 1820
5
mAdc
EFFICIENCY 61 66 64 69 %
OUTPUT RIPPLE VOLTAGE Bandwidth 10kHz ↔ 1MHz 38 80 30 80 mVrms
INPUT RIPPLE CURRENT Bandwidth 10kHz ↔ 1MHz 30 100 30 100 mArms
OUTPUT POWER
2
.5 5.0
6
.6 6.0 W
LINE REGULATION VIN; min ↔ max
3
6 15 6 15 mVdc
LOAD REGULATION I
OUT
; min ↔ max
3
10 25 10 25 mVdc
TEMPERATURE COEFFICIENT .006 .006 %/°C
TEMPERATURE RANGE, case
2
–55 125 –55 125 °C
QUIESCENT CURRENT I
OUT
= 0A 38 45 38 45 mAdc
INHIBITED Vpin5; < 8Vdc .09 1.25 2.5 .09 1.25 2.5 mAdc
ISOLATION CHARACTERISTICS
(input/output/case)
LEAKAGE RESISTANCE V
TEST
= 500Vdc 100 100 MΩ
LEAKAGE CAPACITANCE f = 10kHz 55 60 pF
DYNAMIC CHARACTERISTICS
LINE STEP RESPONSE VIN; TR, TF = 10µs
VOLTAGE CHANGE VIN; 16 ↔ 40 Vdc 350 300 mV
RECOVERY TIME (95%) 30 30 µs
LOAD STEP RESPONSE I
OUT
; TR, TF = 10µs
VOLTAGE CHANGE I
OUT
; 50% ↔ max Adc 700 700 mV
RECOVERY TIME (95%) 30 40 µs
DYNAMIC CHARACTERISTICS
START-UP OVERSHOOT VIN; 0-50 Vdc 0 400 0 400 mV
SHUTDOWN DELAY V
PIN5
; > 10Vdc → <8Vdc 220 500 220 500 µs
SHUTDOWN RECOVERY TIME4V
PIN5
; < 8Vdc → > 10Vdc 60 60 ms
CAUTION
DHC2803SDHC2803S
DHC2803SDHC2803S
DHC2803S
DHC2805SDHC2805S
DHC2805SDHC2805S
DHC2805S
PACKAGE THERMAL SPECIFICATIONS MIN TYP MAX UNITS
RESISTANCE, case to air 30 °C/W
TEMPERATURE RISE, junction to case 10 15 °C
Rev. A 3/01
2