The MSI Limited Warranty ............................................................43
ii MSI-8000HD Operator’s Manual
Page 5
1.0Introduction
The MSI-8000HDRF Remote Display is a wireless remote display for viewing weight
from several compatible MSI Crane Scales and Dyna-Links. It is fully sealed for
outdoor use in most ambient conditions. Using a Remote Display enhances the safety
and usability of the MSI’s Dyna-Link and Crane Scale systems. The RF Remote
Indicator allows load monitoring from a distance and adds the ability to print and
store data.
The MSI-8000H
hours (typical) of continuous use between charges.
If you have any questions or comments please contact
D uses a rechargeable Lithium Polymer battery providing up to 36
Measurement Systems International:
Phone (toll free): 1-800-874-4320
Authorized distributors and their employees can view or download this
manual from the Measurement Systems International distributor site at:
www.msiscales.com.
Introduction 1
Page 6
1.1Safety Section
Important
WARNING
WARNING
Safety Symbol Definitions:
Indicates a potentially hazardous situation that, if not avoided could
result in death or serious injury,
exposed when guards are removed.
Indicates information about procedures that, if not observed, could
result in damage to equipment or cor
General Safety
Do not operate or work on this equipment unless you have read and
understand the instructions and warni
any Measurement Systems International dealer for replacement
manuals. Proper care is your responsibility.
Failure to heed may result in serious injury of death.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT stand near the load being lifted as it is a potential falling hazard. Keep a safe
di
stance.
DO NOT use for purposes other then weight taking or
DO NOT use any load bearing component that is worn beyond 5% of the original
dimension.
DO NOT use any associated lifting product if any of the load bearing components are
racked, deformed, or show signs of fatigue.
c
DO NOT exceed the rated load limit of the associated Scale/Dynamometer unit, rigging
ements, or the lifting structure.
el
DO NOT allow multi-point contact with the hook, shackle, or lifting eye of the
sociated Scale/Dynamometer unit.
as
DO NOT allow high torque on the Scale/Dynamometer unless it is specifically designed
or high torque.
f
DO NOT make alterations or modifications to the unit or associated load bearing
vices.
de
DO NOT remove or obscure warning labels.
For guidelines on the safe rigging and loading of overhead scales and dynamometers,
rea
d the "MSI Crane Scale Safety and Periodic Maintenance Manual" (available at
www.msiscales.com).
Keep hands, feet and loose clothing away from moving parts.
There are no user serviceable parts within the MSI-8000. Any repairs are to be
pe
rformed by qualified service personnel only.
and includes hazards that are
ruption to and loss of data.
ngs in the this Manual. Contact
dynamic load monitoring.
2 MSI-8000HD Operator’s Manual
Page 7
MSI-8000
Measurement Systems
International
TM
FUNCTION
PRINT
ZERO
POWER
TARE
SETPOINTS12
F3
F2
F1
12
Class III/IIIL n
max
=10000
1
2
3
68
4
7
9
10
11
12
13
5
14
Figure 1-1. MSI-8000HD Front Panel
1.2Front Panel Descriptions
Item NoDescription
1
2
3
4
5
6
7
F1 Key – Programmable to user selectable functions, see Section 3.0.
Default – Peak Hold.
Functions as the ENTER/SELECT key when in setup menus
F2 Key – Programmable to user selectable functions, see Section 3.0.
Default – Display & Function Test
Functions as the scroll key in setup menus
PRINT Key – Defaulted to the Print function.
CENTER-OF-ZERO Annunciator – Indicates the load is within 1/4d of
zero.
STABLEAnnunciator – indicates that the load force has settled within the
motion window (usually ±1d).
When this symbol is off, the Scale / Dyna
F1 F2 LED – These blue LEDs are used to indicate various operational
features of functions programmed into the F1 and F2 keys.
Example:
In Peak Hold mode the associated LED wi
reading is captured.
Units and Load Annunciators
TOTAL (Ttl) Annunciator – Indicates the RF
Total accumulated weight. This is a temporary display lasting less than 5
seconds.
PEAK (Pk) Annunciator
– Indicates the RF Linked Device is in the Peak
Hold mode.
NET (Net) Annunciator –
mode. A Tare weight is subtracted from the gross load.
METRIC TON (M) Annunciator
Indicates the RF Linked Device is in the Net load
indicates the RF Linked Device is displaying Metric Tons.
TON (Ton) Annunciator – Ill
uminated alone, indicates the RF Linked Device
is displaying in US Short Tons (1 ton = 2000 lb.). When illuminated along
with the ‘M’ the RF Linked Device is displaying in Metric Tons (1 metric ton =
1000 kg)
-Link will not zero, tare, or totalize.
ll blink whenever a new peak
Linked Device is displaying the
– In conjunction with the Ton annunciator,
Introduction 3
Page 8
Note
Item NoDescription
7 (cont)
8
9
10
11
12
13
14
F1 and F2 can both be programmed to all available user functions.
If a function key does not work, it is pro
is not setup to support the key.
Example:
If the Function key is set for TOTAL, you mus
Menu of the target scale.
KILONEWTONS (kN) Annunciator – Indicates load display is in
kiloNewtons.
KILOGRAMS (kg) Ann
POUND (lb) Annunciator – I
SETPOINTS – User programmable set points for overload warnings. Set
Points 1 and 2 are high brightness red LEDs
1234 – if the 8000HD has multiple sensors, the number indicates the sensor
being displayed. If more than one number is lit, then the sensors are being
summed.
Example – if both 1 and 2 are lit, then the we
of sensor 1 and sensor 2.
DIGITS – Six 1.22 inch (31 mm) sunlight visible LCD load display.
POWER Key – Turns the unit ON and OFF.
When in setup mode, returns to the no
storing the changes.
ZERO Key – Used to zero out residual load on the scale/Dynalink.
When in the setup mode, drops back one menu level.
At the root menu level, stores the changes and returns to load mode.
Tare K e y – Removes the current load value and puts the system in to the
NET weight mode.
LOW BATT Annunciator – Indicators battery power is low.
The function keys (F1 znd F2) will be displayed as Fx-YYYY, when used to
describe it’s use.
x = function key number, 1 or 2..
YYYY = currently programed function for that key.
unciator – Indicates load display is in kilograms.
ndicates load display is in pounds.
ight displayed equals the sum
rmal weight/load display without
bably because the connected Scale/Dyna-Link
t also setup the TOTAL mode in the Setup
4 MSI-8000HD Operator’s Manual
Page 9
1.3Specifications
Accuracy
Power
Display
Operating Temp
Operating Time
Enclosure
F1, F2, and F3
Calibration
Auto-Off Mode
Units
Totalization
Set Points
Weight accuracy is dependent on th
or MSI Crane scale. Refer to the appropriate User Guide for
accuracy specifications. The MSI-8000 mirrors the display of the
connected device.
Battery operated by a custom Lithium Polymer cell. Not user
ceable. Estimated number of charges is >300. Life is
repla
prolonged with frequent recharging and not allowing the deep
discharging of the battery.
6 digit, 1 in (26 mm) numeric digits
- 40°F to +122°F (-40°C to +50°C), Rated accuracy range -10°C
to +40°C.
>24 hours typical.
NEMA 4/IP65 with charger port plug installed.
Programmable multifunction buttons for use as TEST, TOTAL,
tal Remote Devices, PEAK, TARE, NET/GROSS, VIEW TOTAL,
To
PRINT and High Res mode
No Calibration parameters are stored in the MSI-8000HD.
However, it can be used to calibrate an RF connected scale
Prolongs battery life by turning the power off after 15, 30, 45, or
minutes (operator determined) of no weight activity
60
kg, lb, Tons (US short ton), Metric Tons, kiloNewtons (other Units
able with custom calibrations). Available units are determined
avail
by the RF Linked Scale/Dyna-Link
Standard: Press button or Automatic; T
X 1000 units
Two internal Set Points with open drain outputs, and two
trabright LEDs on indicator panel.
ul
e linked load unit, a Dyna-Link
OTAL weight up to 99999
Introduction 5
Page 10
1.4Features
• Designed to meet or exceed all US and International safety and environmental
standards.
• Reliable and easy to use wireless remote display
• No License required. Meets US and International RF Transmission Laws.
• Greater than 24 hours operation when fully charged.
• Automatic Power Off conserves battery life by sensing no activity after 15, 30,
45 or 60 minutes, determined by operator, and turns Power off.
• Rugged construction throughout. IP65 / NEMA 4 for outdoor use. Shock
cushioning on the corners.
•Six, 1
• Selectable for kg / lb. / Tons (US Short) / Metric Tons / kiloNewtons.
• Automatic or manual weight totalization for loading operations.
• Two Set Points can be set for any in-range load/weight value for operator alerts
• ScaleCore Technology providing quick and easy firmware updates and
• Optional Hard-wired link for applications where RF is not allowed.
in (31 mm), LCD digits for clear load readings.
or process control.
calibration / setup backup.
1.5FCC Statement
Contains FCC ID: OUR-XBEEPRO
The MSI-8000HD complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions:
i This device may not cause harmful interference.
ii This device must accept any interference received, including interference that
may cause undesired operation.
1.6International RF Certs
Canada Radio Cert. No.: IC: 4214A-XBEEPRO
Australia & New Zealand: AS4268:3000
Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02
Europe and much of Asia:
The product is compliant with the following standards and/or other normative
Safety (article 3.1A) EN60950-1:2001
EMC (article 3.1b) ETSI EN 301 489-1 v1.7.1 (2007-04) In accordance with the
specific requirements of ETSI EN 301 489-17 v1.2.1 (2002-08)
Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)
6 MSI-8000HD Operator’s Manual
documents:
Page 11
1.7Getting Started
The MSI-8000HD is usually shipped along with a compatible sensor unit such as an
MSI-7300 Dyna-Link 2, or one of MSI’s advanced Crane Scales. MSI ships these
systems pre-configured. If the MSI-8000HD is purchased separately, or is to be used
with a different system, then the RF Transceivers will have to be mated. Follow the
RF Setup Procedure in
Fully charge the battery by plugging the charger into the Charge Port. Depending on
the discharge level of the battery this can take up to 6 hours.
Once the RF Setup is complete for the MSI-8000HD, the system will instantly
connect with the Scale / Dyna-Link. It is advised to do a site survey to identify
operating range and usability of the RF Link. The easiest way to accomplish this is to
position the Scale / Dyna-Link at an average operational height, and then try the link
at various positions and distances. Range may vary by the rotation of the Scale /
Dyna-Link. The RF Transceivers used in the MSI-8000HD are capable of much
further range than the 100’ typical spec, but range is dependent on site and installation
variables.
Section 5.1.
1.8Options
• Available options for your MSI-8000HD include the following:
• 9-36 VDC Isolated Power Input
• 18-72 VDC Isolated Power Input
• Internal Lithium Ion battery with External charger
• Internal Lithium Ion battery with 90-264 VAC Combination
• Internal Relays (normally open) – see Section 5.11
-Two coil relays
- Two SSR relays - industrial systems
- Two SSR relays - operations where SSR’s are preferred
• One 1Form B Relay (normally closed) – see Section 5.11
• Audible Alarm (not compatible with Battery Versions)
• 4 Channel/Sensor Input
• Gain Antennas to increase RF Range
- 9dBi Mast Mount Omnidirectional
- 9dBi Wall Mount Corner Reflector
- 12dBi Wallmount Corner Reflector
- 5 dBi Vehicle Mount
- 15dBi Mast Mount Yagi, highly directional, for fixed locations only.
• Angle Bracket for desktop and wall mounting.
Introduction 7
Page 12
• Wireless computer interfaces available: The following devices are available to
interface the 8000HD wirelessly to remote Scoreboard Displays, networks, and
directly into a computer using USB.
-USB
- Serial RS-232
- Serial RS-485
- Ethernet Bridge
- WiFi Ethernet
1.9Unpacking
When unpacking the MSI-8000HD, ensure that all parts are accounted for. Check the
MSI-8000HD for any visible damage and immediately report any damage to your
shipper. It is advisable to use the original shipping container when shipping or
transporting the MSI-8000HD.
8 MSI-8000HD Operator’s Manual
Page 13
2.0Operation
POWER
ZERO
2.1 Power
To turn on the power.
1. Press
version number will display.
SI-8000HD is ready for use.
The M
, the LCD will show all segments for a display text and the software
2.2 Zero
Sets the zero reading of the Scale/Dyna-Link. Takes out small deviations in zero when
the Scale/Dyna-Link is unloaded. (See Section 2.3 for zeroing (Taring) package,
rigging or pallet weights)
1. Press
zero function to work.
The
MSI-8000HD
Zero - Rules for Use:
• Works in GROSS or NET mode.
• Zeroing while in Net mode will zero the gross load causing the display to show
the neg
• The Scale/Dyna-Link must be stable within the motion window. They will not
zero until the s
that it has a zero request for two seconds. If motion clears in that time, they will
zero.
• The Scale/Dyna-Link will accept a zero setting over
Dyna-Link. Zero settings above 4% of full Scale/Dyna-Link will subtract from
the overall capacity of the Scale/Dyna-Link.
Example
If 100 lb is zeroed on a 1000 lb Scale/Dyna-Link, the overall capacity of the
Scal
e/Dyna-Link will reduce to 900 lb plus the allowed over-range amount.
. The load reading must be stable within the motion window for
stores the zero reading, and can restore it even if power fails.
ative Tare value.
table annunciator is on. The Scale/Dyna-Link will “remember”
the full Range of the Scale/
Operation 9
Page 14
2.3 Tare
TARE
Note
TARE
Note
In scale applications, tare is typically used to zero out a known weight such as
rigging, a container, or pallet and display the load in NET load/weight.
SI-8000HD tare function is defined as a Tare-In/Tare-Out operation.
The M
key stores the current load/weight as a tare value and the
The first press of the
Scale/Dyna-Link subtracts the value from the gross load and changes the display to
NET mode.
The second press of the
GROSS mode.
To Tare and display the NET load
TARE
TARE key will clear the Tare value and revert display to
1. With the weight on the scale/Dyna-li
weight changes to zero and
The weight must be stable with displayed for the tare function to work.
The backup memory in the
restore it even if power fails.
NET is displayed indicating unit is in the NET mode.
nk that needs to be tared, press
MSI-8000HD
stores the tare reading, and can
To Clear the Tare and revert to Gross load
1. Press
, the NET annunciator turns off indicating the unit is in GROSS
mode .
To view the Gross load without clearing the Tare Value, program a function
key to the function “NET/GROSS.”
Tare- Rules for Use:
• Only positive gross load readings can be tared.
• The stable annunciator must be on. The load/force reading must be stable.
• Setting or changing the tare has no effect on the gross zero setting.
• Taring will reduce the apparent over range of the scale.
Example
Taring 100 pounds of rigging on a 1000 lb scale, the scale will overload at a net
loa
d of 900 lb (1000-100) plus any additional allowed overload (usually about
4% or 9d).
. The
10 MSI-8000HD Operator’s Manual
Page 15
3.0User Defined Function Keys
Note
Note
Note
This section describes each user function available for the F1 and F2 user keys.
The Function Key setup on the
Keys of the connected Scale/Dyna-Link.
To enable the USER key functions, you must set up the USER keys following the
dures in Section 4.0.
proce
In software release 1-XX, F3 is dedicated to the print function and cannot be changed.
T
he functions PRINT (F3) and TARE are available full-time on the MSI-8000HD, they do
not need to be programmed.
3.1 Off
No USER Key Function assigned. The F-Key is disabled.
3.2 Test
The TEST function runs an LCD test in the following order:
• Lights all LCD segments and the LEDs
• Displays the model number (8000)
• Displays the software version number
• Displays the battery level
• Display a test counting from 00000 to 99999
Internal tests are also performed and if any test
Section 6.2 for a description of all error codes.
TEST can be aborted anytime by pushing
The
stepped by pushing
F2 and then using the F1key to step from display to display.
MSI-8000HD
fails an error code will display. See
ZERO. The test can also be single
is independent of the Function
3.3 Total
For accumulation of multiple weighments, the accumulator uses the displayed load,
so GROSS and NET readings can be added into the same TOTAL.
This feature should not be confused with the ttl.rd (Total Remote Devices)
function, which will add weight from two or more load sensors.
There are four modes of totalizing: manual and three auto modes.
The manual mode requires the TOTAL button to be press
The load will be added to the previously accumulated value. This assures that a
weight/load on the scale is only added to the total once.
All modes require that the load on the scale return below 0.5% (relative to full
scale) of GROSS ZERO or NET ZERO before the next weighment can be
a
dded.
Applied load must be
be totaled.
>
1% of capacity above GROSS ZERO or NET ZERO before it can
ed with the load on the scale.
User Defined Function Keys 11
Page 16
3.3.1Manual Total
Note
The Fx-TOTAL key under the MANUAL TOTAL mode functions in this manner:
Load is more than 1% of capacity and has not been totaled.
1. Push the
LED blinks to indicate the load value was accepted.
The TOTAL LCD annunciator and the Total wei
number of samples.
2. Current load has been
the 1% threshold is exceeded.
Fx-TOTAL key to add the current load to the TOTAL weight. The Fx
ght is displayed briefly, then the
totaled, push the Fx-TOTAL key to add more weight once
If key is pressed prior to the 1% threshold being met it will display the current
total .
3.3.2Auto Total
The Fx-TOTAL key under the AUTO TOTAL mode functions as Auto Total On/ Auto
Tota l Off .
The Auto Mode has three variations which are programmed in the
• AutoL
• AutoN
• AutoHig
oad - Any settled load above the ‘Rise above’ threshold will be
automatically totaled. Then the scale must fall below the ‘Drop below’ threshold
before another total is allowed.
orm - This mode takes the last settled load to auto total with. The total
occurs only once the Scale goes below the threshold. This allows the load to be
adjusted without a total occurring. Once load is removed, the Scale uses the last
settled reading for total.
h - Similar to the AutoNorm mode except the Scale uses the highest
settled reading. Useful for loads that can’t be removed all at once.
SETUP menu:
3.3.3View Total
The Fx-VIEW TOTAL key activates the Total weight display followed by the number
of samples. While the display is showing the Total, Total is cleared by pressing ZERO.
3.4 Net/Gross
Switches the display between Net and Gross modes.
Net weight is defined as Gross weight minus a Tare weight.
To switch between Net Mode and Gross Mode
the Net/Gross function). The Fx-NetGross key will only function if a Tare value has
been established.
Switching back to Gross mode from Net mode will not clear the
allows the operator to use the Gross Mode temporarily without having to reestablish
the tare value. Only clearing or setting a new tare will change the tare value held
before switching into Gross Mode.
12 MSI-8000HD Operator’s Manual
press the Fx-NetGross
Tare value. This
key (setup to
Page 17
3.5 Peak Hold
1) Program a function key to Peak
Hold (P-Hld)
In this example we’ll use F1 for Peak
Hold.
2) Prepare the test stand and test
sample.
3) Press
ZERO to zero out any
residual strain on the link.
4) Press
F1 PkHold Confirm that
the “Pk” annunciator is on.
A small jump in the reading may occur
depending on the stability of your test
device.
5) Apply the test force. The F1 LED
will blink three times when a
new peak value ID is detected.
6) When the force is removed,
the Peak value can be recorded.
7) To run a new test, press
F1 PkHold to clear the Peak
Value. Confirm the “Pk”
annunciator is off. Then repeat
steps 3-6.
Peak Hold
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
Pk
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
Pk
Example Peak Captured Value
Peak Hold
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
Peak Cleared Value
F1
F1
0
ZERO
Peak Hold automatically updates the display when a higher peak weight reading is
established.
The Peak Hold function uses a high speed mode of the A/D converter (220 samples)
allowing
Peak hold is cleared and re-enab
detected, the Fx LED will flash three times. The accuracy of the system in Peak Hold
mode is slightly reduced to .2% of Capacity + 5d. The Filter setting is turned off while
in Peak Hold mode to ensure the fastest acquisition rate.
Example
The Peak Hold function is useful in “Dynamic” and “Fall” tests. Common tests
in
Strain.
3.5.1Capture Peak Force
it to capture transient loads at a far higher rate than typical Dynamometers.
led with the Fx-Peak Hold Key. When a new peak is
clude “Overall Breaking Strain” (OB€), Breaking Force, and Cycled Breaking
Figure 0-1. Capture Peak Force
User Defined Function Keys 13
Page 18
3.6 2-Units/ 5-Units
Note
Note
Note
The Fx-2.Unit
Selecting the
key will switch the force units between pounds and kilograms.
Fx-5.Unit setting will scroll through all available units: lb, kg, Tons (US
Short), Metric Tons, and kiloNewtons.
3.7 Hi-Res
Only available with the MSI-7300 Dyna-Link (refer to the Dyna-Link manual
PN 152160)
Hi-Res Mode will make the MSI-8000HD more sensitive to motion and movement
resulting in a less stable display. When Hi-Res is on, the filter is automatically set to
the Hi-1 setting (if Hi-2 is already set, then the filter is not changed). This will have a
small effect on settling time. When Hi-Res is turned off, the filter setting resets to the
previous filter setting.
Pressing the
Fx-HiRes
key places the display into a temporary high resolution mode.
The high resolution mode continues until the Fx-HiRes key is pressed again, or power
is cycled. While in the Hi-Res mode the appropriate Fx LED will blink continuously
at a slow rate.
Hi-Res mode does not increase the accuracy, but allows for smaller weight
incrementation to be displayed.
Use Tare or the
ZERO
key to zero out any initial error.
3.8 Print
Pressing the F3-Print key outputs a configured text string to the RS-232 port on the
base of the Dyna-Link.
If an F-Key is programmed as Print and the Pri
nt Setup is configured as continuous,
then the F3-Print key is used for Start Print/Stop Print. See Section 5.6 for more
details on data output.
The Print function is always available on the
F1
necessary to program an
scale will cause the Comm Port on the Remote to output the selected data
string.
or F2 to “Print”. Then pushing F1 or F2 on the
MSI-8000HD
, so it is not
3.9 Scan
Pressing the Fx-Scan key displays RF connected channels in order.
14 MSI-8000HD Operator’s Manual
Page 19
3.10 Total Remote Devices
Note
Pressing the Fx-ttL.rd key displays the summed weight of RF connected sensors.
Sensor summing must be enabled in the COMM Setup Menu. If the “Pairs” or “Both”
modes are enabled in the COMM setup menu, then pressing the Fx-ttL.rd
key will
scroll through the available combinations.
It is a common setup to program
Remote Devices) to allow quick switching between individual channel
isplays (with
d
) or the summed weight (with “ttL.rd”).
F1 for SCAN and F2
for “ttl.rd” (Total
3.11 Tare
The Fx-Tare key is redundant in the MSI-8000HD since it has a permanent TA RE key.
This was done for consistency across the ScaleCore based product line. There is no
need to program a function key to “TARE.”
User Defined Function Keys 15
Page 20
4.0Set Up
)YQF
)YQF
$2))
2))
Off
Test Display
Total
View Total
Net/Gross
Peak Hold
2 Units
5 Units
Hi Res
Print
Tare
Scan
Total Remote
Devices
F1 & F2 KEY
FUNCTIONS
F2 Key F1
F2 Key F2
Auto Off Time
SETUP MENU
Disabled (default)
15 minutes
30 minutes
45 minutes
1 hour
AUTO OFF TIME
With the Power On, press the F2
key and Power key simultaneously
F2
2))
W(6W
WRW$O
YWWO
Q(W*U
3+/G
8QLW
8QLW
+LU(6
3ULQW
W$UH
6F$Q
WWOUG
4.1 Menu Map
16 MSI-8000HD Operator’s Manual
Figure 4-1. Menu Map
Page 21
4.2 Function Keys
)YQF
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
ENTER/SELECT
ENTER/SELECT
WRWD/
blinking
QHW*U
blinking
3+OG
blinking
2II
blinking
2II
blinking
1)
With the MSI-8000 on, press the
F2 key and the POWER key
simultaneously.
2)
The first item of the Setup Menu
is “Func1”.
To setup F2 instead of F1, scroll to the
next menu item by pressing
F2.
3)
To setup the F1 key press F1.
The current F1 key function is
displayed.
4)
Select the F1 key function by
scrolling through the choices with
the
F2 key. See the list of
available functions on the Setup
Menu Map.
This procedure scrolls through all
available choices for illustration
purposes only.
In this example, we’ll set F1 to the TEST
function.
5)
When the desired F1 Key
function is displayed, press
F1
.
The next item in the Setup Menu
appears.
6)
Either press ZERO to exit Setup
and store all changes, or
continue to another Setup Menu
item using the
F2 Key.
Function Key Setup
)YQF
Next Setup Menu Item
Store and return to
weight display
6WRUH
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
7HVW
blinking
6FDQ
blinking
XQLW
blinking
WDUH
blinking
YWWO
blinking
EXIT/SAVE
ZERO
0
Press Simultaneously
SCROLL
XQLW
blinking
SCROLL
+LUHV
blinking
3ULQW
blinking
WWOUG
blinking
SCROLL
SCROLL
WHVW
blinking
0
F1
F2
Exit and Cancel Changes
Exit and Save/Back 1 Level
Enter / Select
Scroll
In Menu Key Functions
The MSI-8000HD has 2 user definable function keys (F1 and F2) on the Front Panel
that can be programmed. F1 is defaulted to Peak Hold and F2 is defaulted to Test.
F3 is currently fixed to the Print
refer to the Section 3.0.
Function keys on the MSI-800
Scale/Dyna-Link.
function. For operational details of each function,
0HD are independent of any Function Key setup on the
Figure 4-2. Function Keys
Set Up 17
Page 22
4.3 Auto-Off
1)
With the MSI-8000 on, press the
POWER and the F2 keys
simultaneously.
2)
The first item of the Setup Menu
is “Func1”. Scroll to “A-OFF” with
the
F2 key.
3)
To setup the A-Off timing, press
F1. The current Auto-Off time is
displayed.
4)
Select the Auto Off time by
scrolling through the choices with
the
F2 key.
In this example, we’ll set 60 minutes as
the Auto-Off time.
5)
When the desired time is
displayed, press
F1. The next
item in the Setup Menu appears.
6)
Either press ZERO to exit Setup
and store all changes, or
continue to another Setup Menu
item using the
F2 Key.
Auto-Off Setup
)YQF$2))
Press Simultaneously
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
ENTER/SELECT
EXIT/SAVE
ZERO
0
ENTER/SELECT
2II
blinking
blinking
blinking
)YQF
Next Setup Menu Item
Store and return to
weight display
6WRUH
blinking
blinking
SCROLL
The A-OFF feature, when enabled, prolongs the battery life by turning POWER off
when the scale is not in use. Any time any button is pressed, or the detected load is in
motion exceeding 10d, the time limit is reset. Therefore, the MSI-8000HD will stay
on indefinitely if the load is changing or any button is pressed at least once. With AOFF disabled, it will remain on; only pressing POWER will turn it off (or when the
battery is depleted).
18 MSI-8000HD Operator’s Manual
Figure 4-3. Auto-Off
Page 23
5.0COMM Set Up
The MSI-8000HD uses 802.15.4 transceivers to communicate between MSI’s DynaLinks and Crane Scales.
802.15.4 operates in the 2.4GHz systems if:
• Caution is taken to isolate antennas at least 10 feet (3 meters) from the MSI-8000HD equipment.
• MSI-8000HD based RF systems are peer to peer. For multiple scale connections,
the MSI-8000HD acts as the network coordinator.
The MSI-8000HD uses three numbers to establish a piconet:
• ScaleCore ID - This number is used to uniquely identify each device in a
Piconet. It has a range of 0-254 and must not be duplicated within the same RF
Channel. For the MSI-8000HD as network coordinator, MSI recommends a
number from 20-30.
• RF Channel - Establishes the base network that all interconnected devices must
match. This number must be in the range of 12-23.
• Network ID - This is a 64 bit number that all interconnected devices must match.
The MSI-8000HD limits this number to a max of 6 digits for a range of 0-99999.
Do not use a small number here to help avoid other 802.15.4 networks that
default to a Network ID of 0.
For all devices that must interconnect, the RF Channel and Network ID must match.
The ScaleCore ID must be unique. The Dyna-Link or Crane Scale that is the weight
source should be set to a ScaleCoreID of 0. Then if other slave devices are added,
they can be added in sequence. The MSI-8000HD ID is recommended to be in the
range of 20-30.
COMM Set Up 19
Page 24
0
F1
F2
Exit and Cancel Changes
Exit and Save/Back 1 Level
Enter / Select
Scroll
In Menu Key Functions
PRINT STRINGS
6WUQ*
&QWUO
5DWH
2II
8VHU
/RDG
&RQW
Off(default)
F key
On Stable Load
Continuous
PRINT
CONTROL
Print String Output Rate
Number entry screen
(0-65535 seconds)
Print String Format
Number entry screen
1= Current Wt (Wt-Unit-Mode
)
2= Net Wt (Wt-Unit-Net
)
3= Gross Wt (Wt-Unit-Grs
)
4= Tare Wt (Wt-Unit-Tare
)
5= Total Wt (Wt-Unit-Total
)
6= Total Count (#Samples-TCNT
)
7= Current Wt (no units or mode
)
8=
(Reserved)
9= CR-LF (
)
Affects continuous mode
only
3ULQW
U)
F)QHW
Print
RF
Configure
Network
2Q2II
FLG
&KQO
QHWLG
Enable RF
ScaleCore ID
RF Channel
Network ID
RF
SETUP
Setup Strings
Print Control
Output Rate
Network ID
2Q
2II
Range 1-254, (20-30)
Range 12-23
Range 0 to 999999
RF Network
Number entr
y
screens
W0RUG
WWOUG
Total # of RD’s
Total RD’s
(Remote Sensor
Devices)
CONFIGURE
NETWORK
Range 1-4
(default 1)
$OO
3ULUV
ERWK
2II
Sum all Remote Devices
Sum in Pairs
(requires 4 Remotes)
Sum in Pairs + Grand Total
Off, summing disabled
SUM REMOTE SENSOR DEVICES SETUP
F2
Press Simultaneously
6WU(Q
Transmission
Strength
Range 0 to 4
.
Note
Setting
Transmission Strength should be set to the lowest setting possible to
achieve the transmission required. Both the scale/Dyna-Link and the 8000
s
hould be set at the same transmission strength setting.
RF Power
010dBm137mALowest Transmission Power
112dBm155mA(default on 7300s and 8000s)
214dBm170mA
Figure 5-1. COMM Set Up Menu
Level
316dBm188mA
418dBm215mA
20 MSI-8000HD Operator’s Manual
Table 5-1. Transmission Strength Settings
Tran sm it
Current
Note
Page 25
5.1 RF Setup
2Q2II
2Q
1) With the power on, open the
Comm Setup Menu by
pressing the
F1 and F3 keys
simultaneously.
The COMM Setup Menu
appears. The first menu
choice is “Print”.
2) Press
F2 to scroll to the RF
Setup menus.
3) Press
F1 to enter the RF
setup menu.
4) The display reads “OnOff”
Confirm the 8000 RF is on
by pressing F1. If it is off,
use the F2 key to change it
to on. Then push F1.
Off is only used when the 8000 is
hardwired to a Dyna-Link.
5) Press
F1. Next the “Scid”
(ScaleCore ID) screen is
shown
6) Press
F1. The current Scid
number is shown.
If the offered Scid value is correct,
push
F1 and jump to step 10.
In this example we’ll enter 28 as an
SCID number. Any value from 1-254
is acceptable. However, MSI
recommends a value from 20 – 30.
7) To input the SCID value,
press
F2 to start the number
entry process.
8) Use
F2 to change the
number, and
F1 to enter
the number. Add the next
digit by pushing
F2 and
scrolling as required.
Repeat this sequence
until the entire SCID
number is entered.
9) Once the entire SCID
value is entered, press
F1
to finalize the number.
10) The next RF Setup
parameter is “ChnL”
(Channel). Press
F1 to start
the number entry process.
3ULQW
RF Setup Procedure
VFLG
ENTER/SELECT
ENTER/SELECT
SCROLL
U)
example ScID Value
ENTER/SELECT
8 times
fixed
blinkingblinking
blinking
blinking
SCROLL
SCROLL
SCROLL
F2
ENTER/SELECT
Error Correction: If you input a wrong value, press ZERO to step
back one digit and reenter.
ENTER/SELECT
fixed
ENTER/SELECT
&KQ/
ENTER/SELECT
Press Simultaneously
SCROLL
ENTER/SELECT
0
F1
F2
Exit and Cancel Changes
Exit and Save/Back 1 Level
Enter / Select
Scroll
In Menu Key Functions
Figure 5-2. RF Set Up
COMM Set Up 21
Page 26
11) The current RF Channel
number is displayed.
If the offered RF Channel value is
correct, push
F1 and jump to step
14.
12) Press
F2 and using the
previous process, enter
the RF Channel number.
Recommended RF Channel numbers
range from 12 to 23. In this example
we’ll use 21 as the RF Channel.
13) When the desired RF
Channel number is
shown and fixed, press
F1.
14) The next RF Setup Menu
item is the “nEtid”
(Network ID). Press
F1
to see the current Net ID
number.
If the offered Network ID value is
correct, push F1 and jump to step
17.
15) Using the numeric entry
process as before, input
a network ID number.
Press
F2 to start a new
number.
Allowed Network ID numbers range
from 0 to 99999. MSI recommends
a random number of at least four
digits to ensure that the 8000
system won’t conflict with any
other 802.11.4 networks (Zigbee).
QHWLG
blinking
blinking
fixed
SCROLL
ENTER/SELECT
ENTER/SELECT
blinking
SCROLL
SCROLL
blinking
blinking
fixed
ENTER/SELECT
ENTER/SELECT
current Net ID blinking
SCROLL
blinking
example value only
SCROLL
Repeat number
entry procedure
16) When the final number is
shown and fixed, press
F1 to store the network
ID.
20) The RF setup menu goes
to the first menu, OnOff.
Press the
ZERO key to
exit out of the RF setup
menus.
21) Press
ZERO again to exit
the COMM setup menu
and store the new RF
network numbers.
6WU(Q
ENTER/SELECT
F1
3ULQW
6WRUH
2Q2II
ENTER/SELECT
F1
0
EXIT/SAVE
ZERO
0
EXIT/SAVE
ZERO
blinking
ENTER/SELECT
F1
17)
The menu displays StrEn.
Press the F1 to enter.
Press F2, us ing the
numeric entry process,
input a transmission
strength number.
19) When the desired number
is displayed, press F1 to
store the number.
18)
Figure 5-3. RF Set Up (Continued)
22 MSI-8000HD Operator’s Manual
Page 27
5.2 RF Set Up, Dyna-Link And MSI Crane Scales
Note
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
SC 0
SC 1
Pair1
(Sum) All
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
SC 0
SC 1
Pair1
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
SC 2
(Sum) All
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
SC 0
SC 1
Pair1
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
5000 lbs / 2500 KG
MAXIMUM CAPACITY
7300
lb
SC 2
SC 3
Pair2
(Sum) All
Setting up the MSI-7300 Dyna-Link and other 802.15.4 linked MSI Crane Scales is
the same procedure except for the two button entry method.
MSI-7300 Dyna-Link 2 - P
MSI-3460 Challenger 3 - Press
F1and F2 simultaneously.
ress
TARE and USER simultaneously.
The 3460 does not have a Print Function. Printing is only available on the linked
MSI-8000HD.
MSI-4260 Port-A-Weigh -
The 4260 does not have a Print Function when the Radio Link is installed.
Printing is only available on the linked
Press TARE and USER simultaneously.
MSI-8000HD
.
The Net ID and RF Channel must exactly match the MSI-8000HD. The ScaleCoreID
(SCID) must be unique. The first Scale/Dyna-Link must have a SCID of 0. In
multiple link systems, setup sequential SCIDS starting at 0.
5.3 MSI8000 With Multiple Sensors
The MSI-8000HD can monitor up to four load sensors (MSI-7300 Dyna-Links are
shown, but MSI-3460s and MSI-4260s can also be used). The sensors are readable
individually, in pairs or summed.
Setting up a multiple sensor network requires the following:
1. Each sensor has a unique SCID. The IDs
This is set in the sensor setup, not in the 8000. See the appropriate User Guide.
2. Using the “Configure Network Menu” [arrow] “T
number of remote sensor devices (RD). This number does not include the MSI-8000HD or any modems. So the range is 2-4.
3. Setup the desired summing mode using the “Total RDs” menu.
4. Program F1 to the “Scan” function, and F2
must be consecutive, starting with 0.
to the “ttl.rd” function if summed
sensor readings are needed.
otal Number of RDs,” set the
COMM Set Up 23
Page 28
lbkN
MTon
1) Program a function key to Scan.
In this example we’ll use F1 for Scan.
2) The current channel is displayed.
Press
F1 Scanto change the
display to the next channel.
3) The display briefly displays the
scan channel number. Then the
scan channel weight is
displayed.
4) Press
F1 Scan. In a two sensor
system the scan returns to the
first channel, 0.
SCAN
See Function Key setup
on page 15.
lb
MkNTon
6F
Scan Weight Inputs
6F
SCAN
MOMENTARY
MOMENTARY
kg
lb
MkNTon
F1
F1
kg
Figure 5-4. Scan Weight Inputs
Note
5.4 Summing Modes
The summing modes are straight forward and useful for many overhead lifting
applications.
5.4.1Modes
ALL
All channels are added together. Using the Fx ttl.rd function key, the sum of all
connected sensors are displayed. Pressing the Fx ttl.rd
observing the summed channels by briefly displaying “ttl.rd” (total remote sensor
devices).
If the sum is the only thing the user wants to observe, disable the Scan
function key using the function key setup menu.
PAIRS
Primarily intended for 4 sensor systems. When scrolling through the channels with an
Fx ttl.rd, the channels will be presented as separate weights first and then as pairs.
This display is proceeded by the LCD message “Pair1” and “Pair2.”
BOTH
This mode shows both the pair totals and the overall total. Each press of the
key will scroll through the summed combinations. First “Pair1,” next “Pair2,” then
the sum of all connected sensors is displayed.
OFF
Sensor summing disabled. Even if a function k
24 MSI-8000HD Operator’s Manual
ey is set to “ttl.rd” nothing will happen.
again will confirm that you are
Fx ttl.rd
Page 29
1)
Program a function key to “ttl.rd”
(Total Remote Devices).
In this
example we’ll use
F2 for “ttl.rd”.
2)
The current channel is displayed.
Press
F2 ttl.rd to change the
display to the summed total.
3)
The display briefly displays
“AddAll”. Then summed total
weight is displayed.
4)
Subsequent presses of the
F2 ttl.rd key will show all enabled
sum types.
TOTAL REM
DEVICES
See Function Key setup
on page 15.
kg
lb
M
kN
Ton
$GG$O
View Summed Channels
MOMENTARY
TOTAL REM
DEVICES
3DLU
TOTAL REM
DEVICES
3DLU
MOMENTARY
MOMENTARY
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
kg
lb
M
kN
Ton
F2
F2
F2
Figure 5-5. View Summed Channels
5.5Behavior Of Zero And Tare In Multiple Channel Systems
Whatever channel that is displayed is considered the “Focus Channel.” Pressing the
ZERO orTAR E keys will only affect the displayed channel. When displaying summed
channels, zero and TARE commands will be sent to all devices that contribute to the
displayed weight. For example, if in the “BOTH” mode, and you are displaying Pair 1
(the sum of SC0 and SC1), pressing ZERO will zero only SC0 and SC1. If displaying
the grand total using the ALL mode, then pressing ZERO will zero all connected
sensors.
Using the TARE function: If one device is tared in the individual display mode, the
summ
ed weight will be the sum of a Net weight and a Gross weight. If the TARE key
is pressed when displaying any of the summed modes, all devices that add to form the
current display are Tared and placed in Net mode.
5.6 Printer Set Up
The RS-232 Comm Port is capable of outputting load data. All the weight modes the
RF linked weight device can measure are available in user formatted form. The
control Mode programs are what cause the MSI-8000HD to print.
The modes are:
1. Assigned F-Key is pressed, one transmission of the s
output.
2. On Load - When the load on the link i
Then the load must return to zero to enable another print output.
3. Continuous - Program the interval in seconds up to 65,535 seconds. Setting the
int
erval to 0 will set an interval as fast as the system can go. To disable printing
set the control mode to “OFF.”
The Comm Port settings are independent of any
They reside only in the MSI-8000HD.
s stable, one transmission will output.
print settings in connected scales.
elected string type is
COMM Set Up 25
Page 30
5.7 Control Modes
The user can select four control modes:
• User
• Load - One
- Printing is controlled by the operator pushing the PRINT key (usually F3).
print occurs when a stable load is reached. The scale must then return
to near zero before another print will occur. Other configurations of “On Load”
are available using the ScCMP application (ScaleCore Configuration
Management Program).
• Cont
inuous - The MSI-8000HD will continuously output the data at a rate
controlled by the “rAtE” (RATE) menu.
• Off - Prin
ting is disabled. Power consumption is lower with print off.
5.8 Standard Print Strings
1Current load
Fixed output length: 16. Leading zeros suppressed except for the
LSD.
TTTTTTTspUUspMMMMMcrlf
Where TTTTTTT is load data with -sign if necessary. UU is the
units, MMMMM is the load mode which for “1” is either NET or
GROSS
2Net loadFixed output length:16. Leading ze
LSD.
ros suppressed except for the
TTTTTTTspUUspNETspspcrlf
3Gross loadFixed output length: 16. Leading zeros suppressed except for the
LSD.
TTTTTTTspUUspGROSScrlf
4Tar e W e ig htFixed output length:16. Leading zeros suppressed except for the
LSD.
TTTTTTTspUUspTA RE crlf
5To ta l
We
ight
Fixed output length: 16. Leading zeros suppressed except for the
LSD.
TTTTTTTTTspUUspTTLcrlf
6Number of
Samples
To
t al e d
7Current
Weight
Mode
8/9Carriage
n/
Retur
Line Feed.
In the string number entry screen, you can enter combinations of the standard print
strings. For example, to get a NET GROSS TARE printout with a space between
records, simply enter “2349.”
Fixed output length: 16. Leading zeros suppressed except for the
LSD.
spspspspspsp
Net, Gross, Peak, etc
spMMMMMcrlf
Used to add a space between print records.
crlf
SSSSSSSspT- C N T spcrlf
Figure 5-6. Standard Print Strings
26 MSI-8000HD Operator’s Manual
Page 31
Using ScCMP application, custom output strings are possible. See the ScCMP
1) With the MSI-8000 on, press the
F1 key and the F3 keys
simultaneously.
2) The LCD shows “Print”. Press
F1.
3) The sub-menu item “StrnG”
(String) appears. Press
F1
.
4) The current Print Mode format
number is displayed.
5) Setup a print format with one or
more digits representing the data
type required for the print output.
In this example, we’ll set the Print format
for a Net, Gross, Tare output with a
carriage return/line feed between each
print output. The number entry required
will be 2349. The 2 is for Net weight,
the 3 for Gross weight, the 4 for Tare
weight, and the 9 inserts a space before
the next print output.
6) Using the F2 Key, scroll through
the digits until the desired digit
is shown, then press
F1 to enter
the digit value. Repeat for the
remaining digits.
7) When the entire number is
displayed press
F1. The next
item in the Print menu appears,
“Cntrl”.
8) Press
F1 to enter the Print
Control Menu. The last set control
mode will appear.
9) To change the print control mode,
press
F2.
In this example, we’ll set the Print Control
Mode to Continuous.
10) Press F2 key until the desired
print control mode is shown.
11) When the desired print mode is
shown, push
F1 to save. The
next Print setup item, “rAte”
appears. If you have set
Continuous (Cont) as your print
control, proceed to step 12). For
any other Control mode jump to
step 15
Printer / Output Setup
blinking
blinking
fixed
fixed
fixed
&QWUO
ENTER/SELECT
ENTER/SELECT
ENTER/SELECT
Next Print Menu Item
3ULQW
6WUQ
ENTER/SELECT
ENTER/SELECT
blinking
SCROLL
SCROLL
ENTER/SELECT
ENTER/SELECT
xed
blinking
SCROLL
SCROLL
Example Value
blinking
SCROLL
blinking
ENTER/SELECT
2))
SCROLL
2))
SCROLL
8V(U
Function Key PrintsPrint is disabled
SCROLL
/R$G
SCROLL
&RQW
Function Key PrintsPrint is disabled
UDWH
Next Print Menu Item
ENTER/SELECT
1= Current Wt (Wt-Unit-Mode
2= Net Wt (Wt-Unit-Net )
3= Gross Wt (Wt-Unit-Grs
)
4= Tare Wt (Wt-Unit-Tare
)
5= Total Wt (Wt-Unit-Total
)
6= Total Count
(#Samples-TCNT
7= Current Wt
(no units or mode
8= (Reserved)
9= CR-LF (
)
Press Simultaneously
0
F1
F2
Exit and Cancel Changes
Exit and Save/Back 1 Lev
Enter / Select
Scroll
In Menu Key Functions
programming guide for details.
The serial output is configured as 9600 baud, Xon/Xoff handshaking, no hardware
hand
shaking, 1 stop bit, no parity. Other baud rates are possible by special order only.
Figure 5-7. Printer/Output Set Up
COMM Set Up 27
Page 32
12) Press F1 to enter the Print rate
number entry screen. The current
print rate appears on the LCD.
In this example, we’ll set the Print Rate
to an output rate of once every 2
seconds.
13) PressF2 to change the Print rate.
Use F2 to scroll the number,
enter each number with the F1
key.
14) When the entire number is
displayed, press
F1 again to
finalize the seconds entry. The
next Print Menu Item appears,
“String”.
15) Exit the Print Setup Menu by
pressing
ZERO twice. The
message “Store” appears briefly
then normal system operation
starts.
ENTER/SELECT
blinking
Example Value
blinking
SCROLL
blinking
fixed
ENTER/SELECT
SCROLL
ENTER/SELECT
6WUQ
EXIT/SAVE
ZERO
0
EXIT/SAVE
ZERO
0
3ULQW6WRUH
The number represents the print
interval rate in seconds. Use 0 for the
fastest the MSI-8000 can go (~5 times
per second). To set a once a minute
transmission, set the rate to 60. To
set once per hour, set the rate to 3600, etc. Largest possible
entry is 65535 which is >18 hours.
Figure 5.6 Printer/Output Set Up (continued)
5.9 COMM Port Hardware
The MSI-8000HD RS-232 Comm Port is used for software updates, connecting to a
remote display and for connecting to any RS-232 device.
Connector:
connect the MSI-8000HD to a computer. This adapter cable converts the 8000
connector to a standard D9 serial connector. The 503489 cable can be converted to
DTE by using a Null Modem adaptor.
Data Configuration: T
Baud Rate: Prog
updating software is always 38.4k baud
Handshaking: No
handshaking is always on.
It may be necessary to disconnect the shie
prevent ground loops. Ground loops can cause unstable readings. In extreme cases it
may be necessary to use an isolated RS-232 interface.
Serial Cable Schematic, DCE Configuration for connecting to a computer (503489000
1 schematic).
28 MSI-8000HD Operator’s Manual
M12 industrial IP67 rated. An adapter cable (PN 150964) is required to
he data output is fixed at 8-1-N.
rammable for 300 to 230.4<baud in 8 steps. The bootloader for
hardware handshaking is supported. Xon/Xoff software
ld drain wire at the D-9 connector frame to
Page 33
Serial Cable Schematic, DTE Configuration for connecting directly to a DCE printer
or other DCE devices (503489-0002 schematic).
5.10 Service Counters
All MSI’s RF Linked Scales and Dyna-Links maintain two service counters for safety.
The first counter (LFCnt) counts lifts above 25% of capacity. The second counter
(OLCnt) counts the number of times the RF Linked Scale has been overloaded. These
counters serve to warn the user to inspect the load train after a number of overloads or
a long term frequency of high capacity lifts. Service counters can only be reset by the
factory. The power up routine will be interrupted when the lift counter exceeds 16383
lifts or the overload counter exceeds 1023 overloads. Push any key to continue
operation.
Feature only available on MS
counters are available on the Scale/Dyna-Link front panel Test function.
I-8000HD Software release 2.00 and above. Service
COMM Set Up 29
Page 34
1)Program a User Function key to
be TEST (see function key setup).
For this example,
F1 is
programmed as TEST.
2)Press
F1- TEST .
3)Within 2 seconds of pressing the
F1– TEST key, press F1 again
(must be F1 regardless of which key is
programmed as TEST).
The test will sequence through steps 4
to 7 automatically unless you stop it by
pressing
F2 immediately. Then using
F1 and F2 each parameter can be
observed statically.
4)The display flashes “LFCnt” (for
Lift Counter) followed by the
number of times the weight has
exceeded 25% of capacity.
5)Next, the display flashes “OLCnt”
(for Overload Counter) followed
by the number of times the
weight has exceeded capacity.
6)Next,the display flashes the CCal value.
7)The Dynalink / Scale returns to
standard weighing mode. If you
interrupted the auto sequence,
press
ZERO to return to tension
link mode.
/)&QW
2/&QW
Return to standard weight display
ENTER/SELECT
Number of Lifts above 25% of Capacity
Number of Lifts that exceeded Capacity
example value
example value
Start of Test Sequence
All segments on
&&D/
blinking
blinking
example C-Cal value
Access the Service Counters
Fx
Only a MSI factory representative can reset the service counters, as these are an
im
portant safety warning feature. Depending on the circumstances, a thorough load
train inspection is necessary to ensure product safety.
Reference MSI’s “Crane Scale Safety and Period
loading techniques to improve the safety and longevity of your Crane Scale or DynaLink. This publication is available at www.msiscales.com and is included in the CD
shipped with your MSI-8000HD.
Figure 5-8. Access the Service Counters
ic Maintenance Manual” for proper
30 MSI-8000HD Operator’s Manual
Page 35
5.11 Relays
Note
Note
The MSI-8000HD can be equipped with up to three relays for process control or safety
systems.
In the non meter MSI-8000HD, relays are programmed on the unit that the
8000HD is "talking" to.
Two independant relays are installed and are wired out to 4 pins on a M12 connector.
The connecting cables are shown in the table below.
MSI Part No.Description
13287 PVC 4m, rated to 250VRMS, 4A
14626 PVC 10m, rated to 250VRMS, 4A
Alternately they can use a
14622 Straight for cable 4-6mmOD, (RLWS 156256)
14623 Right angle for 4-6mm
14624 Straight for cable 6-8mmOD
14625 Right angle 6-8mmOD
5.11.1 Relay Options
All Relays are Normally Open (1 Form A). Specifications of relay options:
field wireable connector
AC/DC Coil Relay
- AC/DC Coil Relay: 13452 PA1a-5V. 4A Fuse: 13165
- AC Rating: 250VAC @4A.(limited by connector/cordset rating to 4A
cont
inuous)
- DC Rating: 4A @ 30VDC, 0.4A @ 100VDC
Best choice for 90% of applications.
AC/DC SSRs (Solid State Relays).
Better for battery powered units and mates well with 24VDC industrial power
suppl
ies
- AC/DC SSR 60Vpk, 2.7A: 13178 AQZ202D. 2A Fuse: 13193
AC/DC SSRs (Solid State Relays).
For 115VAC operation when SSRs are preferred
.
- AC/DC SSR 200Vpk. 0.9A: 13180 AQZ207D. 0.75A Fuse: 14563
Other Available Relays
- AC/DC SSR 100Vpk, 2A: 13179 AQZ205D. 1.5A Fuse: 14562
ited to 250VRMS due to connector and Cordset limitations)
- DC Only SSRs
- DC SSR 60Vpk, 4A: 13182 AQZ102D. 3A Fuse: 14565
- DC SSR 200Vpk, 1.3A: 14566 AQZ107D. 1A Fuse: 14561
Normally open relays (1 Form A) can be made to function as normally closed
(1 Form B) by programming the setpoint as a less than type. If the 8000HD is
turne
d off or loses power, they will open.
COMM Set Up 31
Page 36
Female
Note: When using DC only SSRs, the positive for
Relay1 is Pin 4 (Black Wire). Positive for Relay2
is Pin 2 (White Wire).
Relay 2
Normally Open
Relay 1
Normally Open
Cordset or Field Wireable Connector
White
Brown
Black
Blue
Internal to the 8000HD
Male
-
+
-
+
4A Max
TVD2
TVD1
1
2
3
4
K2
1
2
3
4
K1
F2
F1
1
4
2
3
1
4
2
3
Note
One 1 Form B (normally closed) SSR is also available.
ited to 250VRMS due to connector and Cordset limitations).
Requires a minor modification on the Relay board and can only be ordered
by contacting MSI.
32 MSI-8000HD Operator’s Manual
Figure 5-9. Internal Relay Wiring Diagram
Page 37
5.12 Antenna Options
Note
Note
To meet FCC licensing rules, you must use only antennas supplied or
recommended by MSI.
Antenna placement is critical to problem free use of your system.
• Be sure a relatively clear transmission path
connected. Radio signals travel primarily by line of sight (LOS), obstructions
between stations may degrade the system performance.
• When using the long range antenna, mount the antenna
to ensure that you have a clear LOS transmission path. This will ensure the
antenna will clear surrounding obstructions. Do not provide a ground plane for
the antenna.
• Fixed station locations often benefit from
of the other components of the RF network are fixed and/or in the same direction.
Never use a directional antenna on a mobile system.
• If using the standard antenna, ensure the antenna is not blocked by any metal.
T
ransmission is good through most kinds of glass so mounting a meter next to a
window should work fine. If there is no clear line of sight place to mount the
recieving device, consider switching to the long range antenna so the antenna can
be remoted.
• The standard and long range antennas are vertical plane devices. They should be
vertical, pointing
up or down, when high off the ground (like the underside of a
large bridge crane). Do not mount them sideways. The long range 9dBi antenna
is particularly sensitive to off axis mounting. Use a level to ensure the antenna is
exactly 90° perpendicular to the earth.
• Do not mount an omnidirectional antenna next to metallic or concrete s
This can result in reflections and undesired RF characteristics. Use a Corner
Reflector instead.
• After installation, seal the antenna connecti
Failure to seal the antenna may result in liquid destroying the antenna and device
its connected to.
MSI does not recommend extending the coaxial cable beyond 3 meters. At
2.4GHz more loss will result from coax losses than are gained by raising the
ant
enna. If you must extend the antenna, use a very low loss 50 ohm
such as RG-214, RF-195, or other low loss varieties.
For very short extensions (<1m), cables made with RG-316 are suitable.
exists between the devices to be
on an elevated structure
directional antennas when the location
urfaces.
on with an adhesive heat shrink boot.
coax
FCC STATEMENT
FCC ID: HSW-2450M
Note: This unit has been tested and found to comply with the limits for a Class A
dig
ital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at their expense.
COMM Set Up 33
Page 38
5.12.1 Antennas Available for a MSI-8000HD
Adhesive
Heat Shrink
STANDARD ANTENNA
The Standard Antenna is an articulated 1/2 wave 2dBi gain design with a
standard TNC connector that mounts directly on the 8000HD enclosure.
This antenna and coax connector, though
proof. Seal the TNC base with an adhesive heat shrink boot if this
antenna is exposed to rain.
This Antenna should be vertically oriented and is suitable for most short
edium range applications.
to m
LONG RANGE OMNI 9dBi ANTENNA
This omnidirectional high gain antenna is remotely mounted
from the 8000HD with a low loss coaxial cable, it increases
the range up to 4 times.
The antenna must be vertically
Beamwidth (-3dB point) is 14 degrees.
This antenna is supplied with a 10’ (3m) coax cable pre
ched. The 10' cable allows placement of the antenna
atta
above the 8000HD for ease of clearing possible obstacles to
data transmission.
Also available with an N connector for applications
iring longer coax cable lengths.
requ
resistant to water, is not water-
mounted. The vertical
VEHICLE MOUNT WHIP ANTENNA
The Vehicle Mount Whip Antenna mounts directly to the roof of mobile
vehicles and is weatherproof.
This 5 dBi gain whip mounts in a 3/4” hole on the roof of mobile vehicles.
The mount includes 17’ of low loss coax teminated in a TNC Connector.
34 MSI-8000HD Operator’s Manual
Page 39
YAGI Antenna
14dBi Corner Reflector9dBi Corner Reflector
For maximum range, a 14dBi Gain Yagi Antenna is available
by special order. Please contact MSI for details.
Corner Reflector Antenna
Corner Reflector antennas are often the best
choice for a wall mounted antenna. MSI
offers a 14dBi and a 9dBi Corner Reflector.
Patch Antenna
The patch antenna is for applications where the standard antenna is vulnerable to
physical use or outdoor applications.
The patch antenna is mildly directional
which requires more care in antenna
placement for long range applications. Patch Antennas are available by special order
only. Please contact MSI for details.
COMM Set Up 35
Page 40
6.0Appendix
6.1 Troubleshooting
ProblemPossible CauseSolution
Display is blank
when POWER
button is pressed
Display does not
function properly/
Front panel
buttons do not
function normally/
Scale/Dyna-Link
will not turn off.
Scale/Dyna-Link
does not respond
to tension
changes
Display over
ranges below
100% of capacity
Display driftsAZM (Auto0) is turned
Displayed tension
shows large error
Discharged batteryRecharge
Defective batteryReplace (factory replacement only
Defective switch or
circuit board
Improperly loaded
software
Faulty Circuit BoardRequires Authorized Service
Loose ConnectorsRequires Authorized Service
Out of calibrationCalibrate
Faulty load cellReplace
Load cell connectorCheck connector and wires
Tar e d Ten si on is
added to load to
determine overload
point
Zero requires
adjustment
Too much tension/
load has been zeroed
off
Rapid temperature
changes such as
moving the scale from
indoors to outdoors
Scale not zeroed
before load is lifted
lb/kg units causing
confusion
Requires recalibration Recalibrate
Requires Authorized Service
Reinstall software
Return to gross tension mode
Rezero the scale
Rezero the scale
Turn A Z M o n
Wait until the scale temperature has
stabilized
Zero the scale with no load attached
Select proper units
Table 6-1. Troubleshooting
36 MSI-8000HD Operator’s Manual
Page 41
ProblemPossible CauseSolution
Display reading
not stable
Display toggles
betwe
en “Error”
and “Load”
Display toggles
betwe
en “Error”
and “buttn”
Weight is on the
Scale/Dyna-Link,
RF Remote
Display does not
match
Lo Batt is blinking Battery is lowRecharge Battery
Unit turns on,
then immediately
off
Load will not zero System not stable
Load will not Tare
or
Total
Set point lights
k
blin
Manual Total does
not work
Excessive vibrationIncrease filtering or increase ‘d’ in Cal
Excessive side
loadi
ng
Load cell faultyCheck LC connections
Load exceeds
capacity
Faulty Load cell or
wiring
A key is stuck or is
being held down
Units not matedSee setting the RF Network address
Battery is lowRecharge Battery
Zero out of rangeZero range might be limited. Reduce the
System not Stable
Set point is enabled
and the trigger point
has been reached
A function key is not
set to “total”
Ten s io n m us t be
stable
Improve load train symmetry
Reduce tension immediately
Check LC and LC wiring
Check switches for damage
ocedures
pr
Wait for stable symbol
Increase filtering for more stability
tensi
on or use Tare instead
Wait for the stable symbol
on, or if in a mechanically noisy crane,
increase the filtering or reduce the size of
the Scale increment “d.” It is also possible
to increase the motion window. Contact
MSI if you have a problem getting the
8000 to zero, tare, or total due to stability
issues
Disable set points if they are not needed
Set up Func1 or Func2 for “total”
Increase filtering for more stability
Table 6-1. Troubleshooting
to turn on
to turn
Appendix 37
Page 42
ProblemPossible CauseSolution
Auto Total does
not work
Charger RED light
is on
Charger LED
remains blue and
never turns green
Load must be stable
Load thresholds not
reached
Battery deep
discharged
Ambient temperature
oo high
is t
Ambient temperature
is too low (<-20°C,
14°F)
The
MSI-8000HD is
on.
The battery condition
is poor
.
Wait for stable symbol
or increase filtering for more stability
You must exceed 1% of capacity for
autototal to work. Then you must drop
below 0.5% of capacity for additional
weighments to register.
Disconnect charger, reconnect. If still red,
charge for 24 hours to see if it recovers.
Disconnect the charger. Open the case
and disc
charger board to the display board.
Charge for 24 hours. If the charger LED is
still RED, the battery will need
replacement. This procedure is only
recommended for experienced
technicians.
The battery charger won’t fast charge in
high ambient temperatures. Place the
system in a cooler environment.
The battery charger won’t fast charge in
low ambient temperatures. Place the
system in a warmer environment
Turn off the MSI-8000HD. While power is
being drawn fromt the battery, it won’t top
off the battery.
Replace the Battery.
onnect the cord from the internal
Table 6-1. Troubleshooting
to turn on
38 MSI-8000HD Operator’s Manual
Page 43
6.2 Error Codes
The ScaleCore Processor that is the heart of the MSI-8000HD detects errors and
generates error codes to aid in troubleshooting.
Error CodeDefinitionComment
LcOFFLC DisabledA Load cell was not enabled
2CALIn CalThe system is in calibration mode.
D
o not send commands unrelated
to calibration
unCALNot CalibratedSystem has not been calibrated
Error
LoAd
Error
UndLd
OverloadLoad/Weight exceeds Set capacity
+9d, or load cell is damaged or
disconnected.
UnderloadedLoad/weight is more than 20%
negative, or load cell is damaged or
disconnected.
Table 6-2. Error Codes
Appendix 39
Page 44
6.3 Mechanical Dimensions
8.98
5.09
1.35
1.63
Figure 6-1. Mechanical Dimensions
6.4 Firmware Update Procedure
Updating firmware in the MSI-8000HD requires the following: a DCE serial cable
(PN 150964, or build per DCE cable schematic on page 28), a PC with a terminal
program (“Teraterm Pro” recommended), and if the PC does not have standard RS232 serial ports, then a USB to serial converter. Make sure the driver for the USB
converter is properly installed, and that the Terminal program is set up for the proper
comm port.
The latest firmware code is available from the MSI Service Department and can be
emailed on request. Y
turned on in form “01-04” (your version will vary). MSI-8000HD firmware updates
do not require a recalibration of the connected scale. Consult the version release notes
for information regarding the updated code.
1. Setup the terminal serial port to 8 data bits,
XON/XOFF (flow control).
2. Connect to the Dyna-Link serial port using
connector to your PC or USB adapter.
3. (Optional) Test that you have a connection by typing {00FF01?}. If the
connection is
{000001r2;0;01E02;2011-07-08;11:05} or something similar.
40 MSI-8000HD Operator’s Manual
our firmware version is displayed when the MSI-8000HD is
No Parity, 1 stop bit, 9600 BAUD,
the DCE cable. Connect the D9
good the MSI-8000HD will respond with
Page 45
4. On the terminal keyboard, type {ffff09=0199}
Note
32b CRC must match (76F481D8 is an
example only)
5. Change the terminal serial port to 38400 BAUD. Hit the ‘r’ key to refresh the
display. The following menu should appear
(your bootloader version may vary)
(q) query app code info
(g) execute app code
(r) refresh
9. Optional step: send q to check the program. The ScaleCore will respond with a
message that details the 32b checksum, the product ID and version, and the
Application Code version number in the following form:
Computed Signature 76F481D8
Received Signature 76F481D8
Product ID 07
Product Version ID 00 Optional features code
App Code Version 01-04 Firmware version number
MSI-8000 product family
If the CRC Signature does not match, go back to step 4 and try again.
(your bootloader version may vary)
(q) query app code info
(g) execute app code
(r) refresh
11.Send a “g.” The MSI-8000HD should start.
42 MSI-8000HD Operator’s Manual
Page 47
The MSI Limited Warranty
MEASUREMENT SYSTEMS INTERNATIONAL, INC., WARRANTS load sensing
elements and meters against defects in workmanship and materials for a period of one
year from date of purchase and warrants electrical cables and batteries against the
same defects for a period of ninety (90) days from date of purchase.
Any device which proves defective during the warranty period will be replaced or
repaired at no charge; provided that the defective device is returned to the Company
freight pre-paid.
In no event shall the Company be liable for the cost of any repairs or alterations made
by others except those repairs or alterations made with its specific written consent,
nor shall the Company be liable for any damages or delays whether caused by
defective workmanship, materials or otherwise.
The Company shall not be liable for any personal injury or property damage resulting
from the handling, possession or use of the equipment by the customer.
The warranty set forth herein is exclusive and is expressly in lieu of all other
warranties, express or implied, including without limitation any implied warranties of
merchantability or fitness, or of any other obligations or liability on the part of the
Company.
The liability of the Company under this warranty is limited solely to repairing or
replacing its products during the warranty periods; and the final judgment and
disposition of all claims will be made by MEASUREMENT SYSTEMS
INTERNATIONAL, INC.
Appendix 43
Page 48
A RICE LAKE WEIGHING SYSTEMS COMPANY
Measurement Systems
International
TM
14240 Interurban Avenue South Suite 200 ƔSeattle, WA 98168-4661 ƔUSA