MSI MSI-8000 Operator's Manual

MSI-8000

RF Remote Display

Operator’s Manual

133063 Rev C

Contents

1.0 Introduction ............................................................................1

1.1 Safety Section ....................................................................... 2

1.2 Key Descriptions ................................................................. 4

1.2.1 MSI-8000 Annunciators .............................................................5

1.3 Specifications ....................................................................... 6

1.4 Features ................................................................................ 7

1.5 FCC Statement ..................................................................... 7

1.6 International RF Certs .......................................................... 7

1.7 Getting Started ..................................................................... 8

1.8 Options .................................................................................. 8

1.9 Unpacking ............................................................................. 8

1.10 Battery Charging ................................................................... 9

1.11 Charger LED Modes ............................................................. 9

1.12 Battery Longevity ................................................................. 9

2.0 Operation ..............................................................................10

2.1 Power .................................................................................. 10

2.2 Zero ..................................................................................... 10

2.3 Tare ..................................................................................... 10

3.0 User Defined Function Keys .................................................12

4.0 Set Up ...................................................................................16

4.1 Menu Map ........................................................................... 16

4.2 Function Keys ..................................................................... 17

4.3 Auto-Off ............................................................................... 18

5.0 COMM Set Up .......................................................................19

5.1 RF Setup ............................................................................. 21

5.2 RF Set Up, Dyna-Link And MSI Crane Scales ................... 23

5.3 MSI8000 With Multiple Sensors ......................................... 23

5.4 Summing Modes ................................................................. 24

5.4.1 Modes .....................................................................................24

5.5 Behavior Of Zero And Tare In Multiple Channel Systems 25

5.6 Printer Set Up ..................................................................... 25

5.7 Control Modes .................................................................... 26

5.8 Standard Print Strings ........................................................ 26

5.9 COMM Port Hardware ........................................................ 28

5.10 Service Counters ................................................................ 29

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.

Specifications subject to change without notice.

Rice Lake Weighing Systems is an ISO 9001 registered company.

December 2, 2013

ii MSI8000 Operator’s Manual

6.0 Appendix ..............................................................................31

6.1 Troubleshooting .................................................................. 31

6.2 Error Codes ......................................................................... 34

6.3 Mechanical Dimensions ..................................................... 35

6.4 Firmware Update Procedure .............................................. 36

The MSI Limited Warranty ............................................................38

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars.

Introduction 1

1.0 Introduction

The MSI-8000 RF Remote Display is a wireless remote display for viewing weight from

several compatible MSI Crane Scales and Dyna-Links. It is fully sealed for outdoor use in
most ambient conditions. Using a Remote Display enhances the safety and usability of the
MSI’s Dyna-Link and Crane Scale systems. The RF Remote Indicator allows tension

monitoring from a distance and adds the ability to print and store data. The MSI-8000 uses

a rechargeable Lithium Polymer battery providing up to 36 hours (typical) of continuous
use between charges.

If you have any questions or comments please contact

Measurement Systems International:

Phone (toll free): 1-800-874-4320

Authorized distributors and their employees can view or download this manual
from the Measurement Systems International distributor site at:

www.msiscales.com.

2 MSI-8000 Operator’s Manual

1.1 Safety Section

Safety Symbol Definitions:

Important

WARNING

Indicates a potentially hazardous situation that, if not avoided could
result in death or serious injury, and includes hazards that are exposed
when guards are removed.

Indicates information about procedures that, if not observed, could
result in damage to equipment or corruption to

and loss of data.

General Safety

WARNING

Do not operate or work on this equipment unless you have read and
understand the instructions and warnings in the this Manual. Contact
any Measurement Systems International dealer for replacement
manuals. Proper care is your responsibility.

Failure to heed may result in serious injury of death.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT stand near the load being lifted as it is a potential

falling hazard. Keep a safe

distance.
DO NOT use for purposes other then weigh

t taking or dynamic load monitoring.

DO NOT use any load bearing component that is worn beyond 5% of the original
dimension.

DO NOT use any associated lifting product if any of the components of the load t

rain

are cracked, deformed, or show signs of fatigue.
DO NOT exceed the rated load limit of the associated Scale/Dynamometer unit,

riggi

ng elements, or the lifting structure.

DO NOT allow multi-point contact with the hook, shackle, or lifting eye of the
associated Scale/Dynamometer unit.

DO NOT allow high torque on the Scale/Dynamometer

unless it is specifically designed

for high torque.
DO NOT make alterations or modifications t

o the unit or associated load bearing

devices.
DO NOT remove or obscure warning labels.
For guidelines on the safe rigging and loadi

ng of overhead scales and dynamometers,
read the "MSI Crane Scale Safety and Periodic Maintenance Manual" (available at
www.msiscales.com).

Keep hands, feet and loose clothing

away from moving parts.

There are no user serviceable parts within the MSI-8000. Any repairs are to be
p

erformed by qualified service personnel only.

Introduction 3

Battery Low

Stable Indicator

Center of Zero

Function Key LEDs

User Programmable
Function Keys

Units & Tension
Mode Annunciators

Set Point
Alarm LEDs

6 Digit 1 in (26 mm)
Sunlight visible LCD

Tension Display

Figure 1-1. MSI-8000 Front Panel

Charger Port/RS-232 I/O

Charge Status LED

Figure 1-2. MSI-8000 Side Panel, Charging and RS-232 Port

4 MSI-8000 Operator’s Manual

1.2 Key Descriptions

POWER

Tur ns the MSI-8000 ON and OFF.
When in setup mode, returns to the normal weight/tension display

without

storing the changes.

ZERO

Used to zero out residual tension on the link.
When in the setup mode, drops back one menu level.
At the root menu level, stores the changes and returns to tension mode.

TARE

Removes the current load and puts the system in to the NET weight mode.

Programmable to user selectable functions, see Section 3.0.
Default – Peak Hold.
Functions as the ENTER/SELECT key when in setup menus

Programmable to user selectable functions, see Section 3.0.
Default – Display & Function Test

Functions as the scroll

key in setup menus

PRINT Key - Defaulted to the Print function.

Note

If the text is discussing a function key, the function key will be displayed
as Fx-YYYYY with the programmed User Key function in italics. F1 and F2
can both be programmed to all available user functions.

If a function key does not work, it is probably because the connected Scal

e/Dyna-Link
is not setup to support the key. For example, if the Function key is set for TOTAL, you
must also setup the TOTAL mode in the Setup Menu of the target scale.

Introduction 5

1.2.1 MSI-8000 Annunciators

The MSI-8000 uses LCD annunciators to indicate tension mode and other information.

Table 1-1. MS I-8000 Annunciators

The stable annunciator indicates that the tension force has settled within the
motion window (usually ±1d).
When this symbol is off, the Scale / Dyna-L

ink will not zero, tare, or totalize.

Center-of-Zero- Indicates the tension is within 1/4d of zero.

BT

LOW BATTERY- Appears when approximately 10% of battery life remains.
The BT symbol blinks when automatic shutdown is eminent.

Pk

PEAK- Indicates the RF Linked Device is in the Peak Hold mode.

Ttl

TOTAL – Indicates the RF Linked Device is displaying the Total accumulated
weight. This is a temporary display lasting less than 5 seconds.

Net

NET – Indicates the RF Linked Device is in the Net tension mode. A Tare weight
is subtracted from the gross tension.

M

M – In conjunction with the Ton annunciator, indicates the RF Linked Device is
displaying Metric Tons.

kg

kg – Indicates tension display is in kilograms.

kN

kN – Indicates tension display is in kiloNewtons.

lb

lb – Indicates tension display is in pounds.

Ton

Ton – Illuminated alone, indicates the RF Linked Device is displaying in US Short
Tons (1 ton = 2000 lb.). When illuminated along with the ‘M’ the RF Linked
Device is displaying in Metric Tons (1 metric ton = 1000 kg)

SET POINTS – User programmable set points for overload warnings. Set Points
1 and 2 are high brightness Red LEDs

F1 F2 – These Blue LEDs are used to indicate various operational features of
functions programmed into the F1 and F2 keys.
Example:
In Peak Hold mode the associated LED wi

ll blink whenever a new peak reading

is captured.

0

6 MSI-8000 Operator’s Manual

1.3 Specifications

Table 1-2. Specifi cati ons

Accuracy

Power

Display

Operating Temp

Operating Time

Enclosure

F1, F2, and F3

Calibration

Auto-Off Mode

Units

Totalization

Set Points

Weight accuracy is dependent on the li

nked Tension unit, a Dyna-Link or
MSI Crane scale. Refer to the appropriate User Guide for accuracy
specifications. The MSI-8000 mirrors the display of the connected
device.

Battery operated by a custom Li

thium Polymer cell. Not user
replaceable. Estimated number of charges is >300. Life is prolonged
with frequent recharging and not allowing the deep discharging of the
battery.

6 large, 1 in (26 mm) numeric digits

- 40°F to +122°F (-40°C to +50°C), Rated accuracy range -10°C to
+40°C.

>24 hours typical.

NEMA 4/IP65 with charger port plug installed.

Programmable multifunction buttons for use as TEST, TOTAL, Total
Remot

e Devices, PEAK, TARE, NET/GROSS, VIEW TOTAL, PRINT and

High Res mode

No Calibration parameters are stored in the

MSI-8000. However, it can

be used to calibrate an RF connected scale

Prolongs battery life by turning the power off after 15, 30, 45, or 60
min

utes (operator determined) of no weight activity

kg, lb., Tons (US short ton), Metric Tons, kiloNewtons (other Units
available with custom calibrations). Available units are determined by the
RF Linked Scale/Dyna-Link

Standard: Press button or Automatic; TOTAL weight up to 999999 X
100

0 units

Two internal Set Points with open drain ou

tputs, and two ultrabright

LEDs on indicator panel.

Introduction 7

1.4 Features

• Designed to meet or exceed all US and International safety and environmental
standards.

• Reliable and easy to use wireless remote display

• No License required. Meets US and International RF Transmission Laws.

• Greater than 24 hours operation.

• Automatic Power Off conserves battery life by sensing no activity after 15, 30, 45 or
60 minutes, determined by operator, and turns Power off.

• Rugged construction throughout. IP65 / NEMA 4 for outdoor use. Shock cushioning
on the corners.

• Six large, 1 in (26 mm) LCD digits for clear tension readings.

• Selectable for kg / lb. / Tons (US Short) / Metric Tons / kiloNewtons.

• Automatic or manual weight totalization for loading operations.

• Two Set Points can be set for any in-range tension / weight value for operator alerts or
process control.

• ScaleCore Technology providing quick and easy firmware updates and calibration /
setup backup.

• Optional Hard-wired link for applications where RF is not allowed.

1.5 FCC Statement

Contains FCC ID: OUR-XBEEPRO

The MSI-8000 complies with Part 15 of the FCC Rules. Operation is subject to the

following conditions:

i This device may not cause harmful interference.
ii This device must accept any interference received, including interference that may

cause undesired operation.

1.6 International RF Certs

Canada Radio Cert. No.: IC: 4214A-XBEEPRO
Australia & New Zealand: AS4268:3000
Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02
Europe and much of Asia:

The product is compliant with the following standards and/or other normative documents:

Safety (article 3.1A) EN60950-1:2001

EMC (article 3.1b) ETSI EN 301 489-1 v1.7.1 (2007-04) In accordance with the specific

requirements of ETSI EN 301 489-17 v1.2.1 (2002-08)

Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)

8 MSI-8000 Operator’s Manual

1.7 Getting Started

The MSI-8000 is usually shipped along with a compatible sensor unit such as an MSI-7300
Dyna-Link 2, or one of MSI’s advanced Crane Scales. MSI always ships these systems

pre-configured. If the MSI-8000 is purchased separately, or is to be used with a different

system, then the RF Transceivers will have to be mated. Follow the RF Setup Procedure in
Section 5.1.

Fully charge the battery by plugging the charger into the Charge Port. Depending on the
dischar

ge level of the battery this can take up to 6 hours.

Once the RF Setup is complete for the MSI-8000, the sy

stem will instantly connect with
the Scale / Dyna-Link. It is advised to do a site survey to identify operating range and
usability of the RF Link. The easiest way to accomplish this is to position the Scale /
Dyna-Link at an average operational height, and then try the link at various positions and
distances. Range may vary by the rotation of the Scale / Dyna-Link. The RF Transceivers

used in the MSI-8000 are capable of much further range than the 100’ typical spec, but

range is dependent on site and installation variables.

1.8 Options

Available options for your MSI-8000 include the following:

• Serial I/O cable (RS-232) MSI PN 503489-000

1 DCE Configuration, 503489-0002

DTE Configuration

• Serial I/O cable (RS-232) with charger pigtail MSI PN 503490-0001 DCE, 503489­000

2 DTE

Note

Allows serial output while being powered with Charger.

• Serial I/O cable (RS-232), 4m TPU Jacket, un-terminated. MSI PN 14359

• 26’ (8m) Hardwired cable for RF free Remote D

isplay. Connects 8000 to 7300 Dyna-

Link. MSI PN 14052

• RF Remote Modem, RS-232, PN 14401, for direct connection to Computers,
S

coreboards, or serial printers.

• RF Remote Modem, RS-485, PN 14402, for direct connection to 485 Serial Devices.

• RF Remote Modem, USB, PN 14403, for direct connection to Computers USB ports.

• RF Remote Gateway for direct connection to an Ethernet LAN, PN 14404. For use
with MSI’

s SCCMP program.

• RF or Hardwired Scoreboard Display. Various digit sizes from 1.2” to 8”. Contact
MSI

for models available.

1.9 Unpacking

When unpacking the MSI-8000, ensure that all parts are accounted for. Check the MSI­8000 for any visible damage and immediately report any damage to your shipper. It is

advisable to use the original shipping container when shipping or transporting the 

MSI-8000. A

standard MSI-8000 is shipped with a battery charger. The charger is

universal and will work on AC supplies from 100VAC to 240VAC.

Introduction 9

1.10 Battery Charging

Each MSI-8000 is shipped with a charged battery. However, before using the MSI-8000, it

is advised to charge the battery until the Green light shows it is fully charged. When the
BT annunciator first appears, you have approximately two hours of continued operation
remaining. When the BT annunciator starts to blink the batteries are nearly completely
drained. For maximum battery life, MSI recommends recharging the battery as soon as
possible after the BT annunciator turns on. It is safe to charge the battery at any point in its
discharge curve.

If the blue LED is on, the charger is in fast

charge mode when first applied and puts 80%
of the charge into the battery within two hours. So even without the top-off Green LED
indicator, a useful charge is available with only a two hour delay. This is assuming that the
battery was not deep discharged or the charger detects a fault.

The Charge Connector is waterproof when connected and screwed in. To maintain IP65 /
NEMA4 rating

s, use the supplied plug cover when the connector is not plugged in.

Note

T

he AC end of the charger is not waterproof.

1.11 Charger LED Modes

Blue light - indicates that a charge is in progress. Charging time varies from

one hour to six hours depending on the charge level of the battery when the
charger is first applied. If the charger is attached as soon as the BT
annunciator lights, then charge time will average three hours. It is OK to
remove the battery charger while the blue light is on, but a complete charge
will not be applied.

Green light - indicates the battery is fully charged. The powered charger can
be left connected to the MSI-8000 continuously. MSI recommends leaving
the MSI-8000 on the charger when not in use.

Red light - indicates a fault. Faults include over temperature, under

temperature (the battery must be warmer th

an 14°F (-10°C)), a severely
depleted cell or charge time-out. When the charge times out a trickle charge is
applied to the battery. To clear a time-out fault, unplug the charger and then
plug it back in. A severely discharged cell may take days on the charger to
recover.

1.12 Battery Longevity

The Lithium Polymer Single Cell Battery used in the MSI-8000 has a rated number of

charges of ≥300 before capacity starts to degrade. The charging life can be greatly
increased by charging the battery more often, and not let it reach the battery cutoff voltage
of 3.0V. The battery voltage can be seen by pressing a Function key programmed as
“Test”, the battery must be replaced by an MSI certified technician.

Important

If the MSI-8000 is not in use, it is recommended that the charger is left
attached to keep a charge. The MSI-8000 uses a small current when
powered off which has the potential to deep discharge the batteries.
Never store the MSI-8000 with a depleted battery. This can cause
permanent damage to the battery and require factory replacement.
Shelf life with a fully charged battery is approximately three months.

10 MSI-8000 Operator’s Manual

2.0 Operation

2.1 Power

To turn on the power.

1. Press

POWER

, the LCD will show all segments for a display text and the software

Version number will display.

2. The M

SI-8000 is ready for use.

2.2 Zero

Sets the zero reading of the Scale/Dyna-Link. Take out small deviations in zero when the
Scale/Dyna-Link is unloaded. (See Section 2.3 for zeroing (Taring) package or pallet
weights)

1. Press

ZERO

.

2. The tension reading must be stable within the motion window for the zero function
to work.

3. The M

SI-8000 stores the zero reading, and can restore it even if power fails.

Zero - Rules for Use:

1. Works in GROSS mode or NET mode. Zeroing while in Net mode will zero the
gross ten

sion causing the display to show the negative Tare value.

2. The Scale/Dyna-Link must be stable with

in the Motion window. The Scale/Dyna­Link will not zero until the Stable annunciator is on. The Scale/Dyna-Link will
“remember” that it has a zero request for two seconds. If motion clears in that time,
the Scale/Dyna-Link will zero.

3. The Scale/Dyna-Link will accept a zero setting

over the full Range of the Scale/
Dyna-Link. Zero settings above 4% of full Scale/Dyna-Link will subtract from the
overall capacity of the Scale/Dyna-Link. For example, if you zero out 100 lb, on a
1000 lb Scale/Dyna-Link, the overall capacity of the Scale/Dyna-Link will reduce to
900 lb plus the allowed over-range amount.

2.3 Tare

In force measurement applications, tare is a useful way to display differential force. By
“Taring Out” a known force, only positive or negative deviations from the tared force are
displayed. This can also increase accuracy as any initial error is removed leaving only
slope error. In scale applications, tare is typically used to zero out a known weight such as
rigging, a container, or pallet and display the load in NET tension/weight. The TARE

function in the MSI-8000 is defined as a Tare-In, Tare-Out operation. The first press of the

TAR E key stores the current tension/weight as a tare value and then the Scale/Dyna-Link

subtracts the tare value from the gross tension and changes the display to NET mode. The
next press of the

TAR E key will clear the Tare value and revert the display to GROSS

mode. The optional RF Remote Display has a TARE key permanently available.