MSI MSI-8000 Operator's Manual

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Page 1

MSI-8000

RF Remote Display

Operator’s Manual

133063 Rev C

Page 2

Page 3

Contents

1.0 Introduction ............................................................................1

1.1 Safety Section ....................................................................... 2

1.2 Key Descriptions ................................................................. 4

1.2.1 MSI-8000 Annunciators .............................................................5

1.3 Specifications ....................................................................... 6

1.4 Features ................................................................................ 7

1.5 FCC Statement ..................................................................... 7

1.6 International RF Certs .......................................................... 7

1.7 Getting Started ..................................................................... 8

1.8 Options .................................................................................. 8

1.9 Unpacking ............................................................................. 8

1.10 Battery Charging ................................................................... 9

1.11 Charger LED Modes ............................................................. 9

1.12 Battery Longevity ................................................................. 9

2.0 Operation ..............................................................................10

2.1 Power .................................................................................. 10

2.2 Zero ..................................................................................... 10

2.3 Tare ..................................................................................... 10

3.0 User Defined Function Keys .................................................12

4.0 Set Up ...................................................................................16

4.1 Menu Map ........................................................................... 16

4.2 Function Keys ..................................................................... 17

4.3 Auto-Off ............................................................................... 18

5.0 COMM Set Up .......................................................................19

5.1 RF Setup ............................................................................. 21

5.2 RF Set Up, Dyna-Link And MSI Crane Scales ................... 23

5.3 MSI8000 With Multiple Sensors ......................................... 23

5.4 Summing Modes ................................................................. 24

5.4.1 Modes .....................................................................................24

5.5 Behavior Of Zero And Tare In Multiple Channel Systems 25

5.6 Printer Set Up ..................................................................... 25

5.7 Control Modes .................................................................... 26

5.8 Standard Print Strings ........................................................ 26

5.9 COMM Port Hardware ........................................................ 28

5.10 Service Counters ................................................................ 29

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

Specifications subject to change without notice.

Rice Lake Weighing Systems is an ISO 9001 registered company.

December 2, 2013

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ii MSI8000 Operator’s Manual

6.0 Appendix ..............................................................................31

6.1 Troubleshooting .................................................................. 31

6.2 Error Codes ......................................................................... 34

6.3 Mechanical Dimensions ..................................................... 35

6.4 Firmware Update Procedure .............................................. 36

The MSI Limited Warranty ............................................................38

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars.

Page 5

Introduction 1

1.0 Introduction

The MSI-8000 RF Remote Display is a wireless remote display for viewing weight from

several compatible MSI Crane Scales and Dyna-Links. It is fully sealed for outdoor use in most ambient conditions. Using a Remote Display enhances the safety and usability of the MSI’s Dyna-Link and Crane Scale systems. The RF Remote Indicator allows tension

monitoring from a distance and adds the ability to print and store data. The MSI-8000 uses

a rechargeable Lithium Polymer battery providing up to 36 hours (typical) of continuous use between charges.

If you have any questions or comments please contact

Measurement Systems International:

Phone (toll free): 1-800-874-4320

Authorized distributors and their employees can view or download this manual from the Measurement Systems International distributor site at:

www.msiscales.com.

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2 MSI-8000 Operator’s Manual

1.1 Safety Section

Safety Symbol Definitions:

Important

WARNING

Indicates a potentially hazardous situation that, if not avoided could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to

and loss of data.

General Safety

WARNING

Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the this Manual. Contact any Measurement Systems International dealer for replacement manuals. Proper care is your responsibility.

Failure to heed may result in serious injury of death. DO NOT allow minors (children) or inexperienced persons to operate this unit. DO NOT stand near the load being lifted as it is a potential

falling hazard. Keep a safe

distance. DO NOT use for purposes other then weigh

t taking or dynamic load monitoring.

DO NOT use any load bearing component that is worn beyond 5% of the original dimension.

DO NOT use any associated lifting product if any of the components of the load t

rain

are cracked, deformed, or show signs of fatigue. DO NOT exceed the rated load limit of the associated Scale/Dynamometer unit,

riggi

ng elements, or the lifting structure.

DO NOT allow multi-point contact with the hook, shackle, or lifting eye of the associated Scale/Dynamometer unit.

DO NOT allow high torque on the Scale/Dynamometer

unless it is specifically designed

for high torque. DO NOT make alterations or modifications t

o the unit or associated load bearing

devices. DO NOT remove or obscure warning labels. For guidelines on the safe rigging and loadi

ng of overhead scales and dynamometers, read the "MSI Crane Scale Safety and Periodic Maintenance Manual" (available at www.msiscales.com).

Keep hands, feet and loose clothing

away from moving parts.

There are no user serviceable parts within the MSI-8000. Any repairs are to be p

erformed by qualified service personnel only.

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Introduction 3

Battery Low

Stable Indicator

Center of Zero

Function Key LEDs

User Programmable Function Keys

Units & Tension Mode Annunciators

Set Point Alarm LEDs

6 Digit 1 in (26 mm) Sunlight visible LCD

Tension Display

Figure 1-1. MSI-8000 Front Panel

Charger Port/RS-232 I/O

Charge Status LED

Figure 1-2. MSI-8000 Side Panel, Charging and RS-232 Port

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4 MSI-8000 Operator’s Manual

1.2 Key Descriptions

POWER

Tur ns the MSI-8000 ON and OFF. When in setup mode, returns to the normal weight/tension display

without

storing the changes.

ZERO

Used to zero out residual tension on the link. When in the setup mode, drops back one menu level. At the root menu level, stores the changes and returns to tension mode.

TARE

Removes the current load and puts the system in to the NET weight mode.

Programmable to user selectable functions, see Section 3.0. Default – Peak Hold. Functions as the ENTER/SELECT key when in setup menus

Programmable to user selectable functions, see Section 3.0. Default – Display & Function Test

Functions as the scroll

key in setup menus

PRINT Key - Defaulted to the Print function.

Note

If the text is discussing a function key, the function key will be displayed as Fx-YYYYY with the programmed User Key function in italics. F1 and F2 can both be programmed to all available user functions.

If a function key does not work, it is probably because the connected Scal

e/Dyna-Link is not setup to support the key. For example, if the Function key is set for TOTAL, you must also setup the TOTAL mode in the Setup Menu of the target scale.

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Introduction 5

1.2.1 MSI-8000 Annunciators

The MSI-8000 uses LCD annunciators to indicate tension mode and other information.

Table 1-1. MS I-8000 Annunciators

The stable annunciator indicates that the tension force has settled within the motion window (usually ±1d). When this symbol is off, the Scale / Dyna-L

ink will not zero, tare, or totalize.

Center-of-Zero- Indicates the tension is within 1/4d of zero.

LOW BATTERY- Appears when approximately 10% of battery life remains. The BT symbol blinks when automatic shutdown is eminent.

PEAK- Indicates the RF Linked Device is in the Peak Hold mode.

Ttl

TOTAL – Indicates the RF Linked Device is displaying the Total accumulated weight. This is a temporary display lasting less than 5 seconds.

Net

NET – Indicates the RF Linked Device is in the Net tension mode. A Tare weight is subtracted from the gross tension.

M – In conjunction with the Ton annunciator, indicates the RF Linked Device is displaying Metric Tons.

kg – Indicates tension display is in kilograms.

kN – Indicates tension display is in kiloNewtons.

lb – Indicates tension display is in pounds.

Ton

Ton – Illuminated alone, indicates the RF Linked Device is displaying in US Short Tons (1 ton = 2000 lb.). When illuminated along with the ‘M’ the RF Linked Device is displaying in Metric Tons (1 metric ton = 1000 kg)

SET POINTS – User programmable set points for overload warnings. Set Points 1 and 2 are high brightness Red LEDs

F1 F2 – These Blue LEDs are used to indicate various operational features of functions programmed into the F1 and F2 keys. Example: In Peak Hold mode the associated LED wi

ll blink whenever a new peak reading

is captured.

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6 MSI-8000 Operator’s Manual

1.3 Specifications

Table 1-2. Specifi cati ons

Accuracy

Power

Display

Operating Temp

Operating Time

Enclosure

F1, F2, and F3

Calibration

Auto-Off Mode

Units

Totalization

Set Points

Weight accuracy is dependent on the li

nked Tension unit, a Dyna-Link or MSI Crane scale. Refer to the appropriate User Guide for accuracy specifications. The MSI-8000 mirrors the display of the connected device.

Battery operated by a custom Li

thium Polymer cell. Not user replaceable. Estimated number of charges is >300. Life is prolonged with frequent recharging and not allowing the deep discharging of the battery.

6 large, 1 in (26 mm) numeric digits

- 40°F to +122°F (-40°C to +50°C), Rated accuracy range -10°C to +40°C.

>24 hours typical.

NEMA 4/IP65 with charger port plug installed.

Programmable multifunction buttons for use as TEST, TOTAL, Total Remot

e Devices, PEAK, TARE, NET/GROSS, VIEW TOTAL, PRINT and

High Res mode

No Calibration parameters are stored in the

MSI-8000. However, it can

be used to calibrate an RF connected scale

Prolongs battery life by turning the power off after 15, 30, 45, or 60 min

utes (operator determined) of no weight activity

kg, lb., Tons (US short ton), Metric Tons, kiloNewtons (other Units available with custom calibrations). Available units are determined by the RF Linked Scale/Dyna-Link

Standard: Press button or Automatic; TOTAL weight up to 999999 X 100

0 units

Two internal Set Points with open drain ou

tputs, and two ultrabright

LEDs on indicator panel.

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Introduction 7

1.4 Features

• Designed to meet or exceed all US and International safety and environmental standards.

• Reliable and easy to use wireless remote display

• No License required. Meets US and International RF Transmission Laws.

• Greater than 24 hours operation.

• Automatic Power Off conserves battery life by sensing no activity after 15, 30, 45 or 60 minutes, determined by operator, and turns Power off.

• Rugged construction throughout. IP65 / NEMA 4 for outdoor use. Shock cushioning on the corners.

• Six large, 1 in (26 mm) LCD digits for clear tension readings.

• Selectable for kg / lb. / Tons (US Short) / Metric Tons / kiloNewtons.

• Automatic or manual weight totalization for loading operations.

• Two Set Points can be set for any in-range tension / weight value for operator alerts or process control.

• ScaleCore Technology providing quick and easy firmware updates and calibration / setup backup.

• Optional Hard-wired link for applications where RF is not allowed.

1.5 FCC Statement

Contains FCC ID: OUR-XBEEPRO

The MSI-8000 complies with Part 15 of the FCC Rules. Operation is subject to the

following conditions:

i This device may not cause harmful interference. ii This device must accept any interference received, including interference that may

cause undesired operation.

1.6 International RF Certs

Canada Radio Cert. No.: IC: 4214A-XBEEPRO Australia & New Zealand: AS4268:3000 Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02 Europe and much of Asia:

The product is compliant with the following standards and/or other normative documents:

Safety (article 3.1A) EN60950-1:2001

EMC (article 3.1b) ETSI EN 301 489-1 v1.7.1 (2007-04) In accordance with the specific

requirements of ETSI EN 301 489-17 v1.2.1 (2002-08)

Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)

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8 MSI-8000 Operator’s Manual

1.7 Getting Started

The MSI-8000 is usually shipped along with a compatible sensor unit such as an MSI-7300 Dyna-Link 2, or one of MSI’s advanced Crane Scales. MSI always ships these systems

pre-configured. If the MSI-8000 is purchased separately, or is to be used with a different

system, then the RF Transceivers will have to be mated. Follow the RF Setup Procedure in Section 5.1.

Fully charge the battery by plugging the charger into the Charge Port. Depending on the dischar

ge level of the battery this can take up to 6 hours.

Once the RF Setup is complete for the MSI-8000, the sy

stem will instantly connect with the Scale / Dyna-Link. It is advised to do a site survey to identify operating range and usability of the RF Link. The easiest way to accomplish this is to position the Scale / Dyna-Link at an average operational height, and then try the link at various positions and distances. Range may vary by the rotation of the Scale / Dyna-Link. The RF Transceivers

used in the MSI-8000 are capable of much further range than the 100’ typical spec, but

range is dependent on site and installation variables.

1.8 Options

Available options for your MSI-8000 include the following:

• Serial I/O cable (RS-232) MSI PN 503489-000

1 DCE Configuration, 503489-0002

DTE Configuration

• Serial I/O cable (RS-232) with charger pigtail MSI PN 503490-0001 DCE, 503489000

2 DTE

Note

Allows serial output while being powered with Charger.

• Serial I/O cable (RS-232), 4m TPU Jacket, un-terminated. MSI PN 14359

• 26’ (8m) Hardwired cable for RF free Remote D

isplay. Connects 8000 to 7300 Dyna-

Link. MSI PN 14052

• RF Remote Modem, RS-232, PN 14401, for direct connection to Computers, S

coreboards, or serial printers.

• RF Remote Modem, RS-485, PN 14402, for direct connection to 485 Serial Devices.

• RF Remote Modem, USB, PN 14403, for direct connection to Computers USB ports.

• RF Remote Gateway for direct connection to an Ethernet LAN, PN 14404. For use with MSI’

s SCCMP program.

• RF or Hardwired Scoreboard Display. Various digit sizes from 1.2” to 8”. Contact MSI

for models available.

1.9 Unpacking

When unpacking the MSI-8000, ensure that all parts are accounted for. Check the MSI8000 for any visible damage and immediately report any damage to your shipper. It is

advisable to use the original shipping container when shipping or transporting the 

MSI-8000. A

standard MSI-8000 is shipped with a battery charger. The charger is

universal and will work on AC supplies from 100VAC to 240VAC.

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Introduction 9

1.10 Battery Charging

Each MSI-8000 is shipped with a charged battery. However, before using the MSI-8000, it

is advised to charge the battery until the Green light shows it is fully charged. When the BT annunciator first appears, you have approximately two hours of continued operation remaining. When the BT annunciator starts to blink the batteries are nearly completely drained. For maximum battery life, MSI recommends recharging the battery as soon as possible after the BT annunciator turns on. It is safe to charge the battery at any point in its discharge curve.

If the blue LED is on, the charger is in fast

charge mode when first applied and puts 80% of the charge into the battery within two hours. So even without the top-off Green LED indicator, a useful charge is available with only a two hour delay. This is assuming that the battery was not deep discharged or the charger detects a fault.

The Charge Connector is waterproof when connected and screwed in. To maintain IP65 / NEMA4 rating

s, use the supplied plug cover when the connector is not plugged in.

Note

he AC end of the charger is not waterproof.

1.11 Charger LED Modes

Blue light - indicates that a charge is in progress. Charging time varies from

one hour to six hours depending on the charge level of the battery when the charger is first applied. If the charger is attached as soon as the BT annunciator lights, then charge time will average three hours. It is OK to remove the battery charger while the blue light is on, but a complete charge will not be applied.

Green light - indicates the battery is fully charged. The powered charger can be left connected to the MSI-8000 continuously. MSI recommends leaving the MSI-8000 on the charger when not in use.

Red light - indicates a fault. Faults include over temperature, under

temperature (the battery must be warmer th

an 14°F (-10°C)), a severely depleted cell or charge time-out. When the charge times out a trickle charge is applied to the battery. To clear a time-out fault, unplug the charger and then plug it back in. A severely discharged cell may take days on the charger to recover.

1.12 Battery Longevity

The Lithium Polymer Single Cell Battery used in the MSI-8000 has a rated number of

charges of ≥300 before capacity starts to degrade. The charging life can be greatly increased by charging the battery more often, and not let it reach the battery cutoff voltage of 3.0V. The battery voltage can be seen by pressing a Function key programmed as “Test”, the battery must be replaced by an MSI certified technician.

Important

If the MSI-8000 is not in use, it is recommended that the charger is left attached to keep a charge. The MSI-8000 uses a small current when powered off which has the potential to deep discharge the batteries. Never store the MSI-8000 with a depleted battery. This can cause permanent damage to the battery and require factory replacement. Shelf life with a fully charged battery is approximately three months.

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10 MSI-8000 Operator’s Manual

2.0 Operation

2.1 Power

To turn on the power.

1. Press

POWER

, the LCD will show all segments for a display text and the software

Version number will display.

2. The M

SI-8000 is ready for use.

2.2 Zero

Sets the zero reading of the Scale/Dyna-Link. Take out small deviations in zero when the Scale/Dyna-Link is unloaded. (See Section 2.3 for zeroing (Taring) package or pallet weights)

1. Press

ZERO

2. The tension reading must be stable within the motion window for the zero function to work.

3. The M

SI-8000 stores the zero reading, and can restore it even if power fails.

Zero - Rules for Use:

1. Works in GROSS mode or NET mode. Zeroing while in Net mode will zero the gross ten

sion causing the display to show the negative Tare value.

2. The Scale/Dyna-Link must be stable with

in the Motion window. The Scale/DynaLink will not zero until the Stable annunciator is on. The Scale/Dyna-Link will “remember” that it has a zero request for two seconds. If motion clears in that time, the Scale/Dyna-Link will zero.

3. The Scale/Dyna-Link will accept a zero setting

over the full Range of the Scale/ Dyna-Link. Zero settings above 4% of full Scale/Dyna-Link will subtract from the overall capacity of the Scale/Dyna-Link. For example, if you zero out 100 lb, on a 1000 lb Scale/Dyna-Link, the overall capacity of the Scale/Dyna-Link will reduce to 900 lb plus the allowed over-range amount.

2.3 Tare

In force measurement applications, tare is a useful way to display differential force. By “Taring Out” a known force, only positive or negative deviations from the tared force are displayed. This can also increase accuracy as any initial error is removed leaving only slope error. In scale applications, tare is typically used to zero out a known weight such as rigging, a container, or pallet and display the load in NET tension/weight. The TARE

function in the MSI-8000 is defined as a Tare-In, Tare-Out operation. The first press of the

TAR E key stores the current tension/weight as a tare value and then the Scale/Dyna-Link

subtracts the tare value from the gross tension and changes the display to NET mode. The next press of the

TAR E key will clear the Tare value and revert the display to GROSS

mode. The optional RF Remote Display has a TARE key permanently available.

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Operation 11

To Tare and display the NET tension

1. Press

TARE

, the tension reading must be stable within the motion window for the

tare function to work.

2. The Dyna-Link digits display - and the tension mode changes to NET.

3. The backup memory in the MSI-

8000 stores the tare reading, and can restore it even

if power fails.

To Clear the Tare and revert to Gross Tension

1. Press

TARE

, the NET annunciator turns off.

2. Absence of the NET annunciator is the only indication that you are in Gross Tension mo

de.

Note

To view the Gross tension without clearing the Tare Value, program a function key to the function “NET/GROSS.”

Tare- Rules for Use:

• Only positive gross tension readings can be tared.

• The stable annunciator must be on. The tension/force reading must be stable.

• Setting or changing the tare has no effect on the Gross zero setting.

• Taring will reduce the apparent over range of the sc

ale. For example, taring 100 pounds of rigging on a 1000 lb scale, the scale will overload at a net tension of 900 lb (1000-100) plus any additional allowed overload (usually ~4% or 9d).

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12 MSI-8000 Operator’s Manual

3.0 User Defined Function Keys

The following function descriptions are for optional user defined functions that are programmed on the three front panel USER keys (F1,F2 & F3). To enable the USER key functions, you must set up the USER keys following the procedures in Section 4.0. Note

that Function Key setup on the MSI-8000

is independent of the Function Keys of the

connected Scale/Dyna-Link.

Note

In software release 1-XX, F3 is dedicated to the print function and cannot be changed. The functions PRINT (F3) and

TARE are available full-time on the MSI-8000 so, although possible, you do not need to program a Function key for those functions.

Off

No USER Key Function assigned. The F-Key is disabled.

Test

The

TEST function provides an LCD test that lights all LCD segments and the LEDs, then

the model number (8000), the software version number, the battery level, and then a display test counting from 00000 to 99999. Other internal tests are performed and if any test fails an error code will display. See Section 6.2 for a description of all error codes. The

TEST can be aborted anytime by pushing ZERO. The test can also be single stepped by

pushing F2 and then using the F1 key to step from display to display.

Total

Note

The Total Mode must be programmed from the Setup Menus before the USER key will function. See Section 4.1. This feature should not be confused with the ttl.rd (Total Remote Devices) function, which will add weight from two or more load sensors.

For accumulation of multiple weighments, the accumulator uses the displayed tension, so GROSS and NET readings can be added into the same TOTAL.

There are four modes of totalizing: Manual and three Auto Modes. The Manual Mode requires the TOTAL button to be pressed with

the tension on the scale. The tension will be added to the previously accumulated value. This assures that a weight/ tension on the scale is only added to the total once. Both the manual and three auto total modes require that the tension on the scale return below 0.5% (relative to full scale) of GROSS ZERO or NET ZERO before the next weighment can be added. Applied tension must be

>1% of capacity above GROSS ZERO or NET ZERO before it can be totaled.

Manual Total

The

Fx-TOTAL key under the MANUAL TOTAL mode functions in this manner:

Tension is > 1% of capacity and has not been totaled - Pushing the

Fx-TOTAL key will add

the current tension to the TOTAL weight. The Fx LED blinks to indicate the tension value was accepted. The TOTAL LCD annunciator and the Total weight is displayed for ~5 seconds and then the number of samples are displayed for ~2 seconds.

Current Tension has been Totaled - Pushing the

Fx-TOTAL key functions as “View Total”

only and functions as View Total until the 1% threshold is exceeded to allow the next addition to the total value.

Page 17

User Defined Function Keys 13

Auto Total

The Fx-TOTAL key under the AUTO TOTAL mode functions as Auto Total On/ Auto Total Off.

The Auto Mode has three variations which are programmed in the SETUP menu:

• AutoLoad - Any settled tension above the ‘Rise above’ threshold will be

automatically totaled. Then the scale must fall below the ‘Drop below’ threshold before another total is allowed.

• AutoNorm - This mode takes the last settled tension to auto total with. The total

occurs only once the Scale goes below the threshold. This allows the load to be adjusted without a total occurring. Once load is removed, the Scale uses the last settled reading for total.

• AutoHigh - Similar to the AutoNorm mode except the Scale uses the highest settled

reading. Useful for loads that can’t be removed all at once.

View Total

The Fx-VIEW TOTAL key activates the Total weight display followed by the number of samples. While the display is showing the Total, Total is cleared by pressing ZERO.

Net/Gross

Switches the display between Net and Gross modes. Net Tension is defined as Gross Tension minus a Tare Weight. To switch between Net Mode and Gross Mode press the

Fx-

NetGross

key (setup to the Net/Gross function).

The Fx-NetGross key will only function if a Tare value has been established.

Switching back to Gross mode from Net mode will not clear the Tare value. This allows the operator to use the Gross Mode temporarily without having to reestablish the Tare value. Only clearing the Tare or setting a new Tare will change the tare value held before switching into Gross Mode.

Peak Hold

Peak Hold automatically updates the display when a higher peak tension reading is established. The Peak Hold function uses a high speed mode of the A/D converter (220 samples) allowing it to capture transient tensions at a far higher rate than typical Dynamometers. Peak hold is cleared and re-enabled with the

Fx-Peak Hold Key. When a

new peak is detected, the Fx LED will flash three times. The accuracy of the system in Peak Hold mode is slightly reduced to .2% of Capacity + 5d. The Filter setting is turned off while in Peak Hold mode to ensure the fastest acquisition rate.

Example Peak Hold Application-

The Peak Hold function is useful in “Dynamic” and “Fall” tests. Common tests for fiber rope include “Overall Breaking Strain” (OB€), Breaking Force, and Cycled Breaking

Strain. The MSI-8000 combined with a force test stand, meets the speed and accuracy

requirements to properly conduct these tests.

Page 18

1) Program a function key to Peak Hold (P-Hld)

In this example we’ll use F1 for Peak Hold.

2) Prepare the test stand and test sample.

3) Press ZERO to zero out any residual strain on the link.

4) Press F1 PkHold Conﬁrm that the “Pk” annunciator is on.

A small jump in the reading may occur depending on the stability of your test stand.

5) Apply the test force. The F1 LED will blink three times for every new peak it detects.

6) When the test force is removed, the Peak value can be recorded.

7) To run a new test, press F1 PkHold to clear the Peak Value. Conﬁrm the “Pk” annunciator is off. Then repeat steps 3-6.

Peak Hold

Ton



Ton



Ton

Example Peak Captured Value

Peak Hold

Ton



Ton



Ton

Peak Cleared Value

Capture Peak Force

ZERO

See Function Key Setup on Section 4.2

14 MSI-8000 Operator’s Manual

Figure 3-1. Capture Peak Force

2-Units/ 5-Units

The

Fx-2.Unit key will switch the force units between pounds force and kilograms force.

Selecting the

Fx-5.Unit setting will scroll through all available units: lb, kg, Tons (US

Short), Metric Tons, and kiloNewtons.

Page 19

User Defined Function Keys 15

Hi-Res

Only available with the MSI-7300 Dyna-Link (refer to the Dyna-Link manual PN 152160) Pressing the Fx-HiRes key puts the display into a temporary high resolution mode. The

high resolution mode continues until the

Fx-HiRes key is pressed again, or power is

cycled. While in the Hi-Res mode the appropriate

Fx LED will blink continuously at a

slow rate.

Hi-Res mode does not increase the accuracy, but allows for smaller weight incrementation

to be displayed. Use Tare or the

ZERO key to zero out any initial error.

Hi-Res Mode will make the MSI-8000 more sensitive to motion and movement resulting

in a less stable display. When Hi-Res is on, the filter is automatically set to the Hi-1 setting (if Hi-2 is already set, then the filter is not changed). This will have a small effect on settling time. When Hi-Res is turned off, the filter setting resets to the previous filter setting.

Pressing the F3-Print key outputs a configured text string to the RS-232 port on the base of the Dyna-Link. If an F-Key is programmed as Print and the Print Setup is configured as continuous, then the

F3-Print key is used for Start Print/Stop Print. See Section 5.6 for

more details on data output. The Print function is always available on the MSI-8000, so it

is not necessary to program an F1 or F2 to “Print” then pushing F1 or F2 on the scale will cause the Comm Port on the Remote to output the selected data string.

Scan

Pressing the Fx-Scan key displays RF connected channels in order.

Total Remote Devices

Pressing the Fx-ttL.rd key displays the summed weight of RF connected sensors. Sensor summing must be enabled in the COMM Setup Menu. If the “Pairs” or “Both” modes are enabled in the COMM Setup menu, then pressing the

Fx-ttL.rd key will scroll through the

available combinations.

It is a common setup to program F1 for SCAN and F2 for “ttl.rd” (Total Remote Devices)

to allow quick switching between individual channel displays (with ) or the summed weight (with “ttL.rd”).

Tare

The Fx-Tare key is redundant in the MSI-8000 since it has a permanent TAR E key. This

was done for consistency across the ScaleCore based product line. There is no need to program a function key to “TARE.”

Page 20

16 MSI-8000 Operator’s Manual

4.0 Set Up

4.1 Menu Map

)YQF )YQF

$2))

2))    

Off

Test Display

Total

View Total

Net/Gross

Peak Hold

2 Units

5 Units

Hi Res

Tare

Scan

Total Remote Devices

F1 & F2 KEY FUNCTIONS

F2 Key F1

F2 Key F2

Auto Off Time

SETUP MENU

Disabled (default)

15 minutes

30 minutes

45 minutes

1 hour

AUTO OFF TIME

With the Power On, press the F2 key and Power key simultaneously

2))

W(6W WRW$O YWWO Q(W*U 3+/G 8QLW 8QLW +LU(6 3ULQW

W$UH

6F$Q

WWOUG

Figure 4-1. Menu Map

Page 21

Set Up 17

4.2 Function Keys

The MSI-8000 has 2 user definable function keys on the Front Panel that can be

programmed to any of several functions. F1 is defaulted to Peak Hold and F2 is defaulted to Test. F3 is currently fixed to the Print function. For operational details of each function, refer to the Scale/Dyna-Link Operator’s Manual. Function keys on the

MSI-8000 are independent of any Function Key setup on the Scale/Dyna-Link.

)YQF

SCROLL

ENTER/SELECT

WRWD/

blinking

QHW*U

blinking

3+OG

blinking

2II

blinking

2II

blinking

With the MSI-8000 on, press the

F2 key and the POWER key

simultaneously.

The ﬁrst item of the Setup Menu is “Func1”.

To setup F2 instead of F1, scroll to the next menu item by pressing F2.

To setup the F1 key press F1. The current F1 key function is displayed.

Select the F1 key function by scrolling through the choices with theF2 key. See the list of available functions on the Setup Menu Map.

This procedure scrolls through all available choices for illustration purposes only.

In this example, we’ll set F1 to the TEST function.

When the desired F1 Key function is displayed, press F1

. The next item in the Setup Menu appears.

Either press ZERO to exit Setup and store all changes, or continue to another Setup Menu item using the F2 Key.

Function Key Setup

)YQF

Next Setup Menu Item

Store and return to

weight display

6WRUH

SCROLL

7HVW

blinking

6FDQ

blinking

XQLW

blinking

WDUH

blinking

YWWO

blinking

EXIT/SAVE

ZERO

Press Simultaneously

SCROLL

XQLW

blinking

SCROLL

+LUHV

blinking

3ULQW

blinking

WWOUG

blinking

SCROLL

WHVW

blinking

Exit and Cancel Changes

Exit and Save/Back 1 Level

Enter / Select

Scroll

In Menu Key Functions

Figure 4-2. Function Keys

Page 22

18 MSI-8000 Operator’s Manual

4.3 Auto-Off

The A-OFF feature, when enabled, prolongs the battery life by turning POWER off when the scale is not in use. Any time any button is pressed, or the detected tension is

in Motion exceeding 10d, the time limit is reset. Therefore, the MSI-8000 will stay on

indefinitely if the tension is changing or any button is pressed at least once. With AOFF disabled, it will remain on; only pressing POWER will turn it off (or when the battery is depleted).

With the MSI-8000 on, press the

POWER and the F2 keys

simultaneously.

The ﬁrst item of the Setup Menu is “Func1”. Scroll to “A-OFF” with the F2 key.

To setup the A-Off timing, press

F1. The current Auto-Off time is

displayed.

Select the Auto Off time by scrolling through the choices with the F2 key.

In this example, we’ll set 60 minutes as the Auto-Off time.

When the desired time is displayed, press F1. The next item in the Setup Menu appears.

Either press ZERO to exit Setup and store all changes, or continue to another Setup Menu item using the F2 Key.

Auto-Off Setup

)YQF $2))

Press Simultaneously

SCROLL

ENTER/SELECT

EXIT/SAVE

ZERO

ENTER/SELECT

2II

blinking



blinking



blinking

)YQF

Next Setup Menu Item

Store and return to

weight display

6WRUH



blinking



blinking

SCROLL

Figure 4-3. Auto-Off

Page 23

COMM Set Up 19

5.0 COMM Set Up

The MSI-8000 uses 802.15.4 transceivers to communicate between MSI’s Dyna-Links and

Crane Scales.

802.15.4 operates in the 2.4GHz systems if:

• Caution is taken to isolate antennas at least 10 feet (3 meters) from the MSI-8000

equipment.

• MSI-8000 based RF systems are peer to peer. For multiple scale connections, the MSI- 8000 acts as the network coordinator.

The MSI-8000 uses three numbers to establish a piconet:

• ScaleCore ID - This number is used to uniquely identify each device in a Piconet. It

has a range of 0-254 and must not be duplicated within the same RF Channel. For the

MSI-8000 as network coordinator, MSI recommends a number from 20-30.

• RF Channel - Establishes the base network that all interconnected devices must

match. This number must be in the range of 12-23.

• Network ID - This is a 64 bit number that all interconnected devices must match. The MSI-8000 limits this number to a max of 6 digits for a range of 0-99999. Do not use a

small number here to help avoid other 802.15.4 networks that default to a Network ID of 0.

For all devices that must interconnect, the RF Channel and Network ID must match. The ScaleCore ID must be unique. The Dyna-Link or Crane Scale that is the weight source should be set to a ScaleCoreID of 0. Then if other slave devices are added, they can be

added in sequence. The MSI-8000 ID is recommended to be in the range of 20-30.

Page 24

Exit and Cancel Changes

Exit and Save/Back 1 Level

Enter / Select

Scroll

In Menu Key Functions

PRINT STRINGS

6WUQ*

&QWUO

5DWH

2II 8VHU /RDG &RQW

Off(default)

F key

On Stable Load

Continuous

CONTROL

Print String Output Rate Number entry screen (0-65535 seconds)

Print String Format

Number entry screen

1= Current Wt (Wt-Unit-Mode ) 2= Net Wt (Wt-Unit-Net ) 3= Gross Wt (Wt-Unit-Grs ) 4= Tare Wt (Wt-Unit-Tare

)

5= Total Wt (Wt-Unit-Total ) 6= Total Count (#Samples-TCNT

)

7= Current Wt (no units or mode ) 8=

(Reserved)

9= CR-LF (

)

Affects continuous mode only

3ULQW

F)QHW

Conﬁgure

Network

2Q2II

FLG &KQO

QHWLG

Enable RF

ScaleCore ID

RF Channel

Network ID

SETUP

Setup Strings

Print Control

Output Rate

Network ID

2II

Range 1-254, (20-30)

Range 12-23

Range 0 to 999999

RF Network Number entr

screens

W0RUG WWOUG

Total # of RD’s

Total RD’s

(Remote Sensor

Devices)

CONFIGURE

NETWORK

Range 1-4

(default 1)

$OO

3ULUV

ERWK

2II

Sum all Remote Devices

Sum in Pairs

(requires 4 Remotes)

Sum in Pairs + Grand Total

Off, summing disabled

SUM REMOTE SENSOR DEVICES SETUP

Press Simultaneously

6WU(Q

Transmission

Strength

Range 0 to 4

20 MSI-8000 Operator’s Manual

Figure 5-1. COMM Set Up Menu

Note

Transmission Strength should be set to the lowest setting possible to achieve the transmission required. Both the scale/Dyna-Link and the 8000 should be set at the same transmission strength setting.

Table 5-1. Transmission Strength Settings

Setting

RF Power

Level

Tra nsm it

Current

Note

0 10dBm 137mA Lowest Transmission Power 1 12dBm 155mA (default on 7300s and 8000s) 2 14dBm 170mA 3 16dBm 188mA 4 18dBm 215mA

Page 25

COMM Set Up 21

5.1 RF Setup

2Q2II

2Q

1) With the power on, open the Comm Setup Menu by pressing the F1 and F3 keys simultaneously.

The COMM Setup Menu appears. The ﬁrst menu choice is “Print”.

2) Press F2 to scroll to the RF Setup menus.

3) Press F1 to enter the RF setup menu.

4) The display reads “OnOff” Conﬁrm the 8000 RF is on by pressing F1. If it is off, use the F2 key to change it to on. Then push F1.

Off is only used when the 8000 is hardwired to a Dyna-Link.

5) Press F1. Next the “Scid” (ScaleCore ID) screen is shown

6) Press F1. The current Scid number is shown.

If the offered Scid value is correct, push F1 and jump to step 10.

In this example we’ll enter 28 as an SCID number. Any value from 1-254 is acceptable. However, MSI recommends a value from 20 – 30.

7) To input the SCID value, press F2 to start the number entry process.

8) Use F2 to change the number, and F1 to enter the number. Add the next digit by pushing F2 and scrolling as required. Repeat this sequence until the entire SCID number is entered.

9) Once the entire SCID value is entered, press F1 to ﬁnalize the number.

10) The next RF Setup parameter is “ChnL” (Channel). Press F1 to start the number entry process.

3ULQW

RF Setup Procedure

VFLG

ENTER/SELECT

SCROLL



example ScID Value

ENTER/SELECT

 







8 times

ﬁxed

blinking blinking

blinking

SCROLL

ENTER/SELECT

Error Correction: If you input a wrong value, press ZERO to step back one digit and reenter.

ENTER/SELECT



ﬁxed

ENTER/SELECT

&KQ/

ENTER/SELECT

Press Simultaneously

SCROLL

ENTER/SELECT

Exit and Cancel Changes

Exit and Save/Back 1 Level

Enter / Select

Scroll

In Menu Key Functions

Figure 5-2. RF Set Up

Page 26

11) The current RF Channel number is displayed.

If the offered RF Channel value is

correct, push F1 and jump to step

14.

12) Press F2 and using the previous process, enter the RF Channel number.

Recommended RF Channel numbers range from 12 to 23. In this example we’ll use 21 as the RF Channel.

13) When the desired RF Channel number is shown and ﬁxed, press

F1.

14) The next RF Setup Menu item is the “nEtid” (Network ID). Press

to see the current Net ID number.

If the offered Network ID value is correct, push F1 and jump to step

17.

15) Using the numeric entry process as before, input a network ID number. Press F2 to start a new number.

Allowed Network ID numbers range from 0 to 99999.

MSI recommends a random number of at least four digits to ensure that the 8000 system won’t conﬂict with any other 802.15.4 networks.

QHWLG



 

blinking

ﬁxed

SCROLL

ENTER/SELECT



blinking

SCROLL



blinking



blinking



ﬁxed

ENTER/SELECT



current Net ID blinking

SCROLL



blinking



example value only

SCROLL

Repeat number entry procedure

16) When the ﬁnal number is shown and ﬁxed, press

F1 to store the network

ID.

20) The RF setup menu goes to the ﬁrst menu, OnOff. Press the ZERO key to exit out of the RF setup menus.

21) Press ZERO again to exit the COMM setup menu and store the new RF network numbers.

6WU(Q

ENTER/SELECT

3ULQW

6WRUH

2Q2II

ENTER/SELECT

EXIT/SAVE

ZERO

EXIT/SAVE

ZERO



blinking

ENTER/SELECT

17)

The menu displays StrEn. Pr

ess the F1 to enter.

Press F2, using the numeric entry process, input

transmission

strength number

19) When the desired number

s displayed, press F1 to

store the number.

18)

22 MSI-8000 Operator’s Manual

Figure 5-3. RF Set Up (Continued)

Page 27

COMM Set Up 23

5.2 RF Set Up, Dyna-Link And MSI Crane Scales

Setting up the MSI-7300 Dyna-Link and other 802.15.4 linked MSI Crane Scales is the

same procedure except for the two button entry method.

MSI-7300 Dyna-Link 2 - P

ress F1 and F2 simultaneously.

MSI-3460 Challenger 3 - Press

TAR E and USER simultaneously.

The 3460 does not have a Print Function. Printing is only available on the linked

MSI-8000. MSI-4260 Port-A-Weigh -

Press TAR E and USER simultaneously.

Note

The 4260 does not have a Print Function when the Radio Link is installed. Printing is only available on the linked

MSI-8000

The Net ID and RF Channel must exactly match the MSI-8000. The ScaleCoreID (SCID)

must be unique. The first Scale/Dyna-Link must have a SCID of 0. In multiple link systems, setup sequential SCIDS starting at 0.

5.3 MSI8000 With Multiple Sensors

The MSI-8000 can monitor up to four load sensors (MSI-7300 Dyna-Links are shown, but MSI-3460s and MSI-4260s can also be used). The sensors are readable individually, in

pairs or summed.

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

SC 0

SC 1

Pair1

(Sum) All

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

SC 0

SC 1

Pair1

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

SC 2

(Sum) All

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

SC 0

SC 1

Pair1

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

5000 lbs / 2500 KG

MAXIMUM CAPACITY

7300

SC 2

SC 3

Pair2

(Sum) All

Setting up a multiple sensor network requires the following:

1. Each sensor has a unique SCID. The IDs must be co

nsecutive, starting with 0. This is

set in the sensor setup, not in the 8000. See the appropriate User Guide.

2. Using the “Configure Network Menu” [arrow] “T

otal Number of RDs,” set the

number of remote sensor devices (RD). This number does not include the MSI-8000

or any modems. So the range is 2-4.

3. Setup the desired summing mode using the “Total RDs” menu.

4. Program F1 to the “Scan” function, and F2 to the “ttl.rd” function if summed sensor readings are needed.

Monitoring of more than 4 sensors is possible

with modified software. Contact MSI for

information.

Page 28

lbkN

MTon

1) Program a function key to Scan.

In this example we’ll use F1 for Scan.

2) The current channel is displayed. Press F1 Scan to change the display to the next channel.

3) The display brieﬂy displays the scan channel number. Then the scan channel weight is displayed.

4) Press F1 Scan. In a two sensor system the scan returns to the ﬁrst channel, 0.

SCAN

See Function Key setup on page 15.

MkNTon



6F

Scan Weight Inputs

6F

SCAN

MOMENTARY

Ton



24 MSI-8000 Operator’s Manual

Figure 5-4. Scan Weight Inputs

5.4 Summing Modes

The summing modes are straight forward and useful for the majority of overhead lifting applications.

5.4.1 Modes

ALL

All channels are added together. Using the

Fx ttl.rd function key, the sum of all connected

sensors are displayed. Pressing the Fx ttl.rd again will confirm that you are observing the

summed channels by briefly displaying “ttl.rd” (total remote sensor devices).

Note

If the sum is the only thing the user wants to observe, disable the Scan function key using the function key setup menu.

PAIRS

Primarily intended for 4 sensor systems. When scrolling through the channels with an Fx

ttl.rd

, the channels will be presented as separate weights first and then as pairs. This

display is proceeded by the LCD message “Pair1” and “Pair2.”

BOTH

This mode shows both the pair totals and the overall total. Each press of the

Fx ttl.rd key

will scroll through the summed combinations. First “Pair1,” next “Pair2,” then the sum of all connected sensors is displayed.

OFF

Sensor summing disabled. Even if a function key is set to “ttl.rd” nothing will happen.

Page 29

Program a function key to “ttl.rd” (Total Remote Devices).

In this

example we’ll use F2 for “ttl.rd”.

The current channel is displayed. Press F2 ttl.rd to change the display to the summed total.

The display brieﬂy displays “AddAll”. Then summed total weight is displayed.

Subsequent presses of the

F2 ttl.rd key will show all enabled

sum types.

TOTAL REM

DEVICES

See Function Key setup on page 15.

Ton



$GG$O

View Summed Channels

MOMENTARY

TOTAL REM

DEVICES



3DLU

TOTAL REM

DEVICES



3DLU

MOMENTARY

Ton

COMM Set Up 25

Figure 5-5. View Summed Channels

5.5 Behavior Of Zero And Tare In Multiple Channel Systems

Whatever channel that is displayed is considered the “Focus Channel.” Pressing the ZERO or TA RE keys will only affect the displayed channel. When displaying summed channels, zero and TARE commands will be sent to all devices that contribute to the displayed weight. For example, if in the “BOTH” mode, and you are displaying Pair 1 (the sum of SC0 and SC1), pressing

ZERO will zero only SC0 and SC1. If displaying the grand total

using the ALL mode, then pressing ZERO will zero all connected sensors.

Using the TARE function: If one device is

tared in the individual display mode, the summed weight will be the sum of a Net weight and a Gross weight. If the TARE key is pressed when displaying any of the summed modes, all devices that add to form the current display are Tared and placed in Net mode.

5.6 Printer Set Up

The RS 232 Comm Port is capable of outputting tension data. All the weight modes the RF linked weight device can measure are available in user formatted form. The control Mode

programs are what cause the MSI-8000 to print.

The modes are:

1. Assigned F-Key is pressed, one transmission of the selected string type is output.

2. On Load - When the tension on the link is stable, one transmission will output. Then the ten

sion must return to zero to enable another print output.

3. Continuous - Program the interval in seconds up to 65,535 seconds. Setting the in

terval to 0 will set an interval as fast as the system can go. To disable printing set

the control mode to “OFF.”

The Comm Port settings are indep

endent of any print settings in connected scales. They

reside only in the MSI-8000.

Page 30

26 MSI-8000 Operator’s Manual

5.7 Control Modes

The user can select four control modes:

• User

- Printing is controlled by the operator pushing the PRINT key (usually F3).

• Load - One print

output when a stable load is reached. The scale must return to near zero before another print will occur. Other configurations of “On Load” are available using the SCCMP program (ScaleCore Configuration Management Program).

• Cont

inuous - The MSI-8000 will continuously output the data at a rate controlled by

the “rAtE” (RATE) menu.

• Off - Prin

ting is disabled. Power consumption is lower with print off.

5.8 Standard Print Strings

Figure 5-6. Standard Print Strings

1 Current

Te ns io n

Fixed output length: 16. Leading zeros suppressed except for the LSD.

TTTTTTTspUUspMMMMMcrlf

Where TTTTTTT is tension data with -sign if necessary. UU is the units, MMMMM is the tension mode which for “1” is either NET or GROSS

2 Net Tension Fixed output length:16. Leading zer

os suppressed except for the LSD.

TTTTTTTspUUspNETspspcrlf

3 Gross

Te ns i on

Fixed output length: 16. Leading zeros suppressed except for the LSD.

TTTTTTTspUUspGROSScrlf

4 Tar e W ei gh t Fixed output length:16. Leading zer

os suppressed except for the LSD.

TTTTTTTspUUspTA REcrlf

5 To ta l

ight

Fixed output length: 16. Leading zeros suppressed except for the LSD.

TTTTTTTTTspUUspTTLcrlf

6 Number of

Samples To

ta l ed

Fixed output length: 16. Leading zeros suppressed except for the LSD. spspspspspsp

SSSSSSSspT- C N Tspcrlf

7 Current

Weight Mode

Net, Gross, Peak, etc sp

MMMMMcrlf

8/9 Carriage

Retur

n/

Line Feed.

Used to add a space between print records. crlf

In the string number entry screen, you can enter combinations of the standard print strings. For example, to get a NET GROSS TARE printout with a space between records, simply enter “2349.”

Using SCCMP application, custom output strings are possible. See the SCCMP programm

ing guide for details.

The serial output is configured as 9600 baud, Xon/Xoff handshaking, no hardware hand

shaking, 1 stop bit, no parity. Other baud rates are possible by special order only.

Page 31

1) With the MSI-8000 on, press the

F1 key and the F3 keys

simultaneously.

2) The LCD shows “Print”. Press

F1.

3) The sub-menu item “StrnG” (String) appears. Press F1

4) The current Print Mode format number is displayed.

5) Setup a print format with one or more digits representing the data type required for the print output.

In this example, we’ll set the Print format for a Net, Gross, Tare output with a carriage return/line feed between each print output. The number entry required will be 2349. The 2 is for Net weight, the 3 for Gross weight, the 4 for Tare weight, and the 9 inserts a space before the next print output.

6) Using the F2 Key, scroll through the digits until the desired digit is shown, then press F1 to enter the digit value. Repeat for the remaining digits.

7) When the entire number is displayed press F1. The next item in the Print menu appears, “Cntrl”.

8) Press F1 to enter the Print Control Menu. The last set control mode will appear.

9) To change the print control mode, press F2.

In this example, we’ll set the Print Control Mode to Continuous.

10) Press F2 key until the desired print control mode is shown.

11) When the desired print mode is shown, push F1 to save. The next Print setup item, “rAte” appears. If you have set Continuous (Cont) as your print control, proceed to step 12). For any other Control mode jump to step 15

Printer / Output Setup









blinking

ﬁxed

&QWUO

ENTER/SELECT

Next Print Menu Item

3ULQW

6WUQ

ENTER/SELECT



blinking

SCROLL



ENTER/SELECT

xed



blinking

SCROLL

Example Value



blinking

SCROLL



blinking

ENTER/SELECT

2))

SCROLL

2))

SCROLL

8V(U

Function Key PrintsPrint is disabled

SCROLL

/R$G

SCROLL

&RQW

Function Key PrintsPrint is disabled

UDWH

Next Print Menu Item

ENTER/SELECT

1= Current Wt (Wt-Unit-Mode ) 2= Net Wt (Wt-Unit-Net

)

3= Gross Wt (Wt-Unit-Grs ) 4= Tare Wt (Wt-Unit-Tare

)

5= Total Wt (Wt-Unit-Total ) 6= Total Count

(#Samples-TCNT

)

7= Current Wt

(no units or mode

)

8= (Reserved) 9= CR-LF ( )

Press Simultaneously

Exit and Cancel Changes

Exit and Save/Back 1 Level

Enter / Select

Scroll

In Menu Key Functions

COMM Set Up 27

Figure 5-7. Printer/Output Set Up

Page 32

12) Press F1 to enter the Print rate number entry screen. The current print rate appears on the LCD.

In this example, we’ll set the Print Rate to an output rate of once every 2 seconds.

13) PressF2 to change the Print rate. Use F2 to scroll the number, enter each number with the F1 key.

14) When the entire number is displayed, press F1 again to ﬁnalize the seconds entry. The next Print Menu Item appears, “String”.

15) Exit the Print Setup Menu by pressing ZERO twice. The message “Store” appears brieﬂy then normal system operation starts.

ENTER/SELECT



blinking

Example Value



blinking

SCROLL



blinking



ﬁxed

ENTER/SELECT

SCROLL

ENTER/SELECT

6WUQ

EXIT/SAVE

ZERO

EXIT/SAVE

ZERO

3ULQW 6WRUH

The number represents the print interval rate in seconds. Use 0 for the fastest the MSI-8000 can go (~5 times per second). To set a once a minute

transmission, set the rate to 60. To set once per hour, set the rate to 3600, etc. Largest possible entry is 65535 which is >18 hours.

28 MSI-8000 Operator’s Manual

Figure 5.6 Printer/Output Set Up (continued)

5.9 COMM Port Hardware

The MSI-8000 RS-232 Comm Port is used for software updates, connecting to a remote

display and for connecting to any RS-232 device.

Connector:

M12 industrial IP67 rated. An adapter cable (MSI P/N 503489) is required to

connect the MSI-8000 to a computer. This adapter cable converts the 8000 connector to a

standard D9 serial connector. The 503489 cable can be converted to DTE by using a Null Modem adaptor.

Data Configuration: T

he data output is fixed at 8-1-N.

Baud Rate: Pro

grammable for 300 to 230.4<baud in 8 steps. The bootloader for updating

software is always 38.4k baud

Handshaking: No

hardware handshaking is supported. Xon/Xoff software handshaking is

always on.

It may be necessary to disconnect the shield drain wire at the D-9 connector frame to prev

ent ground loops. Ground loops can cause unstable readings. In extreme cases it may

be necessary to use an isolated RS-232 interface.

Serial Cable Schematic, DCE Configuration for connecting

to a computer (503489-0001

schematic).

Page 33

COMM Set Up 29

Serial Cable Schematic, DTE Configuration for connecting directly to a DCE printer or other DCE devices (503489-0002 schematic).

5.10 Service Counters

All MSI’s RF Linked Scales and Dyna-Links maintain two service counters for safety. The first counter (LFCnt) counts lifts above 25% of capacity. The second counter (OLCnt) counts the number of times the RF Linked Scale has been overloaded. These counters serve to warn the user to inspect the load train after a number of overloads or a long term frequency of high capacity lifts. Service counters can only be reset by the factory. The power up routine will be interrupted when the lift counter exceeds 16383 lifts or the overload counter exceeds 1023 overloads. Push any key to continue operation.

Feature only available on MSI-

8000 Software release 2.00 and above. Service counters are

available on the Scale/Dyna-Link front panel Test function.

Page 34

30 MSI-8000 Operator’s Manual

1) Program a User Function key to be TEST (see function key setup). For this example, F1 is programmed as TEST.

2) Press F1- TEST .

3) Within 2 seconds of pressing the

F1– TEST key, press F1 again

(must be F1 regardless of which key is

programmed as TEST).

The test will sequence through steps 4 to 7 automatically unless you stop it by

pressing F2 immediately. Then using

F1 and F2 each parameter can be

observed statically.

4) The display ﬂashes “LFCnt” (for Lift Counter) followed by the number of times the weight has exceeded 25% of capacity.

5) Next, the display ﬂashes “OLCnt” (for Overload Counter) followed by the number of times the weight has exceeded capacity.

6) Next,the display ﬂashes the CCal value.

7) The Dynalink / Scale returns to standard weighing mode. If you interrupted the auto sequence,

press ZERO to return to tension link mode.

/)&QW



2/&QW

Return to standard weight display



ENTER/SELECT

Number of Lifts above 25% of Capacity



Number of Lifts that exceeded Capacity

example value

Start of Test Sequence

All segments on

&&D/

blinking

example C-Cal value

Access the Service Counters

Figure 5-8. Access the Service Counters

Only a MSI factory representative can reset the s

ervice counters, as these are an important safety warning feature. Depending on the circumstances, a thorough load train inspection might be necessary to ensure product safety.

Reference MSI’s “Crane Scale Safety and Periodic Maintenance Manual” for proper load

ing techniques to improve the safety and longevity of your Crane Scale or Dyna-Link.

This publication is available at www.msiscales.com and is included in the CD shipped

with your MSI-8000.

Page 35

Appendix 31

6.0 Appendix

6.1 Troubleshooting

Problem Possible Cause Solution

Display is blank when POWER button is pressed

Discharged battery Recharge

Defective battery Replace (factory replacement only

Defective switch or circuit board

Requires Authorized Service

Display does not function properly/ Front panel buttons do not function normally/ Scale/Dyna-Link will not turn off.

Improperly loaded software

Reinstall software

Faulty Circuit Board Requires Authorized Service

Loose Connectors Requires Authorized Service

Scale/Dyna-Link does not respond to tension changes

Out of calibration Calibrate

Faulty load cell Replace

Load cell connector Check connector and wires

Display over ranges below 100% of capacity

Tar ed Te ns i on is added to load to determine overload point

Return to gross tension mode

Zero requires adjustment

Rezero the scale

Too much tension/ load has been zeroed

Rezero the scale

Display drifts AZM (Auto0) is turned

off

Tur n AZ M on

Rapid temperature changes such as moving the scale from indoors to outdoors

Wait until the scale temperature has stabilized

Displayed tension shows large error

Scale not zeroed before load is lifted

Zero the scale with no load attached

lb/kg units causing confusion

Select proper units

Requires recalibration Recalibrate

Table 6-1. Troubleshooting

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32 MSI-8000 Operator’s Manual

Display reading not stable

Excessive vibration in crane system

Increase filtering or increase ‘d’ in Cal

Excessive side loadi

Improve load train symmetry

Load cell faulty Check LC connections

Display toggles between “Er

ror”

and “Load”

Tension exceeds capacity

Reduce tension immediately

Faulty Load cell or wiring

Check LC and LC wiring

Display toggles between “Error” and “buttn”

A key is stuck or is being held down

Check switches for damage

Weight is on the Scale/Dyna-Link, RF Remote Display does not match

Units not mated See setting the RF Network address

procedures

Lo Batt is blinking Battery is low Recharge Battery

Unit turns on, then immediately off

Battery is low Recharge Battery

Tension will not zero

System not stable

Wait for stable symbol

to turn on

Increase filtering for more stability

Zero out of range Zero range might be limited. Reduce the

tensi

on or use Tare instead

Tension will not Tare or Total

System not Stable

Wait for the stable symbol

to turn on,

or if in a mechanically noisy crane,

increase the filtering or reduce the size of the Scale increment “d.” It is also possible to increase the motion window. Contact MSI if you have a problem getting the 8000 to zero, tare, or total due to stability issues

Set point lights blin

Set point is enabled and the trigger point has been reached

Disable set points if they are not needed

Manual Total does not work

A function key is not set to “total”

Set up Func1 or Func2 for “total”

Ten s io n m u st be stable

Increase filtering for more stability

Problem Possible Cause Solution

Table 6-1. Troubleshooting

Page 37

Appendix 33

Auto Total does not work

Ten s io n m u st be stable

Wait for stable symbol

to turn on or

increase filtering for mor

e stability

Ten s io n t h re sh o ld s not r

eached

You must exceed 1% of capacity for autototal to work. Then you must drop below 0.5% of capacity for additional weighments to register.

Charger RED light is on

Battery deep discharged

Disconnect charger, reconnect. If still red, charge for 24 hours to see if it recovers. Disconnect the charger. Open the case and disc

onnect the cord from the internal charger board to the display board. Charge for 24 hours. If the charger LED is still RED, the battery will need replacement. This procedure is only recommended for experienced technicians.

Ambient temperature is t

oo high

The battery charger won’t fast charge in high ambient temperatures. Place the system in a cooler environment.

Ambient temperature is too low (<-20°C, 14°F)

The battery charger won’t fast charge in low ambient temperatures. Place the system in a warmer environment

Charger LED remains blue and never turns green

The

MSI-8000 is on. Turn off the MSI-8000. While power is being

drawn front the battery, it won’t top off the battery.

The battery condition is poor.

Replace the Battery.

Problem Possible Cause Solution

Table 6-1. Troubleshooting

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34 MSI-8000 Operator’s Manual

6.2 Error Codes

The ScaleCore Processor that is the heart of the MSI-8000 detects errors and generates

error codes to aid in troubleshooting.

Table 6-2. Error Codes

Error Code Definition Comment

LcOFF LC Disabled A Load cell was not enabled

2CAL In Cal The system is in calibration mode. Do not

send

commands unrelated to calibration

unCAL Not Calibrated System has not been calibrated

Error

LoAd

Overload Tension/Weight exceeds Set capacity

+9d, or load cell is damaged or disconnected.

Error

UndLd

Underloaded Tension/weight is more than 20%

negative, or load cell is damaged or disconnected.

Page 39

Appendix 35

6.3 Mechanical Dimensions

8.0”

203.2mm

Figure 6-1. Mechanical Dimensions Front View

3.85”

98mm

1.37”

34.8mm

Figure 6-2. Mechanical Dimensions Back View

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36 MSI-8000 Operator’s Manual

6.4 Firmware Update Procedure

Updating firmware in the MSI-8000 requires the following: a DCE serial cable (MSI

503489-0001, or build per DCE cable schematic on page 28), a PC with a terminal program (“Teraterm Pro” recommended), and if the PC does not have standard RS-232 serial ports, then a USB to serial converter. Make sure the driver for the USB converter is properly installed, and that the Terminal program is set up for the proper comm port.

The latest firmware code is available from the MSI Service Department and can be

emailed on request. Your firmware version is displayed when the MSI-8000 is turned on in form “01-04” (your version will vary). MSI-8000 firmware updates do not require a

recalibration of the connected scale. Consult the version release notes for information regarding the updated code.

1. Setup the terminal serial port to 8 data bits, No Parity, 1 stop bit, 9600 BAUD, XON/ XOFF (flow control).

2. Connect to the Dyna-Link serial port using the DCE cable. Connect the D9 connector to your PC or USB adapter.

3. (Optional) Test that you have a connection by typing {00FF01?}. If the connection is

good the MSI-8000 will respond with {000001r2;0;01E02;2011-07-08;11:05} or

something similar.

4. On the terminal keyboard, type {ffff09=0199}

5. Change the terminal serial port to 38400 BAUD. Hit the ‘r’ key to refresh the display. The following menu should appear

(u) Download and program application code

(your bootloader version may vary) (q) query app code info (g) execute app code (r) refresh

Your bootloader version may vary

6. Type u

Terminal should display:

Send File NOW, or press ^ to abort:

7. Send the .prg file using the file send feature of your terminal program. The character “#” will tick away as the ScaleCore programs.

Send File NOW, or press ^to abort:##################################### ################################################################## ################################################################## ################################################################## ###########################################################

Completed

Note

Page 41

Appendix 37

8. After file is received terminal should display “Completed.” Then the boot menu appears again.

(u) Download and program application code

(your bootloader version may vary) (q) query app code info (g) execute app code (r) refresh

9. Optional step: send q to check the program. The ScaleCore will respond with a

message that details the 32b checksum, the product ID and version, and the Application Code version number in the following form:

Computed Signature 76F481D8 Received Signature 76F481D8 Product ID 07 MSI-8000 product family Product Version ID 00 Optional features code App Code Version 01-04 Firmware version number

If the CRC Signature does not match, go back to step 4 and try again.

10.Send an “r” to restore the boot menu.

(u) Download and program application code

(your bootloader version may vary) (q) query app code info (g) execute app code (r) refresh

11.Send a “g.” The MSI-8000 should start.

32b CRC must match (76F481D8 is an example only)

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38 MSI-8000 Operator’s Manual

The MSI Limited Warranty

MEASUREMENT SYSTEMS INTERNATIONAL, INC., WARRANTS load sensing elements and meters against defects in workmanship and materials for a period of one year from date of purchase and warrants electrical cables and batteries against the same defects for a period of ninety (90) days from date of purchase.

Any device which proves defective during the warranty period will be replaced or repaired at no charge; provided that the defective device is returned to the Company freight prepaid.

In no event shall the Company be liable for the cost of any repairs or alterations made by others except those repairs or alterations made with its specific written consent, nor shall the Company be liable for any damages or delays whether caused by defective workmanship, materials or otherwise.

The Company shall not be liable for any personal injury or property damage resulting from the handling, possession or use of the equipment by the customer.

The warranty set forth herein is exclusive and is expressly in lieu of all other warranties, express or implied, including without limitation any implied warranties of merchantability or fitness, or of any other obligations or liability on the part of the Company.

The liability of the Company under this warranty is limited solely to repairing or replacing its products during the warranty periods; and the final judgment and disposition of all claims will be made by MEASUREMENT SYSTEMS INTERNATIONAL, INC.

Page 43

Page 44

A RICE LAKE WEIGHING SYSTEMS COMPANY

Measurement Systems

International

14240 Interurban Avenue South Suite 200 Ɣ Seattle, WA 98168-4661 Ɣ USA

Phone: 206-433-0199 Ɣ Fax: 206-244-8470

www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com

MSI MSI-8000 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual