MSA ULTIMA X5000 Operating Manual

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Operating Manual

ULTIMA® X5000

Gas Monitor

Order No.: 10177361/06

CR 800000042524

For countries of Russian Federation, Republic of Kazakhstan and Republic of Belarus, the gas detector will be delivered with a passport document that includes valid approval information. On the CD with manual instruction attached to the gas detector the user will find the documents "Type Description" and "Test Method" - appendixes to Pattern Approval Certificate of Measuring instrument, valid in the countries of use.

1000 Cranberry Woods Drive Cranberry Township, PA 16066 USA Phone 1-800-MSA-2222 Fax 1-800-967-0398

For your local MSA contacts please go to our website www.MSAsafety.com

Contents

1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 No Tool Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Bluetooth

2.4 Dual Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Retrofit Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 XCell Sensors Optimized for Fixed Gas Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7 TruCal Sensing Technology for CO and H

2.8 SafeSwap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.9 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.10 Component Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.11 Label Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1 Installation Warnings - Read before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 Reviewing Shipment and Identifying Product Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 Product Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.1 Sensor Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.2 Transmitter Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.3 Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.4 Connecting Sensor to Transmitter Housing or Remote Junction Box . . . . . . . . . . . . . . . . . . . . . . 18

3.4.5 Integrated Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4.6 Mounting Points JB5000 Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4.7 2" (50.8 mm) Pipe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.4.8 Adjustable Pipe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.4.9 Duct Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.4.10 Mounting with a Sunshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.4.11 Mounting with an SM5000 Sampling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.5 Installing a Remote Sensor Junction Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.6 Electrical Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.6.1 Electrical Warnings - Read before Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.6.2 Retrofit Applications with UltimaX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.6.3 Electrical Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.6.4 Power Load Requirements and Maximum Mounting Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.6.5 Instructions for Power and Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.6.6 Relay and Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Wireless Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

S Electrochemical Sensors . . . . . . . . . . . . . . . . . . . . . 9

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.1 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.1.2 Sensor Warm Up Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.2.1 Instrument Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.2.2 Sensor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.3 Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4.3.1 Life and Health - XCell H

S and CO Sensors with TruCal Only. . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ULTIMA® X5000

. . . . . . . 39

5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5.1 Calibration Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5.2 Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.3 Calibration Frequency for XCell Sensors with TruCal (H

5.3.1 XCell Sensors with TruCal and Diffusion Supervision (H2S & CO only) . . . . . . . . . . . . . . . . . . . . 63

5.3.2 XCell Sensors with TruCal without Diffusion Supervision (H

5.4 Calibration Types: Zero vs. Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.5 How to Zero Calibrate XCell Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.6 How to Calibrate XCell Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

5.7 How to Calibrate an Oxygen XCell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.8 How to Calibrate an XIR PLUS Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.9 XCell Catalytic Bead LOC Over Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

5.10 Calibration Confirmation and As Found/As Left Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

6 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6.1 ULTIMA XIR PLUS Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6.2 Replacing an XCell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

6.3 Clearing a Blockage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

7 Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

7.1 Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

7.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 77

S & CO only). . . . . . . . . . . . . . . . . . . . . 63

S & CO only). . . . . . . . . . . . . . . . . . 63

8 Appendix: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

9 Appendix: Calibration Guide for Additional Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10 Appendix: General Certification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

11 Appendix: HART Specific Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

ULTIMA® X5000

Safety Regulations

1 Safety Regulations

1.1 Correct Use

The ULTIMA X5000 Gas Monitor, hereafter also called device, is a gas monitor for measuring toxic and combustible gases as well as oxygen. Using sensors, the device tests the ambient air and triggers the alarm as soon as the gas exceeds a specific concentration level.

WARNING!

Read this manual carefully. The device will perform as designed only if it is used, installed, and maintained in accordance with the manufacturer's instructions. Otherwise, it could fail to perform as designed and persons who rely on this device for their safety could sustain serious personal injury or loss of life.

WARNING!

Do not use silicone-type lubricants in assembling the device and do not allow silicone vapors to be drawn into the flow system while in operation. Silicone can desensitize the combustible gas sensor, thereby giving erroneously low readings. Use only genuine MSA replacement parts when performing any maintenance procedures provided in this manual. Failure to do so may seriously impair sensor and gas monitoring performance, alter flameproof/explosion proof characteristics or void agency approvals.

Failure to follow the above warnings can result in serious personal injury or loss of life.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

• device may not cause harmful interference, and

• device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user’s expense.

NOTICE

This is a Class A product in accordance with CISPR 22. In a domestic environment, this product may cause radio interference, in which case the user may be required to take adequate measures.

NOTICE

The XCell sensor refers to the sensor portion of the Digital Sensor throughout this manual.

FCC Warning Statements

Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.

Industry Canada (IC) Warning Statements

The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada's website www.hc-sc.gc.ca.

ULTIMA® X5000

Safety Regulations

1.2 Product Warranty

ITEM WARRANTY PERIOD

MSA warrants that this product will be free from mechanical defects and faulty workmanship for the period specified in this table for each component,

ULTIMA X5000 Gas Monitor

Main Transmitter Housing and PCBA 2 years from date of shipment.

XCell Sensors 3 years from date of shipment.

XIR PLUS 5 years on electronics. 10 years on IR source bulb.

This warranty does not cover filters, fuses, etc. Certain other accessories not specifically listed here may have different warranty periods. This warranty is valid only if the product is maintained and used in accordance with Seller's instructions and/or recommendations. The Seller shall be released from all obligations under this warranty in the event repairs or modifications are made by persons other than its own or authorized service personnel or if the warranty claim results from physical abuse or misuse of the product. No agent, employee or representative of the Seller has any authority to bind the Seller to any affirmation, representation or warranty concerning this product. Seller makes no warranty concerning components or accessories not manufactured by the Seller, but will pass on to the Purchaser all warranties of manufacturers of such components.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF. SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

Exclusive Remedy

It is expressly agreed that Purchaser's sole and exclusive remedy for breach of the above warranty, for any tortious conduct of Seller, or for any other cause of action, shall be the replacement at Seller's option, of any equipment or parts thereof, which after examination by Seller is proven to be defective. Replacement equipment and/or parts will be provided at no cost to Purchaser, F.O.B. Seller's Plant. Failure of Seller to successfully replace any nonconforming equipment or parts shall not cause the remedy established hereby to fail of its essential purpose.

Exclusion of Consequential Damage

Purchaser specifically understands and agrees that under no circumstances will seller be liable to purchaser for economic, special, incidental or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any other loss caused by reason of non-operation of the goods. This exclusion is applicable to claims for breach of warranty, tortious conduct or any other cause of action against seller.

provided it is maintained and used in accordance with MSA's instructions and/or recommendations. Guarantee shall not exceed the indicated warranty period plus six months from the date of manufacture.

ULTIMA® X5000

2 Description

2.1 Display

The ULTIMA X5000 utilizes an Organic LED (OLED) display which is capable of being seen from a distance of up to 50 ft (15 m) depending on conditions. The OLED display provides clear and crisp information in a variety of languages. The gas reading gauge, which wraps around the live reading area, mimics the reading as a percent of full scale and is also used as a progress bar during operations which require a countdown.

Description

Fig. 1 OLED Display

In addition to the OLED display, the ULTIMA X5000 also employs green, yellow and red LEDs on the side and lower middle of its face. These are used to signal normal operating conditions, fault conditions and alarm conditions.

The ULTIMA X5000 will go into “Eco-Mode” after 3 minutes of no interaction and if not in an alarm condition. While in Eco-Mode, the main display will power down and the status LED's will remain illuminated to determine that the device is not in an alarm condition. The OLED display can be powered up by touching either of the two EZ touch buttons on the front display.

ULTIMA® X5000

2.2 No Tool Interface

The ULTIMA X5000 does not require any tools or third party devices to change settings, reset alarms or perform any maintenance feature. The EZ touch buttons work through the glass and do not require opening the explosion proof enclosure. The EZ touch buttons work with bare fingers or with gloved hands, so long as the gloves are not black. The down arrow is used for scrolling, while the right arrow is used for selecting options. See section 4 for more information on navigating the menu with the EZ touch buttons.

Fig. 2 ULTIMA X5000 Interface

2.3 Bluetooth® Wireless Technology

The ULTIMA X5000 can be ordered with Bluetooth communication. Using the X/S Connect App on an appropriate smart phone or tablet, you are able to interface with the ULTIMA X5000 in a larger and more user friendly setting. Connecting via Bluetooth enables communication with transmitter up to 70 feet (21 m) away.

Description

WARNING!

Bluetooth Operation is dependent upon signal availability of the wireless service(s) necessary to maintain the communication link. Loss of wireless signal will prevent communication of alarms and other information to linked devices. Take appropriate precautions in the event a loss of wireless signal occurs.

Failure to follow the above warning can result in serious personal injury or loss of life.

If the device was not ordered with Bluetooth it cannot be upgraded.

If ordered with Bluetooth, the device will be shipped with Bluetooth enabled. See section 4 for instructions on disabling Bluetooth.

The ULTIMA X5000 and user provided communication device will need to be paired. This requires both devices to be in range and for a pairing sequence inputting a 6 digit pairing code. The instructions will be displayed on both the ULTIMA X5000 and communication device.

There are communication devices capable of being used in classified areas. Please contact your MSA representative for additional information.

2.4 Dual Sensing

The ULTIMA X5000 is capable of communicating with and displaying information for two sensors at a time. There are no restrictions to the type of sensors connected to the device.

The ULTIMA X5000 Gas Monitor generates two discrete analog outputs; one for each sensor connected to the transmitter. The analog output associated with Sensor 1 also has the digital HART (Highway Addressable Remote Transducer) communication superimposed on the analog signal. If two sensors are connected, the digital HART communication carries information for both sensors.

ULTIMA® X5000

2.5 Retrofit Installations

The ULTIMA X5000 has the conduit entries located in the exact same orientation and distance from the wall and the mounting holes for attaching to a wall are identical to the Ultima X.

2.6 XCell Sensors Optimized for Fixed Gas Applications

XCell toxic and combustible cat bead sensors are developed and manufactured by MSA. Now optimized for fixed gas applications, the XCell sensor platform is available in the ULTIMA X5000 and provides multiple benefits, including a standard 3-year warranty on all XCell sensors.

One important optimization for fixed gas was incorporating the GM catalytic bead into the XCell sensor. The XCell Oxygen sensor does not use lead, but rather a non-consuming reaction chemistry. The XCell Oxygen sensor is expected to last well over 3-years and can be safely stored on the shelf for at least 1 year without sensor performance degradation. Changes in barometric pressure across the range of 86 kPa - 108 kPa have a negligible effect on the operation of the sensor.

2.7 TruCal Sensing Technology for CO and H

Using patented pulse check technology and proprietary Adaptive Environmental Compensation (AEC) algorithms, all XCell sensors with TruCal verify operation by actively adjusting the sensor output for changes in sensitivity. Some XCell sensors with TruCal also include Diffusion Supervision, which monitors the sensor inlet for obstructions that could prevent gas from reaching the sensor.

Every six hours, an electrical pulse stimulates the XCell sensor similar to having actual calibration gas applied, providing a snapshot of the sensor’s sensitivity at the time of the pulse. Using this sensitivity snapshot, the sensor can diagnose sensor failures like electrode poisoning, electrolyte leaking, or electrical connectivity issues. AEC uses the sensitivity snapshots provided by the pulse check to adjust sensor output, compensating for environmental impacts on sensor accuracy. If the AEC adjustment is greater than expected based on typical environmental impact variations, the transmitter LED’s will slowly flash GREEN, alerting users that the sensor should be calibrated to reset the AEC cycle. Users can also enable a Calibration Alert function that will send a milli-amp signal on the analog output to the control room. The result is a sensor that actively self-monitors for operation and accuracy, with far fewer manual calibrations. Diffusion supervision actively monitors the sensor inlet for obstructions. If an obstruction is detected, the sensor will go into a fault mode to alert users and the control room that it is not seeing gas due to an obstruction. Objects residing directly on or in the sensor inlet that result in a significant impact to the gas path are very likely to be detected by Diffusion Supervision. Examples include paint, tape, water, and dirt. Small amounts of these materials can be visible on the inlet while not impacting the gas path enough to trigger a Diffusion Supervision Fault. A fault signal will only be sent out when the system determines that the amount of material that has accumulated on or inside the sensor inlet is negatively affecting the gas path.

Actual TruCal sensor performance will depend on the application, background gas exposure, and environment. To validate XCell sensors with TruCal, it is recommended that users follow their regular calibration cycle and record the “as found” and “as left” values. This data can be used to extend the time between calibrations depending on the required specification of the application.

S Electrochemical Sensors

Description

ULTIMA® X5000

2.8 SafeSwap

The ULTIMA X5000 comes with patented SafeSwap technology, which allows users to change or replace XCell sensors without needing to power down the instrument. For added convenience, the ULTIMA X5000 comes with Swap Delay enabled by default; a feature that gives users a 2 minute window to change sensors without triggering a fault condition. For more information on SafeSwap and Swap Delay, see section 4.2.1.

WARNING!

 As part of the product certification, it was verified that optional communication functions of this

gas detection instrument while operating at the maximum transaction rate do not adversely affect the gas detection operation and functions of the instrument. The product certification, however, does not include or imply approval of the SafeSwap feature, communications protocol or functions provided by the software of this instrument or of the communications apparatus and software connected to this instrument.

 Follow the warnings below when removing or replacing sensors. Reference 2.10 for compo-

nent overview.

- Never remove or replace a Sensor Body Assembly or an Ultima XIR Plus while under power or when explosive hazards are present.

- Confirm that the area is free of explosive hazards before removing or replacing an XCell Sensor under power.

- To remove an XCell Sensor, unscrew XCell Sensor three full turns, wait 10 seconds, and then remove the XCell Sensor completely.

Description

Failure to follow the above warnings can result in serious personal injury or loss of life.

2.9 Housing

The ULTIMA X5000 comes in 316 Stainless Steel for the highest corrosion resistance. Both ¾” NPT and M25 conduit entries are available. To attach a sensor to an M25 housing, an M25 adapter is required and will be included with the shipment. An integral surface mount bracket can be used to mount directly into the wall surface or used with a U-Bolt for mounting to a 2” pipe. Custom tags are available and easily attach to an integral ring.

ULTIMA® X5000

2.10 Component Overview

Description

Fig. 3 Component Overview

* Only used with M25 bases

2.11 Label Overview

Serial number is located where shown (highlighted in green). Actual number of digits may be different.

Fig. 4 Serial Number Label

ULTIMA® X5000

Description

Fig. 5 Transmitter - Position of Labels

Fig. 6 Board Stack - Position of Labels

ULTIMA® X5000

Fig. 7 Digital Sensor - Position of Labels

Description

Fig. 8 XIR Plus - Position of Labels

ULTIMA® X5000

3 Installation

3.1 Installation Warnings - Read before Installation

WARNING!

 Refer to manual addendum (Part Number 10182779) for Certification Information and addi-

tional safety information before installation and operation.

 Some Digital Sensors are provided in a fritless sensor housing. The fritless sensor housing is

labeled as Div 2 or Zone 2 and is approved for Div 2 or Zone 2 installations only. The protection method is Non-incendive or Type n respectively. Ensure all components are approved for the wiring method being used and in accordance with the National Electrical Code of the country of use, any applicable local regulations, this manual and the addendum to the manual.

 As part of the product certification, it was verified that optional communication functions of this

 Follow the warnings below when removing or replacing sensors. Reference Fig. 3 for compo-

nent overview.

- Never remove or replace a Sensor Body Assembly or an Ultima XIR Plus while under power or when explosive hazards are present.

- Confirm that the area is free of explosive hazards before removing or replacing an XCell Sensor under power.

- To remove an XCell Sensor, unscrew XCell Sensor three full turns, wait 10 seconds, and then remove the XCell Sensor completely.

 Plug all unused conduit entries with a suitably certified blanking/stopping plug.  Do not paint the device. Avoid painting in areas where the ULTIMA X5000 and remote sensor

junction box are located. If painting is required in an area where an ULTIMA X5000 or remote sensor has been installed, exercise caution to ensure paint is not deposited on the sensor inlet fitting. Paint solvents can also cause an alarm condition to occur or potentially poison electrochemical sensors.

 The H

- Alcohols (methanol, ethanol, isopropanol)

- Nitrogen dioxide (NO

- Chlorine (Cl

- Paint solvents (acetone, turpentine, toluene, mineral spirits, etc.)

 The CO Digital Sensor may be adversely affected by the following substances:

- Alcohols (methanol, ethanol, isopropanol)

- Paint solvents (acetone, turpentine, toluene, mineral spirits, etc.)

 The O

- Long term exposure to low levels of Acetylene

- Paint solvents (acetone, turpentine, toluene, mineral spirits, etc.) in high concentrations larger than 1000 ppm or prolonged exposure to lower concentrations

 Prolonged exposure of the H

in gas measurement readings of H present.

 It is not recommended to expose the O

containing Oxygen levels above 30% (v/v) or below 5% (v/v). The O concentrations below 5% (v/v) but not for prolonged periods of time.

 Protect the device from extreme vibration.  Do not mount the sensing head in direct sunlight without a sunshield (Part Number 10180254).  The ULTIMA XIR PLUS Sensor contains no user- or field-serviceable parts and must be

returned to the factory for repair. Any attempt to open the sensor will damage the unit and void the warranty.

S Digital Sensor may be adversely affected by the following substances:

)

Digital Sensor may be adversely affected by the following substances:

S Digital Sensor to humidity levels of 5% RH or lower will result

S that are greater than the actual gas concentration

, H2S and CO Digital Sensors to environments

sensor will operate at

Installation

Failure to follow the above warnings can result in serious personal injury or loss of life.

ULTIMA® X5000

NOTICE

When installing the XIR PLUS sensor, under no circumstances should a pry-bar be applied to the two legs that support the unit's reflectors during installation or removal of the sensor. Applying force to the legs can permanently damage the XIR PLUS sensor.

3.2 Reviewing Shipment and Identifying Product Model

To determine your sensor type and options, check the shipping carton.

Installation

Fig. 9 Shipping Label

The device is not shipped with the sensors attached to the housing. The XIR PLUS is a one piece sensor, but all other sensors are comprised of two parts; the Sensor Body Assembly and the XCell Sensor. Check the sensor details before attaching to the device housing to ensure that the correct sensor type is being installed. The sensor details are listed on the inside of the XCell Sensor. Unscrew the XCell Sensor from the Sensor Body Assembly and check the label on the inside for gas type, range, replacement ATO configuration, serial number, and firmware revision number.

3.3 Product Installation Check List Before Installation

• Review national electrical codes

• Review local procedural and building codes

• Determine optimum transmitter placement

• Determine wire requirements

• Determine mounting hardware requirements

• Review approvals and ensure suitability for installation

Mounting

• Attach appropriate sensor to housing or junction box (see section 3.4.3 for proper sensor orien-

tation)

• Mount transmitter or junction box using appropriate mounting hardware

• Confirm free air flow around the sensor

ULTIMA® X5000

3.4 Mounting

WARNING!

Refer to manual addendum (Part Number 10182779) for Certification Information before installation.

Some toxic gases are provided in a fritless sensor housing. The fritless sensor housing is labeled as Div 2 or Zone 2 and is approved for Div 2 or Zone 2 installations only. The protection method is Nonincendive or Type n respectively. Ensure all components are approved for the wiring method being used and in accordance with the National Electrical Code of the country of use, any applicable local regulations, this manual and the addendum to the manual.

Failure to follow the above warnings can result in serious personal injury or loss of life.

3.4.1 Sensor Mounting Location

The best location for the transmitter and the sensor may not be the same location. Sensors should be placed in a location where a gas leak is most likely to be detected. When the best sensor placement would not allow the transmitter display to be easily viewed or accessed, a remote junction box can be used to mount the sensor remotely from the transmitter, allowing both to be installed in the optimum location.

Two main factors should be considered when choosing a sensor location. The first is the density of the target gas relative to the air. Gases, such as propane, that are heavier than air should be placed near ground level while gases that are lighter than air should be placed above potential leak sources.

Optimum sensor placement will depend on the surrounding processing equipment, such as pipes, valves, or turbines. MSA offers a gas and flame mapping service that systematically evaluates potential sources of leaks and recommends detector quantity and placement to create the most effective detection system.

3.4.2 Transmitter Mounting Location

The transmitter display should be mounted so that the screen is visible and easily accessed after installation. The electronics assembly inside the metal enclosure can be repositioned in any of the four self-aligning interior holes to ensure the display is properly oriented and to provide maximum flexibility for using conduit entries.

Installation

ULTIMA® X5000

3.4.3 Sensor Orientation

WARNING!

Mount the XIR PLUS with the sensor inlet fitting extended horizontally from the main enclosure (Fig. 10) to prevent the build-up of particulate or liquid matter on the monitor's optical surfaces.

Mount the digital sensor with the sensor inlet fitting (Fig. 11) pointed downward; otherwise, the inlet may become clogged with particulate matter or liquids.

Failure to follow the above warnings may result in serious personal injury or loss of life.

Sensor orientation will depend on the sensor type. If mounting an ULTIMA XIR PLUS sensor, whether locally on the transmitter or via remote junction box, the sensor should be mounted horizontally. If the ULTIMA XIR PLUS sensor is not mounted horizontally, the sensor will be prone to more frequent beam blocking issues due to accumulated dust and condensation on the surface of the ULTIMA XIR PLUS sensor. Fig. 10 shows the correct and incorrect mounting orientations for the ULTIMA XIR PLUS.

Installation

Fig. 10 Correct and Incorrect Mounting Orientations for ULTIMA XIR PLUS Sensor

All other sensors including electrochemical, combustible catalytic bead, and oxygen sensors should be mounted vertically, with the gas inlet pointed downward. If the sensor is not mounted with the gas inlet facing down, it is more likely to become clogged with particulate matter or liquids. Fig. 11 shows the correct and incorrect mounting orientation for digital sensors.

Fig. 11 Correct and Incorrect Mounting Orientation for Digital Sensors

ULTIMA® X5000

3.4.4 Connecting Sensor to Transmitter Housing or Remote Junction Box

Sensors are not shipped attached to the main enclosure or junction box. All sensor modules interface with the transmitter via a digital four-terminal connection. Up to two sensors can be connected to a single transmitter, with each sensor getting a dedicated analog (4-20 mA) output.

Consider the sensor dimensions when choosing a mounting location for the transmitter or junction box.

To connect the sensor:

(1) Turn the transmitter or junction box lid counterclockwise to remove

(2) Pull on the metal bail to remove the board stack and expose wiring connections.

(3) Route the cable from the sensor through a conduit entry hole in the enclosure so that the

sensor is oriented in the correct position (see section 3.4.3 for details).

(Repeat to attach a second sensor to the ULTIMA X5000 transmitter).

(4) Connect the sensor to the "Sensor 1" position on the electronics assembly.

a) If using a second sensor, connect it to the “Sensor 2” position.

NOTICE

If only using one sensor, and it is connected to “Sensor 2” position, the ULTIMA X5000 will enter Sensor Missing fault. See Disable Sensor in section 4.2.2 for details on how to clear this fault.

Installation

Fig. 12 Connecting Sensor to the Stack

Note: Sensor connectors come pre-wired on the sensor body.

ULTIMA® X5000

Fig. 13 Grounding Sensor to Transmitter Housing

(5) Verify the sensor connector is firmly seated on the terminal board.

Installation

(6) Attach the sensor's ground to either of the grounding screws inside the ULTIMA X5000

housing.

(7) Replace the board stack legs into the four depressions in the housing. Push firmly on the

board stack where indicated (see Fig. 14).

Fig. 14 Highlighted Areas Show Where to Press when Replacing a Board Stack

NOTICE

Avoid pressing on the left and right areas where the LEDs are located. Pressing directly on the display will damage the display and will void the warranty. Ensure that the electronics assembly is fully engaged in the mounting holes. If not fully seated, the user interface buttons may not function properly.

(8) Replace the cover by turning clockwise.

ULTIMA® X5000

3.4.5 Integrated Mounting Points

The ULTIMA X5000 transmitter can be surface mounted without any additional brackets using the integrated mounting tabs.

Fig. 15 Internal Mounting Tabs (not compatible with ULTIMA XIR PLUS Sensors)

An supplementary mounting bracket is required for surface mounting the ULTIMA X5000 with an attached ULTIMA XIR PLUS sensor.

Installation

Fig. 16 Mounting Bracket for ULTIMA X5000 (compatible with ULTIMA XIR PLUS Sensors)

ULTIMA® X5000

3.4.6 Mounting Points JB5000 Junction Box

The JB5000 junction box can be mounted directly using the 4 integrated 10-32 threaded holes on the back of the enclosure or with the use of a mounting bracket (Part Number 10206570).

Fig. 17 JB5000 bracket attachment

3.4.7 2" (50.8 mm) Pipe Mount

The integrated mounting tabs on the device housing can be mounted to a 2" (50,8 mm) pipe using a standard U-bolt. MSA provides U-bolts as an optional accessory (Part Number 10179873), however any 2” (50.8 mm) pipe U-bolt rated for the weight and dimensions of the ULTIMA X5000 can be used.

Installation

Fig. 18 2" Pipe Mount with U-Bolt

ULTIMA® X5000

3.4.8 Adjustable Pipe Mount

A Universal Pipe Mount Kit (Part Number 10176946) can be used to mount the ULTIMA X5000 on pipes ranging from 1-6” (20-150 mm) in diameter. Two brackets are mounted over top of the integrated mounting tabs and fitted with an adjustable pipe band (not included).

Installation

Fig. 19 Adjustable Pipe Mount

ULTIMA® X5000

3.4.9 Duct Mount

Duct mount kits are available for monitoring atmosphere inside flat or round ducts. Round duct mount kits are available for small ducts 12-20" (305-508 mm) in diameter (Part Number

10179124) and large ducts 20-40" (508-1016 mm) in diameter (Part Number 10179321). The flat duct mount (Part Number 10176947) is universal for flat ducts.

NOTICE

Consider the sensor type before choosing a duct mount location. ULTIMA XIR Plus sensors should be mounted horizontally and all other sensors should be mounted vertically.

NOTICE

Air flow in the duct must be zero to ensure proper calibration.

Installation

Fig. 20 Flat Duct Mount

Fig. 21 Round Duct Mount

ULTIMA® X5000

3.4.10Mounting with a Sunshield

A sunshield is required to protect the ULTIMA X5000 from direct sun light (Part Number 10180254). The sunshield can be used in any of the mounting configurations.

Installation

Fig. 22 Sunshield with Wall Mounting Bracket

Fig. 23 Sunshield with Universal Pipe Mount

ULTIMA® X5000

3.4.11Mounting with an SM5000 Sampling Module

An aspirated (PN 10058101) and a DC pump (PN 10043264) model are available for use with the X5000 with either digital or XIR sensors. For more information on mounting requirements and use with SM5000 sampling modules, see the SM5000 operating manual(s).

Installation

Fig. 24 Mounting the SM5000 with Digital Sensor

Fig. 25 Mounting the SM5000 with XIR PLUS Sensor

SM5000 is not for sale in EU.

Diffusion Supervision must be disabled when using the SM5000

ULTIMA® X5000

3.5 Installing a Remote Sensor Junction Box

Sensors mounted remotely must use the ULTIMA X5000 junction box. Only one sensor can be connected to each junction box. The junction box housing is the same construction as the ULTIMA X5000 transmitter. The mounting options and instructions for connecting the sensor are the same for sensors connected directly to the ULTIMA X5000 transmitter housing. The junction box is available in 316 Stainless Steel.

Sensors can be remoted up to 328 ft (100 m) from the transmitter housing, as long as the ULTIMA X5000 transmitter is mounted within maximum distance from the power supply, as indicated in tables in section 3.6.4. The junction box does not have an illuminated display and has two connectors: a single sensor input and an output connecting to the transmitter. A 16 AWG (1.31mm

) 4 element cable with a braided shield should be used for the electrical connection between the junction box and the ULTIMA X5000 transmitter. Specific cable recommendations are Alpha wire 3248 or equivalent.

The X5000 junction box must be used for remote XIR PLUS sensors. The use of third party junction boxes may void product warranty.

Installation

Fig. 26 Junction Box

Fig. 27 Junction Box Electrical Connections

ULTIMA® X5000

If the remote sensor is not easily accessed, it is best practice to install tubing that can be used to apply calibration gas from the device display. Route the tubing to the ULTIMA X5000 Gas Monitor, ensuring that there are no kinks, leaks or other obstructions. Secure this tubing near the monitor.

3.6 Electrical Power Connections

3.6.1 Electrical Warnings - Read before Connecting Power

WARNING!

 Before wiring the ULTIMA X5000 transmitter, disconnect the power source supplying the trans-

mitter and ensure no hazardous atmosphere present; otherwise, electrical shock or ignition of a hazardous atmosphere could occur.

 Install wiring in accordance with the electrical code of the country in use, the local authority

having jurisdiction and these installation instructions, as applicable.

 Do not make any connections to the ULTIMA X5000 main board or junction box input, output,

and relay connections while under power. Making connections under power could lead to electrical shock or ignition of a hazardous atmosphere.

 ULTIMA X5000 with relays are not approved for non-incendive wiring methods. Use of non-

incendive wiring methods could lead to ignition of a hazardous atmosphere.

 Ensure that water and dirt are not able to enter the unit via the wire or conduit. If the unit is

installed in a location known to be wet or damp, it is good practice to loop or bend the entry into the unit that prevents water incursion.

 The internal grounding terminal located in the base of the transmitter enclosure must be used

for equipment grounding. The external grounding terminal is only to be used as a supplemental bonding connection where local authorities permit or require such a connection.

 As part of the product certification, it was verified that optional communication functions of this

 Follow the warnings below when removing or replacing sensors. Reference Fig. 3 for compo-

nent overview.

- Never remove or replace a Sensor Body Assembly or an Ultima XIR Plus while under power or when explosive hazards are present.

- Confirm that the area is free of explosive hazards before removing or replacing an XCell Sensor under power.

- To remove an XCell Sensor, unscrew XCell Sensor three full turns, wait 10 seconds, and then remove the XCell Sensor completely.

Installation

Failure to follow the above warnings can result in serious personal injury or loss of life.

3.6.2 Retrofit Applications with UltimaX

The Ultima X5000 was designed to be easily retrofitted with existing UltimaX wiring. When replacing an existing UltimaX with the equivalent X5000 sensor technology, the following items need to be checked in order for the X5000 to operate:

1) Wire gauge needs to be 18-14 AWG

2) Sufficient power must be supplied to the X5000 in accordance with the maximum wire lengths.

(See tables 1-6) If these requirements are met, performance of the X5000 should meet the noise immunity standard equivalent of the UltimaX using the existing wiring; However, the installation may not meet the latest EMC EN50270 noise immunity standard that the X5000 meets with the grounding and wiring scheme as indicated in I/O drawing SK3015-1051.

ULTIMA® X5000

3.6.3 Electrical Hardware Requirements

Braided shielded, twisted pair, instrument quality wire or cable should be used to minimize the possibility of noise interference and contact with other voltages. Selection of shielded cable must comply with local requirements.

Conduit, in addition to braided shielded wire, may also be needed in areas where large amounts of electrical noise is expected. All cable shields should be terminated to earth ground at one end only.

The ULTIMA X5000’s (RED) power connector terminals can accommodate up to 14 AWG (2.08 mm Incoming power and signal cables should be a braided shield cable such as Alpha Wire 3248 or equivalent. The braided shield must be terminated to the instrument housing with a 360 degree connection to earth ground as shown in Fig. 31 or alternatively, the earth ground at the user’s power source location.An external Class 2 power supply is required to supply 11-30 VDC to the ULTIMA X5000. Incoming power and signal cables should be a braided shield cable such as Alpha Wire 3248 or equivalent.

). Four conductors are also required for the ULTIMA X5000 remote junction boxes.

Installation

ULTIMA® X5000

3.6.4 Power Load Requirements and Maximum Mounting Distances

Consider future needs when selecting cable size and power supply. The maximum distance between the X5000 transmitter and the power supply depends on the sensor configuration (sensing technology and one or two sensors), wire gauge, and the power supply voltage.The tables below outline the maximum transmitter mounting distances. First determine if the sensor(s) will be locally or remotely mounted. Then choose sensor type(s). The corresponding nominal maximum power and mounting distances by wire gauge are shown.

SEE TABLE 1 & 2

24V DC

X5000

SENSOR 1

Installation

SEE TABLE 1 & 2

24V DC

Fig. 28 Single Sensor

Sensor Mounting Sensor 1

Echem 2.8 2211 3337 5314 8440

Mounted on transmitter

Catalytic 4.9 1548 2335 3719 5907

XIR PLUS 6.7 1184 1787 2846 4520

Remote mounted on junction box (up to 328 ft)

Echem 2.8 2210 3335 5313 8439

Catalytic 4.9 1504 2294 3679 5867

XIR PLUS 6.7 1090 1697 2759 4435

Max. Power (W)

328 ft MAX

X5000

JUNCTION

BOX

SENSOR 1

Max. Distance (ft) to transmitter

24 VDC Supply

18 AWG 16 AWG 14 AWG 12 AWG

Tab. 1 Maximum Wire Length to Main Transmitter with Single Sensor, Imperial Units

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

ULTIMA® X5000

Installation

Max. Distance in meters

24 VDC Supply

1mm21.5 mm22.5 mm24mm

Sensor Mounting Sensor 1

Max. Power (W)

0.75 mm

Echem 2.8 597 796 1195 1989 3066

Mounted on transmitter

Catalytic 4.9 417 557 836 1392 2146

XIR PLUS 6.7 319 426 640 1065 1642

Remote mounted on junction box (up to 100 m)

Echem 2.8 596 795 1194 1988 3065

Catalytic 4.9 404 544 823 1380 2134

XIR PLUS 6.7 290 398 613 1039 1616

Tab. 2 Maximum Wire Length to Main Transmitter with Single Sensor, Metric Units

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

ULTIMA® X5000

Installation

SENSOR 2

X5000

JUNCTION

BOX

SENSOR 1

328 ft MAX

24V DC

SEE TABLE 3 & 4

Fig. 29 Two Sensors

Sensor Mounting

Two sensors mounted on transmitter

One sensor mounted on junction box (100 m max), one sensor on transmitter

Tab. 3 Maximum Wire Length to Main Transmitter with Two Sensors, Imperial Units

Max. Distance (ft) to transmitter

24 VDC Supply

Sensor 1 Sensor 2

Max. Power (W)

18 AWG 16 AWG 14 AWG 12 AWG

Echem 3.6 2078 3136 4994 7932

Echem

Catalytic 5.3 1473 2223 3541 5623

XIR PLUS 7.0 1076 1623 2585 4106

Echem 5.3 1473 2223 3541 5623

Catalytic

Catalytic 10.6 1151 1736 2765 4392

XIR PLUS 10.9 893 1347 2146 3408

Echem 7.0 1076 1623 2585 4106

XIR PLUS

Catalytic 10.9 893 1347 2146 3408

XIR PLUS 11.6

* One sensor must be remote mounted if using two XIR PLUS sensors

Echem 3.6 2096 3154 5012 7952

Echem

Catalytic 5.3 1441 2193 3512 5596

XIR PLUS 7.0 982 1536 2501 4024

Catalytic

Echem 5.3 1441 2193 3512 5596

Catalytic 10.6 1124 1711 2741 4368

XIR PLUS 10.9 763 1225 2029 3295

Echem 7.0 982 1536 2501 4024

XIR PLUS

Catalytic 10.9 763 1225 2029 3295

XIR PLUS 11.6 731 1135 1843 2961

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

ULTIMA® X5000

Installation

Sensor Mounting

Two sensors mounted on transmitter

One sensor mounted on junction box (328 ft max), one sensor on transmitter

Sensor 1 Sensor 2

Echem 3.6 561 748 1123 1869 2882

Echem

Catalytic 5.3 397 530 796 1325 2043

XIR PLUS 7.0 290 387 581 968 1491

Echem 5.3 397 530 796 1325 2043

Catalytic

Catalytic 10.6 310 414 622 1035 1596

XIR PLUS 10.9 241 321 482 803 1238

Echem 7.0 290 387 581 968 1491

XIR PLUS

Catalytic 10.9 241 321 482 803 1238

XIR PLUS 11.6 213 284 428 711 1096

Echem 3.6 566 753 1128 1875 2887

Echem

Catalytic 5.3 387 521 787 1316 2034

XIR PLUS 7.0 261 359 555 942 1467

Echem 5.3 387 521 787 1316 2034

Catalytic

Catalytic 10.6 302 406 614 1028 1588

XIR PLUS 10.9 200 283 446 768 1204

Echem 7.0 261 359 555 942 1467

XIR PLUS

Catalytic 10.9 200 283 446 768 1204

XIR PLUS 11.6 195 266 409 694 1079

Max. Power (W)

0.75 mm

Max. Distance in meters

24 VDC Supply

1mm21.5 mm22.5 mm24mm

Tab. 4 Maximum Wire Length to Main Transmitter with Two Sensors, Metric Units

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

With dual sensors, and only one remoted at max length, add 6 m from the dual remoted sensor calculation.

ULTIMA® X5000

Fig. 30 Two Remoted Sensors

SEE TABLE 5 & 6

X5000

SENSOR 1

SENSOR 2

JUNCTION

BOX

JUNCTION

BOX

328 ft MAX

24V DC

Installation

Sensor Mounting

Sensor 1 Sensor 2

Max. Power (W)

18 AWG 16 AWG 14 AWG 12 AWG

Max. Distance (ft) to transmitter

24 VDC Supply

Echem 3.6 2079 3134 4992 7932

Two sensors mounted on junction box up to 328 ft for24V

Echem

Catalytic

XIR PLUS

Catalytic 5.3 1421 2173 3492 5576

XIR PLUS 7.0 962 1516 2481 4004

Echem 5.3 1421 2173 3492 5576

Catalytic 10.6 1104 1691 2721 4348

XIR PLUS 10.9 743 1205 2009 3275

Echem 7.0 962 1516 2481 4004

Catalytic 10.9 743 1205 2009 3275

XIR PLUS 11.6 711 1115 1823 2941

Tab. 5 Maximum Wire Length to Main Transmitter with Two Remoted Sensors, Imperial Units

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

Sensor Mounting

Sensor 1 Sensor 2

Max. Power (W)

0.75 mm

Max. Distance in meters

24 VDC Supply

1mm21.5 mm22.5 mm24mm

Echem 3.6 560 747 1122 1869 2881

Two sensors mounted on junction box up to 100 m

Echem

Catalytic

XIR PLUS

Catalytic 5.3 381 515 781 1310 2028

XIR PLUS 7.0 255 353 549 936 1461

Echem 5.3 381 515 781 1310 2028

Catalytic 10.6 296 400 608 1022 1582

XIR PLUS 10.9 194 277 440 762 1198

Echem 7.0 255 353 549 936 1461

Catalytic 10.9 194 277 440 762 1198

XIR PLUS 11.6 189 260 403 688 1073

Tab. 6 Maximum Wire Length to Main Transmitter with Two Remoted Sensors, Metric Units

When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply.

Assumes transmitter was ordered with relays

ULTIMA® X5000

3.6.5 Instructions for Power and Analog Output

WARNING!

Read all electrical warnings and wiring requirements before connecting power to the ULTIMA X5000.

Failure to follow the above warning can result in serious personal injury or loss of life.

The red colored (4-pin) connector interfaces power and analog outputs 1 and 2. The HART interface is a separate, green colored (2-pin) connector. The green colored (4-pin) connectors interface sensors one and two.

Using shielded cable is recommended. The cable shield should be terminated internal to the instrument enclosure using the crimp terminal provided (see Fig. 32).

(1) Remove the ULTIMA X5000 cover by turning counter-clockwise.

(2) Pull on the metal bail, removing electronics, to expose sensor and power connections.

(3) Remove the red colored power connector.

(4) Use a small, flat head screw driver to open wire entries on the connector.

(5) Strip cable jacket to expose shield and the four individual wires.

Installation

(6) Connect the power and analog output wires. Wire locations are marked on the cover plate

(see Fig. 31):

a. +DC b. -DC c. mA1 - analog output of sensor 1 d. mA2 - analog output of sensor 2

Fig. 31 Power, HART, and Sensor Inputs

(7) Tighten screws on connector and tug gently on wires to ensure they are secure.

(8) Connect shield of cable to base of instrument housing (see Fig. 32).

ULTIMA® X5000

Installation

Fig. 32 Connecting Power and Grounding Cable

(9) Attach the connector to the board stack, making sure the appropriate wires are in the correct

terminals.

(10) Connect HART wires (for optional local HART port).

(11) Connect an XCell or XIR PLUS sensor using the green connector. Sensor wires are already

connected as shown on the cover plate (see Fig. 33):

a. +DC (RED) b. RS485 Com + (GRN) c. RS485 Com - (BLU) d. -DC (WHT)

Fig. 33 Connecting a Sensor to the Board

Note: Sensor connectors come pre-wired on the sensor body. Note: Leaving exposed wire from the connector can electrically short the system.

ULTIMA® X5000

Installation

(12) Replace the board stack by aligning the four metal standoffs with the four holes inside the

ULTIMA X5000housing. Push firmly on the board stack where indicated (see Fig. 34).

Fig. 34 Highlighted Areas Show Where to Press when Replacing a Board Stack

NOTICE

Ensure that the electronics assembly is fully engaged in the mounting holes. If not fully seated, the touch interface performance can be negatively affected

NOTICE

Avoid pressing on the left and right areas where the LEDs are located. Pressing directly on the display will damage the display and will void the warranty. Care must be taken to insure the X5000 inside glass surface is free of smudges/dirt and grease. Dirt and grease can interfere with the touch interface of the display.

ULTIMA X5000 Installation Outline Drawings

Model Document No.

ULTIMA X5000 SK3015-1051

Tab. 7 Installation Outline Drawings

3.6.6 Relay and Power Connections Relay Board Stack Overview

The ULTIMA X5000 can be purchased with three relays. Two of the relays can be configured for either de-energized (default) or energized and latching or non-latching (default). The third relay is a dedicated fault relay.

All electrical connections to internal relays can be made directly on the PC board. The board is labeled for Normally Open (NO) and Normally Closed (NC) de-energized state.

ULTIMA® X5000

Fig. 35 PC Board with Relays

Installation

Fig. 36 Non-Relay Board Stack Fig. 37 Relay Board Stack

Relay Specifications

Relays SPDT (Single Pole Double Throw)

Fault Normally Energized

Warning Configurable

Alarm Configurable

Relay Rating

125 or 250 VAC (Resistive)

30 VDC (Resistive) 5A

Tab. 8 Relay Specifications

If using AC power, the relay wires should not be run within the same conduit or cable tray as the DC power supplied to the ULTIMA X5000 or the ULTIMA X5000 junction box connection. A separate wire entry on the device should be used for AC power connected to the relays. The ULTIMA X5000 is built with an additional wire entry to allow this.

Exceeding the volt-amp rating of the relay can cause damage to the switching contacts.

5A, 100K Cycles

1.6 HP @ 250 VAC

ULTIMA® X5000

Installation

WARNING!

ULTIMA X5000 with relays is not approved for Division 2 or Zone 2 wiring methods. Use of Division 2 or Zone 2 wiring methods could lead to ignition of a hazardous atmosphere.

Failure to follow the above warning can result in serious personal injury or loss of life.

Relay Connections to Inductive Loads

If connecting the relays to motors, fluorescent lighting, or other inductive loads, it is necessary to suppress any sparks or inductive feedback that may occur at the relay contact. These effects may render the unit inoperative.

One way to reduce these effects is to install a Quencharc being switched.

Fault Relay Wiring and Configurations

The Fault relay state in non-fault operating condition is Energized and terminal connections are supplied for Normally Closed and Normally Open.

The energized fault relay setting provides an electrical path for fail-safe relay operation. In the event of any failure, including loss of power, the relay will change to the de-energized state to indicate a fault condition. The Fault relay state cannot be reconfigured.

Relay Energy State and Terminal Connections

The ULTIMA X5000 relays can be selected as energized or de-energized on the device. The default configuration is the De- Energized state. The preferred relay energy state should be determined before making connections. Tab. 9 shows the terminal connections by energy state and is applicable to both relay 1 and relay 2.

(Part Number 630413) across the load

Energy State NC (Normally Closed) NO (Normally Open)

De-Energized (default) Closed Open

Energized Open Closed

Tab. 9 Relay Terminal Connections by Energy State

ULTIMA® X5000

4 Operation

WARNING!

Refer to manual addendum (Part Number 10182779) for Certification Information and additional safety information before installation and operation.

Failure to follow the above warning can result in serious personal injury or loss of life.

The ULTIMA X5000 Series transmitter is factory calibrated and shipped with the most common default options to minimize set up effort. Any of the default settings can be changed to meet the user’s individual needs via the EZ touch buttons on the display of the ULTIMA X5000.

4.1 Startup

4.1.1 Initial Startup

The first time the ULTIMA X5000 is powered on, the analog output goes to the Maintenance Mode setting (default 3.5 mA) and the following will appear on the display while the LEDs cycle from GREEN, to RED, to AMBER, then to GREEN:

• ULTIMA X5000 Logo with Software Version No.

• Tachometer countdown

• MSA Logo XCell oxygen and carbon monoxide (CO) sensors require a 30 minute start-up time before being fully functional. During this time the analog output signal will be at its maintenance (3.5 mA) level while the display indicates the 30 minute countdown. All other XCell sensors have a 2 minute countdown time during which the analog output signal will be at its maintenance (3.5 mA) level. A full calibration is recommended after one hour of a sensor being installed and acclimated to the environmental conditions. See section 5 for calibration details.

4.1.2 Sensor Warm Up Times

Operation

WARNING!

For optimal sensor performance, allow sensors 24 hours to acclimate to application conditions before performing an initial calibration.

Failure to follow the above warning can result in serious personal injury or loss of life.

XIR PLUS: ≤ 5 min H

S: ≤ 5 min

: ≤ 5 min

: ≤ 10 min

: ≤ 5 min

Cat Bead: ≤ 5 min CO: 30 min (see table below) O

: 30 min

Carbon Monoxide sensor gas codes 10, 11, 12, and 14 may require initial warm-up periods longer than 30 minutes. If the 30-minute warm up is over, the sensor may show a positive reading that exceeds alarm levels. In the event of a short-term power outage, the warm-up time for carbon monoxide gas codes 10, 11, 12, and 14 will be significantly less. See the table below to estimate required warm-up time.

Reading Level < 10ppm

< 1ppm

Time left unpowered Time to warm up

1 min ≤ 5 min ≤ 5min 8 hours ≤ 30 min ≤ 30 min 5 days ≤ 30 min 2-4 hrs 1 month ≤ 2 hrs 6-10 hrs

Tab. 10 Warm Up Times CO

The minimum alarm level of all three CO senors is 10ppm. Below this level would not cause an alarm on the device.

ULTIMA® X5000

4.2 Settings

The ULTIMA X5000 is a tool free transmitter. The two EZ touch buttons on the face of the display can be used to navigate through the menu structure. The buttons are designed for use with fingers with a “press” and “release” action, and work best without gloves.

Button Function

left button (↓) scrolling through each menu

right button (→) selecting a particular menu option

Tab. 11 Navigating through the menu structure

Changing a value

(1) Select the relevant option with →.

The arrow disappears and the first digit to change appears underlined.

(2) Scroll through the numbers with ↓.

(3) Use → to move on to the next digit.

When the arrow reappears, the value changing is finished.

When entering a new value, remember the following to ensure settings are saved:

•Use SAVE before exiting or settings will be lost.

•Use BACK to go back to previous screen.

•Use CANCEL to go back to main settings menu (i.e. BACK).

•Use HOME to return to gas reading display.

Operation

ULTIMA® X5000

4.2.1 Instrument Settings

The following settings are saved to the device memory and will not change if the sensor type is changed.

(1) Scroll to Settings.

(2) Select Instrument.

(3) Select to enter the menu.

Setting Default Menu 1 Options Menu 2 Options

Relay Setup

Relay State De-energized

(Fault Relay

Relay 1 Relay 2

De-energized Energized

always energized)

Mapping Common Relay 1

Relay 2

Common Discrete Horn

Analog Settings (see Tab. 13)

Custom 1 (see Tab. 13)

3.5mA with HART

1.25mA with HART Custom 1 Custom 2

Custom Settings Calibration Cleaning mode Fault Maintenance

Operation

Cal Alert Disabled

Enable Disable

Bluetooth Enabled Bluetooth Status

Reset All

Min/Max/Avg 1h

Interval (1h, 8h, 24h) Start Hour (0-23h)

Swap Delay Enabled

Enable Disable

Set Date

Password

UTC-5 (Factory Date and Time)

Disabled 0000-9999,

Year (2000-2999) Month (Jan-Dec) Day (0-31) Time (0:00-23:59)

incr. 0001

Controller Data Reset N/A Controller Data Reset

Display Units

Sensor Dependent (see Tab. 14)

PPM mg/m µMol

%Vol

Tag #

Blank Only configurable via

HART and Bluetooth

Reset Main Unit N/A Reset Main Unit

(none)

Enable Disable Reset All

Tab. 12 Default Device Settings

Cleaning mode not available

ULTIMA® X5000

Operation

Setup Relay State for Energized or De-Energized

Relays 1 and 2 are default De-energized. Relay 3 is a fault relay that is set to Energized and cannot be changed.

To set Alarm Relay State:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Select Relay Setup.

(4) Select Relay State.

(5) Select Relay 1 or Relay 2.

(6) Select Energized or De-Energized.

Relay Mapping

Relay 1 and Relay 2 can be configured for common, discrete, and horn modes via the device display menu or X/S Connect app. Common mode is the default relay mapping setting. In Common mode, Relay 1 is actuated by Alarm 1 on either sensor, and Relay 2 is actuated by Alarm 2 on either sensor.

Fig. 38 Common Mode Relay Map and Alarm Actuation

Discrete mode allows a separate action for each sensor. Relay 1 is actuated by Sensor 1 alarms and Relay 2 is actuated by Sensor 2 alarms.

Fig. 39 Discrete Mode Relay Map and Alarm Actuation

ULTIMA® X5000

Operation

Horn mode is designed to allow local acknowledgment of a relay-triggered horn, while the alarm state is still present. All alarms on both sensors trigger both relays, however the second relay can be acknowledged by pressing one finger over each of the EZ touch buttons and holding for 1 second before releasing.

Fig. 40 Horn Mode Relay Map and Alarm Actuation

Analog Output Settings for Fault Conditions

Analog outputs can be set to 3.5 mA and 1.25 mA with HART, or to custom output values as listed in Tab. 13. Output settings for oxygen sensors are not configurable. The Maintenance analog output is used during start up, Reset Main Unit, and Controller Data Reset.

To change Analog outputs settings:

(1) Scroll to Settings.

(2) Select Instruments.

(3) Scroll and Select Analog Settings.

(4) Select 3.5, 1.25, Custom 1 or Custom 2.

(5) Select Save.

(6) (Only Custom) Select Fault, Calibration, or Maintenance.

(7) (Only Custom) Enter desired output levels (options in Tab. 13).

(8) (Only Custom) Select Save.

(9) (Only Custom) Repeat for remaining outputs.

(10) Select Save.

ULTIMA® X5000

Operation

Output Setting (mA)

Fault 3.5

Calibration (excl. O

)

Cleaning Mode (NOT

3.5 mA 1.25 mA

3.5

1.25

1.5

2.0

ENABLED)

Maintenance 3.5

Calibration 3.5

3.5

1.5

Cal Alert 3.5 3.0 3.0 3.0

Zero Reading 4.04

Over Range 21.7

Custom 1 Default

Custom 2 Default

2.0 2.0

3.0 3.0

2.5 2.5

3.5 3.5

21.7

Same as Calibration

AO Range Options

Range: 0.000-3.750 Increment: 0.025

Range: 0.000-3.750 Increment 0.025

Tab. 13 Analog Output Setting Options

Default factory setting

Not configurable

For an O2 sensor, 21.7 mA is the default Custom 1 setting and is not configurable.

Calibration Alert

Sensors with TruCal technology actively monitor sensor and adjust sensitivity without any manual intervention. When equipped with Diffusion Supervision, TruCal will also monitor the sensor inlet for obstructions while Diffusion Supervision is enabled. These sensors do not need to be calibrated on a static maintenance cycle. When a manual calibration is recommended, the sensor will detect this and slow flash either the left green LED or right green LED indicating that calibration is recommended for sensor 1 or sensor 2 respectively. Users can also enable Calibration Alert so that an analog output signal is sent to the control room when a calibration is recommended. Whether or not the calibration alert is enabled, if gas is detected by the sensor, the ULTIMA X5000's analog output and display will follow the gas reading.

WARNING!

XCell Sensors with TruCal (CO & H

S) with Calibration Alert enabled provide an indication for

“Calibration Recommended” and “Calibration Required”. When either indication is provided by the device, calibrate the sensor.

Failure to follow the above warning can result in serious personal injury or death.

To Enable Calibration Alert:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Cal Alert.

(4) Select Enable Cal Alert.

(5) Scroll and select Save.

ULTIMA® X5000

Operation

Enable Bluetooth Communications

Every ULTIMA X5000 ordered with Bluetooth comes with the communications enabled by default. Bluetooth must be enabled for any Bluetooth functions to operate. A compatible Bluetooth host with the X/S Connect app is needed for connection.

To disable Bluetooth:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Bluetooth.

(4) Select Bluetooth Status.

(5) Select Disable.

(6) Select Save.

Devices ordered without Bluetooth do not contain a Bluetooth chip, but may show Bluetooth as a menu option. On these devices if a user tries to enable Bluetooth, it will appear as though the enable setting is not being saved. Check the product configuration. If the third value is a non-zero value, it may be ordered without Bluetooth.

Bluetooth Pairing

The instrument memory has the ability to store up to 25 mobile devices in its memory. As a visual indication, the green LEDs will toggle and quickly flash when a device is paired. Once paired with an X5000, the user will be able to connect to the same X5000 remotely and

without needing to enter a pairing code, unless over 25 other devices are paired with the same X5000 afterwards.

To pair with the X5000:

(1) Download the X/S Connect App from the Google Play Store or the iOS App Store.

(2) Open the X/S Connect App.

(3) Select “Connect” for the X5000 that you would like to connect with.

(4) (First Time Only) When prompted, tap EZ touch button to display a 6-digit pass code.

(5) Enter Pairing Code shown on X5000 display.

Bluetooth Security

The Bluetooth connection is encrypted and secured with a unique six digit pin that must be confirmed on the mobile device and acknowledged on the detector display. All of the previously paired devices can be erased from the X5000 to provide additional security and control.

To Reset All device pairings:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Bluetooth.

(4) Scroll and select Reset All.

(5) Select Continue.

NOTICE

Reset All will delete all paired device memory. All devices will have to re-initiate pairing at the device.

Bluetooth Tag ID

See section 4.3 to view Bluetooth Tag ID.

ULTIMA® X5000

Operation

Min/Max/Average

The minimum, maximum, and average gas readings can be set for a user-defined interval. For example, if the interval is set to 24 and the start hour is set to 6, the Min/Max/Avg values will update every 24 hour period starting at 6 am. The default interval is set to 1h and start hour is 0. The Interval and Start Hour are driven by the Time and Date of the transmitter.

To change Min/Max/Average interval and time:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Min/Max/Average.

(4) Select Set Interval.

(5) Enter Interval (1h, 8h, 24h) and Save.

(6) Scroll to Set Start Hour.

(7) Enter Start Hour (0-24h) and Save.

The Min/Max/Average values are only viewable through the X/S connect app or HART.

Swap Delay

Swap Delay allows the user a brief window to change an XCell sensor without the device going into a fault condition. Once a sensor is disconnected from the transmitter, the user will have 2 minutes to reconnect a sensor. During this time, the device analog output will go to its Maintenance level. If a sensor is reconnected or replaced during the 2 minute window, the new sensor’s countdown sequence will begin and the analog output will remain at the Maintenance level. After the sensor countdown is complete, the analog output will return to reporting a live gas reading. If a sensor is not reconnected after the 2 minute window, the ULTIMA X5000 will enter a “Sensor Missing” fault condition. All XCell Sensors have SafeSwap and do not need to be disconnected from power while changing sensors. For more details on how to change sensors, see section 6.2. Swap Delay is enabled on all ULTIMA X5000 transmitters by default.

NOTICE

The transition to maintenance mode during the 2 minute Swap Delay window and sensor countdown will not trigger the Fault Relay. The Fault Relay will only be triggered when the device enters a fault condition.

To enable or disable Swap Delay:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Swap Delay.

(4) Select Enabled or Disabled.

(5) Select Save.

ULTIMA® X5000

Operation

Time and Date Setup

Time and date are set at the factory in GMT. When selected, the current date is displayed. Select Change to edit date and time. The user must save to move onto the next date setting. The Min/ Max/Average settings are driven by the date and time and should be changed to local time for data accuracy.

To change Time and Date:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Set Date.

(4) Scroll and Select Change.

(5) Select Year and Save.

(6) Select Month and Save.

(7) Select Day and Save.

(8) Set Time and Save.

You can also use the X/S connect app to sync time and date with a mobile device.

Enable Password

Enabling password will require the user to enter the password before entering any of the settings menu. The password entry screen defaults to 0000 and is disabled by default.

When the password is enabled, a lock icon will appear in the top right corner of the display. If the password is lost, call MSA Customer Service at 1-800-672-2222.

To enable the password:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Password.

(4) Select Enable Password.

(5) Scroll and select Save.

(6) Confirm the Password (password is default 0000 until changed).

Change Password

A password can be changed whether or not the password is enabled. If the password is lost, call MSA Customer Service at 1-800-672-2222.

To change the password:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Password.

(4) Select Change Password.

(5) Enter desired password.

(6) Select Save.

(7) Scroll and select Save to confirm password.

ULTIMA® X5000

Operation

Language

The X5000 main display can be viewed in multiple languages. Available Languages are: English, French, Spanish, Portuguese, Italian, Dutch, Russian, Chinese, and German. The X/S Connect App is only available in English, and does not change when the display language on the ULTIMA X5000 is changed.

To change the display language:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Language.

(4) Select English, French, Spanish, Portuguese, Italian, Dutch, Russian, Chinese, or German.

(5) Scroll and select Save.

Controller Data Reset

Controller Data Reset will reset all of the settings in the main PCBA to their factory defaults and cycle power to the unit.

To reset data to factory default values:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Controller Data Reset.

(4) Select Continue.

The unit will reboot, and the analog output will go to the values entered for Maintenance.

Display Units

The default display units are dependent on the sensor type. See Tab 9 for default sensor units. Only % LEL is available for combustible sensors. Only % is available for oxygen sensors.

To change display units:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Units.

(4) Select PPM, mg/m

(5) Scroll and select Save.

Tag Number

Displays current tag. Default is blank. Below are the valid characters one can enter to identify their unit. Entering the tag is only available via the X/S Connect App and HART. When changed, this will be the name used by the transmitter for advertising Bluetooth signal.

or μMol.

Fig. 41 Valid Characters

ULTIMA® X5000

Reset Main Unit

Reset Main Unit will cycle power on the instrument, without changing any of the settings.

To reset the main unit:

(1) Scroll to Settings.

(2) Select Instrument.

(3) Scroll and select Reset Unit.

(4) Select Continue.

The unit will reboot, and the AO will go to the values entered for Maintenance.

4.2.2 Sensor Settings

The following settings are saved to the ULTIMA X5000 so that if the sensor is replaced with the same sensor type (gas and range), the settings will remain the same. If a different sensor type and range is used to replace the previous sensor, the new sensor’s default settings will upload to the device.

To change sensor settings:

(1) Scroll to Settings and select it.

(2) Select Sensor.

Operation

(3) Select an option to enter the menu.

Alarm Set Points

There are two configurable alarm set points for each sensor. Alarm set point maxima are limited to the full scale range of the sensor. Alarm minima are listed in Tab. 14.

To change alarm set points:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Select Alarm Setup.

(4) Select Alarm Set Points.

(5) Enter desired alarm set point (this will be limited by sensor range).

(6) Scroll and select Save.

ULTIMA® X5000

Operation

Alarm Actions

Relays can be triggered by an alarm threshold as gas readings increase or decrease. Most applications require increasing alarm thresholds, except for Oxygen monitoring, which is most often a decreasing alarm. Relays can also be triggered such that the relays are latched in the alarm state until a user acknowledges the alarm by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. If the alarm relay is configured to be Non-Latching, the alarm relay output must be connected to an auxiliary device that performs the latching function. When the alarm relay state is chosen to be Non-Latching, the relay will reset once the alarm condition (gas value) returns to a value outside of the alarming condition. A user can also disable alarms in the Alarm Actions menu.

To change alarm actions:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Select Alarm Setup.

(4) Scroll and select Alarm Actions.

(5) Select Sensor 1 or Sensor 2.

(6) Select Alarm 1 Actions or Alarm 2 Actions.

(7) Select Disabled, Increasing/Non-Latching, Increasing/Latching, Decreasing/Non-Latching,

or Decreasing/Latching.

(8) Scroll and select Save.

Span Value

The span value is used to set the calibration point. The default span values are approximately half of the total range of the sensor as purchased (see Tab. 14). If the range is changed, the span value should also be changed to increase accuracy over the full scale range. Before changing the span value, the user should ensure that the appropriate concentration of calibration gas is available. The concentration of the calibration gas should match the span value, except if using propane to calibrate a combustible sensor to a different gas cross reference value.

To change the span value:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Scroll and select Span Value.

(4) Current Span Value is displayed.

(5) Enter desired span value.

(6) Scroll and select Save.

Default and range of available span values depends on the sensor type. See Tab. 14 for default and range of span values.

ULTIMA® X5000

Operation

Sensor Range

All XCell sensors have adjustable sensor ranges. The sensor range cannot be set below the current alarm set points. The user may need to first lower alarm set points and/or span value in order to adjust sensor range to desired level. The user should also consider adjusting the span value to accommodate the changed sensor range so that the span is in the center of the range.

To change the sensor range:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Scroll and select Sensor Range.

(4) Current sensor range is displayed.

(5) Enter desired sensor range.

(6) Scroll and select Save.

Changing the sensor range will change the analog output values for alarm levels.

Gas Table

The ULTIMA XIR PLUS combustible sensor can be calibrated to a wide range of compounds, see section 9 for a list of gases, span values, and gas table values.

The XIR PLUS sensor is only performance approved for Methane and Propane.

Gas Table # Target Gas

1 Methane

2 Propane

3 Ethane

4 Butane

5 Pentane

6 Hexane

7 Cyclopentane

8 Ethylene

Note that the Gas Table numbers listed above represent different linearity curves for infrared absorbing gases. Typically, higher Gas Table numbers represent weaker absorbing gases. Each curve represents a linearity that is applicable to a group of hydrocarbon gases and not necessarily one specific gas. The Target Gas shown is representative of a group of gases with similar linearity.

WARNING!

The XIR PLUS sensor must be calibrated after changing the gas table and/or span value.

Failure to follow the above warning can result in serious personal injury or loss of life.

ULTIMA® X5000

Operation

Reset Sensor

The sensor default values can be restored by resetting the sensor. If Swap Delay is enabled, during a sensor reset the analog outputs will behave the same as if a sensor were replaced. See the section on Swap Delay for details. If Swap Delay is disabled the analog outputs will first go into a fault condition, followed by the maintenance condition for the duration of the sensor’s countdown.

NOTICE

The sensor goes into a Sensor Configuration Reset fault and must be calibrated after a sensor reset. There will be four dashes displayed where the current reading should be. All settings, including Alarm Set Point and Calibration Values, will be returned to factory defaults.

To Reset Sensor to factory default:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Scroll and select Reset Sensor.

(4) Select Continue.

Note: Sensor Reset can take 10 seconds to initiate the sensor’s countdown.

(5) Calibrate the sensor to clear Sensor Configuration Reset fault.

Disable Sensor

When removing a sensor from the transmitter while under power, the ULTIMA X5000 will enter a Sensor Missing fault condition after the two minute Swap Delay period has expired (if enabled). If Swap Delay is disabled, the transmitter will go into Sensor Missing fault immediately after removing the sensor from the transmitter. If the system is off at the time a sensor is removed, the transmitter will go into fault after its startup sequence. This fault condition can be removed by disabling the affected sensor position.

Disabling a sensor removes the fault and stops communications with the sensor, the sensor’s reading on the display is removed, and the mA channel for that sensor position is set to 0 mA. By default, the ULTIMA X5000 has the Sensor 2 position disabled. If at any time a sensor is connected to a position that is disabled, the ULTIMA X5000 will automatically enable that sensor position.

To disable the sensor after removal:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Scroll and select the sensor you want to disable (Sensor #1 or Sensor #2).

(4) Scroll and select Disable Sensor.

Only one sensor can be disabled at a time. The transmitter will not allow both sensor positions to be disabled simultaneously.

The ULTIMA X5000 only allows a sensor to be disabled after the transmitter has gone into Sensor Missing fault.

ULTIMA® X5000

Operation

Diffusion Supervision

Diffusion supervision actively monitors the sensor inlet for obstructions. If an obstruction is detected, the sensor will go into a fault mode to alert users and the control room that it is not seeing gas due to an obstruction. Objects residing directly on or in the sensor inlet that result in a significant impact to the gas path are very likely to be detected by Diffusion Supervision. Examples include paint, tape, water, and dirt. Small amounts of these materials can be visible on the inlet while not impacting the gas path enough to trigger a Diffusion Supervision Fault. A fault signal will only be sent out when the system determines that the amount of material that has accumulated on or inside the sensor inlet is negatively affecting the gas path.

Even if a Diffusion Supervision Fault has not been triggered, it is good practice to clear any foreign material from the sensor inlet if any is observed while inspecting the sensor.

To enable or disable Diffusion Supervision:

(1) Scroll to Settings and select it.

(2) Select Sensor.

(3) Scroll and select Diffusion Supervision.

(4) Scroll and select Enable or Disable.

(5) Scroll and select Save.

ULTIMA® X5000

Operation

Gas (Code)

Carbon Monoxide (10)

Carbon Monoxide (11)

Carbon Monoxide (12)

Carbon Monoxide H

Resistant (14)

Carbon Monoxide (36)

Carbon Monoxide (37)

Carbon Monoxide (38)

Carbon Monoxide (39)

Catalytic Bead 5% Methane (60)

Catalytic Bead

4.4% Methane (65)

Catalytic Bead

2.1% Propane (61)

Catalytic Bead

1.7% Propane (66)

Catalytic Bead

1.05% Heptane (62)

Thread Type

TruCal

Range Default

Display

Resolution3Unit Default

Alarm 1 Default

Alarm 1

Default AO (mA)

Alarm 2 Default

Fine 0-100 1 PPM 10 5.6 30 8.8

Fine 0-500 1 PPM 50 5.6 150 8.8

Fine 0-1000 1 PPM 100 5.6 300 8.8

Fine 0-100 1 PPM 10 5.6 30 8.8

Fine 0-500 1 PPM 50 5.6 150 8.8

Fine 0-1000 1 PPM 100 5.6 300 8.8

Fine 0-100 1 PPM 10 5.6 30 8.8

Fine 0-100 1 % LEL 10 5.6 30 8.8

Alarm 2

Default AO (mA)

Increasing Non-Latch

Alarm Action

Default

Span Value

60 10 1000 0-10 0-1000 5 FS

300 10 1000 0-10 0-1000 5 FS

400 10 1000 0-10 0-1000 5 FS

60 10 1000 0-10 0-1000 5 FS

300 10 1000 0-10 0-1000 5 FS

400 10 1000 0-10 0-1000 5 FS

60 10 1000 0-10 0-1000 5 FS

50 5 60 0-20

57 5 60 0-20

29 5 60 0-20

35 5 60 0-20

45 5 60 0-20

Default

Alarm Min

Alarm Max

Range Min

Range Max

0-100 10 100

Span Value Min

Span Value Max

ULTIMA® X5000

Operation

Gas (Code)

Catalytic Bead

0.85% Heptane (67)

Catalytic Bead

0.8% Nonane (63)

Catalytic Bead

0.7% Nonane (68)

Catalytic Bead 4% Hydrogen (64)

Hydrogen Sulfide (23)

Thread Type

Fine 0-100 1 % LEL 10 5.6 30 8.8

Fine

Chlorine (30) Coarse

Chlorine (31) Coarse

Chlorine (32) Coarse

Sulfur Dioxide (50) Coarse

Sulfur Dioxide (51) Coarse

Hydrogen Sulfide (24, 77)

Hydrogen Sulfide (25, 78)

Hydrogen Sulfide (26, 79)

Fine

TruCal

0-500 PPM

0-5 PPM

0-10 PPM

0-20 PPM

0-25 PPM

0-100 PPM

0-20 PPM

0-50 PPM

0-100 PPM

Range Default

Display

Resolution3Unit Default

Alarm 1 Default

Alarm 1

Default AO (mA)

1 PPM 50 5.6 100 7.2

0.1 PPM 0.5 5.6 1.0 7.2

0.1 PPM 0.5 4.8 1.0 5.6

0.1 PPM 2.0 5.6 4.0 7.2

0.1 PPM 2.0 5.28 5.0 7.2

1 PPM 10 5.6 20 5.28

0.1 PPM 1 5.6 3 13.6

0.1 PPM 5 5.6 15 13.6

0.1 PPM 10 5.6 30 13.6

Alarm 2 Default

Alarm 2

Default AO (mA)

Increasing Non-Latch

Alarm Action

Default

Span Value

56 5 60 0-20

61 5 60 0-20

70 5 60 0-20

20 5 60 0-20

250 1 500 20 0-500 20 FS

2.0 0.3 5.0 0-1.0 0-5.0 0.1 FS

2.0 0.3 10.0 0-1.0 0-10.0 0.1 FS

10.0 0.6 20.0 0-1.0 0-20.0 0.1 FS

10.0 0.4 25.0 0-5.0 0-25.0 2.5 25

10 2 100 0-10 0-100 7 FS

10 1 100 0-10 0-100 5 FS

25 3 100 0-10 0-100 5 FS

50 5 100 0-10 0-100 5 FS

Default

Alarm Min

Alarm Max

Range Min

Range Max

0-100 10 100

Span Value Min

Span Value Max

ULTIMA® X5000

Operation

Gas (Code)

Hydrogen Sulfide (42, 80)

Hydrogen Sulfide (43, 81)

Hydrogen Sulfide (44, 82)

Hydrogen Sulfide (20, 83)

Hydrogen Sulfide (21, 84)

Hydrogen Sulfide (22, 85)

Hydrogen Sulfide (27, 86)

Hydrogen Sulfide (28, 87)

Hydrogen Sulfide (29, 88)

Thread Type

Fine

Hydrogen (70) Fine

Nitrogen Dioxide (72)

Coarse

Ammonia (40) Coarse

Ammonia (41) Coarse

TruCal

0-20 PPM

0-50 PPM

0-100 PPM

0-10 PPM

0-50 PPM

0-100 PPM

0-10 PPM

0-50 PPM

0-100 PPM

0-1000 PPM

0-10 PPM

0-100 PPM

0-1000 PPM

Range Default

Display

Resolution3Unit Default

Alarm 1 Default

Alarm 1

Default AO (mA)

0.1 PPM 1 5.6 3 13.6

0.1 PPM 5 5.6 15 13.6

0.1 PPM 10 5.6 30 13.6

0.1 PPM 1 5.6 3 8.8

0.1 PPM 5 5.6 15 8.8

0.1 PPM 10 5.6 30 8.8

0.1 PPM 1 5.6 3 8.8

0.1 PPM 5 5.6 15 8.8

0.1 PPM 10 5.6 30 8.8

10 PPM 50 4.8 100 5.6

0.1 PPM 1 5.6 2 7.2

1 PPM 10 5.6 20 7.2

10 PPM 100 5.6 200 7.2

Alarm 2 Default

Alarm 2

Default AO (mA)

Increasing Non-Latch

Alarm Action

Default

Span Value

10 1 100 0-10 0-100 5 FS

25 3 100 0-10 0-100 5 FS

50 5 100 0-10 0-100 5 FS

5 1.0 100 0-10 0-100 5 FS

40 1.0 100 0-10 0-100 5 FS

5 1.0 100 0-10 0-100 5 FS

40 1.0 100 0-10 0-100 5 FS

40 1 100 0-10 0-100 5 FS

500 30 1000 250 0-1000 250 FS

5 0.5 10 1.5 0-10 1.5 FS

25 3 100 0-25 0-100 25 FS

300 100 1000 190 1000 290 FS

Default

Alarm Min

Alarm Max

Range Min

Range Max

Span Value Min

Span Value Max

ULTIMA® X5000

Operation

Gas (Code)

Thread Type

TruCal

Range Default

Display

Resolution3Unit Default

Alarm 1 Default

Alarm 1

Default AO (mA)

Alarm 2 Default

Oxygen (15) Fine 0-25% 0.1 % 19.5 16.48 18.0 15.5

Oxygen (16) Fine 0-25% 0.1 % 19.5 16.48 18.0 15.5

Low Oxygen (17) Fine 0-25% 0.1 % 1 4.64 2 5.28

Tab. 14 Default Sensor Settings

FS = Full Scale Range.

The Range Max value on catalytic bead cannot be set below 20%.

Display resolution is not a configurable option

Class I Division 2/Zone 2 Only sensors do not have a flame arrestor (aka Frit). Course threads on the sensor assembly and sensor body are used to prevent a customer from installing into a Class I Division 1/Zone 1 sensor body.

TruCal not available

Adaptive Environmental Compensation (AEC) Equipped

AEC and Diffusion Supervision Equipped

Alarm 2

Default AO (mA)

Increasing Non-Latch

Decreasing Non-Latch

Increasing Non-Latch

Alarm Action

Default

Span Value

20.8 17 24 5-25 15

20.8 5.0 25.0

20.8 0.2 25 0-2 0-25

Default

Alarm Min

Alarm Max

5.025

Range Min

Range Max

5.0-25 15 25

Span Value Min

20.8

(Room

Air)

Span Value Max

ULTIMA® X5000

Operation

Gas (Code)

XIR PLUS 5% Methane (AA)

XIR PLUS

4.4% Methane (AC)

XIR PLUS

2.1% Propane (AB)

XIR PLUS

1.7% Propane (AD)

XIR PLUS 0 - 2.00% CO

(AF)

XIR PLUS 0 - 5.00% CO

(AG)

XIR PLUS 0 - 100% LEL Ethanol (BY)

XIR PLUS 0-100% LEL Ethylene Oxide (CF)

XIR PLUS 0-100% LEL Gasoline Hexane (CG)

XIR PLUS 0-100% LEL Isopropanol (CP)

Range Default

Display Resolution

Unit Default

Alarm 1 Default

Alarm 1

Default AO (mA)

Alarm 2 Default

0-100 1 % LEL 10 5.6 20 7.2

0-2.00 0.02 % 0.20 5.6 0.40 7.2

0-5.00 0.05 % 0.50 5.6 1.00 7.2

0-100 1 % LEL 10 5.6 20 7.2

Alarm 2

Default AO (mA)

Increasing Non-Latch

Alarm Action Default

Span Value Default

Alarm Min

Alarm Max

Range Min

Range Max

Span Value Min

50 10 60 0-20 0-100 1 100

57 10 60 0-20 0-100 1 100

29 10 60 0-20 0-100 1 100

35 10 60 0-20 0-100 1 100

1.50 0.20 2.00 0-0.40 0-2.00 0.02 2.00

2.50 0.50 5.00 0-1.00 0-5.00 0.05 5.00

35 10 60 0-20 0-100 1 100

65 10 60 0-20 0-100 1 100

41 10 60 0-20 0-100 1 100

48 10 60 0-20 0-100 1 100

Span Value Max

ULTIMA® X5000

Operation

Gas (Code)

Range Default

Display Resolution

Unit Default

XIR PLUS 0-100% LEL Methyl

0-100 1 % LEL 10 5.6 20 7.2

Methacrylate (DJ)

XIR PLUS 0-100% LEL Ethanol

0-100 1 % LEL 10 5.6 20 7.2

ATEX (FJ)

XIR PLUS 0-100% LEL Ethylene

0-100 1 % LEL 10 5.6 20 7.2

Oxide ATEX (FM)

XIR PLUS 0-100% LEL Gasoline

0-100 1 % LEL 10 5.6 20 7.2

Hexane ATEX (FN)

XIR PLUS 0-100% LEL Hexane

0-100 1 % LEL 10 5.6 20 7.2

(FP)

Tab. 15 Default Sensor Settings - XIR Plus Sensors

Display resolution is not a configurable option

Alarm 1 Default

Alarm 1

Default AO (mA)

Alarm 2 Default

Alarm 2

Default AO (mA)

Increasing Non-Latch

Alarm Action Default

Span Value Default

Alarm Min

Alarm Max

Range Min

Range Max

Span Value Min

72 10 60 0-20 0-100 1 100

37 10 60 0-20 0-100 1 100

75 10 60 0-20 0-100 1 100

45 10 60 0-20 0-100 1 100

41 10 60 0-20 0-100 1 100

Span Value Max

ULTIMA® X5000

4.3 Status Menu

The following settings can be viewed through Status Menu without a password, regardless of whether one is enabled.

(1) Scroll and select Status.

(2) Use ↓ to scroll through the list:

•Tag #

• Software Version

• Input Voltage

• Sensor Type

• Life and Health

• Previous Calibration Dates Alarm Setup

• Alarm 1 Set Point

•Alarm 1 Actions

• Alarm 2 Set Point

•Alarm 2 Actions

• Relay Setup

• Mapping Energy State

• Bluetooth Tag ID

Operation

(3) Use → to go back to the main menu.

4.3.1 Life and Health - XCell H

The Life and Health information reports the general health of the sensor. XCell sensors with TruCal (Hydrogen Sulfide and Carbon Monoxide) calculate current sensor sensitivity using automated pulse checks. The pulse stimulates the sensor with a response similar to having actual calibration gas applied. The stimulated response is compared to the last calibration and will make adjustments to sensitivity to match the last calibration. When the required adjustment is greater than the accuracy of the algorithm’s adjustment, the sensor will call for a calibration.

All Digital Sensors, including catalytic bead and oxygen, will show life health status as 'Good' or 'Fair' with the following calculation:

Good condition occurs when the current calibrated span sensitivity is greater than 50% of the way between the initial calibration sensitivity and the end-of-life span sensitivity. Fair condition occurs when the current calibrated span sensitivity is less than 50% of the way from the initial calibration sensitivity and the end of life span sensitivity.

NOTICE

Using expired calibration gas or the incorrect calibration gas can result in a premature "Fair" status.

S and CO Sensors with TruCal Only

ULTIMA® X5000

5Calibration

Calibration is the process of applying a known quantity of gas to the transmitter so that the transmitter can adjust the precision and accuracy of the measurements made in normal operating mode. This process ensures that gas measurements are as accurate as possible.

Calibration Warnings - Read before Calibrating

Although ULTIMA X5000 sensors are factory calibrated, another calibration is recommended once the unit is installed in its final environmental destination.

WARNING!

Use zero gas when zeroing the ULTIMA X5000 transmitter if there is any possibility of background gas. Otherwise, improper calibration could occur.

For optimal sensor performance, allow sensor to acclimate to application conditions for 24 hours before performing an initial calibration.

Perform calibrations 24 hours after initial start up and at a frequency identified in section 5.2 "Calibration Frequency" and 5.3.1 "XCell Sensors with TruCal and Diffusion Supervision (H only)". XCell Sensors with TruCal (CO & H “Calibration Recommended” and “Calibration Required”. When either indication is provided by the device, calibrate the sensor.

Failure to follow the above warnings can result in serious personal injury or loss of life.

S) with Calibration Alert enabled provide an indication for

Calibration

S & CO

5.1 Calibration Equipment

A gas cylinder with a known concentration of gas appropriate for the range of measurement is needed. Sensors come with preset span gas values appropriate for the measurement range. See Tab. 14 for Default Span Values by Sensor Type. Calibration kits are available from MSA for calibration of the ULTIMA X5000. The kits come housed in a convenient carrying case and contain all items necessary for a complete and accurate calibration, including a regulator, tubing, and Calibration Caps. See Tab. 16 to select the appropriate kit for the sensor type. The calibration kit can also be ordered without a gas cylinder.

Calibration Kit Only (No Cylinder)

Gas Type Range Concentration

Carbon Monoxide

0-500 PPM 300 PPM

0-1000 PPM 400 PPM

Hydrogen 0-1000 PPM 500 PPM

0-10 PPM 5 PPM

0-100 PPM 60 PPM

Hydrogen Sulfide

0-50 PPM

0-100 PPM

0-20 PPM 10 PPM 1400255-1 1400250-1

40 PPM

Cylinder Part Number

P/N with Calibration Kit

710882 710882-KIT1 CALKIT1

10027938 10027938-KIT1 CALKIT1

10028048 10028048-KIT1 CALKIT1

10022386 10022386-KIT1 CALKIT1

10028084 10028084-KIT1 CALKIT1

10028062 10028062-KIT1 CALKIT1

N/A0-50 PPM 25 PPM 1400255-3 1400250-3

0-100 PPM 50 PPM 1400255-5 1400250-5

ygen

10089547 10089547-KIT1 CALKIT1

10028028 10028028-KIT1 CALKIT1

10028036 10028036-KIT1 CALKIT1

10028070 10028070-KIT2 CALKIT2

710331 710331-KIT1 CALKIT1

10028066 10028066-KIT1 CALKIT1

Oxygen

Sulfur Dioxide

Chlorine

0-500 PPM 250 PPM

0-25 %

20.8 %

0-25 % 5 % Ox

0-25 PPM 10 PPM

0-100 PPM 10 PPM 10028070 10028070-KIT1 CALKIT1

0-5 PPM

0-10 PPM

2 PPM

0-20 PPM 10 PPM

ULTIMA® X5000

Calibration

Gas Type Range Concentration

Ammonia

Nitrogen Dioxide

Combustible (XIR PLUS or Cat Bead)

XIR PLUS CO

Combustible (Catalytic Bead)

0-100 PPM 25 PPM

0-1000 PPM 300 PPM

0-10 PPM 5 PPM

0-100 % LEL 5 % Methane

0-100 % LEL 4 % Methane

0-100 % LEL

2.1 % Propane

0-100 % LEL

1.7 % Propane

2.5 % Methane (50 % LEL)

2.5 % Methane (57 % LEL)

0.6 % Propane (29 % LEL)

0.6 % Propane (35 % LEL)

0-2 % 1.50 %

0-5 % 2.50 %

0-100 % LEL 4 % Hydrogen

0-100 % LEL

1.05 % Heptane

0-100 % LEL

0.85 % Heptane (ATEX)

0-100 % LEL

0.8 % Nonane

0-100 % LEL

0.7 % Nonane (ATEX)

0.8 % Hydrogen (20 % LEL)

0.6 % Propane (45 % LEL)

0.6 % Propane (56 % LEL)

0.6 % Propane (61 % LEL)

0.6 % Propane (70 % LEL)

Cylinder Part Number

P/N with Calibration Kit

Calibration Kit Only (No Cylinder)

10028076 10028076-KIT1 CALKIT1

10044014 10044014-KIT1 CALKIT1

10028082 10028082-KIT2 CALKIT2

10028032 10028032-KIT1 CALKIT1

10028034 10028034-KIT1 CALKIT1

10179972 10179972-KIT1 CALKIT1

10028024 10028024-KIT1 CALKIT1

10028046 10028046-KIT1 CALKIT1

10028034 10028034-KIT1 CALKIT1

Tab. 16 Calibration Kits

Balance Air

Balance Nitrogen

Flow Rates: CALKIT1 = 1 liter/min CALKIT2 = 0.25 liter/min

ULTIMA® X5000

5.2 Calibration Frequency

The frequency of calibration gas testing depends on the operating time, chemical exposure, and type of sensor. Especially in new installations or applications, it is recommended that the first sensors be calibrated more often to establish the sensor performance in this particular environment.

For this, you typically record the "as found" and "as left" gas values and track the percent adjustment over time. Then, gradually extend calibration intervals until the percent adjustment is greater than the expected accuracy of the sensor.

5.3 Calibration Frequency for XCell Sensors with TruCal (H

S & CO only)

WARNING!

Certain conditions may prevent the performance of Diffusion Supervision and/or TruCal testing. If such a condition persists for 90 days, the XCell sensor with TruCal will recommend a calibration which is communicated through the transmitter display and LEDs. When Calibration Alert is enabled, the milliamp signal output will also be driven to calibration alert output. Perform a calibration when the device recommends it.

Failure to follow the above warning can result in serious personal injury or death.

Calibration

5.3.1 XCell Sensors with TruCal and Diffusion Supervision (H

S & CO only)

Sensors with TruCal technology will adjust sensitivity without any manual intervention or calibration, unless called for by the sensor. If the adjusted sensitivity from TruCal deviates too far from the last gas calibration sensitivity, the sensor will recommend or, in extreme cases, require a calibration. When a calibration is recommended, the transmitter LED status indicators slowly pulse green. Users can also enable a Calibration Alert function that will send a milli-amp signal on the analog output to the control room when a calibration is recommended. When a calibration is required, the status LEDs will flash yellow and the transmitter will go into a Calibration Required Fault. With Diffusion Supervision enabled, the sensors also actively monitor the sensor inlet for obstructions and initiates a fault if the gas diffusion path becomes obstructed.

With Diffusion Supervision and Calibration Alert enabled, the time between scheduled calibrations can be extended to 24 Months.

If calibration alert and/or Diffusion Supervision are disabled, follow the calibration frequency recommendations set forth in section 5.3.2.

5.3.2 XCell Sensors with TruCal without Diffusion Supervision (H

S & CO only)

Sensors with TruCal technology will adjust sensitivity without any manual intervention or calibration, unless called for by the sensor. If the adjusted sensitivity from TruCal deviates too far from the last gas calibration sensitivity, the sensor will recommend or, in extreme cases, require a calibration. When a calibration is recommended, the transmitter LED status indicators slowly pulse green. Users can also enable a Calibration Alert function that will send a milli-amp signal on the analog output to the control room when a calibration is recommended. When a calibration is required, the status LEDs will flash yellow and the transmitter will go into a Calibration Required Fault. Without Diffusion Supervision, regular calibration of the sensor must still be conducted to confirm the sensor inlet is not obstructed.

Actual TruCal sensor performance will depend on the application, background gas exposure, and environment. To validate XCell sensors with TruCal, it is recommended that users follow their regular calibration cycle and record the “as found” and “as left” values, tracking the percent adjustment over time. Once a baseline is established, the calibration intervals can be extended until the percent adjustment is greater than the expected accuracy of the sensor.

ULTIMA® X5000

5.4 Calibration Types: Zero vs. Span

The ULTIMA X5000has two types of calibration: Zero and Span calibration. Zero Calibration resets the baseline level reading to zero. If the target gas is suspected to be occa-

sionally present, it is best to also use a zero gas cylinder during the zero calibration. If the target gas is not present in the atmosphere, an additional calibration cylinder is not required.

The "Calibrate" option involves first applying a zero gas followed by the span gas. The span gas is a known concentration of gas which adjusts the accuracy and precision of the transmitter to the known value; this is referred to as the “Span Value. See Fig. 42.

Calibration

Fig. 42 Calibration Curve

The Sensor Span Value in the device menu should be the same as the concentration listed on the calibration gas cylinder; unless an LEL simulant gas is being used.

The XIR Plus sensor can be calibrated to a wide variety of gas compounds using either 0.1 % Propane, 0.6 % Propane, or 2.5 % Methane and MSA's gas table. See Tab. 23 for a complete list of gas compounds and corresponding tables and span values.

5.5 How to Zero Calibrate XCell Sensors

NOTICE

If a password is enabled, you will not be able to proceed with the calibration without the password.

To abort, press either button on the touchscreen or mobile application at any time during the zero calibration.

In the event that a calibration cannot be completed, the user can acknowledge the FAIL by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. The unit will revert to the settings of the last successful calibration.

WARNING!

The regulator used with the zero gas cylinder should not be the same as the regulator used for the span gas. The span gas regulator can be contaminated with the target gas over time, and thus raise the detection baseline and make the sensor less sensitive to the target gas.

Failure to follow the above warning can result in serious personal injury or loss of life.

ULTIMA® X5000

Calibration

If there is no target gas in the atmosphere around the sensor, using a zero gas cylinder is optional.

To Zero calibrate the sensor,

(1) Attach the Sensor Guard to the bottom of the sensor.

(2) Place the green Calibration Cap over the Sensor Guard inlet so that it is flush with the bottom

of the Sensor Guard and completely covers the Sensor Guard inlet.

(3) Attach the tubing to the plastic stem protruding through the green Calibration Cap.

(4) Screw the regulator onto the top of the zero gas cylinder.

If a password is enabled, you will need to enter it here.

NOTICE

If the calibration cap cannot be used (such as for a remote sensor application), ambient wind conditions must be minimized during calibration to avoid a calibration with increased sensitivity.

(5) Scroll and select Calibration.

(6) Scroll and select Zero Calibration.

(7) Once the screen displays Zero Soaking, turn on zero gas flow by turning knob on the regu-

lator.

(8) Wait while the device displays the countdown of the Zero Calibration.

(9) Once the zero calibration is complete, a Zero PASS or FAIL is displayed.

If PASS displays, the procedure is complete. User may record the as found and as left values as an indication of the amount of sensor correction performed during the calibration.

If FAIL displays, the procedure was unsuccessful.

(10) Remove the zero calibration equipment from the device, including the Sensor Guard and

Calibration Cap.

Sensors with TruCal and have Diffusion Supervision enabled can go into Diffusion Supervision Fault if the green Calibration Cap is left on after completing a zero calibration.

WARNING!

The green Calibration Cap must be removed from the sensor after a zero calibration. Failure to do so could restrict gas flow to the sensor and result in erroneously low readings.

Failure to follow the above warning can result in serious personal injury or loss of life.

ULTIMA® X5000

5.6 How to Calibrate XCell Sensors

(See section 5.7 for calibrating oxygen sensors.)

NOTICE

If a password is enabled, the user will not be able to proceed with the calibration without the password.

To abort, press either button on the touchscreen or mobile application before Span Calibration begins.

In the event that a calibration cannot be completed, the user can acknowledge the FAIL by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. The device will revert to the settings of the last successful calibration.

(1) Attach a regulator to the zero gas cylinder (if using) and the calibration cylinder.

(2) Attach the Sensor Guard to the bottom of the sensor.

(3) Place the green Calibration Cap over the Sensor Guard inlet so that it is flush with the bottom

of the Sensor Guard and completely covers the Sensor Guard inlet.

(4) Attach the tubing to the plastic stem protruding through the green Calibration Cap.

Calibration

(5) Push the other end of the tubing over the zero cylinder regulator. Ensure the tubing

completely covers the gas outlet.

(6) Scroll and select Calibration.

If a password is enabled, you will need to enter it here.

NOTICE

If the calibration cap cannot be used (such as for a remote sensor application), ambient wind conditions must be minimized during calibration to avoid a calibration with increased sensitivity.

(7) Select Sensor #1 or Sensor #2.

(8) Once the screen displays Zero Soaking, turn on zero gas flow by turning knob on the regu-

lator.

(9) Wait while the device displays the countdown of the Zero Calibration.

(10) Once the zero calibration is complete, remove the tubing from the Sensor Guard inlet.

(11) Attach tubing for calibration gas and turn on the regulator

Display will show “Span in Progress”.

“Remove Gas” will show when span is complete.

If PASS displays, the procedure is complete. User may record the as found and as left values as an indication of the amount of sensor correction performed during the calibration.

If FAIL displays, the procedure was unsuccessful.

(12) Remove the calibration equipment from the device, including the Sensor Guard and Calibra-

tion Cap.

Sensors with TruCal and have Diffusion Supervision enabled can go into Diffusion Supervision Fault if the green Calibration Cap is left on after completing a calibration.

ULTIMA® X5000

WARNING!

The green Calibration Cap must be removed from the sensor after calibration. Failure to do so could restrict gas flow to the sensor and result in erroneously low readings.

Failure to follow the above warning can result in serious personal injury or loss of life.

5.7 How to Calibrate an Oxygen XCell Sensor

An oxygen span gas cylinder is not needed if the sensor is in an area that maintains ambient air conditions. Follow the same process for XCell sensors as described in section 5.6. When the display prompts "Apply Span Gas", simply allow the countdown to occur without applying gas.

If the sensor is located in an area of normally low or enriched oxygen, then a 20.8% oxygen sample must be applied.

5.8 How to Calibrate an XIR PLUS Sensor

A full span calibration is not required for the XIR PLUS sensors. Any degradation of the sensor's performance is associated with slight drifts in its zero response. Restoring the sensor's zero is typically sufficient. The XIR PLUS Sensor Guard comes attached to the XIR PLUS sensor. The XIR PLUS Calibration Cap is placed over the Sensor Guard so that it is completely covered. Line up the cap so that the Sensor Guard stem protrudes through the Calibration Cap. Zero or calibration gas tubing is then attached to the Sensor Guard via the stem.

Calibration

WARNING!

The green Calibration Cap must be removed from the XIR PLUS after calibration. Failure to do so could restrict gas flow to the sensor and result in erroneously low readings.

Failure to follow the above warning can result in serious personal injury or loss of life.

NOTICE

If the calibration cap cannot be used (such as for a remote sensor application), ambient wind conditions must be minimized during calibration to avoid a calibration with increased sensitivity.

The XIR PLUS sensor can be calibrated to a variety of other target gases. Calibrating to a different calibration gas will align the sensor's accuracy to that gas. Refer to section 9 "Appendix: Calibration Guide for Additional Gases" for calibration settings. Note that the XIR PLUS sensor is a general hydrocarbon sensor, and calibrating to another gas will not prevent it from seeing other hydrocarbons in the atmosphere.

5.9 XCell Catalytic Bead LOC Over Range

Catalytic bead sensors require the presence of oxygen in order to sense combustible gas. In the event of very large combustible gas leaks that exceed 100 % LEL, enough oxygen can be displaced so that the sensor's response to gas is no longer proportional to the calibration profile. The XCell catalytic bead has a locking fail safe mechanism that prevents the false reporting of a safe condition while the % LEL concentration is still above 100 % LEL. When the gas concentration exceeds 100 % LEL, the sensor will go into LOC over range. To clear the LOC over rage, the user needs to acknowledge and calibrate the sensor. To acknowledge LOC over range, place one finger over each of the EZ touch buttons and hold for 1 second before releasing. This will allow a recalibration of the sensor to clear the LOC condition.

WARNING!

Ensure that the area has been cleared of gas before acknowledging the LOC Over Range and recalibrating the sensor.

Failure to follow the above warning can result in serious personal injury or loss of life.

5.10 Calibration Confirmation and As Found/As Left Values

The ULTIMA X5000 Gas Monitor records the date of the last successful calibration as well as the As Found/As Left values. This date can then be displayed on the OLED display under the Status Menu.

ULTIMA® X5000

6 Maintenance

WARNING!

Repair or alteration of the ULTIMA X5000 Gas Monitor, beyond the scope of the maintenance procedures provided in this manual or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life.

The ULTIMA X5000 Gas Monitor is constantly performing a self-check. When a problem is found, it displays the appropriate error message. When a critical error is detected within the device, the 4-20 mA output signal goes to a fault condition.

6.1 ULTIMA XIR PLUS Cleaning Procedure

The presence of particulate matter, oil films, liquid water, or the residue from water drops on the two monitor windows can adversely affect its performance. The XIR PLUS Sensor Guard is designed to prevent foreign solids or liquids from reaching the monitor's optical system. Additionally, heating elements are incorporated into the device to prevent water condensation. Under severe conditions, however, some material may collect on these surfaces and it may be necessary to occasionally check and clean the windows.

While both windows are made of a highly durable material that is not easily scratched, avoid excessive pressure when cleaning them. Clean, cotton-tipped applicators are the most convenient tool to remove material collected on the windows.

Maintenance

• Use a dry applicator or one moistened with distilled water to wipe the window and remove dust.

• Use an additional clean, dry applicator to remove any residual water.

• Use an applicator moistened with isopropyl alcohol to remove heavy deposits of solids, liquids

or oil films. Clean the window again with a second applicator moistened with distilled water; then, dry the window with a final applicator.

• Avoid using excessive amounts of water or alcohol in the cleaning procedure, and inspect the

window to ensure that the entire surface is clean.

• The device will go into a “Low Signal” fault during cleaning with an analog output to 2.0 mA. To clean the XIR PLUS sensor:

(1) Remove the Sensor Guard.

(2) Place an opaque object (piece of paper, cardboard, etc.) between the light source window

and the mirror to completely obscure the light path for two to three seconds.

The ULTIMA X5000 analog output is in a fault condition while sensor is partially blocked.

The display will indicate “Low Signal'’.

While in “Low Signal” fault, the sensor will not respond to the presence of gas.

(3) When cleaning is done and the objects are removed from the sensor window, the device

returns to normal operation. If water or isopropyl alcohol was used, allow the device to operate for 15 minutes to completely dry before replacing the Sensor Guard and continuing to monitor for combustible gas.

(4) Replace the Sensor Guard or flow cap.

ULTIMA® X5000

When the cleaning process is complete, be sure to remove all objects from the light path. It is recommended to check the sensor’s response to zero and calibration gas after cleaning.

Using other cleaning solutions or not thoroughly removing the isopropyl alcohol with a damp cloth may result in a gas reading from the hydrocarbon bonds of the solvent.

WARNING!

Do not place foreign objects in the sensor's analytical region (except for the “ULTIMA XIR PLUS Cleaning Procedure” as described above); otherwise, the infrared beam can be partially blocked, causing the sensor to generate false readings. All objects must be removed from the sensor's analytical region for it to function properly.

Failure to follow the above warning can result in serious personal injury or loss of life.

6.2 Replacing an XCell Sensor

The only routine maintenance item is the sensor, which has a limited lifetime. The ULTIMA X5000 sensors with TruCal technology will indicate when the sensor is near end of life through the Status Menu. When the Sensor Life & Health status is "Fair", you have approximately 2 months to replace the sensor before it will no longer function. When a TruCal sensor is no longer capable of sensing it will go into fault and LEDs will flash yellow. It is good practice to obtain a replacement sensing element before the sensing element within your unit becomes inoperative.

There is no need to open the main enclosure. Simply unscrew the digital sensor assembly from the Sensor Body Assembly.

Maintenance

WARNING!

 Do not disassemble the sensor assembly. The sensing element inside may contain hazardous

material.

 Handle the sensor carefully; the electrochemical version is a sealed unit which contains a

corrosive electrolyte.

 Any leaked electrolyte that comes in contact with skin, eyes or clothes can cause burns.  If any contact with the electrolyte does occur, immediately rinse with a large quantity of water.

On contact with the eyes, rinse thoroughly with water for 15 minutes and consult a doctor.

 Do not install a leaking sensor in the sensing head assembly. The leaking sensor must be

disposed of in accordance with local, state and federal laws.

 As part of the product certification, it was verified that optional communication functions of this

 Follow the warnings below when removing or replacing sensors. Reference 2.10 for compo-

nent overview.

- Never remove or replace a Sensor Body Assembly or an Ultima XIR Plus while under power or when explosive hazards are present.

- Confirm that the area is free of explosive hazards before removing or replacing an XCell Sensor under power.

- To remove an XCell Sensor, unscrew XCell Sensor three full turns, wait 10 seconds, and then remove the XCell Sensor completely.

Failure to follow the above warnings can result in serious personal injury or loss of life.

ULTIMA® X5000

Maintenance

Identify the sensor assembly needed via the A-5K-SENS code on the interior sensor label and obtain the appropriate sensor assembly. Screw the replacement XCell sensor onto the Sensor Body Assembly, ensuring that the XCell sensor mates flush against the bottom edge of the Sensor Body Assembly.

Fig. 43 Removing the XCell Sensor

Fig. 44 Digital Sensor - Position of Labels

Alarm set points, span value, full scale limit and alarm direction will not change when replacing a sensor with the same gas and range. Alarm set points, span value, full scale limit and alarm direction will change to the new sensor settings when replacing a sensor with a different gas and/or range.

The ULTIMA X5000 Gas Monitor is shipped with the Sensor Swap Delay enabled. This means that the 4-20 mA output signal and the FAULT relay will hold off a fault indication for two minutes before the missing sensor indication is displayed on the device. This setting allows the operator to exchange sensor modules without a FAULT indication. See Swap Delay in section 4.2.1 for more details.

It is recommended that all other maintenance be performed at an MSA factory-authorized service center.

ULTIMA® X5000

6.3 Clearing a Blockage

If using a Digital Sensor with Diffusion Supervision, and if the Diffusion Supervision feature has been enabled in the Sensor Settings, the sensor will notify the user if it detects foreign material obstructing the sintered metal frit where gas would normally enter the sensor (see Fig. 45). When this condition is detected, the transmitter will go into fault and show “Diffusion Supervision Fault” on the display. Follow these recommended steps to attempt to clear this fault:

(1) Inspect and clear the sensor inlet and frit.

(2) Inspect and clear any accessories attached to the sensor.

(3) Ensure Sensor is fully mated to the Sensor Body Assembly.

(4) Attempt to recalibrate the Sensor.

(5) Disable Diffusion Supervision or replace the Sensor.

First, with the sensor still installed, visually inspect the sensor to see if any objects are covering the gas inlet and remove them. Example objects may include tape or the green Calibration Cap. Next, check to make sure that there is no foreign material stuck to the frit. If any material is found, gently remove it while considering any hazards that may arise from such an action, like the accumulation of a static charge, and taking the necessary steps to avoid them. Take care to ensure that the frit is not damaged during the cleaning process. DO NOT use water or liquids to try to clean the frit. The frit acts like a sponge and will retain liquids, which will keep the gas path blocked.

Maintenance

Fig. 45 Frit Location

WARNING!

The sensor relies on the frit as a part of its Flameproof/Explosionproof approval. If the frit is damaged while attempting to clean it, immediately remove power from the device. Ensure the area is free of a hazardous atmosphere, then follow all steps as outlined in this manual to properly replace the sensor. Failure to do so can result in serious personal injury or loss of life.

If no material is visible, the frit may still be blocked by a liquid which has absorbed into the frit. Once absorbed, liquids are very difficult to remove. For these situations, relying on natural evaporation is recommended. Due to the time it can take for liquids to evaporate sufficiently from the frit, users may want to consider swapping out the affected sensor with one that is known to be clear. Placing absorbent material against the outer surface of the frit can help accelerate this process.

ULTIMA® X5000

If a sensor is in Diffusion Supervision Fault, the device will still allow the user to attempt to calibrate the sensor. In the rare event that a sensor calibration is successful, but the Diffusion Supervision system continues to detect a blockage in the gas path, the Diffusion Supervision Fault will return in approximately 24 hours. In this scenario, there is likely an environmental factor affecting the Diffusion Supervision detection. Provided the sensor can successfully calibrate, the sensor is still capable of detecting gas. To prevent the Diffusion Supervision Fault from reoccurring, a user can either disable Diffusion Supervision in the Sensor Settings (see section 4.2.2) or replace the sensor.

6.4 Troubleshooting

The following table lists all fault messages, their priority levels, and corrective actions required to resolve them. The faults are listed in alphabetical order. Lower priority messages are output only after the highest priority message is cleared.

Maintenance

Display

Priority

35 “ACT Fault” ON/ON/OFF Latch

Message

“Beads Off Fault”

“Calibration Required”

“Channel Error”

“Configuration Fault”

"Diffusion Supervision Fault"

“EEPROM Fault”

“External Memory Access Error”

“External Memory Checksum Error”

Status LEDs (G/Y/R)

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

Latch Condition

Description Resolution

Indicates an out of range measurement

Indicates that the combustible sensors beads are OFF.

Indicates the sensor requires calibration.

Indicates that there is an error in the mA output system.

Indicates that an incorrect configuration was detected.

Indicates the sensor has detected a blockage in the gas path.

Indicates there is an error with the EEPROM.

Indicates that an error occured communicating to the EEPROM.

Indicates the EEPROM memory is not valid.

Replace the sensor.

Acknowledge or cycle power to the sensor. Let the sensor warmup, then recalibrate the sensor. If this does not resolve the issue, replace the sensor.

Calibrate the sensor(s) attached to the instrument.

Reset the sensor. Verify sensor configurations (if different from default values). Then recalibrate the sensor. IF this does not resolve the issue, replace the sensor.

Typically this is a unit with both sensors disabled and no sensor attached. Attach one sensor to the unit.

Refer to section 6.3.

Select Reset Main Unit from Instrument menu. Verify the customer settings. Replace the main PCBA.

Select Reset Main Unit from Instrument menu. Verify the customer settings. Replace the main PCBA

Select Controller Data Reset from Instrument menu. Verify any custom settings and re calibrate the instrument.

ULTIMA® X5000

Maintenance

Display

Priority

33 “Lamp Fault” ON/ON/OFF Latch

N/A “Over Range” ON/ON/OFF Non-Latch

6 “Relay Fault” ON/ON/OFF Latch

Message

“Flash Checksum Fault”

“General System Error”

“Internal Circuit Fault”

“Life and Health Fault”

“Low Signal Failure”

“Negative Drift”

“Negative Supply Fault“

“Parameter out of range”

“RAM Checksum Fault”

“Reference Failure”

“Sensor Configuration Reset”

“Sensor Element Error”

Status LEDs (G/Y/R)

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

N/A Latch

Latch Condition

Description Resolution

Indicates there is something incorrect with the main PCBA’s program.

Indicates one of the internal power supplies is out of range.

Indicates a hardware failure on the main PCBA.

Indicates the sensors lamp is not operating properly. (XIR PLUS sensors only)

Indicates the sensor is at the end of life.

This indicates the sensors output is low.

This indicates the sensor is reading downscale.

Indicates the negative power supply is out of range.

An over scale gas reading is present.

Indicates that a setting is improperly set in the unit.

Indicates a bad RAM memory location was detected.

Indicates an out of range measurement.

Indicates that a problem with the relays was detected.

Indicates the sensor datasheet was reset.

Indicates the sensor is broken.

Replace the main PCBA.

Adjust the input power supply voltage to within range for the sensor configuration. Replace the main PCBA.

Replace the main PCBA.

Replace the sensor.

Recalibrate the sensor to get additional life. If error does not clear after recalibration, replace the sensor.

Clean the optics on the sensor or replace the sensor.

Recalibrate the sensor.

Check the input power supply. If this is within range, then replace the sensor.

Verify the area is clear of gas first then recalibrate the sensor.

Select Controll Data Reset from Instrument menu. Verify any customer settings. Then recalibrate the sensor.

Replace the main PCBA.

Replace the sensor.

Replace the relay options PCBA.

Calibrate the sensor.

Replace the sensor.

ULTIMA® X5000

Maintenance

Priority

25-40

Display

Message

“Sensor End of Life Fault”

“Sensor FLASH Error”

“Sensor Heater Fault”

“Sensor Internal Fault”

“Sensor Missing”

“Sensor RAM Error”

“Sensor Supply Voltage Fault”

Status LEDs (G/Y/R)

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

ON/ON/OFF Non-Latch

Latch Condition

Description Resolution

Indicates the sensor is at the end of life.

Indicates there is something wrong with the sensors program.

Indicates the sensors heater is not working properly.

Indicates the detection of a hardware issue in the sensor.

Indicates the sensor is no longer detected.

Indicates a bad RAM memory location was detected.

Indicates the sensors input voltage is out of range.

Recalibrate the sensor/ replace the sensor.

Replace the sensor.

Check the input power supply voltage and check the wiring to the sensor module for damage. If this does not resolve the issue, replace the sensor.

Acknowledge the fault by pressing and holding both EZ touch buttons at the same time for up to 5 seconds. The unit will revert to the previous calibration so that the unit can continue to detect gas while troubleshooting fault. Causes for this fault include:

“Span Calibration Fault”

ON/ON/OFF Latch

ULTIMA® X5000

Indicates the sensor did not pass the Span calibration operation.

(1) Span gas is not applied

within the calibration time-out period

(2) The incorrect span gas

is applied or the span value is not set correctly in the Sensor Settings.

(3) The sensor is at its end

of life.

Check the span gas concentration and the sensor span value setting to ensure that the correct span gas is being used. Go through the calibration process again after verifying. If fault persists, replace the sensor.

Maintenance

Priority

N/A

Display

Message

“Supply Voltage Fault”

“TEDS CRC16 Error”

“Unknown Error”

“Zero Calibration Fault”

Full scale value and “LOC” displayed on the lower display areas per each sensor

Gas value is still shown.

Parameter Fault (Sensor)

Status LEDs (G/Y/R)

Latch Condition

ON/ON/OFF Non-Latch

ON/ON/OFF Latch

ON/ON/OFF N/A

ON/ON/OFF Latch

Both side green LEDs

N/A

blinking

ON/ON/OFF Latch

Description Resolution

The input power supply is out of the operating range. It may be too low or too

Check the input power supply is within range for the sensor configuration.

high.

Reset the sensor. Verify the Indicates the sensors datasheet is invalid.

sensor settings (if different

from default), then recali-

brate the sensor.

Indicates that a sensor is returning an unknown error condition.

Replace the sensor or

update the main PCBA soft-

ware.

Acknowledge the fault to

revert to the previous cali-

bration. This fault can be

caused by

(1) A bad sensor

(2) The sensor is trying to

zero while span gas is

Indicates the sensor did not pass the Zero calibration operation.

being applied.

Check the zero gas cylinder

is correct and within expira-

tion date. If not using zero

gas, ensure that there is not

a background concentration

of the target gas in the atmo-

sphere. Go through the cali-

bration process again after

verifying. If fault persists,

replace the sensor.

Indicates a combustible sensors over range condition was measured.

Indicates that calibration is recommended. (TruCal sensors only)

Indicates that a setting is improperly set in the unit.

Acknowledge the sensor,

wait for the warmup time

period and recalibrate the

sensor.

Calibrate the sensors

attached to the unit.

Reset the sensors data-

sheets. Verify any customer

settings. Then recalibrate

the sensor.

Tab. 17 Troubleshooting

Lower numbers have higher priority

ULTIMA® X5000

Ordering Information

7 Ordering Information

7.1 Replacement Parts

See Tab. 18 for replacement parts. For a full list of replacement sensors, see A-5K-SENS (currently not part of the manual). To obtain a replacement sensor, address the order or inquiry to:

Mine Safety Appliances Company 1000 Cranberry Woods Drive Cranberry Township, PA 16066

or call, toll-free, 1-800-672-4678. Inquiries can also be e-mailed to customer.service@msasafety.com.

WARNING!

Use only genuine MSA replacement parts when performing any maintenance procedures provided in this manual. Failure to do so may seriously impair sensor and gas monitoring performance, alter flameproof/explosionproof characteristics or void agency approvals. Failure to follow this warning could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life. Repair or alteration of the ULTIMA X5000 Gas Monitor, beyond the scope of the maintenance procedures provided in this manual or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life.

Type Description Part Number

PCBA Assemblies

Sensor Body

Sensors, All

Sensor Guard, XCell

Sensor Guard, ULTIMA XIR PLUS

Mounting Bracket Kit MOUNTING BRACKET, ULTIMA X5000, KIT 10179361

Calibration Kit

Junction Box

JB5000 Junction Box

Calibration Cap, XCell CALIBRATION CAP, ULTIMA X5000/S5000, PCKGD 10181450

Calibration Cap, XIR PLUS

REPLACEMENT SENSOR GUARD FOR XCELL SENSORS

REPLACEMENT SENSOR GUARD FOR XIR PLUS SENSORS

CALIBRATION HARDWARE (CYLINDER NOT INCLUDED)

316 STAINLESS STEEL, ¾ NPT, NORTH AMERICAN APPROVALS

316 STAINLESS STEEL, ¾ NPT, EUROPEAN APPROVALS

316 STAINLESS STEEL, M25, NORTH AMERICAN APPROVALS

316 STAINLESS STEEL, M25, EUROPEAN APPROVALS

¾" NPT M25

CALIBRATION CAP, ULTIMA XIR PLUS, PCKGD 10181461

Refer to A-X5000-PCB

Refer to A-5K-SENS

10184683

10184684

CALKIT1

10179229

10179509

10179510

10179511

10213879 10213893

Tab. 18 Replacement Parts

For position of labels, see section 2.11 "Label Overview".

ULTIMA® X5000

7.2 Accessories

Type Description Part Number

Duct Mount Kit

Pipe Mount Kit, Universal 20-150 MM PIPE MOUNT, ULTIMA X5000/S5000 10176946

Pipe Mount Kit, 2" U-Bolt 2” PIPE MOUNT KIT, ULTIMA X5000 10179873

Sun Shield SUNSHIELD, ULTIMA X5000/S5000 10180254

SM5000 SAMPLING MODULE, DC PUMP MODEL 10043264

SM5000 SAMPLING MODULE, ASPIRATED PUMP 10058101

SM5000 FLOW BLOCK DIGITAL 10041866

SM5000 FLOW BLOCK XIR 10042600

Tab. 19 Accessories

Ordering Information

RECTANGULAR DUCT MOUNT KIT, ULTIMA X5000 10176947

ROUND DUCT MOUNT KIT, SMALL, ULTIMA X5000 10179124

ROUND DUCT MOUNT KIT, LARGE, ULTIMA X5000 10179321

ULTIMA® X5000

8 Appendix: Specifications

Appendix: Specifications

Toxics

CO H

-40 °C to +60 °C

<1% FS per year

<2% FS per year

<2 display units

SSO2CL

-40 °C to +60 °C

<1% FS per year

<2% FS per year

< 2 display units

-40°C to +60°C

≤ 1% FS per month

≤ 2% FS per month

< 2 display units

-40°C to +60°C

<1%FS per month

<2%FS per month

<2 display units

-40°C to +60°C

≤ 1% FS per month

≤ 2% FS per month

<1 display unit

-20°C to +50°C*

-20°C to +50°C

<1% FS per month

<2% FS per month

< 2 display units

H2S 500 PPM

-20 °C to +40 °C

-20 °C to +50 °C

<1% FS per month

<2% FS per month

<2 display units

Hydrogen 1000 PPM

-20°C to +50°C*

-0 °C to +20 °C

<1% FS per month

<2% FS per month

<2 display units

NH3 100 PPM

-30 °C to +50 °C

-20 °C to +40 °C

<1% FS per month

<2% FS per month

< 2 display units

NH3 1000 PPM

-30 °C to +50 °C

-20 °C to +40 °C

<1% FS per month

<2% FS per month

<2 display units

SO2 100 PPM

-20 °C to +50 °C

-20 °C to 40 °C

<1%FS per month

<2%FS per month

< 2 display units

Sensor Options

Operating

Range

Storage

Zero Drift

Span Drift

Noise

Repeatability < ±1% < ±1% ±1% < ±1% ±1% < ±10% < ±10% < ±10% < ±15% < ±15% < ±15%

Resolution 1 ppm 0.1 ppm 0.1 ppm 0.1 ppm 0.1 ppm 0.1 ppm 1 ppm 10 ppm 1 ppm 10 ppm 0.5 PPM

T90 < 9 s < 23 s < 6s < 12s < 280s < 60 s < 60 s < 185 s < 60 s < 300 s < 30 s

T50 <30s <20s <40s <20s <20s <10s

Humidity 5-95% RH 5-95% RH 10-95% 10-95% 10-95%

Expected Sensor Life

5 years 5 years 5 years 5 years 5 years 2 years in air 2 years in air 2 years in air 5 years 2 years in air

15-90% RH noncondensing

2 years in air

Warranty 3 years 3 years 3 years 3 years 3 years 1 year 1 year 1 year 3 years 1 year 1 year

Enabling Technology

TruCal

XCell nonconsuming

Yes Yes No No No No No No No No No

XCell nonconsuming

XCell - nonconsuming

XCell nonconsuming

Electrochemical

XCell - nonconsuming

Electrochemical

SafeSwap Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Remote Mount Distance

100 m 100 m 100 m 100 m 100 m 100 m 100 m 100 m 100 m 100 m 100 m

ULTIMA® X5000

Appendix: Specifications

Sensor Options

Power: Single Sensor

Power: Dual Sensing

*Extended Range

Tab. 20 Specifications

Typical response at room temperature

X5000 transmitter has an operating temperature range of -40°C to +60°C

Adaptive Environmental Compensation (AEC) and Diffusion Supervision (DS) will remain active between -20°C and +60°C.

These specifications are internally generated data. See “FM Approval” in section 10 for data that conforms to the FM certification in accordance to FM 6340.

Toxics

CO H

SSO2CL

H2S 500 PPM

Hydrogen 1000 PPM

NH3 100 PPM

NH3 1000 PPM

SO2 100 PPM

2.8W 2.8W 2.8W 2.8W 2.8W 2.8W 2.8W 2.8W 2.8W 2.8W 2.8W

3.6W 3.6W 3.6W 3.6W 3.6W 3.6W 3.6W 3.6W 3.6W 3.6W 3.6W

None

-40°C to +50°C

None

-40°C to +60°C

None

-30 °C to +50 °C

ULTIMA® X5000

Appendix: Specifications

Sensor Options Oxygen

-40 °C to

Operating Range

Storage

Zero Drift

Span Drift

Noise

+60 °C

-40 °C to +60 °C

<0.2%Vol per year

 0.2% Vol per year

< 2 display units

Low Oxygen

-20 °C to +50 °C

-20 °C to 40 °C

< 1% FS per month

< 2% FS per month

< 2 display units

Combustible Catalytic

-40 °C to +60 °C

<5%LEL per year

 5% LEL per year

XIR PLUS Combustibles

-40 °C to +60 °C

XIR PLUS Carbon Dioxide

-40 °C to +60 °C

Not Applicable Not Applicable

1% LEL 1% LEL 1% FS

Repeatability < ±1% Vol < ±10% < ±3% LEL < ±1% LEL < ±1%

Resolution 0.1% Vol 0.10% 1% LEL 1% LEL < 0.05%

T90 < 11 s < 30 s < 22 s < 2 s < 6 s

15-90% RH

Humidity 10-95% RH

non-

10-95% RH 15-95% RH 15-95% RH

condensing

Expected Sensor Life

Warranty 3 years 1 year 3 years

Enabling Technology

TruCal

5 years 2 years in air 5 years 10 years 10 years

electronics: 5 years IR source bulb: 10 years

XCell - nonconsuming

Lead based

XCell GM cat bead

XIR Plus XIR Plus

No No No No No

SafeSwap Yes Yes Yes No No

Remote Mount Distance

Power: Single Sensor

Power: Dual Sensing

*Extended Range

100 m 100 m 100 m 100 m 100 m

2.8W 2.8W 4.9W 6.7W 6.7W

3.6W 3.6W 10.6W 11.6W 11.6W

-30 °C to +50 °C

Tab. 21 Specifications

Typical response at room temperature

X5000 transmitter has an operating temperature range of -40°C to +60°C Adaptive Environmental Compensation (AEC) and Diffusion Supervision (DS) will remain

active between -20°C and +60°C.

Transmitter Weight: Short Lid: 6.5 lb.

Deep Lid: 8.8 lb.

Material Spec: AISI 316 Stainless Steel

Tab. 22 Housing Specifications

ULTIMA® X5000

Transmitter Dimensions

Appendix: Specifications

Fig. 46 ULTIMA X5000 Height & Width

Fig. 49 ULTIMA X5000 Width with XIR PLUS Sensor

Fig. 47 Short Lid Depth

Fig. 48 Deep Lid Depth

ULTIMA® X5000

Appendix: Specifications

Fig. 50 ULTIMA X5000 Height & Width with

M25 Adapter

Fig. 53 ULTIMA X5000 Width with XIR PLUS Sensor with M25 Adapter

Fig. 51 Short Lid Depth

with M25 Adapter

Fig. 52 Deep Lid Depth with

M25 Adapter

ULTIMA® X5000

JB5000 Junction Box Mounting Dimensions

Appendix: Specifications

Fig. 54 Mounting dimensions

Fig. 55 M25 JB5000 Dimensions with Digital Sensor

ULTIMA® X5000

Appendix: Specifications

Fig. 56 3/4" NPT JB5000 Dimensions with Digital Sensor

Fig. 57 JB5000 Dimensions with XIR PLUS

ULTIMA® X5000

Appendix: Calibration Guide for Additional Gases

9 Appendix: Calibration Guide for Additional Gases

The ULTIMA XIR PLUS sensor can be calibrated for a wide variety of combustible gas compounds.

This information is only applicable for combustible XIR PLUS sensors and does not apply to CO

The XIR PLUS sensor is only performance approved for Methane and Propane.

To change the XIR PLUS calibration,

(1) Scroll and select Settings.

(2) Select Sensor.

(3) Scroll and select Gas Table.

(4) Select the gas table for the target compound.

(5) Select Save.

and acetylene sensors.

(6) Scroll to Span Value and select (should already be in correct menu after saving Gas Table).

(7) Enter the span value for the target compound as described in Tab. 23.

(8) Select Save.

(9) Go to the home screen.

(10) Run a full calibration (Span and zero) using the target gas indicated in Tab. 23.

You can now calibrate the XIR PLUS sensor using the target gas for the target compound in Tab.

23.

WARNING!

You must calibrate the XIR PLUS sensor with the target gas indicated in Tab. 23 for the sensor to be accurate for the target gas.

Failure to follow the above warning can result in serious personal injury or loss of life.

ULTIMA® X5000

Appendix: Calibration Guide for Additional Gases

Compound

Acetaldehyde 4.0 4.0 8 0.1 % Propane 29% 29%

Acetic Acid 4.0 4.0 3 0.6 % Propane 12% 12%

Acetone 2.5 2.5 8 0.1 % Propane 20% 20%

Acrolein 2.8 2.8 8 0.1 % Propane 59% 59%

Acrylic Acid 2.4 2.4 2 0.6 % Propane 10% 10%

Allyl Alcohol 2.5 2.5 1 2.5 % Methane 85% 85%

Allylamine 2.2 2.2 8 0.1 % Propane 18% 18%

Amyl Acetate 1.1 1.0 1 2.5 % Methane 80% 88%

t-Amyl Alcohol 1.3 1.4 6 0.6 % Propane 41% 38%

Aromatic 100 0.9 n.a. 1 2.5 % Methane 75% n.a.

Benzene 1.2 1.2 8 0.1 % Propane 42% 42%

1,3-Butadiene 2.0 1.4 8 0.1 % Propane 23% 33%

Butane 1.9 1.4 4 0.6 % Propane 29% 39%

Butanol 1.4 1.4 6 0.6 % Propane 42% 42%

Butene 1.6 1.6 6 0.6 % Propane 57% 57%

Butyl Acetate 1.7 1.2 6 0.6 % Propane 40% 57%

Butyl Acrylate 1.5 1.2 6 0.6 % Propane 45% 56%

Butyl Methacrylate 2.0 1.0 6 0.6 % Propane 33% 66%

Butyraldehyde 1.4 1.7 6 0.6 % Propane 65% 54%

Cumene 0.9 0.8 1 2.5 % Methane 43% 48%

Cyclohexane 1.3 1.0 1 2.5 % Methane 50% 65%

Cyclohexanone 1.1 1.3 6 0.6 % Propane 74% 63%

Cyclopentane 1.5 1.4 7 0.6 % Propane 31% 33%

Cyclopentanone 1.5 1.6 1 2.5 % Methane 60% 56%

1,2-Dichloroethane 6.2 6.2 8 0.1 % Propane 14% 14%

Dicyclopentadience (DCPD)

Diethylamine 1.8 1.7 2 0.6 % Propane 32% 34%

Diethyl Ether 1.9 1.7 2 0.6 % Propane 38% 42%

Diethyl Ether 6.2 n.a. 8 0.1 % Propane 20% n.a.

1,1-Difluoroethane (R-152a)

Diisobutylene 0.8 0.8 2 0.6 % Propane 52% 52%

Diisopropyl Ether 1.4 1.0 6 0.6 % Propane 34% 48%

Dimethylamine 2.8 2.8 2 0.6 % Propane 37% 37%

Dimethylaminopropylamine (DMAPA)

Dimethyl Ether 3.4 2.7 2 0.6 % Propane 32% 40%

Dimethylethylamine (DMEA)

Dimethylisopropylamine (DMIPA)

1,4-Dioxane 2.0 n.a. 4 0.6 % Propane 42% n.a.

Vol % for NA LEL

0.8 0.8 6 0.6 % Propane 55% 55%

3.7 4.0 2 0.6 % Propane 52% 48%

2.3 1.2 2 0.6 % Propane 29% 56%

2.3 n.a. 2 0.6 % Propane 22% n.a.

1.0 1.1 6 0.6 % Propane 47% 43%

Vol % for EN LEL

Linearity Curve/ Table

Cal Gas

NA Span Value

EN Span Value

ULTIMA® X5000

Appendix: Calibration Guide for Additional Gases

Compound

1,3-Dioxolane 2.1 2.3 2 0.6 % Propane 35% 32%

Epichlorohydrin 3.8 2.3 6 0.6 % Propane 46% 76%

Ethane 3.0 2.4 3 0.6 % Propane 25% 31%

Ethanol 3.3 3.1 6 0.6 % Propane 35% 37%

Ethyl Acetate 2.0 2.0 6 0.6 % Propane 60% 60%

Ethyl Acrylate 1.4 1.4 8 0.1 % Propane 15% 15%

Ethyl Benzene 0.8 1.0 8 0.1 % Propane 15% 12%

Ethyl Chloride 3.6 3.6 2 0.6 % Propane 27% 27%

Ethylene 2.7 2.3 8 1.35 % Ethylene 50% 59%

Ethylene Diamine 4.2 2.5 8 0.1 % Propane 17% 29%

Ethylene Glycol Monomethyl Ether

Ethylene Oxide 3.0 2.6 6 0.6 % Propane 65% 75%

Gasoline (as Hexane)

Heptane 1.1 0.85 2 0.6% Propane 35% 45%

Hexamethyldisiloxane (HMDS)

Hexane 1.1 1.0 6 0.6% Propane 41% 45%

1-Hexene 1.2 1.2 6 0.6% Propane 38% 38%

Isobutane 1.8 1.3 2 0.6% Propane 30% 42%

Isobutyl Alcohol 1.7 1.4 6 0.6% Propane 41% 50%

Isobutyl Isobutyrate (IBIB)

Isobutylene 1.8 1.6 6 0.6% Propane 62% 70%

Isooctane 1.1 0.7 4 0.6% Propane 28% 44%

Isopropanol 2.0 2.0 6 0.6% Propane 48% 48%

Isopropyl Acetate 1.8 1.7 6 0.6% Propane 57% 60%

Isopropyl Amine 2.0 2.3 6 0.6% Propane 41% 36%

JP-5 0.6 n.a. 6 0.6% Propane 41% n.a.

Methanol 6.0 6.0 3 0.6% Propane 23% 23%

Methoxypropylamine 2.3 2.3 6 0.6% Propane 55% 55%

Methyl Acetate 3.1 3.1 5 0.6% Propane 46% 46%

Methyl Acrylate 2.8 1.95 6 0.6% Propane 68% n.a.

Methacrylic Acid 1.6 2.1 2 0.6% Propane 55% 42%

Methyl Amyl Ketone (MAK)

Methyl Cellosolve 1.8 1.8 6 0.6% Propane 60% 60%

Methyl Chloride 8.1 7.6 6 0.6% Propane 48% 51%

Methyl Chloroform (1,1,1-Trichloromethane)

Methylcyclohexane 1.2 1.0 1 2.5% Methane 33% 40%

Methylene Chloride 13.0 13.0 1 2.5% Methane 68% 68%

Vol % for NA LEL

1.8 1.8 6 0.6 % Propane 60% 60%

1.1 1.0 6 0.6% Propane 41% 45%

0.5 0.5 8 0.1% Propane 22% 22%

1.0 0.8 1 2.5% Methane 25% 31%

1.1 1.1 6 0.6% Propane 51% 51%

0.1 n.a. 6 0.6% Propane 85% n.a.

Vol % for EN LEL

Linearity Curve/ Table

Cal Gas

NA Span Value

EN Span Value

ULTIMA® X5000

Appendix: Calibration Guide for Additional Gases

Compound

Methylene Fluoride (R-32)

Methyl Ethyl Ketone (MEK)

Methyl Formate 4.5 5.0 4 0.6% Propane 29% 26%

Methyl Isobutyl Carbinol (MIBC)

Methyl Isobutyl Ketone (MIBK)

Methyl Mercaptan 3.9 4.1 8 0.1% Propane 17% 16%

Methyl Methacrylate 1.7 1.7 6 0.6% Propane 72% 72%

Methyl Propyl Ketone (MPK)

Methyl tert-butyl Ether (MTBE)

Monomethyl Amine 4.9 4.2 2 0.6% Propane 33% 39%

Morpholine 1.4 1.4 6 0.6% Propane 59% 59%

Naptha, VM&P 1.2 n.a. 6 0.6% Propane 41% n.a.

Nitro Methane 7.3 7.3 8 0.1% Propane 45% 45%

Nitro Ethane 3.4 3.4 1 2.5% Methane 85% 85%

Opteon XL 41 (R-454b)

Pentane 1.5 1.1 5 0.6% Propane 33% 45%

n-Propanol 2.2 2.1 2 0.6% Propane 36% 38%

Propionaldehyde (Propanal)

Propyl Acetate 1.7 1.7 6 0.6% Propane 41% 41%

Propyl Bromide 3.8 3.4 2 0.6% Propane 23% 26%

Propyleneimine 1.32 n.a. 6 0.6% Propane 72% n.a.

Propylene Glycol Methyl Ether (PGME)

Prop. Glycol Meth. Ether Acetate (PGMA)

Propylene Oxide 2.3 1.9 2 0.6% Propane 38% 46%

Pyridine 1.8 1.7 8 0.1% Propane 20% 21%

Stoddard Solvent 0.9 n.a. 2 0.6% Propane 32% n.a.

Styrene 0.9 1.0 8 0.1% Propane 45% 41%

Tetrahydrofuran (THF)

Tetrahydropyran (THP)

tert-Butanol 2.4 1.4 2 0.6% Propane 27% 46%

Toluene 1.1 1.0 8 0.1% Propane 18% 20%

1,1,1-Trichloroethane 7.5 9.5 8 0.1% Propane 20% 16%

Vol % for NA LEL

12.7 12.7 6 0.6% Propane 13% 13%

1.4 1.5 1 2.5% Methane 72% 67%

1.0 1.14 2 0.6% Propane 25% 22%

1.2 1.2 6 0.6% Propane 54% 54%

1.5 1.5 6 0.6% Propane 54% 54%

1.6 1.5 2 0.6% Propane 29% 31%

11.3 n.a. 3 0.6% Propane 20% n.a.

2.6 2.0 6 0.6% Propane 69% n.a.

1.8 1.6 6 0.6% Propane 47% 53%

1.5 1.3 6 0.6% Propane 67% 77%

2.0 1.5 2 0.6% Propane 40% 53%

1.6 n.a. 6 0.6% Propane 40% n.a.

Vol % for EN LEL

Linearity Curve/ Table

Cal Gas

NA Span Value

EN Span Value

ULTIMA® X5000

Appendix: Calibration Guide for Additional Gases

Compound

Triethylamine 1.2 1.2 6 0.6% Propane 36% 36%

Trimethylamine 2.0 2.0 2 0.6% Propane 38% 38%

Turpentine 0.8 0.8 8 0.1% Propane 20% 20%

Vinyl Acetate 2.6 2.6 8 0.1% Propane 63% 63%

Vinyl Trimethoxysilane

Xylenes (O-Xylene) 0.9 0.9 1 2.5% Methane 59% 59%

Tab. 23 XIR PLUS Calibration Guide for Additional Gases

Vol % for NA LEL

1.1 n.a. 2 0.6% Propane 35% n.a.

Vol % for EN LEL

Linearity Curve/ Table

Cal Gas

NA Span Value

EN Span Value

ULTIMA® X5000

Appendix: General Certification Information

10 Appendix: General Certification Information

JB5000 Junction Box

U.S. & Canadian Division Hazardous Locations as defined by the NEC/CEC

Class I, Division 1, Groups A, B, C, D; T6 Class I, Division 2, Groups A, B, C, D; T6 Class II, Division 1,2 Groups E, F, G; Class III, Division 1,2; T6

U.S. Zone Hazardous Locations as defined by the NEC

Class I, Zone 1, AEx db IIC T6 Gb Class I, Zone 2, AEx nA IIC T6 Gc Zone 21, AEx tb IIIC T85°C Db

Canada Zone Hazardous Locations as defined by the CEC

Ex db IIC T6 Gb Ex nA IIC T6 Gc Ex tb IIIC T85°C Db

ATEX/IECEx/INMETRO Hazardous Locations

Ex db IIC T6 Gb Ex nA IIC T6 Gc Ex tb IIIC T85°C Db

Refer to manual addendum (Part Number 10182779) for additional Certification Information.

ULTIMA® X5000

Appendix: General Certification Information

Digital Sensor with Frit (Fine Threads) Digital Sensor without Frit (Coarse Threads)

U.S. Division Hazardous Locations as defined by the NEC:

Class I, Division 1 & 2, Groups A, B, C, D; T5 Class II, Division 1, Groups E, F, G; Class III; T5

U.S. Zone Hazardous Locations as defined by the NEC (not covered under the FM Approval):

Class I, Zone 1, AEx db IIC T5 Gb Class I, Zone 2, AEx db nA IIC T5 Gc Zone 21, AEx tb IIIC T85°C Db

Canadian Division Hazardous Locations as defined by the CEC:

Class I, Division 1 & 2, Groups A, B, C, D; T5 Class II, Division 1, Groups E, F, G; Class III, T5

Canadian Zone Hazardous Locations as defined by the CEC:

Ex db IIC T5 Gb Ex db nA IIC T5 Gc Ex tb IIIC T85°C Db

ATEX/IECEx Hazardous Locations (Sira 17ATEX1048X, Sira 17ATEX4052X, IECEx SIR 17.0016X)

Ex db IIC T5 Gb Ex db nA IIC T5 Gc Ex tb IIIC T85°C Db IP65

U.S. Division Hazardous Locations as defined by the NEC:

Class I, Division 2, Groups A, B, C, D; T5

U.S. Zone Hazardous Locations as defined by the NEC:

Class I, Zone 2, AEx nA IIC T5 Gc

Canadian Division Hazardous Locations as defined by the CEC:

Class I, Division 2, Groups A, B, C, D; T5

Canadian Zone Hazardous Locations as defined by the CEC:

Ex nA IIC T5 Gc

ATEX/IECEx Hazardous Locations (Sira 17ATEX4052X, IECEx SIR 17.0016X)

Ex nA IIC T5 Gc IP55

WARNING!

Fig. 58 Digital Sensor for Div 1 & 2, Zone 1 & 2 (Left) vs Digital Sensor for Div 2, Zone 2 only (right)

ULTIMA® X5000

Appendix: General Certification Information

FM Approval

This Approval does not include or imply Approval of apparatus to which the subject instrument may be connected. In order to maintain an FM Approved system, the apparatus to which this instrument is connected, must also be Approved by FM Approvals. As part of this Approval, it was verified that optional communication functions of this gas detection instrument while operating at the maximum transaction rate do not adversely affect the gas detection operation and functions of the instrument. This Approval, however, does not include or imply Approval of the communications protocol or functions provided by the software of this instrument or of the communications apparatus or software connected to this instrument. The ULTIMA X5000 Transmitter, X5000 Junction Box, Ultima XIR Plus and Digital Sensors (H 500 ppm H

S, CO, O2) also have FM Performance Approval for use in ordinary (non-hazardous)

or hazardous locations.

The following information shall be noted for FM Approved configurations:

• The FM Approved Digital Sensors have an IP65 and TYPE 3X environmental rating, however if water is splashed onto the frit (also referred to as a flame arrestor), the sensor may not be able to detect gas for a period of up to 12 minutes. If water is splashed onto this element, use a cloth or paper towel to dab the frit in order to absorb any excess water.

• The FM Approval requires that password protection for Bluetooth be enabled.

• The Digital Sensor (O

) is not to be used in environments containing 5% (v/v) or more of

Carbon Dioxide.

• The Digital Sensor (O

• The response and recovery times for the Digital Sensor (HS, 500 ppm H

) is unaffected by air velocities of up to 5 m/s.

S, CO, O2) are as

follows:

Specification

Digital Sensor

S 500 ppm CO

T20 5 sec 4 sec 4 sec

T50 7 sec 6 sec 6 sec

T90 18 sec 30 sec 15 sec

T10 (recovery) 67 sec 35 sec 54 sec

Specification Digital Sensor (O

lowest alarm setpoint

highest alarm setpoint

5 sec

)

• The operating and storage temperature ranges are as follows:

Storage Temperature Range

Operating Temperature Range

Pressure Limits

min °C max °C min °C max °C

X5000 Transmitter -40 +60 -40 +60 86 kPa - 108 kPa

Junction Box -50 +85 -40 +60 86 kPa - 108 kPa

Digital Sensor (H

S, CO)

Digital Sensor (H 500 ppm)

Digital Sensor (O

-40 +60 -40 +60 86 kPa - 108 kPa

-40 +60 -40 +50 86 kPa - 108 kPa

) -40 +60 -40 +60 86 kPa - 108 kPa

ULTIMA® X5000

• The Accuracy spec. is as follows:

Accuracy

Digital Sensor (H

S) ±3 ppm or 10% of reading

±3 ppm or 10% of reading (-20 °C to +40 °C)

Digital Sensor (H

S 500 ppm)

-20% of reading (-20 °C to -40 °C) +25% of reading (+40 °C to +50 °C)

±6 PPM or ±10% of reading (-10 °C to +60 °C)

Digital Sensor (CO)

+15% of reading (-10 °C to -20 °C)

-30% of reading (-20 °C to -40 °C)

Digital Sensor (O

)

±0.5% O ± 0,2 % (v/v) or ± 2,5 % of the measuring range (EN 50104)

Appendix: General Certification Information

(FM 6340)

ULTIMA® X5000

Appendix: HART Specific Information

11 Appendix: HART Specific Information

The ULTIMA X5000 Gas Monitor is available with an optional HART (Highway Addressable Remote Transducer) output communications protocol. With this option, the ULTIMA X5000 complies with HART Protocol Revision 7.

All available status bytes are defined in the X5000 HART Specification found on the product CD. Refer to that document for complete HART command and status definitions. Use the HART digital interface to query the unit to provide additional troubleshooting information.

Manufacturer Name

HART ID Code 227 (0xE3) Device Type Code 46 (0x2E)

HART Protocol Revision 7

Number of Device Variables 2

Physical Layers Supported FSK

Tab. 24 Device Identification

Mine Safety Appliances, Inc (MSA)

Model Name ULTIMA X5000

Device Revision

ULTIMA® X5000

For local MSA contacts, please visit us at MSAsafety.com

MSA ULTIMA X5000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety Regulations

1.1 Correct Use

1.2 Product Warranty

2 Description

2.1 Display

2.2 No Tool Interface

2.3 Bluetooth® Wireless Technology

2.4 Dual Sensing

2.5 Retrofit Installations

2.6 XCell Sensors Optimized for Fixed Gas Applications

2.8 SafeSwap

2.9 Housing

2.10 Component Overview

2.11 Label Overview

3 Installation

3.1 Installation Warnings - Read before Installation

3.2 Reviewing Shipment and Identifying Product Model

3.3 Product Installation Check List Before Installation

3.4 Mounting

3.4.1 Sensor Mounting Location

3.4.2 Transmitter Mounting Location

3.4.3 Sensor Orientation

3.4.4 Connecting Sensor to Transmitter Housing or Remote Junction Box

3.4.5 Integrated Mounting Points

3.4.6 Mounting Points JB5000 Junction Box

3.4.7 2" (50.8 mm) Pipe Mount

3.4.8 Adjustable Pipe Mount

3.4.9 Duct Mount

3.4.10Mounting with a Sunshield

3.4.11Mounting with an SM5000 Sampling Module

3.5 Installing a Remote Sensor Junction Box

3.6 Electrical Power Connections

3.6.1 Electrical Warnings - Read before Connecting Power

3.6.2 Retrofit Applications with UltimaX

3.6.3 Electrical Hardware Requirements

3.6.4 Power Load Requirements and Maximum Mounting Distances

3.6.5 Instructions for Power and Analog Output

3.6.6 Relay and Power Connections Relay Board Stack Overview

4 Operation

4.1 Startup

4.1.1 Initial Startup

4.1.2 Sensor Warm Up Times

4.2 Settings

4.2.1 Instrument Settings

4.2.2 Sensor Settings

4.3 Status Menu

5Calibration

5.1 Calibration Equipment

5.2 Calibration Frequency

5.4 Calibration Types: Zero vs. Span

5.5 How to Zero Calibrate XCell Sensors

5.6 How to Calibrate XCell Sensors

5.7 How to Calibrate an Oxygen XCell Sensor

5.8 How to Calibrate an XIR PLUS Sensor

5.9 XCell Catalytic Bead LOC Over Range

5.10 Calibration Confirmation and As Found/As Left Values

6 Maintenance

6.1 ULTIMA XIR PLUS Cleaning Procedure

6.2 Replacing an XCell Sensor

6.3 Clearing a Blockage

6.4 Troubleshooting

7 Ordering Information

7.1 Replacement Parts

7.2 Accessories

8 Appendix: Specifications

9 Appendix: Calibration Guide for Additional Gases

10 Appendix: General Certification Information

11 Appendix: HART Specific Information