MSA SUPREMATouch MCP 20 Operating Manual
Operating Manual
SUPREMATouch
Fire and Gas Warning Unit
Order No.: 10121863/05
MSAsafety.com
For the Declaration of Conformity, please visit the product page on MSAsafety.com.
Software Versions
The operation manual refers to the following software versions:
Module
Software version
Flash or EPROM
MCP 20 3.02.01
MDO 20 3.02.01
MGO 20 3.01.02
MAO 20 3.01.02
MAI30/MAR30 1.01.01
MGI30/MGR30 1.01.01
Software status ATEX and TÜV SIL 3
MSA Europe GmbH
Schlüsselstrasse 12
8645 Rapperswil-Jona
Switzerland
info.ch@MSAsafety.com
www.MSAsafety.com
©
MSA 2017 All rights reserved
Contents
1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 10
1.2 Liability Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 System Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Operation and Display unit MDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Bus Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.7 System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.8 Safety Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 19
3.1 Operation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Access Authorisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Measure Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 Entering System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 30
Measuring Points Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Information Subwindow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Sensor Data Subwindow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Alarms Subwindow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Relay Output Assignment Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Relay Outputs Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Time Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TCP/IP window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Sensors Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Status Texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Gas Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 52
Measuring Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Linearity Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SD card Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.2 Maintain Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Calibration Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
IBR (Bridge Current) Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Interface Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SD Backup Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
49
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4.3 Diagnosis Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Measuring Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Switch Inputs Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Modules Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.4 PC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1 Sensor Simulation Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.2 Replacing Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.3 Replacing Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.1 Plug-In Modules– Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.2 Replacing Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Plug-In Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.3 Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.4 System Fail Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.5 ID Rack Assignment in decimal and hexadecimal figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.6 Digital Message Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.7 LED and Sounder Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.8 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.1 Calibration Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.2 Calibrating Passive Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.3 First Calibration with Pre-Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Passive Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.4 Calibrating Active Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Calibration with a Variable Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Calibration Using the Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.5 Calibration with Automatic Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.6 Separate Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.7 Calibration of Groups of Measuring Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.8 Remote Calibration of Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.9 Setting the Bridge Current
8 System Expansions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.1 Connecting Additional Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.2 Connection of Additional Relay Driver Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8.3 Connection of Additional Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
GB
9 Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to
TÜV Certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.1 Conditions for configuration, installation, operation and maintenance . . . . . . . . . . . . . . . . . . . . . 102
9.2 Additional conditions to fulfill the requirements of IEC 61508 for a certain SIL . . . . . . . . . . . . . . 103
9.3 Possible Configurations and Acquirable SILs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
9.4 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.5 Permitted System Expansions over CAN Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.6 Permitted Hardware Modules and Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
9.7 Permitted Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
9.8 TÜV-Certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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10 Special conditions to comply with the requirements of ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
11 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
11.1 Measurement Value Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
11.2 Data Processing/MCP Module (Central Processing Module). . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
11.3 Display + Operation/MDO Module (Display and Operating Module) . . . . . . . . . . . . . . . . . . . . . . 115
11.4 Digital + Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
11.5 Power Supply, Bus Connections, Connecting Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
MSP Module (System Power Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
MIB Module (Interconnection Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
MST Module (System Terminals). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
MAT Module (analogue Terminal Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
MAT Module TS (analogue Terminal Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
MUT Module (Universal Terminals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
MRO8 Module (Relay Output Module: Common Alarms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
MRC TS Module (Relay Connection Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
MRO8 TS Module (Relay Output Module: Non-redundant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
MRO8 TS Module: Function of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
MRO8 TS Module: Relay Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MRO16 TS Module (Relay Output Module (Redundant)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MRO16 TS Module: Module Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MRO16 TS Module: Relay Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
11.6 Minimal Module Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.1 Installation Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.2 Installation Instructions for Following the EMC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Instruction on Meeting the EMC Requirements on the SUPREMATouch Control System . . . . . 122
12.3 Installation, Step by Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.5 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.6 Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Configuration MIB Module
Configuration MAT Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Configuration MAT TS Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Configuration MRO8 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Configuration MRC TS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MRO8 TS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MRO16 TS Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MUT Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MAR Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MST Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MAO Module (MAO20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration MCP20 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Configuration MDO20 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Configuration MDC20 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Configuration MAI30/MGI30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Configuration MAR30/MGR30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Configuration MHS30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Configuration MBC20 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Configuration MBT20 Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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Configuration in the SUPREMATouch menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
MRD Dummy Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
12.7 System Configuration (Hardware) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Front: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Rear:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Maximum Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Configuration Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
12.8 Systems Consisting of Several Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Systems with Central Recording of Measuring Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
12.9 Connecting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
12.10 Connecting the Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
12.11 Connecting the Switching Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
12.12 Connecting the Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
12.13 System Ports (MST Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
12.14 Connecting the System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
12.15 Labelling Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
13 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.1 Start-up Procedure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.2 Switch On the Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.3 System Configuration/Parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.4 Preadjusting Passive Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
13.5 First Calibration with Pre-Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
13.6 Completing Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
14 Connecting Peripheral Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
14.1 Connecting a PC/Laptop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
14.2 Connecting a Protocol Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
14.3 Bus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
15 Redundant Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
15.1 Application/Function Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
15.2 Function of Redundant Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
15.3 Design of the Redundant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
15.4 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
16 Sensor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
16.1 4-20 mA (2-wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
16.2 4-20 mA (3-wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
16.3 4-20 mA with ext. power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
16.4 Series 47K-ST, -PRP (3-wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
16.5 Series 47K-ST, -PRP (5-wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
16.6 Series 47K-HT (3-wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
16.7 Series 47K-HT (5-wire). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
16.8 Fire Detector Apollo Series 65 (not explosion-proof) (without safety barrier). . . . . . . . . . . . . . . . 209
16.9 Push-Button Detector (not explosion-proof) (without safety barrier) . . . . . . . . . . . . . . . . . . . . . . 211
16.10 Explosion-proof Push-Button Detector with Barrier Z 787 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
16.11 Ex-Fire Detector Apollo Series 60 with Barrier Z 787 and MTL 710pressure-resistant . . . . . . . . 214
16.12 Explosions-Proof Fire Detector CERBERUS DO1101EX/DT1101EX with Barrier Z 787 . . . . . . 216
16.13 Explosion-Proof Push-Button Detector with Barriers MTL 728 and MTL 710 . . . . . . . . . . . . . . . 218
16.14 Explosion-Proof Fire Detector Apollo Series 60 with Barriers MTL 728. . . . . . . . . . . . . . . . . . . . 220
16.15 Explosion-Proof Fire Detector CERBERUS DO1101EX/DT1101EX with Barriers MTL 728 and
MTL 710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
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17 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
17.1 MAI30/MGI30 Module: Analog Input Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
17.2 MAR30/MGR30 Module: analogue Redundant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
17.3 MAT Module: Analogue Terminal Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
17.4 MAO20 Module: Analog Output Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
17.5 MBC Module: Bus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
17.6 MCP Module: Central Processing Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
17.7 MDC Module: Display Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
17.8 MDO Module: Display + Operating Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
17.9 MGO Module: General Output Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
17.10 MHD TS Module: Modular High Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
17.11 MHS30 Module: Module HART Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
17.12 MIB Module: Interconnection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
17.13 MRC TS Module: Relay Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
17.14 MRD Module: Dummy Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
17.15 MRO10 8 Module: Relay Output Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
17.16 MRO10 8 TS Module: Relay Output Unit (Rail-Mount Installation) . . . . . . . . . . . . . . . . . . . . . . . 228
17.17 MRO10 16 TS Module: Redundant Relay Output Unit (Rail-Mount Installation) . . . . . . . . . . . . . 229
17.18 MRO20 8 TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
17.19 MRO20 8 TS SSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
17.20 MRO20 16 TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
17.21 MRO10 16 TS SSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
17.22 MSP Module: System Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
17.23 MST20 Module: System Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
17.24 Relay Contact Data (MRO10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
18 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
18.1 Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
18.2 Rail-mounted Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
19 Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
19.1 Modules and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
19.2 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
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SUPREMATouch
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User Instruction Manual
SUPREMATouch
Fire and Gas Warning Unit
MSAsafety.com
MSA Europe GmbH
Schlüsselstrasse 12
8645 Rapperswil-Jona
Switzerland
info.ch@MSAsafety.com
www.MSAsafety.com
©
MSA 2017 All rights reserved
Safety Regulations
1 Safety Regulations
1.1 Correct Use
The SUPREMATouch is a stationary gas warning system with multiple measurement sites, which
operates continuously to monitor work sites for the presence of combustible and toxic mixtures of
gas and/or vapor with air and to monitor the ambient air for oxygen content. The system supplies
power to the sensors, displays the measured concentrations, and monitors the limit values, but it
also actuates alarm devices. The various functions of the gas warning system (the acquisition of
the measurement values, the evaluation of the signals, the actuation of the alarm devices etc.) are
performed by the various modules of the SUPREMATouch.
The SUPREMATouch can process the standardized current and voltage outputs of various types
of sensors. This means that the system can display and evaluate not only gas measurements but
other measurement variables as well (e.g., temperature and pressure).
The SUPREMATouch is a modular system, allowing a wide variety of applications.
It is imperative that this operating manual be read and observed when using the product. In particular, the safety instructions, as well as the information for the use and operation of the product,
must be carefully read and observed. Furthermore, the national regulations applicable in the
user's country must be taken into account for safe use.
DANGER!
This product is supporting life and health. Inappropriate use, maintenance or servicing may affect
the function of the device and thereby seriously compromise the user's life.
Before use the product operability must be verified. The product must not be used if the function
test is unsuccessful, it is damaged, a competent servicing/maintenance has not been made,
genuine MSA spare parts have not been used.
Alternative use, or use outside this specification will be considered as non-compliance. This also
applies especially to unauthorised alterations to the product and to commissioning work that has
not been carried out by MSA or authorised persons.
1.2 Liability Information
MSA accepts no liability in cases where the device has been used inappropriately or not as
intended. The selection and use of the device are the exclusive responsibility of the individual
operator.
Product liability claims, warranties and guarantees made by MSA with respect to the device are
voided, if it is not used, serviced or maintained in accordance with the instructions in this manual.
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System Concept
2 System Concept
2.1 System Features
• Modular system
• 19” rack system for the connection of up to 256 sensors
• Complete system for up to 64 sensors with common relays (Alarms 1–4, signal fail, horn,
inhibit, power) in one 19” rack
• Maximum number of switching outputs in the system: 512
• Minimal installation work (bus system)
• Redundancy possible
• Maximum refresh rate of 3–4 seconds for alarm outputs (1–2 s for data acquisition; 1 s for
computation; 1 s for data output)
• Maximum refresh rate of 3–5 seconds for signal fail outputs (1–2 s for data acquisition; 1–2 s
for computation; 1 s for data output)
• Maximum response time of 15 seconds for system fails
• External voltage operation (85–265 VAC) no switching necessary
• Power supply unit on the rack, 250 W
• For higher power requirements, external power supplies can be connected
• Battery connection for emergency power operation
• Operating voltage range of the system modules: 19.2 VDC–32 VDC.
Recommended voltage: 24 VDC.
• Universal sensor interface with automatic sensor detection
• Operation of passive catalytic/semiconductor sensors, 3- or 5-wire.
• Automatic pre-setting of passive detectors in first calibration
• Operation of active transmitters with 4–20 mA output, 2- or 3-wire
• System operation via a graphical touch screen with a resolution of 320 x 240 pixels and individual function keys
• Self-explanatory error messages
• System configuration and parametrization optionally via laptop (Windows user interface)
• The SUPREMATouch can be connected via a bus connection to the company communications
network (data evaluation, data display, etc.)
• Key switch connection or three password levels to control access
• Key switch connection for relay inhibiting
• Remote key switches for acknowledgment and reset
• Common alarm LEDs for 1st to 4th alarm, signal fail (sensor), system fail, inhibit, power supply
fail
• Protocol printout of status changes + system operations (standard ASCII, 80 CHR)
• 1 x USB + 1 x RS232 or 2 x RS232 interfaces for data transfer to an industrial PC/laptop/printer
• RS232 interfaces are electrically isolated
• RS232/RS485 converters used for longer transmission distances
• 8 MRO Module common alarm relays supplied by the rack power supply unit
• External relays are supplied with power separately
• Recommended operational lifetime according to EN 50271: 20 years
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System Concept
2.2 Design
The modules of the SUPREMATouch are mounted in a rack. For expanded systems, additional
modules can be placed in a second rack or installed on top hat rails in a switch box.
Data is exchanged between the modules over a CAN bus, so it is possible to connect satellites
over long distances.
For measurement tasks that require redundant signal input and processing, additional modules
can be added at any time to expand the gas warning system.
The sensors must have the type of protection against ignition prescribed for the installation site.
The connection between the input module of the SUPREMATouch and the sensors is established
by a screened remote-measurement cable of the 2, 3, 4 or 5 wire type.
For servicing, the sensors can be electrically isolated from the SUPREMATouch by mechanically
disconnecting the plug-in connection (MAT, MAT TS modules).
The following block circuit diagram shows the possible layout of a non-redundant system.
Sensors
The system distinguishes between passive detectors and active transmitters.
As a general rule, passive detectors simply consist of a highly sensitive (half) measuring bridge
while active transmitters possess their own electronics and have a standardised signal output
(4–20 mA).
SUPREMATouch
GB
12
MRO10 16 TS
MRO20 16 TS
MRO10 16 TS SSR
5 x
5 x
5 x
5 x
5 x
MIB 20
Output
4-20mA
Ext
Int = GWS250-24
Bat
40
5
2
system
failure
relay
Modbus RTU,
Modbus TCP,
Profibus DP
2
CAN BCAN A
Terminator
CANBCANA
Terminator
CANB
CANA
CAN A CAN B
MCP 20
24 V
CAN A CAN B
MCP 20
24 V
24 V
MGI30
MGR30
MAT 10 (TS)
passive
detector
passive
detector
fire/smoke
detector
manual call
point
MUT10
40
3
24V=
ป
24V=
ป
BAT
24V=
MGO 20
24 V, 500 mA
40 Drivers
1
40
CAN
24 V
MGO 20
24 V, 500 mA
40 Drivers
1
40
CAN
MGO 20
24 V, 500 mA
40 Drivers
1
40
CAN
MGO 20
24 V, 500 mA
40 Drivers
1
40
CAN
24 V
24 V
24 V
MUT10
40
MUT10
40
MUT10
40
MRC10
-TS
40
5 x
MRO10 8 TS
MRO20 8 TS
MRO20 8 TS SSR
MRC10
-TS
MRC10
-TS
MRC10
-TS
40
40
MRO10 8 TS
MRO20 8 TS
MRO20 8 TS SSR
5 x
MRO10 8 TS
MRO20 8 TS
MRO20 8 TS SSR
5 x
MHD 10
MAO 20
1
8
CAN
24 V
MUT10
40
MGT40
-TS
40
CAN
24 V
Gateway
CAN
24 V
Modbus RTU,
Modbus TCP,
Profibus DP
CAN bridge
24 V
24 V
CAN
CAN
CAN
CAN
CAN bridge
CAN/fibre optic
24 V
CAN
CAN/fibre optic
24 V
CAN
24 V
24 V
24 V
24 V
24 V
5 x
5 x
5 x
5 x
MUT10
40
MRC10
-TS
40
5 x
MRO10 8 TS
MRO20 8 TS
MRO20 8 TS SSR
24 V
ACK
MDO 20
2. ALARM
1. ALARM
SIGNAL FAILURE
3. ALARM
4. ALARM
CAN A
CAN B
RES
POWER
INHIBIT
SYSTEM
24 V
MDC 20
RS 232 / USB
Lock A/B
Reset
Acknowledge
Password switch
MST 20
2 x CANA, 2 x CANB
RS 232 / USB to PC
Ethernet
RS 232 to Printer
CAN
CAN
40
3
2
3
2
24 V
MAI30
MAR30
MAT 10 (TS)
transmitter
(4..20mA)
transmitter
(4..20mA)
MUT10
40
MHS30
CAN
CAN
Switch
8 x
Gateway
System Concept
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Fig. 1 Block circuit diagram of a system layout (redundant)
SUPREMATouch
85VAC...264VAC
24V power supply
13
System Concept
Fail Conditions
Signals that are above full-scale range or signal fails that were caused by an interruption of the
digital communication are always latched.
Signal fails caused by signals below the measuring range are non-latching. Measurement values
that are over the full-scale range will trigger all 4 alarms.
Horn
If an audible alarm device is connected to the horn relay, it will sound as soon as a new alarm is
triggered. It continues to sound even when the alarm condition no longer exists. Pressing the
ACKNL key silences the horn, regardless of whether or not the alarm condition still exists.
When a redundant system is used, the ACKNL or RESET key has to be pressed for at
least 1 second.
2.3 Operation and Display unit MDO
The operation and display unit includes the following components:
• Colour TFT touch screen with 320 x 240 resolution
• 2 keys
• 8 LED indicators
• 1 beeper
The TFT screen is a full graphic display with a resistive touch panel. The character height is
approximately 4 mm.
Fig. 2 Display and Operation Module (MDO)
NOTICE
To prevent damage to the touch screen, avoid touching it with sharp objects. Only use fingers or
the touch screen pen provided.
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System Concept
4
3
2
1
6
Fig. 3 Display with keys
1 ACKNL (acknowledge) key 4 SYSTEM LEDs
2 RESET key
3 SIGNAL LEDs 6 Display
2.4 Keys
WARNING!
All alarms, failures and overrange indications are reset with the keys (if the conditions no
longer apply).
It is possible to selectively reset alarms in two steps using the graphical user interface.
ACKNL key
RESET key
2.5 LED Indicators
The 8 LED indicators provide system and signal status information.
To acknowledge all alarms, press the ACKNL key to make the LED change to
‘steady state’.
Pressing the ACKNL key silences the horn, regardless of whether or not the
alarm condition still exists.
If a signal no longer exceeds the alarm threshold and the alarm has been
acknowledged, the LED is turned off by pressing the RESET key.
For non-latching alarms or if the signal still exceeds the alarm threshold, the
RESET key has no effect.
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SYSTEM:
POWER (green) power supply on/off
FAIL (yellow) system specific error (e.g. defective CPU)
INHIBIT (yellow)
on: inputs are inhibited or a calibration is pending
flashing: outputs connected to one or more inputs are locked
SUPREMATouch
15
System Concept
SIGNAL:
AL 1–AL 4 (red)
FAIL (yellow)
2.6 Bus Protocol
The SUPREMATouch uses the CAN bus protocol. On the Interconnection Board (MIB module),
the DIL switch can be used to set the transfer speed to 10, 20, 50, 125, 250, 500 or 1,000 kBits/s
for all of the connected modules. All modules on one bus must operate at the same bit rate; if one
of the modules uses a different rate, an error state occurs on the bus. This is detected, and appropriate messages are displayed.
Each module receives a code (Node ID) in the range of 1–127 by the use of the DIL switch of the
MIB module board on the basis of its slot in the rack. Each of the modules on one bus must have
its own code. If duplicate codes are detected, an error message is generated.
2.7 System Power Supply
The system is supplied with an operating voltage of 24 VDC (19.2–32 VDC). 3 pairs of terminals
for the connection of three 24 VDC power supply sources (EXT, INT, BAT) are provided on the
Interconnection Board (MIB module). Therefore the power can be taken from 3 different sources
(redundancy). If all three supply voltages (EXT, INT and BAT) are present, the system selects
only one of these to supply the module, in the following order of prioritisation:
1st = EXT, 2nd = INT, 3rd = BAT.
The system module hardware manages the power supply changeover.
When an external power pack or battery supply is used, MSA recommends that the power is
filtered through an appropriate EMC (electromagnetic compatibility) filter. See chapter 12.2
"Installation Instructions for Following the EMC Directives"for low voltage installation information.
In order to protect the battery and the SUPREMATouch against damage, an additional deep
discharge contactor component is required in the corresponding 24 V feeder (e.g. deep discharge
contactor C1900-TLS, Mentzer or similar).
• The customer is responsible for providing a safety cut-out (maximum rack power, 480 W/20 A).
• 85–264 VAC is supplied via screw terminals directly on the power supply unit.
• The EXT, INT and BAT voltages are supplied to each system module.
• Voltages required for the individual modules are obtained in the modules themselves from the
24 V.
• The power requirement that must be met is derived from the type and number of sensors
connected and from the components installed in the system.
• Maximum power provided for one rack is 480 W (maximum current of 20 A).
• The transmitter/detector input modules measure all input voltages and can generate error
messages, which can be shown on the display unit. In addition, a POWER FAIL relay
(optional: redundant) is de-energized when the status of the system power supply changes.
EXT Terminals (External Power Supply, 24 VDC)
• Connection for voltage supply from an external power supply unit; power is sent to all units in
the rack.
• Required when a redundant power supply is provided or when the internal rack power supply
is not sufficient to operate all of the sensors.
• Maximum supply current of 20 A for one rack.
input signal alarms
(each input can have up to four alarms)
specific input signal statuses
(measurement values that are over full-scale, below the measurement
range and signal failures)
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SUPREMATouch
16
System Concept
INT Terminals (Internal Power Supply, 24 VDC 250 W)
• Connection for voltage supply from an internal rack power supply or an external power supply
unit.
• Power supplied to all rack units and the sensors.
• Internal power supply unit (MSP module) has a supply voltage input of 85–265 VAC
(47–63 Hz) or 120–330 VDC.
• If the rack power supply unit cannot supply enough power, the sensors, modules or relays must
be supplied by external power supply units.
• The internal rack power supply can be omitted if, because of a high power requirement or a
redundant design, the power is being supplied by an external power supply via the INT terminals.
• Maximum supply current of 20 A.
BAT Terminals (Backup Battery Power Supply)
• Backup battery power supply for all units of a rack (21 –28 VDC).
• In the case of failure of internal and/or external power supply, the backup battery power supply
will supply power to the system.
• Maximum supply current of 20 A.
Power Supply Plans
All of the system cards and the sensors can be supplied from each of the 3 pairs of terminals
connections. A voltage changeover switch is provided on each system card, which ensures that
only one of the voltages being applied is accepted. Various power supply plans are available to
suit the number and type of sensors and/or the required degree of redundancy in the power
supply.
If the internal rack power supply unit is not sufficient to power all the sensors, an external unit must
be provided. The internal unit must then be disconnected. A redundant power supply is then
provided by external units via the BAT or INT terminals.
Supply Plan A: Internal Power Supply Unit
All of the units of the system and the sensors are supplied by the rack power supply unit (INT
terminals). This variant is used when power supply redundancy is not required and the power
which can be supplied by the unit installed in the rack (250 W) is sufficient to supply all of the rack
modules and the connected sensors.
Supply Plan B: External Power Supply Unit
All system modules housed in the rack and the sensors are supplied by the external power supply
unit (EXT terminals). This variant is used when power supply redundancy is not required and the
power of the unit installed in the rack (250 W) is not sufficient to supply all of the system modules
and the connected sensors. A maximum of 20 A can be supplied across the terminals (480 W
system power).
Supply Plan C: Internal Power Supply Unit + Battery
All units of the system and the sensors are supplied by the rack power supply unit (INT terminals)
or by the backup power supply (BAT terminals). This variant is used when there must be redundancy in the power supply and the power of the unit installed in the rack (250 W) is sufficient for
all rack modules and the connected sensors.
Supply Plan D: External Power Supply Unit + Battery
All modules of the system and the sensors are supplied by the external power supply unit
(EXT terminals) or by the backup power supply (BAT terminals). This variant is used when the
power supply must be redundant and the power that can be supplied by the unit installed in the
rack is not sufficient to supply the system modules and the connected sensors. A maximum of
20 A can be supplied across the terminals (480 W system power).
2.8 Safety Concept
The individual functional modules are connected to each other by a CAN bus. The CAN bus is
designed to be virtually error-proof. Every module can detect errors on the bus and handle them
appropriately. The probability of an undiscovered communications error on the bus is 4.7 * 10
Error statuses on the CAN bus are indicated on the DISPLAY + OPERATION unit (MDO module).
-14
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.
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17
System Concept
Each module with a microcontroller has a watchdog timer, which can trigger the system fail signal
line of its rack. As a result, the SYSTEM FAIL common relays on the interconnection board (MIB
module) are de-energized. This common failure signal is also indicated by the DISPLAY + OPERATION unit.
All modules are checked for signs of activity at fixed periodic time intervals by the CENTRAL
PROCESSING unit (MCP module) via the CAN bus. The failure of a module can thus be recognized, and the appropriate messages will be generated. These messages are logged in the MDO's
log books and, parallel to it, the System Fail is activated by the relevant modules.
The operating voltages of the connected voltage supply units (EXT, INT and BAT) are monitored
by the transmitter/detector input modules. If a malfunction occurs here, the POWER-FAIL
common relay is released.
Gas Warning Systems
In simpler expansion stages of safety requirements according to EN 61508, the gas warning
system can be operated via one of the two possible CAN bus connections. Starting with SIL 3,
both CAN bus connections are required. In this case, two CENTRAL PROCESSING units (MCP
modules) are present and all of the input and output signals important for system operations are
available over additional modules on both CAN buses in parallel. If one of these CAN bus connections fails, a SYSTEM FAIL message is generated. The system still remains functional by
using the remaining CAN bus connection.
In the case of a SYSTEM FAIL message, the SYSTEM FAIL LED will light up and the system fail
relays change to failure condition. A System Fail message indicates a malfunction of the
SUPREMATouch and therefore an service is required immediately. The connection of the
switching outputs of the system fail relays has to enable an immediate triggering message.
Gas Warning Systems with Higher Safety Requirements
For gas warning systems with higher safety requirements according to EN 61508 SIL 3 the system
can be provided with redundancy using additional modules. Redundant signal processing has the
same structure and functions the same way as standard non-redundant processing. Communications between the modules proceed over an internal connection, which is designed as a redundant
CAN bus.
If one of the two signal processing routes malfunctions, an error message appears on the
DISPLAY + OPERATION unit (MDO module) (SYSTEM FAIL). The remaining signal processing
channel takes over all of the necessary functions until the defective module can be replaced. The
failure of individual modules does not lead automatically to the failure of the entire system. Only
the functions assigned to the specific module in question are unavailable. The system fail relay
has to be connected and monitored (see chapter 9 "Special conditions to comply with the requirements of DIN EN 61508 for SIL 1-3 according to TÜV Certificate"and 10 "Special conditions to
comply with the requirements of ATEX").
2.9 During Operation
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WARNING!
In case of operation with catalytic combustion detectors: To guarantee the unambiguity of catalytic
combustion sensor operation it must be ensured at all times (e.g. by checking with hand-held test
instruments) that the environmental atmosphere to be monitored by the sensors is free of combustible gases prior to the sensors and the system being switched on or overrange indications are
reset.
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System Operation
3 System Operation
The modular control system’s user interface is the integrated operation and display unit. This unit
displays alarms and warnings as well as system parameters.
Selection and input are touch-controlled, which means that the integrated Display and Operation
module is very easy to use..
Connecting the operating unit to a PC provides a more user-friendly interface with additional
features.
The software SUPREMA Manager can be used to create and manage the configuration and
parametrization of multiple SUPREMA systems. See separate operating manual for SUPREMA
Manager for details.
Both the PC program and the SUPREMATouch system use graphical user interfaces (GUIs). The
input fields are set up as selection fields as much as possible, with all known inputs displayed.
3.1 Operation Menu
The operation menu is divided into four submenus:
•Measure
• Setup
• Maintain
• Diagnosis
These submenus can be selected by tapping the corresponding menu item. The Measure
submenu is automatically activated at system start-up.
If another menu is active and there is no operator activity for 3 minutes, the system returns to the
Measure submenu. If an alarm occurs the Measure submenu is automatically activated.
3.2 Access Authorisation
In the various windows, data can be displayed and entered and certain actions can be initiated by
using the touch screen (e.g., starting a calibration procedure). However, editing items or initiating
actions requires access authorisation by entering the password required for the control level or
operating a keyswitch, if fitted.
Three user groups with different password control levels are defined:
• Maintenance
• Parametrisation
• Configuration
Fig. 4 Access control
If the user wants to change a value or press a button when the required authorisation is not yet
issued, the appropriate password must be entered in the pop up window or the key switch must
be activated. Password authorisation remains in effect until measurement mode is activated either
through user input or automatically due to inactivity of 3 minutes or alarms.
SUPREMATouch
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19
System Operation
If a user with modification authorisation is logged in at the PC and there has not been any communication between the PC and the SUPREMATouch system for more than 5 minutes, password
authorisation will automatically expire.
While SUPREMA Manager is connected to the SUPREMATouch, it is not possible to
simultaneosly change settings via the MDO.
Whether password authorisation is still in effect is indicated by a small lock symbol in lower right
corner of each password controlled window.
Lock symbol
The system is delivered with the default password AUER for all three password levels. MSA
recommends to change the passwords when accessing the SUPREMATouch for the first time.
In the Measure and Diagnosis submenus, data is only displayed, password access control is not
required.
Changing the Password
The password must have a minimum of four characters and may not have more than eight. Any
symbol from the ASCI character set can be used. The password is case-sensitive.
If no password at all is wanted, the password can be deleted by entering nothing instead of a new
password. Authorisation can then be granted only by using the key switch. In this case, an additional security dialog is initiated with the warning that the approval of the system is revoked in the
event of unauthorized changes.
To change a current password/create a new password, carry out the following:
(1) Select the corresponding password field in the Setup/System menu.
Enter the current password or actuate the key switch.
(2) After entering the password or actuating the key switch, leave the window with the OK button.
When the key switch was actuated, it can be released again after leaving the password
window.
(3) Enter the new password in the Password and Confirmation fields of the Setup/System menu.
(4) Confirm the new password with OK.
To replace a forgotten password, a higher-level password can be entered. If the current
parameterisation password is also lost, a new password can be entered by actuating the
key switch. If there is no key switch to close, connect terminal contacts 1 (GND) and 2
(PSW) on the MST module with a wire jumper, provided that these terminals can be
accessed safely.
3.3 Measure Menu
When the system configuration is successfully completed, the Measure menu will appear automatically after the system is started. For display of measured values, it is possible to choose from
different display types:
• List (default after start-up)
•Bars
•LEDs
•Groups
Displayed measurement and status values are updated once per second.
Unlike the common alarm LEDs on the MDO front panel, the touch screen display of alarms and
failures does not flash.
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SUPREMATouch
20
System Operation
If the user is in the List, Bars or LEDs window and does not tap any key for 60 seconds, the window
automatically starts scrolling (one page per 5 seconds).
(1) To scroll through the list manually use the arrow buttons in the lower left corner of the window
or move the list while touching it.
For all display types, it is possible to manually switch between different modes of displaying the
measured information. In one mode all inputs are shown, in the other modes only the inputs in
alarm or fail status are shown.
(2) To switch between modes touch the bell or the sign symbol in the lower right corner of the
measure window.
If one of these selection modes is chosen, the corresponding symbol has a blue background.
The number of measuring points in alarm and in fail and the CAN bus, A or B, currently
selected as the information source is also shown in this area.
It is possible to switch to the CAN bus by touching the CAN symbol. If the CAN bus is manually
selected, the CAN symbol has a blue background. If the CAN bus is automatically selected, the
CAN symbol has a grey background.
Modes
Mode Display Indicated by
All Inputs
Alarm Inputs
Fail Inputs
In this mode, all the measured inputs in the system are
displayed. The inputs are arranged by their input number.
When no alarm is triggered, this mode behaves like the All
Inputs Mode.
As soon as alarms are triggered, only the inputs in alarm are
displayed, sorted by the time of alarm triggering.
When no measuring point is in fail status, this mode behaves
like the All Inputs Mode.
As soon as at least one input is in fail status, only the inputs in
fail status are displayed, arranged by their input number.
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21
System Operation
Power Supply Indicator
The power supply indicator gives a quick overview of the current status of the power supply of the
system.
Fig. 5 Power Supply Indicator
By tapping on the Power Supply Indicator, a window with information on the measuring values of
all transmitter/detector input nodes appears.
The 3 different power supplies are indicated with 3 different symbols.
Power Supply Symbol
External
Internal
Battery supply
Status (indicated by background colour)
good:
not configured =
failure =
connected, the voltage is below 30 V and
above 21V (for battery above 22 V)
=
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List Window
In this window, the current input data is displayed as a text list.
Fig. 6 List display (with a measuring point in Alarm)
The following input data is shown in this display:
System Operation
No.
Tag The customer defined input description.
Value
Status
The number of measured input in the system. This number is defined by the system
configuration.
Numerical value and dimension of measurement.
The measured values are displayed in intervals of 1 second, as long as they are
within measuring range. If measuring range is exceeded, the highest value reached
is retained.
In case of signal fail or an alarm suppression (during the warm-up period of specific
sensor types), dashes are displayed instead of the measured value.
Current status of the input. The status is updated at intervals of 1 second.
The following values can be displayed:
•Measure
• Calib. (Measurement point in calibration mode)
• Inhibit (Measurement point inhibited)
• Overflow (Measured value above full scale)
• SignalErr. (Measured value below measurement range, or value missing)
• SystemErr. (It was not possible for the MDO to get the measured value)
• PA-failed (Preadjustment error)
• For specific sensor types, text can be defined for special statuses. These are
labelled with F: (e.g. F:OpticErr).
• suppressed (Alarm suppressed during warm-up period of specific sensor types)
• alarms 1, 2, 3 and 4
• Free (measuring point has not been parameterized)
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System Operation
Bar Display
This display shows the measured values as vertical bars, where each bar represents the relative
measurement value of an input with respect to full scale. The value range that can be displayed
is 0–100% of full scale.
The corresponding input number is shown in each bar.
Fig. 7 Bar display
Measured values are displayed as solid bars. In error-free operation with no alarms, the bars are
grey. Any alarm will cause the corresponding bar to change to red. When a status message occurs
for an input, the bar is shown only as an outline with a status identification letter.
Letter Meaning
I Inhibit
C Calibrating
F Fault (measuring value below range, measuring value missing)
O Measurement range exceeded (overflow)
S Alarm suppressed (during the warm-up period of special sensor types)
If an input is not configured no bar is displayed in that column.
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System Operation
LED Display
This window shows the status values of the inputs as LEDs. Under each LED column the corresponding input number is shown. In redundant systems, the information is shown separately for
each CAN bus.
• LED off (grey): not inhibited, no alarm, no failure
• LED on: inhibited, alarm, failure
If an input is not configured no LEDs are displayed in that column.
Fig. 8 LED Display
Measuring Information
Any item in the measuring list can be selected with a double-tap. A selected item is highlighted in
blue. By double-tapping an item in the List/Bar/LED window, a window pops up that shows additional information on the selected item and gives the option to inhibit, acknowledge or reset this
input. Tapping on the shown chart enlarges the chart to full screen. Tapping again reduces the
size again.
Fig. 9 Measuring information
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SUPREMATouch
25
System Operation
Group Information
Any item in the group list can be selected by tapping it. A selected item is highlighted in blue. By
double-tapping an item, a window pops up that shows additional information on the selected item
and gives the option to de-inhibit, acknowledge or reset all measuring points of this group.
Group View
In this window, the status of each group of measuring points is displayed as a text list.
The following status information is shown in this display:
No.
Tag The customer defined group description.
n. Al. Number of measuring points in this group which have the n-th alarm pending.
Fail
Inh. Number of measuring points in this group which are inhibited or in calibration mode.
The number of the group in the system. This number is set by the system and cannot
be changed by the user.
Number of measuring points in this group which have a signal fail pending or are
suppressed.
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26
Entering System Parameters
4 Entering System Parameters
The TFT display touch screen is used to select data for editing or to enter data. At the top of the
screen is a breadcrumb menu where an item can be selected by simply tapping it. Tapping an item
more left the current item, returns to the related menu level. Tapping on the house symbol returns
to the root menu. Each menu level is represented by a mask with different icons for each menu
entry which can be selected by tapping it.
Fig. 10 Menu list and input
All types of controls are used by just touching them. The following types of interactive controls are
available:
Buttons
Buttons trigger actions. They are activated by tapping them.
Selection Fields
Selection fields contain a list of possible values that can be selected. By tapping an item, a new
window pops up and shows all available values. To select a new value, tap it and press the OK
button.
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Fig. 11 Selection window
SUPREMATouch
27
Entering System Parameters
Number Fields
Number fields can contain integers or decimal numbers that can be changed. When tapping the
field, a new window pops up that allows a new value to be entered. To store a new value, press
the OK button. It is not possible to store a value if it is not in the range indicated by the min and
max values.
Fig. 12 Number input
Pressing the CLEAR button deletes the entered number. Pressing the button deletes the last
digit.
Text Fields
Text fields can contain numbers, letters and special characters that can be changed by the operator. By tapping the field, a new text editor window pops up. To save the text, press the OK button.
GB
Fig. 13 Text editor window
The new character is always inserted at the position indicated by the cursor. To change the cursor
position, tap the required new position. Pressing the button deletes the character in front of the
cursor.
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Entering System Parameters
Display Fields
Display fields display information that cannot be changed. They are not affected by tapping it.
Check Boxes
Check boxes represent options that can be enabled or disabled. Tapping the box switches
between enabled and disabled status.
An enabled check box shows a cross. A disabled check box is empty.
Lists
Fig. 14 List
Lists display information. No parameters can be entered. To scroll through the list, use the
scrollbar or press down and drag the list in the desired direction (up/down or left/right).
In some lists (e.g. SystemEventList), additional information about the selected item can be
displayed by double-tapping the item.
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Entering System Parameters
4.1 Setup Menu
Using the Setup menu, the operator can set parameters for sensor inputs and relay outputs, as
well as other system parameters. Although data can be retrieved and displayed, changing and
activating of actions is possible only after entering the parameterisation password or operating the
key switch. The menu is structured as follows:
Inputs &
Outputs
Sensors
Measuring Points
Relay Outputs Display
System
Groups Time
Switch Inputs TCP/IP
Head Params
Logging
Dimensions Printer
Status Texts
Lin Tables
Gas Names
Passwords
SD card
Assignment
Ranges
Allocation
Measuring Points Submenu
This window shows all parameters that describe a sensor input. Input parameters can be viewed
and changed here.
The Measuring Point window is divided into four subwindows:
• Information
• Sensor data
•Alarms
• Properties
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