MSAsafety.com
Instruction Manual
SM5000 Sampling Module, DC Pump Model
Order No.: 10103804/02
Print s
pec.: 10000005389(A)
WARNING!
This manual must be carefully read by all individuals who have or will have the responsibility for using or
servicing the product. Like any piece of complex equipment, this device will perform as designed only if
it is used and serviced in accordance with the manufacturer’s instructions. Otherwise, it could fail to
perform as designed and persons who rely on this product for their safety could sustain severe personal
injury or death.
The warranties made by MSA with respect to the product are voided if the product is not used and
serviced in accordance with the instructions in this manual. Please protect yourself and others by
following them. We encourage our customers to write or call regard ing this equipment prior to use or for
any additional information relative to use or service.
In the U.S., to contact your nearest stocking location, dial toll-free 1-800-MSA-INST.
To contact MSA International, dial 1-412-967-3228.
This manual is available on the Internet at www.MSAsafety.com.
1000 Cranberry Woods Drive
Cranberry Township, PA 16066
USA
Phone 1-800-MSA-2222
Fax 1-800-967-0398
For your local MSA contacts please go to our website www.MSAsafety.com
©
MSA 2017. All rights reserved
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SM5000 Sampling Module - DC Pump Model
MSA Permanent Instrument Warranty
1. Warranty - Seller warrants that this product will be free from mechanical defect or faulty workmanship
for a period of eighteen (18) months from date of shipment or one (1) year from installation, whichever
occurs first, provided it is maintained and used in accordance with Seller's instructions and/or recommendations. This warranty does not apply to expendable or consumable p art s whose normal life expectancy is less than one (1) year such as, but not limited to, non-rechargeable batteries, sensor element s,
filter, lamps, fuses etc. The Seller shall be released from all obligations under this warranty in the event
repairs or modifications are made by persons other than its own or authorized service personnel or if
the warranty claim results from physical abuse or misuse of the product. No agent, employee or representative of the Seller has any authority to bind the Seller to any af firm ation, represent ation or war ranty
concerning the goods sold under this contract. Seller makes no war ranty concerning components or
accessories not manufactured by the Seller, but will pass onto the Purchaser all warranties of manufacturers of such components.
This warranty is in lieu of all other warranties, expressed, implied or statutory, and is strictly limited to
the terms hereof. Seller specifically disclaims any warranty of merchantability or of fitness for a particular purpose.
2. Exclusive remedy - It is expressly agreed that Purchaser's sole and exclusive remedy for breach of
the above warranty, for any tortious conduct of Seller, or for any other cause of action, shall be the
repair and/or replacement at Seller's option, of any equipment or p art s thereof, wh ich af ter examinat ion
by Seller is proven to be defective. Replacement equipment and/or parts will be provided at no cost to
Purchaser, F.O.B. Seller's Plant. Failure of Seller to successfully repair any noncon fo rm in g pr od u ct
shall not cause the remedy established hereby to fail of its essential purpose.
3. Exclusion of consequential damage - Purchaser specifically understands and agrees that under no
circumstances will seller be liable to purchaser for economic, special, incidental or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any
other loss caused by reason of non-operation of the goods. This exclusion is applicable to claims for
breach of warranty, tortious conduct or any other cause of action against seller.
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SM5000 Sampling Module - DC Pump Model
General Warnings and Cautions
WARNING!
1. The SM5000 Sampling Module - DC Pump Model described in this manual must be installed, operated,
and maintained in strict accordance with the labels, cautions, warnings, instructions, and within the limitations stated.
2. An SM5000 Sampling Module - DC Pump Model is designed to sample gases or vapors in air. It cannot
sample the concentration of gases or vapors in steam or condensing streams or inert or oxygen deficient atmospheres.
3. The unit must not be painted. If painting in an area where this unit is located, ensure that paint is not
deposited on the module inlet fitting. Such paint deposits interfere with the sampling process and can
result in improper readings.
4. Sensors are sealed units containing a corrosive electrolyte. Should a sensor develop leakage, immediately remove it from service; then, remove it from its housin g assembly and discard it properly. Ensure
that the electrolyte does not contact skin, eyes, clothing or circuitry; otherwise, personal injury (burns)
and/or equipment damage may result.
5. Use only genuine MSA replacement parts when performing any maintenance procedures provided in
this manual. Failure to do so may seriously impair instrument performance. Repair or alteration of the
SM5000 Sampling Module - DC Pump Model, beyond the scope of these maintenance instructions or
by anyone other than an authorized MSA service person, could cause the product to fail to perform as
designed, and persons who rely on this product for their safety could sustain severe personal injury or
death.
6. Properly vent the exhaust of this unit to a safe area. Improper venting of the exhaust can cause personal injury or death.
7. Extremely high concentrations of combustible gas or vapor between t he lower explosive limit (LEL) and
the upper explosive limit (UEL) will cause the indication on the SM5000 Gas Monitor to indicate full
scale or above full scale. If the concentration level is further increased and exceeds the UEL, the display will continue to show an above scale indication. Gas or vapor concentrations above the UEL are
extremely dangerous since the instrument cannot measure them accurately, and when reduced by the
addition of air to a level below the UEL, they again constitute a violently explosive mixture. Therefore,
every alarm causing condition or situation must be investigated to determine that the area being monitored does not contain a gas or vapor in air mixture that exceeds the LEL or UEL.
Failure to follow the above warning can result in serious personal injury or death.
CAUTION!
1. Perform periodic leak check on all of this unit's flow system components and fittings. Ensure the flow is
within specifications.
2. As with all sensors, high levels of, or long exposure to, certain compounds in the tested atmosphere
contaminate the sensors. In atmospheres where an SM5000 Sampling Module - DC Pump Model may
be exposed to such materials, calibration should be perfor med freq uently to e nsure that chann el operation is dependable and display indications are accurate. Ensure the flow is checked to be with in spec ifications.
3. The only absolute method to ensure the proper overall operation of this unit is to check the associated
sensor(s) with a known concentration of the gas for which it has been calibrated. Consequently, calibration checks must be included as part of the routine inspection of the system along with ensuring flow to
be within specifications.
Failure to follow the above caution can result in injury, product damage, and/or an unsafe condition.
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SM5000 Sampling Module - DC Pump Model
Table of Contents
1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1.1 The SM5000 Sampling Module - DC Pump Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1.2 Unpacking Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.1.3 Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.1.4 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Mounting the Pump Sampling Module Unit (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.3 Sample Line Placement between Pump Sampling Module and Ultima X, Ultima X5000, or
S5000 Gas Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Sample Line Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.5 Exhaust Line Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.6 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6.1 Electrical Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.7 Initial Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3 Calibration and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.2 Calibration Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.2.1 Zeroing with the Pump Sampling Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.2.2 Spanning with the Pump Sampling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4 Maintenance and Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.2 Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.3 Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.4 Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
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General Information
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SM5000 Sampling Module - DC Pump Model
1 General Information
1.1 Introduction
1.1.1 The SM5000 Sampling Module - DC Pump Model:
• must be used with an Ultima X, Ultima X5000, or an S5000 Gas Monitor with a digital sen sor ( available
separately).
NOTE: Does not work with S5000 IR400, passive catalytic bead or metal oxide semicondu ctor (MOS)
sensors.
• draws a gas sample from the monitored area, through a sample line (sold separately, see Tab. 3 for
details) to the sensor.
• samples areas that are remote, inaccessible, too hot or too cold for direct sensor monitoring, such as:
• ducts carrying combustible or toxic gas
• wet wells, water vapor in the sampling must not condense (RH must be less than 95%)
• printing drying ovens
• blanking or inerting operations
• must be used with a special flow cap to ensure proper sensor sampling (sold separately, see Tab. 3).
A properly-installed unit for a single Ultima X5000 Gas Monitor is shown in Fig. 1. It is also possible for one
Pump Sampling Module to supply sample gas for up to three Ultima X, Ultima X5000, or S5000 Gas Monitors. This procedure:
• is useful when monitoring up to three different gases.
• requires additional Ultima X, Ultima X5000, or S5000 Gas Monitors with individual flow caps.
• is further detailed in chapter 2 "Installation".
When using Ultima XIR or XIR PLUS sensor(s), locate the sensor on the exhaust side of the Pump
Sampling Module (see Fig. 2) to ensure the most accurate readings (the thre e-way valve from the XIR flow
cap must be installed on the inlet side of th e pump). The Pump Sampling Module is not compatible with the
S5000 IR400 sensor.
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General Information
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SM5000 Sampling Module - DC Pump Model
Fig. 1 Sampling module installation with Ultima X5000 oxygen, toxic, and catalytic combustible sensors
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SM5000 Sampling Module - DC Pump Model
Fig. 2 Sampling module installation with Ultima XIR PLUS sensor
1.1.2 Unpacking Unit
Carefully unpack your Pump Sampling Module from shipping carton(s). Compare enclosed items with the
packing list to ensure all parts ordered were received; contact shipper or carrier if discrepancies exist.
Each Pump Sampling Module package contains:
• Pump Sampling Module
• Tubing and in-line filter
• End-of-line filter
• Instruction manual
1.1.3 Unit Identification
There is one possible Pump Sampling Module configuration:
• Explosion-proof (P/N 10043264) unit
Reference the identification label located on the side of the unit (see Fig. 3). See Tab. 1 for unit specifications.
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