THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL
HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece
of complex equipment, this instrument will perform as designed only if it is used and
serviced in accordance with the manufacturer’s instructions. OTHERWISE, IT COULD FAIL
TO PERFORM AS DESIGNED AND PERSONS WHO RELY ON THIS PRODUCT FOR THEIR
SAFETY COULD SUSTAIN SERIOUS PERSONAL INJURY OR LOSS OF LIFE.
The warranties made by Mine Safety Appliances Company with respect to the product are
voided if the product is not used and serviced in accordance wit h the instructi ons in this
manual. Please protect yourself and others by follow ing them. We encourage our customers to write or call regarding this equipment prior to use or for any additional information relative to use or repairs.
For your local MSA contacts please go to our website www.MSAsafety.com
1000 Cranberry Woods Drive
Cranberry Township, PA 16066
USA
Phone 1-800-MSA-2222
Fax 1-800-967-0398
(L )-Y Rev 0
MSA Permanent Instrument Warranty
1. Warranty- Seller warrants that this product will be free from
mechanical defect or faulty workmanship f or a period of eighteen
(18) Months from date of shipment or one (1) yea r f rom installation,
whichever occurs first, provided it is maintained and used in
accordance with Seller's instructions and/ or re commendations.
This warranty does not apply to expendable or consumable parts
whose normal life expectancy is less than one (1) y ear such as, but
not limited to, non-rechargeable batteries, sen sor elements, filter,
lamps, fuses etc. The Seller shall be released from all obligations
under this warranty in the event repairs or modifications are made
by persons other than its own or authorized service personnel or if
the warranty claim results from physical abuse or mi suse of the
product. No agent, employee or representative of the Seller has
any authority to bind the Seller to any affirmation, representation or
warranty concerning the goods sold under this cont ract. Seller
makes no warranty concerning components or accessories not
manufactured by the Seller, but will pass onto the Purchaser all
warranties of manufacturers of such compone nt s. THIS
WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED, IMPLIED OR STATUTORY, AND IS STRICTLY
LIMITED TO THE TERMS HEREOF. SELLER SPECIFICALLY
DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR A PARTICULAR PURPOSE.
2. Exclusive Remedy- It is expressly agreed that Purchaser's sole
and exclusive remedy for breach of the above warranty, for any
tortious conduct of Seller, or for any other cause of act i on, shall be
the repair and/ or replacement at Seller's option, of any equipment
or parts thereof, which after examination by S el l er is proven to be
defective. Replacement equipment and/ or parts will be provided at
no cost to Purchaser, F.O.B. Seller's Plant. Failure of Seller to
successfully repair any nonconforming produ ct shall not cause the
remedy established hereby to fail of its essential purpose.
3. Exclusion of Consequential Damage- Purchaser specifically
understands and agrees that under no circumstanc es will seller be
liable to purchaser for economic, special, incidental or
consequential damages or losses of any kind whatsoever, including
but not limited to, loss of anticipated profits and any other loss
caused by reason of non-operation of the goods. Thi s exclusion is
applicable to claims for breach of warranty, tortious conduct or any
other cause of action against seller.
ModCon®75 Touch
1
General Warnings
1. The Controller described in this manual must be installed,
operated and maintained in strict accordance with it s labels,
cautions, warnings, instructions, and within the l im i tations stated.
2. This is a general-purpose (GP) monitor and can be a source of ignition.
Install, locate, and operate only in an area where hazardous
atmosphere is not presented in accordance with all applicable codes.
Locating the Controller in an area where a hazardou s at m osphere is
present can result in ignition of the hazardous atmos phere.
3. Use only genuine MSA replacement parts when performing any
maintenance procedures provided in this manual. Failure to do so
may seriously impair instrument performance. Repair or alteration
of the ModCon75 Touch Controller beyond the scope of these
maintenance instructions or by anyone other than authorized MSA
service personnel, could cause the product to f ail to perform as
designed and persons who rely on this product for their safety
could sustain serious personal injury or loss of life.
4. If a portion of the system in which the Controller is installed fails,
remaining system functions may not operate properly. In this case,
do not use the system until proper repairs are made.
FAILURE TO FOLLOW THESE WARNINGS CAN RESULT IN
SERIOUS PERSONAL INJURY OR LOSS OF LIFE.
• is a pre-programmed logic controller with an integral operating panel
• self-configuring to Ultima X Gas Monitors with X3 Technology
• offers Modbus communications
• event logging
• operating panels contain a High-Resolution Tou ch S creen:
• The Touch screen displays:
o operator instructions
o alarms, faults, gas values, and transmitter/sensor tags
o real-time system information.
Figure 1. The ModCon75 Touch Controller
8
ModCon®75 Touch
•Two types of modules are compatible with M odCon75 Touch
Controllers:
o DIN rail I/O Module plugs directly into the back of a ModCon75 Touch Controller for
a self-contained PLC unit with a local I/O config urat ion (integral to ModCon75
Touch Controller).
o Remote Relay Modules can also be easily integrated to greatly extend the
system’s external notification capacity.
•These features combine to offer a cost-effective solution for gas
detection controller applications requiring:
o operator interface
o the ability to control small to medium processes.
Technical Description
ModCon75 Touch Controller
Dimensions :
•211.1 x 150.1 x 114.1 mm (8.31 x 5.91 x 4.49")
Mounting:
•Panel-mounted via brackets
Power Requirement:
•24 VDC controller unit
Real-time Clock (RTC)
Battery Back-up:
•Protects real-time clock (RTC) and all data, including variable data.
Operating Panel
• Contains a High-Resolution touch screen:
o Touch Screen Displays
o 1 Audio-out 3.5mm jack-Not Supported, No Customer Connection
o 1 Micro SD slot
o 2 type A, USB host ports-Not Supported, No Customer Connection
o 1 Mini-B USB device port-Factory use only
o 2 Ethernet ports, RJ45, 10/100 Mbps
o 1 Power input connector, 24 VDC
Note:
•The HMI panel is designed to comply with NEMA 4X, IP66 and IP65 when installed into
a NEMA 4X, IP66 and IP65 enclosure. Note however that the Audio Protection Seal
must remain plugged in for NEMA 4X, IP66 and IP65, in which case the audio sound
level from the internal speaker is significantly reduced.
ModCon®75 Touch
9
I/Os
•16 Sink or Source, 24VDC inputs available-Not S upported, No Customer
Connection.
• 9 Zone Relays, Horn, and Fault relay, 24VDC outputs available.
NOTE:
o Inputs are not used in the standard ModCon75 Tou ch Controller.
Communications
RJ45
• The controller has two Ethernet ports, which may be used to.
o establish communications with devices to run a remote display
o establish Modbus TCP communications
PLC Application
• enables the user to perform automation tasks
HMI Application
• The HMI application customizes the operato r interface to.
o enable the operator to enter data via the controller touch screen
o variables allow the user to display system data on the ModCon75 Touch LCD
screen
o sensor status, tag name and sensor values
o I/O status and values
ModCon®75 Touch
10
Chapter 2,
Mounting
Before Installation
• Check the contents of the Controller Kit.
• Kit contains:
o the HMI panel, Figure 6
o the CPU module, Figure 8
o the I/O module, Figure 15
o a three-pin power supply connector
o four mounting brackets, each with an inserted sc rew
o a rubber seal to be seated in back of the HMI panel
Figure 2. HMI Panel and Mounting Brackets
11
ModCon®75 Touch
Safety and Environmental Guideline
•This is a general-purpose (GP) monitor and can be a source of ignition.
Install, locate, and operate only in an area where hazardous atmosphere
is not present and in accordance with all applicable codes.
•Do not install in areas with.
o excessive or conductive dust
o corrosive or flammable gas
o moisture or rain
o excessive heat
o regular impact shocks or excessive vibration.
• Do not place in water or allow water to leak onto the controll er.
• Do not allow debris to fall inside the unit during instal lation.
• Do not touch live wires.
• Double-check all the wiring before turning ON the power supply.
• Stay as far as possible from high-voltage cables and power equipment.
• Allow a minimum of 0.4” of space for ventilati on between the top and bottom edges of
the controller and the enclosure walls
Read and follow all instructions, warnings, and cauti ons pertaining to this controller.
•
FAILURE TO FOLLOW THESE WARNINGS CAN RESULT INSERIOUS PERSONAL
INJURY OR LOSS OF LIFE.
.
Mounting
NOTE:
o The mounting panel cannot be more than 0.2” thick.
•To max i m ize system performance, avoid electromagnetic
interference by.
o mounting the controller on a metal panel
o earthing the ModCon75 Touch Controller according to Figure 4.
• Make a panel cutout for your ModCon75 Touch Controller.
o See Figure 3 for cutout dimensions.
• If you are mounting the controller on a metal panel, earth the power supply.
o Bore a hole (Figure 4).
o Scrape the panel paint away from the contact area to ensure a conductive
connection.
o Ensure proper ingress protection per applicable codes and standards.
o Drive the screw into the hole.
o On the screw’s shank, place the following hardware in t hi s order:
washer, ring terminal, second washer, spring, and nut as shown
in Figure 4.
Figure 4. Earth Assembly
•Slide the HMI panel into the cutout, ensuring that the rubber seal is in place as shown
in Figure 5.
•Push the four mounting brackets into their slots on the sides of the HMI panel as
shown in Figure 5.
•Tighten the bracket screws against the HMI panel. Hold t he brackets securely against
the unit while tightening the screws.
ModCon®75 Touch
13
Figure 5. HMI Panel Mounting
ModCon®75 Touch
14
Chapter 3,
Panel.
serves the HMI panel’s embedded speaker.
must be kept in place for IP65, IP66 and NEMA 4X complian ce.
end of the power cable.
ports
10/100Mbps.
ModCon75 Touch HMI Panel
The platform comprises the CPU controller, HMI panel and I/O module that
snap together to form the ModCon75 Touch Controller.
HMI Panel
• High-resolution touch screen provides the operator interf ace for the system.
• The DIN-rail structure on the panel’s back is design ed to physically support the CPU
controller and the I/O module.
HMI Panel Diagram
Figure 6. HMI Panel Front and Rear View
Screen Protection
2 Audio Outlet Seal Prevents dust accumulation in the small outlet that
A plastic sheet attached to the HMI Panel screen for
protection. Remove it during installation on the HMI
Caution: Keep the seal in place when the embedded speaker is not used. The seal
3 DIN-rail structure Physical support for the CPU and I/O m odules.
4 24VDC power input Connection point for the HMI Panel’s power source.
Connect the Terminal Block supplied with the kit t o the
5 2 Ethernet (RJ45)
6 USB Device Not Supported, No Customer Connection.
7 2 USB Host ports Not Supported, No Customer Connection.
Support high-speed Ethernet communications,
ModCon®75 Touch
15
8 Micro SD slot Supports standard micro SD cards.
(AUX)
9 Audio-out jack Not Supported, No Customer Connection.
10 Auxiliary connector
Provides the electrical connection for the CPU.
Installation Space Considerations
• Allocate space for:
o The HMI Panel including the CPU and I/O modules that will be installed on it.
o Opening the doors of the CPU and I/O modules.
HMI Panel Mechanical Dimensions
Figure 7. HMI Panel Mechanical Dimensions
16
ModCon®75 Touch
Power Supply
consumption
Display
(brightness)
50% of its original level.
Height x Width (mm)
HMI Panel Interface Connections
Ethernet CAT-5e shielded cable with RJ45 connector
Micro SD Standard micro SD
• Disconnect system power before connecting or disconnecting any modules or device s.
• Components in this system are electrostat i c discharge sensitive (ESDS). Use proper
personal grounding procedures when removing, handling or adjusting the electronic
modules.
FAILURE TO FOLLOW THESE WARNINGS CAN RESULT IN SERIOUS PERSONAL
INJURY OR LOSS OF LIFE.
Specifications
Table 1. Specifications for ModCon75 HMI Panel
Input voltage 24VDC
Permissible range 20.4VDC to 28.8VDC
Maximum current
LCD type TFT
Backlight type White LED
Luminous intensity
Backlight longevity 50k hours
Note: Panel’s longevity is the typical operating t i m e after which the brightness drops to
Resolution (pixels) 800 x 480 (WVGA)
Size 7”
Viewing area
0.75A @ 24VDC
Typically, 400 nits (cd/m2), at 25°C
152.4 x 91.44
Color support 65,536 (16bit)
17
ModCon®75 Touch
Surface treatment Anti-glare
System
1GB user memory
Data speed: up to 200Mbps
Audio
IP66 or NEMA 4X.
Communication
Ethernet port
USB device – Not Supported, No Customer Connection
USB host - Not Supported, No Customer Connection
Environmental
Rear side: IP20, NEMA 1
IP66 or NEMA 4X.
Touch screen Resistive Analog
Actuation force (min) >80 g (0.176 lb.)
Processor 32bit, 800Mhz RISC Processor, with Graphic A cc el erator
Internal memory RAM: 512MB
ROM: 3GB system memory
External memory Micro SD or Micro SDHC card
Size: up to 32GB
Note: The audio outlet seal must be inserted in the outl et in order to comply with IP65,
Number of ports 2
Port type 10/100 Base-T (RJ45)
Auto crossover Yes
Auto negotiation Yes
Isolation voltage 500VAC for 1 minute
Cable Shielded CAT5e cable, up to 100m (328 ft.)
Protection Front face: IP65/66, NEMA 4X
Note: The audio outlet seal must be inserted in the out l et in order to comply with IP65,
ModCon®75 Touch
18
Operating temperature -20°C to 55°C (-4°F to 131°F)
8.4Hz to 150Hz, 1G acceleration
Storage temperature -30°C to 70°C (-22°F to 158°F)
Relative Humidity (RH) 5% to 95% (non-condensing)
Operating Altitude 2,000m (6,562 ft.)
Shock IEC 60068-2-27, 15G, 11ms duration
Vibration IEC 60068-2-6, 5Hz to 8.4Hz, 3.5mm constant ampl itude,
19
ModCon®75 Touch
Chapter 4,
ModCon75 Touch CPU Module
•The CPU cannot operate independently. It m ust be pl ugged into the
back of an HMI panel. The HMI panel provides the CPU’s power
source.
Features:
• IO/COM Bus connector for interfacing I/O module s
• Isolated RS485.
• Backup battery.
CPU Diagram
Figure 8. CPU Front and Rear View
1. DIN-rail clips
2. Battery pull-tab (remove during installation)
3. Battery compartment cover
4. IO/COM Bus connector, Shipped covered. Leave c overed when not in use.
5. RS485 connector
6. RS485 termination selection DIP switch
7. CANbus connector-Not Supported, No Customer Connection
8. CPU door
9. CPU connector to HMI panel
Installation
• Disconnect system power before connecting or disconnecting any modules.
• Components in this system are electrostat i c discharge sensitive (ESDS). Use proper
personal grounding procedures when removing, handling or adjusting the electronic
modules.
FAILURE TO FOLLOW THE THESE WARNINGS CAN RESULT IN SERIOUS
PERSONAL INJURY OR LOSS OF LIFE.
ModCon®75 Touch
20
The AUX connector on the back of the HMI panel prov ides t he connection point for the
CPU, including power.
The DIN-rail type structure on the back of the panel provides the physical support.
1. Remove the AUX connector cover from the panel.
2. Remove the IO/COM bus connector cover.
3. Plug the CPU into the HMI panel AUX connector as sh own in Figure 9. The guide
tunnel on the CPU will be used to install the I/O module as shown in Figure 12.
4. Verify that the DIN-rail clips located on the top and bottom of the CPU have been
locked onto the DIN-rail structure on the back of t he HMI panel as shown in Figure 10.
Figure 9. CPU Assembly
Figure 10. Locked Figure 11. Unlocked
ModCon®75 Touch
21
Figure 12. Guide Tunnel
Removing the CPU
1. Power off the HMI panel before removing the CPU.
2. Disconnect the RS485 connector.
3. Disconnect the I/O module connected to the CPU (by pushing the Bus Connector lock
to the right).
4. On the CPU, pull the top DIN-rail clip up and the bott om clip down to the unlocked
position as shown in Figure 11.
5. Pull the CPU out of its place.
About the CPU I/O Bus Connector
•The IO/COM Bus connector on the right side of the CPU provides the electrical
connection point for the I/O module. The connect or is shipped covered by a protective
cover, protecting the connector from debris, damage and ESD.
RS485
• Disconnect power before making any communications connections.
FAILURE TO FOLLOW THIS WA RNING CAN RESULT IN SERIOUS PERSONAL
INJURY OR LOSS OF LIFE.
22
ModCon®75 Touch
The CPU is shipped with a 4-pin RS485 terminal block. This connector is marked with a pin
assignment that is identical to the corresponding marking on the CPU as shown in Figure
13.
Figure 13. RS485 Terminal Block
D+ Tx/Rx+ (Ultima X3 A)
D- Tx/Rx- (Ultima X3 B)
SG Signal Ground
Functional Ground
Note:
RS485 Wiring
• Use shielded twisted-pair cable, incompliance with EIA RS 485 specifications.
• When wiring each node, connect the cable shield to the functional ground point of the
RS485 terminal block.
•In order to avoid ground loops, do not connect the R S 485 f unct i onal ground terminal to
the earth of the system, as it is internally connected t o the HMI panel’s functional
ground point.
RS485 Termination
•Use the DIPswitches shown in figure 9 to set the RS485 termination accordi ng to the
table as shown in Table 2.
•The device is shipped with both its DIP switches set to ON; change the settings if the
device is not at one of the ends of the RS485 network.
Table 2. DIP Switch Settings
Battery: Back-up, Installation and Replacement
Backup
•In order to preserve back-up values for the Real Time Clock (RTC) and system data in
the event of power off, the battery must be conne cted.
23
ModCon®75 Touch
Battery Installation
•The CPU is shipped with the battery installed, but wit h a pl ast ic battery pull-tab inserted
in the battery compartment. Pull out the Battery pull-tab during installation in order to
connect the battery.
Battery Replacement
•Components in this system are electrostat i c discharge sensitive (ESDS). Use proper
personal grounding procedures while servicing the battery.
FAILURE TO FOLLOW THIS WARNING CAN RESULT IN SERIOUS PERSONAL
INJURY OR LOSS OF LIFE.
Caution
•To preserve back-up values for RTC and system dat a during battery replacement, the
CPU must be powered from the HMI panel.
1. Open the CPU door and remove the battery cover.
2. Remove the used battery and insert the new one, ensuring that the polarity is aligned
with polarity as shown in Figure 14.
3. Replace the battery cover.
4. Dispose of the used battery according to local and nat i onal st andards and regulations.
Figure 14. Battery Polarity
ModCon®75 Touch
24
Specifications
General
Horn and Fault relay
the HMI panel and via System Tag).
Customer Connection
Communication
RS485
RS485
Environmental
8.4Hz to 150Hz, 1G acceleration
Table 3. Specifications for ModCon75 Touch CPU
I/O Support Zone relay module includes 9 Zone Alarm,
Ladder Memory 1MB
Bit Operation
Battery Model: CR2032 Lithium battery
Connectors IO/COM Bus connector
Voltage limits -7 to +12 VDC maximum, Common+Differential
Baud rate range 1,200 – 115,200 bps
Nodes Up to 32
Isolation voltage 500VA C f or 1 minute
Cable type Shielded twisted pair in compliance with EIA
0.13 μs
Battery Lifetime: 4 years typical at 25°C
Battery Low detection and indication (via
CANbus connector – Not Supported, No
.
Cable Length Maximum 1,200 m (3,937 ft.)
Termination Set using DIP Switches
Protection IP20, NEMA1
Operating temperature
Storage temperature
Relative Humidity (RH) 5% to 95% (non-condensing)
Operating Altitude 2,000m (6,562 ft.)
Shock IEC 60068-2-27, 15G, 11ms duration
Vibration IEC 60068-2-6, 5Hz to 8.4Hz, 3.5mm constant ampl itude,
-20°C to 55°C (-4°F to 131°F)
-30°C to 70°C (-22°F to 140°F)
25
ModCon®75 Touch
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