MSA Lynx Hoist User Instructions

© 2001, MSA Rose P/N 10016732, Rev. B
Lynx Hoist
Personnel/Materials Hoist
User Instructions
WARNING
National standards and state, provincial and federal laws require the user to be trained before using this product. Use this manual as part of a user safety training program that is appropriate for the user’s occupation. These in­structions must be provided to users before use of the product and retained for ready reference by the user. The user must read, understand (or have explained), and heed all instructions, labels, markings and warnings sup­plied with this product and with those products intended for use in associa­tion with it. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
1.0 LYNX HOIST DESCRIPTION
The Rose Lynx Hoist is suitable for lifting, lowering and positioning either personnel or materials. It is designed for use in conjunction with Rose anchorage connectors, fall arresters and other components to make up complete systems for manriding, work positioning, materials handling, emergency rescue and evacuation. Rose components are available to provide backup fall arrest for all such systems.
There are three standard Lynx Hoist types. They differ only in the configuration of their integral mounting brackets. Two standard line lengths are available in either galvanized or stainless steel wire rope. Other line lengths can be special ordered. All hoist models are equipped with an emergency drive and air drive adapter. All standard Lynx Hoists can be retrofitted with these upgrades. The principle Hoist specifications are present in Appendix A. A list of Lynx Hoist types and models is provided in Appendix B. Accessories and companion products, including the Hoist air drive, are listed in Appendix C. All models meet current regulations for personnel related mechanical devices.
The three standard Lynx Hoist types are:
• Figure 4: Side-mount hoist for installation on the Lynx Tripod.
• Figure 5: Boom-mount hoist with an extension frame and anchorage hook for installation on the Lynx Tripod and a variety of other suitable anchorage connectors
• Figure 6: Socket-mount hoist for use with the Rose vehicle mounted davit
These three mounting arrangements may be interfaced with other anchorage connectors approved by Rose. Additionally, custom anchorage connectors and mounting brackets may be obtained from Rose as part of engineered systems for specific applications.
All Lynx Hoists embody several standard features:
!
Model Number
Serial Number
Page 2 © 2001, MSA Rose
P/N 10016732, Rev. B User Instructions n Lynx Hoist
• Rated working load 310 lbs (140 kg) for personnel and 620 lbs (280 kg) for materials & emergency rescue
• An open drum wound with 3/16 in (5 mm) 7 x 19 galvanized or stainless steel wire rope, in lengths of 50 ft (16 m) or 105 ft (32 m)
• Reserve line on the drum to prevent overloading the point of line termination on the drum
• Built in shock absorber
• Clutched drive to prevent hoist overload, and reduce the possibility of injury to a person if snagged on a structural member during lifting
• Triple-braking system
• Steel housing and mounting bracket
• Self-locking swivel snaphook
• Manual crank handle with anti-backlash brake
• Level Wind Mechanism for a tangle free cable drum
FIGURE 1
LYNX HOIST PERSONNEL/MATERIALS HOIST (VIEW FROM HANDLE SIDE)
Instruction Label
Drum
Hoist Line
Torque Resistor
Shaft
Impact Load Indicator
Air Drive Installation Label
Load Indicator Label
Drum Axle
Handle Label
Hoist Crank Handle
Hoist Drive Shaft
Carrying Handle (Boom and Side-Mount Models)
Drive Mechanism Housing
Hoist Housing Screws
© 2001, MSA Rose Page 3
User Instructions n Lynx Hoist P/N 10016732, Rev. B
FIGURE 2
LYNX HOIST PERONNEL/MATERIALS HOIST (REVERSE VIEW)
! CAUTION
The user should prevent the buildup of slack line that would allow free fall.
Internal mechanisms of the hoist are protected by a formed steel housing. All parts are zinc chromate plated to resist corrosion. The load end of the line is terminated with a self-locking swivel snaphook which requires two separate and distinct manipulations to unlock and open the snap gate. When released, the snap gate will automatically close and lock. See Figure 3.
The hoist has a level wind mechanism which help the guide line to lay and wrap tightly around the drum.
! CAUTION
To prevent loose coils of line on the drum, always maintain at least 15 lbs (6.75 kg) of tension on the line when paying it out.
The hoist is normally operated with the standard manual crank handle shown in Figure 1. To extract line or lower a load, rotate the handle in a counterclockwise direction. To retract line or raise a load, rotate the handle in a clockwise direction. To suspend a load, release the handle. A brake in the drive mechanism inhibits the drum from free wheeling. The brake operates even when the crank handle is removed for attachment of the optional air drive.
Air Drive Option
An optional air drive system – P/N 506420 – is available for use in applications requiring long line runs or rapid retrieval of a load. The air drive system consists of an air-driven motor with a filter-lubricator that cleans, lubricates and regulates the pressure of plant air or compressed air supplied to the motor.
Instruction Label
Hoist Line
Drum Axle
Serial Number Label
Emergency Drive Activator Pin
Emergency Drive
Label
Hoist Drive Shaft
Carrying Handle Retention Screws
Date of Manufacture Label
Page 4 © 2001, MSA Rose
P/N 10016732, Rev. B User Instructions n Lynx Hoist
FIGURE 3
RL20 SWIVEL SNAPHOOK
Swivel Eye Stud
Roll Pin
Side Plate (upper)
Side Plate (lower)
Rivet Washer (2)
Thumb Grip
Trigger (lock)
Rivet (2)
Gate
Nose
Snaphook Body
Caution!
Gate should not open under pressure from any direction unless unlocked. If this condition is not met, or if any steps A, B or C cannot be performed properly, remove
the snaphook from service.
EMERGENCY DRIVE
All hoists are equipped with an optional emergency drive. See Figure 2. Activation of the emergency drive bypasses the load-limiting clutch and permits emergency lifting in excess of the maximum rated working load.
! CAUTION
The emergency drive must be used only in case of an emergency where loads in excess of the rated working load must be raised or lowered. Immediately after emergency drive use, the hoist must be removed from service and returned to the manufacturer for inspection and service. Before use, the hoist must be inspected for presence of the emergency drive activation pin. Remove the hoist from use if this pin is missing.
© 2001, MSA Rose Page 5
User Instructions n Lynx Hoist P/N 10016732, Rev. B
1.1 DESCRIPTION OF SIDE-MOUNT HOIST
The Side-Mount hoist is designed for use with the Lynx Tripod – P/N 10022050, P/N 10022051. See Figure
4. It may also be used with other anchorage connectors approved by Rose. The Side-Mount hoist serves as the primary lifting-lowering device for systems which use the tripod to position equipment for confined space entry above the area to be accessed. The hoist mounts to the side of the tripod leg. This position permits operation of the hoist by a surface attendant positioned away from the confined space access point, maximizes the usable space to the interior of the tripod and increases stability by lowering the tripod’s center of gravity.
When installed on the Lynx Tripod, a pulley mounting bracket and Side-Mount pulley – P/N 506473 – are required for rigging the Side-Mount hoist line at the tripod head. This permits full use of the interior headroom of the tripod.
Note: When using the hoist for lifting-lowering of personnel, an independent fall arrest system is required. The Rose Lynx Rescuer retractable lifeline or Rose Dyna-Lock™ is recommended. See section 1.4.2. Other fall arrest systems are also available from Rose.
FIGURE 4
SIDE-MOUNT LYNX HOIST
Tripod Head
Lanyard (attached to
pulley bracket)
Ball Lock Pin
Clevis Pin
Lanyard
(attached to pulley bracket)
Hairpin Cotter
Pulley LabelSide Mount Pulley
Hoist Line
Tripod Leg
(outside face)
Tripod Leg
Hinge Pin
Side Mount Pulley Bracket
Hoist Line
Air Drive Torque
Resistor Shaft
Tripod Leg
(Outside Face)
Ball Lock Pin (attached
to tripod)
Ball Lock Pin (attached
to hoist)
1.2 DESCRIPTION OF BOOM-MOUNT HOIST
The Boom-Mount hoist consists of the basic hoist with an integral 42 in (107 cm) extension frame. See Figure 5. The Boom-Mount hoist is compatible with the Lynx Tripod, and can also be used in numerous applications with a variety of anchorage connectors.
The extension frame enable operation of the hoist by a user positioned away from the area to be accessed. Connection of the hoist to a suitable anchorage connector over the work area is enabled by a connector yoke/anchorage hook assembly integrally mounted at the end of the extension frame. Both the connector yoke and anchorage hook will swivel, permitting the user to position the anchorage hook for speedy connection to the previously installed anchorage connector.
Page 6 © 2001, MSA Rose
P/N 10016732, Rev. B User Instructions n Lynx Hoist
1.3 DESCRIPTION OF SOCKET-MOUNT HOIST
The Socket-Mount hoist is manufactured for use with the Rose Davitruck System (P/N 506356) which is a vehicle-mounted system. The vehicle-mounted davit provides an anchorage connection means in a variety of situations where anchorage connectors cannot be mounted directly above the work area. The davit may be rotated through 360 degrees, permitting attachment of equipment for fall protection and materials handling at a stable work surface, and subsequent positioning of personnel and/or materials over the work area. See Figure 6.
FIGURE 5
BOOM-MOUNT LYNX HOIST
Anchorage Snaphook
Anchorage Connector Yoke
Anchorage Hook Stop
Sheave Housing
Extension Frame
Instruction Label
Caution Label
Hoist Crank
Handle
Handle
Ball Lock Pin
Tripod Mounting
Bracket
Extension Frame
Handles
FIGURE 6
SOCKET-MOUNT LYNX HOIST
Davit Arm
Mounting Tube
Clevis Pin (attached to davit)
Hairpin Cotter
Mounting Bracket
Attachment Screws
Hoist Mounting Bracket
Crank Handle
Hoist LIne
Service Date Label
© 2001, MSA Rose Page 7
User Instructions n Lynx Hoist P/N 10016732, Rev. B
1.4 ACCESSORIES AND COMP ANION PRODUCTS
A list of Lynx Hoist accessories and companion products is provided in Appendix C.
! CAUTION
Under no circumstances should products of other manufacturers be used in conjuction with Rose products or systems without the prior written consent of Rose Manufacturing Company. Use of incompatible products by other manu­facturers may result in serious personal injury or death, and damage to equipment.
2.0 INSTALLATION
2.1 INSTALLING THE BOOM-MOUNT HOIST TO OTHER ANCHORAGES
The anchorage used to suspend the hoist for personnel or materials hoisting must be strong enough to support the load with an adequate safety factor. The required safety factors are 10:1 for personnel, 5:1 for materials. For personnel hoisting, the anchorage must have a strength of at least 5,000 lbs (22 kN). A backup fall arrest system must be utilized.
! CAUTION
Select the anchorage and anchorage connector with which the hoist will be used under the guidance of a qualified person. If any question arises as the suitability of the anchorage connector for the intended application, discontinue installation of the hoist and contact the manufacturer.
! CAUTION
Install the installation snaphook so that unwanted movement of the snap and attached hoist is prevented. Otherwise, movement of a load may cause sudden movement of the snaphook and result in loss of balance by the operator.
2.2 INSTALLING THE SOCKET-MOUNT HOIST
The socket-mount hoist is designed for installation of Rose vehicle-mounted davits. Socket-mount hoists are supplied with a mounting tube which interfaces with the boom arm of the davit. To install the hoist, follow the steps below in sequence and refer to Figure 16.
Page 8 © 2001, MSA Rose
P/N 10016732, Rev. B User Instructions n Lynx Hoist
FIGURE 16
INSTALLATION OF SOCKET-MOUNT HOIST2.5.1
Step 1: Slide the hoist-mounting tube (A) into end of davit arm (B). If installing the hoist on a DaviTruck
vehicle-mounted davit, first erect the DaviTruck in accordance with the instructions and labels accompanying that product.
Step 2: Align the holes in the davit arm with the holes in the hoist-mounting tube. Step 3: Insert the davit boom arm clevis pin (C) through the holes in the davit arm and mounting tube. Step 4: Secure the clevis pin with the hairpin cotter (D).
3.0 OPERATING INSTRUCTIONS
! CAUTION
Inspect the hoist according to the instructions in Section 4.0 of this manual before and after each use. Also inspect each component with which the hoist will be used according to the instructions accompanying that product. If any component is found to be damaged, altered or defective, immediately remove the system from use. Do not attempt field repair of equipment, and do not attempt use of the system without first replacing any damaged, altered or defective component.
3.1 RESCUE PLAN
Always have a rescue plan when using the hoist for lifting or lowering personnel. A fall arrest system should always be used when lifting or lowering personnel, in case disconnection of the hoist line is necessary or in case failure of the hoist or hoist anchorage means occurs. A backup lifeline such as the Lynx Rescuer, which has an integral rescue winch that raises and lowers, is recommended to provide immediate rescue capability.
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