MSA ICM Tx Unit NightFighter Maintance Manual

WARNING
®
ICM
Tx Unit
®
NightFighter Heads-Up Display System
OPERATION AND MAINTENANCE INSTRUCTIONS
NOTICE These instructions must remain attached to the ICM Tx Unit or NightFighter Heads-up display system. The end user only is authorized to remove them from the device. – NFPA 1982 (1998 Edition), par 3.2.3
Read this manual carefully if you have or will have the responsibility for using or servicing the product. These instructions pertain only to the use of the version of the ICM Tx Unit and NightFighter Heads-up display System which integrates with the SCBA. These instructions, in addition to the instructions supplied with the SCBA, must be carefully read and followed by all persons who use or maintain this product. This includes those who have any responsibility involving its selection or application. The ICM Tx Unit and NightFighter from MSA will per­form as designed only if used and maintained according to the instructions. Otherwise it could fail to perform as designed and persons who rely on the SCBA could sustain serious personal injury or death.
Use of this device must be consistent with the requirements of NFPA 1500 Fire Department Occupational Safety and Health Programs.
The Nightfighter Heads-Up Display System is NIOSH and NFP Facepiece for use with the MSA MMR, Firehawk MMR, and BMR breathing apparatus only.
The war viced in accordance with the instructions in this manual. Please protect yourself and your employees by following the instructions. Please read and observe the WARNINGS and CAUTIONS inside. For any additional information
elative to use or r
r
The NightFighter Heads-Up Display System and ICM Tx Unit comply with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) This device may not cause harmful interference and (2) This device must accept any interference that may cause undesired operation.
Changes and modifications not expressly approved by the manufacturer could void the user’s authority to oper­ate the equipment.
, write or call 1-800-MSA-2222 during regular working hours.
epair
espect to the product are voided if the product is not installed, used and ser-
A certified as an accessory for the Ultra Elite
TAL 507 (L) Rev. 1 © MSA 2005 Prnt. Spec. 10000005389(A) Mat. 10058881
Doc. 10000020525
DESCRIPTION
ABLE OF CONTENTS
T
Description ..............................................................................................................................................................................2
System Operations..................................................................................................................................................................5
Using the ICM Tx Unit.............................................................................................................................................................9
During Use.............................................................................................................................................................................13
Cleaning and Maintenance ...................................................................................................................................................15
Quick-Fill
URC Assembly Operation .....................................................................................................................................................21
arranty ................................................................................................................................................................................24
W
®
System Operation................................................................................................................................................17
NIOSH APPROVAL INFORMATION CAUTIONS AND LIMITATIONS
I - Contains electrical parts which have not been evaluat-
ed as an ignition source in flammable or explosive atmospheres by MSHA/NIOSH. Never substitute, modify, add, or omit parts. Use only
N -
exact replacement parts in the configuration as speci­fied by the manufacturer.
S - Special or critical User's Instructions and/or specific
use limitations apply. Refer to User's Instructions before donning.
Note: See NIOSH Approval Label, Inserted in the Users Instructions for complete list of CAUTIONS and LIMITA­TIONS for the Respirator.
S - SPECIAL OR CRITICAL USER'S INSTRUCTIONS
1. Misuse or abuse of the NightFighter Heads-Up Display System, the ICM Tx Unit, or the equipment to which they are attached, or using this equipment in a manner or situation not intended by the manufacturers, may result in damage to the equipment or may result in personal injur
y or death to user or persons dependent
on the user.
2. Always inspect the NightFighter Heads-Up Display System and ICM Tx Unit for damage befor
e use. If damage is found, immediately remove the device from service.
3. When NightFighter Heads-Up Display System is used as a gauge (Not in conjunction with standard pneu­matic gauge) continuous operation mode must be used to maintain NIOSH appr
oval.
4. Do not alter these components. Altering will void the Intrinsic-Safety rating and may affect the Intrinsic­Safety of the device.
Note: The NightFighter Heads-Up Display System Receiver is for use with an Ultra Elite
®
Facepiece only. It cannot be used without the proper installation of the Receiver, Facepiece Bracket and either NightFighter
ransmitter or ICM Tx Unit fr
T
om MSA.
5. The NightFighter Heads-Up Display System allows a
user to clearly and easily see air cylinder content while wearing an SCBA equipped with the Ultra Elite Facepiece.
Note: The NightFighter Heads-Up Display can only be used with an Ultra Elite Facepiece.
6. The NightFighter Heads-Up Display consists of three (3) separate assemblies:
• Bracket assembly attached to an Ultra Elite
Facepiece.
• Receiver mounted on the bracket assembly.
• ICM Tx Unit or Transmitter assembled to the gauge
line. (See Installation Instruction P/N 10035581, transmitter only).
7. The NightFighter Heads-Up Display System's Receiver shows the user the air cylinder content in one quarter cylinder increments, from a full cylinder to an empty cylinder, by an LED light pattern.
8. The NightFighter Heads-Up Display System's Transmitter is assembled to the gauge line hose. (The ICM Tx Unit serves as the transmitter). The transmit­ter sends a signal to the receiver (on the facepiece) of the air cylinder content.
9. The NightFighter Heads-Up Display System's Receiver has seven (7) LEDs that are used to form light pat­terns.
10. The NightFighter Heads-Up Display System's Receiver has a photo sensor for the LED lights to automatically adjust the brightness of the LED based on to the brightness as measur
ed outside of the face-
piece.
11. The NightFighter Heads-Up Display System's Receiver will indicate a low battery by a Y
ellow LED light for the receiver, ICM Tx Unit, or NightFighter Transmitter.
The NightFighter Heads-Up Display System operates using (4) standar (2) standard AA alkaline batteries in the r
d AA alkaline batteries in the ICM Tx and
. When
eceiver using a Nightfighter Heads-Up Display System with stan­dard Transmitter (2) AAA alkaline batteries are needed. The NightFighter Heads-Up Display System notifies the user when the batteries need to be replaced.
Use only Duracell MN2400, Energizer E92, or Eveready A92 AAA alkaline batteries in the TRANSMITTER. Use of other batteries, or a combination of batteries from different manufacturers, will affect the performance of the unit and will void the Intrinsic Safety Appr
oval.
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2
DESCRIPTION
Use only Duracell MN1500 or Energizer E91 AA alka­line batteries in the RECEIVER and ICM Tx. Use of other batteries, or a combination of batteries from dif­ferent manufacturers, will affect the performance of
he unit and will void the Intrinsic Safety Approval.
t
ntrinsically-Safe Rating
I
The NightFighter Heads-Up Display System and ICM Tx Unit is certified Intrinsically-Safe in the United States for use in Class 1, Div. 1, Groups A, B, C, D, and hazardous locations, Temperature T1.
Note: The intrinsically-safe level of any system which uses the NightFighter Heads-Up Display System or ICM Tx Unit is that of the lowest intrinsically-safe rating of any single component in the system.
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T
NOTES
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4
SYSTEM OPERATIONS
R
G
G
G
Y
G
G
G
G
Y
76% to 100%
Full Cylinder, 4 Green LED
20 Sec. Steadily ON
75% to 51%
3/4 Full Cylinder, 3 Green LED
20 Sec. Steadily ON
26.1% to 50%
1/2 Full Cylinder, 2 Yellow LED
30 Sec. Flashing ON/OFF
25% to 0%
1/4 Full Cylinder, 1 Red LED
Flashing Continuously
Ye llow Light
Low Battery LED for
Receiver/Transmitter
Orange Light
Pre-Alarm for
ICM Tx Unit
Y
O
NOT USED
CAUTION
NIGHTFIGHTER HEADS-UP DISPLAY SYSTEM FUNC­TIONALITY
The NightFighter Heads-Up Display System allows a
user to clearly and easily see air cylinder pressure while wearing an SCBA equipped with the
ightFighter Receiver and ICM Tx Unit or Nightfighter
N
ransmitter, and the Ultra Elite Facepiece.
t The NightFighter Heads-Up Display System Receiver
is also a multi-mode, battery-powered, low-pressure warning device which gives visible warning that air cylinder pressure has reached approximately 25% of rated cylinder pressure remaining. The receiver will display one flashing red LED when this point has been reached.
The NightFighter Heads-Up Display System Receiver
has a photo sensor for the LED lights to automatically adjust the brightness of the LEDs based on the light level outside of the facepiece.
• The NightFighter Heads-Up Display System Receiver will
indicate a low battery by a flashing yellow LED light for the receiver and ICM Tx Unit or Transmitter. See the During Use section for Low Battery Warnings.
The NightFighter Heads-Up Display System Receiver
operates using two standard AA alkaline batteries and notifies the user when the batteries need to be replaced.
cylinder increments, by an LED light pattern. See chart 1.
Assembly of Receiver to Facepiece Bracket
With the facepiece laying on its side:
. Turn receiver so the thumbscrew is at the bottom of
1
eceiver and MSA logo of the receiver is to the right.
r
. Align the receiver's two slots with the bracket's guide
2
rails.
3. Slide receiver's slots onto bracket guide rail. Thumbscrew of receiver should align with thumbscrew hole in bracket.
4. Thread thumbscrew into bracket finger-tight.
Functional Tests
Always test the NightFighter Heads-Up Display System Receiver and ICM Tx Unit to be sure the sys­tem operates properly before entering any hazardous atmosphere. Do NOT use this device unless it passes all inspection and functional tests. Failure to follow this warning can result in serious personal injury or death.
Nightfighter Heads-UP Display System Receiver Display:
The ICM Tx Unit or Nightfighter transmitter sends a signal to the NightFighter receiver (on the facepiece), which displays the air cylinder pressure in one quarter
Chart 1: NightFighter Heads-Up Display System Receiver Cylinder Pressure LED Pattern
NightFighter Receiver and ICM Tx Unit or Transmitter must be within approximately 12 to 15 inches of each other for the Receiver's LED lights to work properly.
5
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NOTES
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6
ICM TX UNIT FUNCTIONALITY
The ICM Tx Unit is assembled to the gauge line hose and serves as the transmitter for the NightFighter Heads-Up Display System.
The ICM Tx Unit turns on automatically when the user opens the SCBA cylinder valve. As the pressure reaches approximately 200 psig, both visible and
udible alarms activate automatically, indicating that
a
he unit is functional. When the system is pressurized
t
bove 25% of the rated service pressure, the alarm
a enters the Monitor (normal) Mode. The unit remains in Monitor mode until the user shuts off the cylinder air and presses the reset button twice in quick succes­sion.
If the user is motionless for approximately 20 seconds, the ICM Tx Unit enters pre-alarm. During pre-alarm, the device sounds 3 progressively louder tones and the RED LED on the ICM Tx Unit flashes slowly. Also, during pre-alarm, an ORANGE LED will be displayed in the Nightfighter Receiver. Movement of the unit cancels the pre-alarm.
If the user remains motionless for 30 seconds (approx.), the ICM Tx Unit enters full alarm. During full alarm, the PASS repeatedly sounds two high-pitched tones followed by a buzz. During full alarm the RED LED on the ICM Tx Unit also flashes rapidly.
The ICM Tx Unit can be set into full alarm at any time (even without air pressure) by pressing the opaque alarm button.
The ICM Tx Unit has three control buttons. o The RESET/OFF (yellow) button resets the device
from the full alarm mode. It also shuts the unit off after the cylinder valve is closed and all air pressure is bled from the unit.
o The center opaque lighted alarm button (green/red)
activates the full alarm mode with or without air pressure.
o The top mode button (green) will refresh the receiver
display, set the receiver to continuous mode, and change the ICM Tx Unit digital display mode between pressure remaining and calculated service life remaining. When the ICM Tx Unit is OFF, the mode button (green) can be used to scan an ID Tag
nto the ICM Tx Unit. See the “Using the ICM Tx
i
nit” section for details.
U
The PASS function uses RED and GREEN light-emit-
• ting diodes (LEDs) behind the opaque alarm button to display its status visually: o GREEN LEDs start to flash when the cylinder valve
is opened and shows that the device is operational.
o RED LEDs flash slowly when the device is in pre-
alarm and flash rapidly when the device is in full alarm.
The ICM Tx Unit operates using four standard AA alkaline batteries and notifies the user when the bat­teries need to be replaced by emitting an audible beep (1 beep every 5 seconds), displaying and empty bat­tery icon on the LCD screen, and by flashing a YEL­LOW LED on the Nightfighter Receiver Display.
The ICM Tx Unit has a data logging feature that records information about the SCBA while the ICM Tx Unit is turned on. This data log memory can be accessed using the ICM Tx Reader / ID Tag Writer interface.
The ICM Tx Unit contains an internal real time clock. This clock can be reset using the ICM Tx Reader / ID Tag Writer interface. By default, the internal clock is set to Eastern Standard Time.
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NOTES
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