G1 Facepieces - hereafter called masks -are full face masks with a positive pressure connection.
They are not complete respiratory protective devices by themselves, but serve as facepieces
[EN 136 CL3+] for use with compressed air breathing apparatus of the G1 series and respiratory filters.
The mask as part of a respiratory protective device ensures an appropriately tight fit of the user’s face
against the ambient atmosphere.
When using a compressed air breathing apparatus, the operating manual for the compressed air
breathing apparatus must be read and observed.
If the mask is used as part of a filtering device using the filter adapter, respiratory protective filters
equipped with a standardized thread according to EN 148-1 must be used.The type and concentration
of contaminants and the oxygen concentration in the ambient air must be known to decide if the use of
a filtering device is permissible. The instructions for use of the respiratory filters have to be regarded,
including any information regarding the use in potentially explosive atmospheres. When in doubt use
a supplied air breathing apparatus. The permitted minimum oxygen concentration of ambient air
depends on national regulations.
When used in oxygen or an enriched-oxygen atmosphere, the increased potential hazard of flammability has to be regarded.
WARNING!
According to the European directive 89/656/EC it has to be verified before first use of the mask that a
correct size has been chosen (proper tight fit), that the mask can be worn in combination with other
protective equipment (for example a protective jacket), that it is a correct choice for the conditions at
the particular place of use and that it fulfils the ergonomic requirements.
Safety Regulations
WARNING!
Read this manual carefully before using the device. The device will perform as designed only if it is
used and maintained in accordance with the manufacturer's instructions. Otherwise, it could fail to
perform as designed and persons who rely on this device for their safety could sustain serious personal
injury or death.
Before use the product operability must be verified. The product must not be used if the function test
is unsuccessful, it is damaged, a competent servicing/maintenance has not been made, genuine MSA
spare parts have not been used.
1.2Liability Information
MSA accepts no liability in cases where the product has been used inappropriately or not as intended.
The selection and use of the product are the exclusive responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with respect to the product are
voided if it is not used, serviced, or maintained in accordance with the instructions in this manual.
Changes and modifications not expressly approved by the manufacturer will void the user’s authority
to operate the equipment.
G1 Facepiece
GB
5
1.3Safety and Precautionary Measures
•The device may be used in explosive atmospheres according to the class stated in the
ATEX certification, see chapter 2.5.
•The ATEX class of any other equipment used together with this device has to be regarded as well.
The lowest class sets the limit.
•If the device is used in an explosive atmosphere, dissipative clothes and footwear must be used
in conjunction with dissipative grounds. When used in explosive atmospheres there must be direct
contact between the head harness and the head. Do not use head coverings (e.g.fire hoods)
under the head harness.
•If the device is used in an explosive atmosphere, the neck strap has to be correctly attached to
the mask with carabiner hooks, see chapter 2.5. (The rubber neck strap has to be attached to the
metal rings of the harness, the textile neck strap has to be attached to the lens ring with carabiner
hooks.)
•Use and storage of the mask with Kevlar (textile) harness in a vincinity that generates strong electrostatic charges in explosive atmospheres is not allowed.
Safety Regulations
G1 Facepiece
GB
6
2Description
1
2
4
5
3
7
6
8
9b
9a
10
11a
11b
The inhalation air flows from the component housing of the mask past the inhalation valve to the inside
of the lens (thus keeping the lens fog-free) and then through the inlet valves into the nosecup.
The exhalation air passes through the exhalation valve directly to the ambient air.
Fixed Push-to-Connect component housing only: If in a safe atmosphere no demand valve is attached,
ambient air can be inhaled directly through an open port to facilitate breathing and speaking with no
resistance.
The faceblank is made of a special soft rubber compound and assures a snug, comfortable fit and a
tight seal. The mask and the nosecup are available in 3 sizes (small, medium, large).
The mask is available with different head harnesses and different component housings.
Description
Fig. 1 Overview (not true to size)
1Forehead strap8Nosecup
2Buckle9a Head harness rubber
3Faceblank9b Head harness Kevlar
4Light pipes, left (fixed Push-to-
Connect only)
5Component housing11a Nomex (textile) neck strap
6Light pipes, right (fixed Push-to-
Connect only)
7Lens
10 Filter adapter
11b Rubber neck strap
G1 Facepiece
GB
7
2.1Mask Versions
Harness Versions
The mask is available with different head harnesses; Kevlar (textile) 4-point or rubber (5-point).
The rubber head straps are numbered to indicate the correct tightening sequence.
Fig. 2 Kevlar (textile) harness
Description
Fig. 3 Rubber harness
G1 Facepiece
GB
8
Component Housing Versions
The mask is available with different component housings:
When the mask version with the G1 fixed Push-to-Connect component housing is used in connection
with a G1 SCBA, the light pipes on the mask are part of the HUD. The HUD is integrated into the
demand valve and projects light into the mask.
The HUD provides the pressure and alarm status to the user through light pipes into the mask. The
pressure status is on the right side of the user, while the alarm status is on the left side of the user.
For details about the HUD, see G1 SCBA operating manual.
2.3Filter Adapter
Using the filter adapter with the G1 fixed Push-to-Connect component housing, protective filters
equipped with a standardized thread according to EN 148-1 can be attached to the mask. The instructions for use of the respiratory filters have to be regarded, including any information regarding the use
in potentially explosive atmospheres.
G1 Facepiece
GB
9
2.4Marking
2
5
4
3
1
6
The mask is marked on the outer faceblank as shown in Fig. 8:
Description
XXXXXXXXX
MY XXXXXX
0158
EN 136:1998 CL3+
Fig. 8 Marking of mask body
1Manufacturing location code
2Serial number
3For applicable ATEX classification, see operating manual.
4EN standard, class
5CE-marking with notified body number (DEKRA EXAM, Zertifizierungsstelle Dinnendahlstr. 9, 44809 Bochum)
6Part number/ATO code
2.5Certification
The masks comply with the following directives, standards or standardized documents:
Approvals
Regulation (EU) 2016/425
0158
(X)
GB
EN 136: 1998, class 3+
DEKRA
The Declaration of Conformity can be found under the following link: https://MSAsafety.com/DoC
The lowest ATEX class of a part sets the limit for the complete device.
G1 Facepiece
Harness
Faceblank
Neck strap
Filter Adapterfor Fixed Push-to-Connect
Connector pieces
Lens
RubberI M1
Kevlar (Textile)
Rubber
Textile
Push-To-Connect
M45x3
ESA
Standard Lens
Anti-fog lens
Anti-scratch lens
II 1G IIC
II 1D
I M1
II 1G IIC
II 1D
I M1
II 1G IIC
II 1D
I M1
II 1G IIB
II 2G IIC
II 1D
I M1
II 1G IIC
II 1D
I M1
II 1G IIC
II 1D
I M1
II 1G IIC
II 1D
I M1
II 1G IIA
II 2G IIB
II 1D
I M1
II 1G IIB
II 2G IIC
II 1D
Description
GB
G1 Facepiece
11
Example:
ATO: A-M/I-M-E-R-P
A= Anti-fog lens
M/I= Faceblank: Medium
M= Nosecup: Medium
E= Head Harness: Rubber
R= Neck strap: Rubber
P= Regulator: Push to Connect
Atex Category:
I M1
II 1G IIA
II 2G IIB
II 1D
Description
G1 Facepiece
GB
12
3Use
The mask is carried using the neck strap in front of the chest. To ensure protection from dirt and debris,
ensure the mask opening is towards the user's body.
WARNING!
When used in explosive atmospheres there must be direct contact between the head harness and the
head. Do not use head coverings (e.g.fire hoods) under the head harness.
WARNING!
Ensure that the top of the mask seal only lies on the user's forehead. Hair or spectacle side arms
should not be between the mask's seal and the user’s skin.
The mask could otherwise leak. This danger also exists for instance for mask wearers with beards or
deep scars in the sealing area.
WARNING!
In order to guarantee a proper fit for those wearing glasses, the G1 Facepiece spectacle kit must be
worn since ordinary glasses cannot be worn under the mask.
3.1Donning
Use
(1)Spread the harness with both hands.
(2)Position the chin into the chin cup.
G1 Facepiece
GB
13
(3)Pull the head straps over your head.
a) Ensure that the harness is sitting correctly and is not
twisted.
(4)Adjust mask and tighten the straps firmly and evenly.
a) Tighten the lower straps first by pulling them straight
back, not out.
b) Tighten the temple straps in the same manner.
c) If present, tighten the top strap for best visibility and fit.
3.2Leak Check
In order to check the mask-to-face tightness a leak test must be performed before each use.
Use
(1)Seal the inlet (component housing) with the palm of your
hand or by attaching the non-pressurized regulator.
(2)Check tightness.
(3)Inhale and hold breath for a few seconds.
(4)Exhale.
(5)If necessary retighten the straps.
The mask must stay collapsed on face.
The exhalation valve should open and release the
pressure inside the mask.
a) If the leak check fails, re-don the mask.
If the leak check still fails, the mask must not be used.
G1 Facepiece
GB
14
3.3Removing the Mask
(1)Loosen the head harness by pulling the buckles
forward using your fingers.
(2)Grip the chin straps and pull the head harness forward
over the head.
Use
(3)Grip the front of the mask (as shown) and pull the
mask away and down from the user.
G1 Facepiece
GB
15
4Spectacle Kit
WARNING!
Before using a spectacle kit, an optometrist must examine the spectacle kit and prescribe the correct
lenses to fit into the lens frame on the spectacle kit.
Failure to obey this warning can result in serious injury or death.
(1)Flip the head harness over the front of the mask so the
harness is covering the lens of the mask.
This will open up the faceblank to make it easier to
install the spectacle kit.
(2)Squeeze in on the wire frame of the spectacle kit at the
large bends about 5 cm from the ends.
Do not overbend the wire.
Spectacle Kit
(3)Push the top part of the frame into the lens. The face-
blank has three rubber tabs to grab the frame.
a) Place the frame in the middle of the lens with the
smaller tabs grabbing the wire frame.
G1 Facepiece
GB
16
Spectacle Kit
(4)Take one end of the wire frame and push it up into the
mask so it follows the edge where the lens and the
faceblank meet.
a) The end of the wire frame must be positioned into
small pockets in the faceblank on the edge of the
lens.
(5)Repeat step (4) on the opposite side.
(6)The frame for the spectacles can be adjusted up/down
and in/out depending on the facial features. Don the
mask and adjust to optimize visibility.
G1 Facepiece
GB
17
Cleaning, Disinfection
5Cleaning, Disinfection
The cleaning and disinfection of the masks is performed in accordance with the cleaning intervals
chapter 6.2.
Follow the washing agent’s user instructions on this CD/DVD.
The power supply for the HUD (if applicable) is not part of the G1 Facepiece and is therefore not damaged during cleaning.
WARNING!
Do not use cleaning products containing hydrocarbons or solvents [e.g. nitro-thinner].
Cleaned parts must not be dried in radiant heat [sun, radiators].
When using a drying cabinet, the temperature must not exceed +60°C.
Perform a tightness test (chapter 6.5) after every cleaning, disinfection and maintenance or after every
exchange of parts.
5.1Preparing the Mask for Cleaning or Disinfection
(1)Remove inhalation and exhalation valve discs.
(2)Unbutton the nosecup.
(3)Removed components must be separately cleaned and disinfected.
(4)Dry mask and components and reassemble mask in reverse order.
(5)Perform a tightness test [ chapter 6.5].
5.2Suitable Cleaning and Disinfection Procedures
WARNING!
Depending on lens type, only certain cleaning and disinfection procedures are permitted.
Only use the procedures permitted for the lens type, other procedures will damage the lens.
Procedure
Cleaning/Disinfec-
tion by hand
Cleaning/Disinfec-
tion washing
machine (tumbling
type)
Part number
washing instruc-
tion
10127480XXX
10127346X---X
Mask with
Standard Lens
(Marking P)
G1 Facepiece
Mask with
Anti-Fog Lens
(Marking A)
Mask with
Anti-Scratch-
Lens (Marking H)
GB
18
Lens Identification
2
3
1
Fig. 9 Marking
1Marking placement
2Mask with Standard Lens (Marking P)
3Mask with Anti-Fog Lens (Marking A)
4Mask with Anti-Scratch Lens (Marking H)
Cleaning, Disinfection
GB
G1 Facepiece
19
6Maintenance
6.1Maintenance Instructions
This product should be regularly checked and serviced by trained specialists. Inspection and service
records must be maintained. Always use original parts from MSA.
Repairs and maintenance must be carried out only by authorized service centres or by MSA. Changes
to devices or components are not permitted and will result in loss of approval.
MSA is liable only for maintenance and repairs carried out by MSA.
MSA recommends the following maintenance intervals. If necessary considering the
usage, tasks may be at even shorter intervals than indicated.
Observe national laws and regulations!
If in any doubt, ask your local MSA contact person.
6.2Maintenance Intervals
Work to be
Performed
Cleaning and
Disinfection
Visual, Functional
and Tightness
**)
Check
Replacement of
the exhalation
valve disc
Replacement of
the Speech
Diaphragm
Replacement of
the O-ring for
component
housing
User checkX
*)
For a 2-year interval cleaned and disinfected masks have to be stored airtight. Otherwise masks
should be cleaned and disinfected at least semi-annually. After each cleaning and disinfection the
mask must be checked.
**)
For airtightly packed face pieces, which are not exposed to increased climatic and mechanical stress
[for example transport on vehicles], this interval can be extended to 2 years.
6.3Maintenance of the Exhalation Valve
Maximal Intervals
Before use After Use6-monthly
*)
Two
years
XX*)X
XX
**)
*)
X
Four
years
X
Maintenance
Six
years
X
GB
The year of manufacture is located on the valve disc.
In case of a leak remove the exhalation valve disc and replace it with a new one as follows:
G1 Facepiece
20
Removing the Spring Retainer and Exhalation Valve
(1)Pull one side of the spring retainer fork off of the locking
lug and out of the slot until the spring retainer releases.
(2)Inspect the spring retainer and spring.
Discard if the spring is deformed, the retainer forks
are broken, or if the retainer is otherwise damaged.
(3)Remove the exhalation valve.
Discard if the valve is torn, tacky, or otherwise
damaged.
NOTE: Be careful not to damage the valve seat. If it is
damaged, replace the component housing.
Maintenance
(4)Inspect the valve seat in the component housing.
If any blemishes or damage is present, replace the
component housing.
G1 Facepiece
GB
21
Installing the Spring Retainer and Exhalation Valve
(1)Insert the exhalation valve stem into the housing
assembly.
NOTE: Ensure the valve stem is inserted into the center slot.
(2)Fit the retainer spring over the ring of the exhalation
valve.
(3)Align the forks on the flat surface of the component
housing and slide forward until each fork snaps into
place.
Maintenance
6.4Replacing the Speech Diaphragm
(1)Unbutton the nose cup.
(2)Unscrew the threaded socket from the mask inside with the special tool.
(3)Remove the O-ring and the speech diaphragm.
(4)Insert the new speech diaphragm:
a) Place the speech diaphragm into the component housing with the yellow side visible.
b) Reinsert the O-ring.
(5)Screw in the threaded socket with the special tool (Torque: 5 Nm).
(6)Perform a tightness test ( chapter 6.5).
G1 Facepiece
GB
22
Safekeeping and Storage
6.5Tightness Test of the Mask
The testing of the masks for tightness is performed using an applicable MSA test device
(i. e. SmartCHECK) in accordance with the relevant operating manual.
(1)Fit mask tight onto the test device.
(2)Test mask according to test device operating manual.
The mask including the exhalation valve meets the requirements if for a moistened exhalation valve
and a vacuum of 10 mbar generated inside the mask the pressure change does not exceed 1 mbar in
a minute.
Leaking masks must not be used.
Opening Pressure Test of the exhalation valve
The opening pressure of the exhalation valve has to be at least 4.2 mbar, otherwise the mask must not
be used.
6.6Visual Test and Function Test
Visual Test
(1)Inspect the mask for possible damages like for example deformations, stickings or cracks. Valve
discs, especially exhalation valve discs, are crucial functional elements of the mask.
(2)Defective or damaged parts have to be replaced immediately.
Functional Test
After assembling the mask the mobile parts, especially the valve discs, have to be tested for unrestricted mobility.
(1)Inspect the lens for cracks, scratches, and a tight seal with the mask rubber.
(2)Ensure the exhalation valve is clean and operates easily. The valve must move off the seat and
return when released.
(3)Inspect the inlet valve for damage. Ensure the valve disc is in place.
7Safekeeping and Storage
WARNING!
In order to avoid damage to or the deformation of the masks keep no additional loose objects in the
mask container.
For the safekeeping of the mask the mask container should be used.
MSA rubber products are protected by an anti-aging agent that can become visible as a light coating.
This coating is harmless and can be removed during cleaning.
To ensure a long life for rubber components, keep them in a cool, dry place that is protected from ultraviolet radiation, according to ISO 2230:2002, Rubber Products – Guidelines for Storage.
For this product, order numbers have been replaced by an ATO (Assemble To Order) code.
To order a mask according to EN136 PC with a medium sized faceblank, a medium nosecup, rubber
head harness, rubber neck strap and Push-To-Connect connector piece, the ATO code would be