EVOLUTION®5200 and
EVOLUTION
®
5200HD
2
Thermal Imaging System
THIS MANUAL MUST BE READ
CAREFULLY BY ALL INDIVIDUALS
WHO HAVE OR WILL HAVE THE
RESPONSIBILITY FOR USING OR
SERVICING THE PRODUCT. Like
any piece of complex equipment,
the unit will perform as designed
only if it is used and maintained in
accordance with the manufacturer’s instructions. OTHERWISE IT
COULD FAIL TO PERFORM AS
DESIGNED AND RESULT IN
SEVERE PERSONAL INJURY OR
DEATH.
The warranties made by Mine Safety
Appliances Company with respect to
the product are voided if the product is
not used and serviced in accordance
with the instructions in this manual.
Please protect yourself and others by
following them. We encourage our customers to write or call regarding this
equipment prior to use or for any additional information relative to use or
repairs. During regular working hours,
cal l 1-877-MSA-FIRE.
By order of the US Department of
Commerce, in conjunction with the US
Department of State and DOD, this
Thermal Imaging Camera may not be
resold, re-exported, transferred, or otherwise disposed of outside of the country named as the location of foreign end
use, either in its original form or after
being incorporated into other end
items, without the prior written
approval of the US Department of
Commerce. Violation of this regulation
may result in fine and/or imprisonment.
© MINE SAFETY APPLIANCES COMPANY 2009 All Rights Reserved
This manual is available on the internet at
www.msanet.com
Manufactured by
MSA NORTH AMERICA
P.O. Box 427, Pittsburgh, Pennsylvania 15230
(L) Rev 1 10075165
OPERATION AND INSTRUCTIONS
"
WARNING
i
Table of Contents
BEFORE USE/DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Figure 1. The Evolution 5200 TICand Evolution 5200HD2 TIC . . . . . . . . . . . . . . . .1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
ABOUT THE CAMERA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Figure 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
" CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
TURNING THE CAMERA ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Figure 3. ON/OFF Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Turning the Camera OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
USER INTERFACE- INDICATORS AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . .4
2X Digital Zoom (Optional Feature on the Evolution 5200HD2TIC) . . . . . . . . . . . . . .4
Figure 4. Evolution 5200 and Evolution 5200HD2 TIC User Interface . . . . . . . . . . .5
On-Screen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
On-Screen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Additional Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Direct Video Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Figure 5. TIC with SMA to BNC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
BATTERY CARE AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .7
RECHARGEABLE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
BATTERY INSTALLATION AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
STAND-ALONE BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CHARGING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ii
TIC ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
TIC Configurations and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Evolution 5200 and Evolution 5200HD2TIC Standard Components . . . . . . . . . . . . . .9
Other Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Carrying Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Display Sun Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Disposable Display Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Custom Carrying Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mounting Bracket (FIGURE 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Tripod Mounting Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Tripod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Reflective ID Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 7. Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
EVOLUTION 5000 SERIES UNIVERSAL
TRUCK-MOUNTED CHARGING SYSTEM OPERATION . . . . . . . . . . .10
Power Status LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Battery LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 8. Universal Charger/Camera Engagement Sequence . . . . . . . . . . . . . . . .10
Figure 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Figure 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Figure 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
EVOLUTION 5000 SERIES UNIVERSAL
TRUCK-MOUNTED CHARGING SYSTEM INSTALLATION . . . . . . . . .12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
What you will need: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mounting Hanging Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mounting the Universal Truck-Mounted Charger to Channels . . . . . . . . . . . . . . . . . .12
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
THERMAL IMAGING CAMERA WARRANTY . . . . . . . . . . . . . . . . . . . .14
EVOLUTION THERMAL IMAGING CAMERA
EXTENDED SERVICE APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . .15
iii
MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . .16
GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLESHOOTING THE TRUCK-MOUNTED CHARGING SYSTEM . . . . . . . . . . .16
Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
" CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Field Repairs and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Internal PCB Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 12. Location of Power Cable, Phoenix Connector, and Internal Fuse . . . .17
MSA FACTORY REPAIR & SERVICE POLICY CARD . . . . . . . . . . . . . . . . . . . . . . . . .18
EVOLUTION 5000 SERIES TIC SPARE PARTS LIST . . . . . . . . . . . . . .19
1
INTRODUCTION
Congratulations on the purchase of your new MSA
Evolution 5200 Thermal Imaging System! This
hand-held unit provides advanced thermal imaging
technology backed by years of MSA quality,
dedication, and service.
The Evolution 5200 Series Thermal Imaging
Camera (TIC) is designed to assist firefighters to
see in low visibility conditions of smoke and
darkness. This high definition thermal imaging
camera provides the latest in available thermal
imaging technology for the fire service.
FEATURES AND BENEFITS
The Evolution 5200 Series Thermal Imaging
Camera (TIC) can be used to aid firefighting in
scenarios such as:
• Search and rescue missions
• Initial size-up/Scene assessment
• Locating the seat of the fire
• Locating fire extension
• Identifying potential flashover situations
• Determining entry and ventilation points
• Hazmat situations
• Response vehicle navigation (darkness or
heavy smoke)
• Preplanning/Fire code inspections
• Overhaul
• Assistance for law enforcement
DESCRIPTION
The Evolution 5200 and Evolution 5200HD2TICs
are highly sophisticated pieces of electronic
equipment. The unit was designed to withstand the
firefighting conditions of heat, driving spray, and
frequent impact normally seen by a firefighter.
Extension beyond these demands may damage
the camera and render it inoperable. It is not
recommended that the camera run for extended
periods in high-heat conditions.
The Evolution 5200 Series TICs are intended as
an aid to fire and rescue operations in conditions
of poor visibility created by smoke and darkness,
and are not a replacement for standard firefighting
techniques and precautions. Users must ensure
that the fire department's standard operating
procedures are followed while using the cameras.
ABOUT THE CAMERA
The Evolution 5200 Series TICs are as follows:
• equipped with a state-of-the-art 160 x 120
(Evolution 5200) or a state-of-the-art
320 x 240 (Evolution 5200HD2)
microbolometer thermal detector to provide
the clearest high-definition images available
in fire and non-fire environments
• the Evolution 5200HD2features a 2X digital
zoom feature, providing the user with
magnified image information
• equipped with a large screen, high definition
display to allow for multiple firefighters to view
the action
• ergonomically designed for the firefighting
environment
• available with desk top and truck mounted
charging options
• designed with the most ergonomically correct
balance, with the center of gravity located in
the users hand
• dust and water-resistant to withstand shortterm immersion in up to three feet of water in
accordance with IP67 specifications
• available with multiple carrying and
attachment options to suit user preferences the Evolution 5200 TIC is a tool
Figure 1. The Evolution 5200 TIC
and Evolution 5200HD
2
TIC
BEFORE USE/DESCRIPTION
• the Evolution 5200 TIC detects thermal
energy radiated/generated from surrounding
objects and converts this energy into a visual
image.
• Hot objects appear white.
• Cold objects appear black.
Specifications
CONSTRUCTION Flame retardant
(material passes
simulated NFPA
direct flame exposure
test). IP67 [withstands
immersion to 3 feet
(1meter)]
APPROXIMATE HEIGHT 10.8 inches (275 mm)
DIMENSIONS
WIDTH 8.1 inches (205 mm)
LENGTH 4.4 inches (112 mm)
SENSOR Uncooled VOX
microbolometer
ARRAY SIZE EVOLUTION 160 X 120
5200
EVOLUTION 320 X 240
5200HD
2
WEIGHT 2.8 lbs.
POWER Rechargeable
SOURCE LiIon batteries
POWER USAGE AT 72°F (22°C) Less than 6.0 W
nominal
OPERATING 1 Li Ion PACK 2 hours at nominal
TIME 72°F (22°C)
FIELD OF VIEW EVOLUTION 55° H; 44° V
5200
EVOLUTION 36° H; 27° V
5200HD
2
NET HIGH
EQUIVALENT SENSITIVITY .065°C, 65 mK
TEMPERATURE
DIFFERENCE LOW
SENSITIVITY .240°C, 240 mK
VIDEO OUTPUT RS-170
This device complies with part 15 of the FCC
Rules. Operation is subject to the following
two conditions: (1) This device may not cause
harmful interference, and (2) this device must
accept any interference received, including
interference that may cause undesired
operation.
Figure 2.
2
1. The user must be trained and thoroughly
familiar with the proper operation and
limitations of the thermal imaging system
prior to use. Use in controlled live-burn
exercises is suggested before using the
equipment in actual emergency situations.
Improper use of the equipment in a hazardous
atmosphere could result in
serious personal injury or death.
2. Do not rely on the thermal imaging system as
the sole means of navigation or deviate from
standard fire-fighting navigational practices
during use. Although the system provides an
image in dark and smoky environments, the
user may become disoriented or lost in such
environments if the system becomes
inoperative.
Most electronic devices will cease to operate
at certain high temperature extremes. Tests
on the Evolution 5200 and Evolution 5200HD
2
TIC indicate that they will provide an
acceptable image when subjected to an
ambient temperature of approximately 120°C
(248°F) for 20 minutes. Exposure to
conditions exceeding these will result in
deterioration and loss of image.
3. Thermal energy is not transmitted through
glass or underwater and may be reflected off
of smooth surfaces. Disorientation may occur
if the user is unaware of these properties.
4. This thermal imaging system is not rated as
"Intrinsically Safe." Do not use the system in
environments or atmospheres where static or
sparks may cause an explosion.
5. Before entering a hostile environment, test
the thermal imaging system as specified in
the instructions to ensure that it is functional.
After each use, inspect the system to
determine if servicing is required.
6. Exposure to high temperature environments
for an extended period of time may cause
degradation or loss of thermal image. Avoid
heat saturation or over exposure of the
equipment. If degradation of the thermal
image is observed, immediately remove the
equipment from the high heat environment
and allow it to cool until the thermal image
returns to normal; otherwise, the system may
become inoperative.
7. Replacement batteries must exactly match the
ratings and configuration of those supplied
with the equipment. Use of unapproved
batteries may render the system inoperative.
8. Do not remove the thermal imaging camera
cover or casing as the system operates on
high voltage. Only authorized personnel may
service the unit.
FAILURE TO FOLLOW THE ABOVE WARNINGS
CAN RESULT IN SERIOUS PERSONAL INJURY
OR DEATH.
1. Ensure battery is fully charged before use. If
not fully charged, the system will not operate
for the specified amount of time. Monitor
battery level during use and immediately exit
the hazardous area when a low battery
warning is observed.
2. Electromagnetic radiation (radio transmissions)
may cause interference. Minimize nearby radio
transmissions if excessive interference occurs.
3. To avoid lens fogging, the user may coat the
lenses and view finder with MSA anti-fog
material (MSA P/N 13016).
4. Do not point the thermal imaging camera
directly at the sun; otherwise, damage to the
detector may occur.
5. Do not drop the thermal imaging camera.
Although the camera is designed to withstand
normal impacts that occur in fire service, such
impacts may alter the focus or damage the
unit.
FAILURE TO FOLLOW THE ABOVE CAUTIONS
CAN RESULT IN PERSONAL INJURY OR
EQUIPMENT DAMAGE.
1. Although the Evolution 5200 and Evolution
5200HD
2
TICs are IP67 waterproof, these
systems do not provide underwater thermal
images.
2. The Evolution 5200 and Evolution 5200HD
2
TICs do not provide images through glass,
water, or shiny objects; these surfaces act like
mirrors to the system.
3. The Evolution 5200 and Evolution 5200HD
2
TICs do not improve impaired vision. Users
with impaired vision should continue to use
ophthalmic devices while using the systems.
LIMITATIONS
"
CAUTION
"
WARNING
3
WARNINGS AND CAUTIONS
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