
®
Helmet Microphone and
Ear Speaker Assembly
P/N 10042902
Lapel Microphone
(See page 8 for part numbers)
Basic PTT
(See page 8 for part numbers)
ClearCommand
HCS
Helmet Communications System
OPERATION AND MAINTENANCE INSTRUCTIONS
Read this manual carefully if you have or will have the responsibility for using or servicing the product. The
ClearCommand Helmet Communication System from MSA will perform as designed only if used and serviced
according to the Instructions. Otherwise, the product could fail to perform as designed, and persons who rely
on this product could sustain personal injury or death.
Using the MSA Helmet Communications System as an accessory DOES NOT void the ANSI Z89.1 or
CSA Z94.1 Helmet certification properties.
A certified as an accessory for MSA CairnsHELMETS
NFP
The warranties made by MSA with respect to the product are voided if the product is not used according
to the instructions in this manual. We encourage our customers to write or call for a demonstration
of this equipment prior to use, or for any additional information relative to use or repairs. Call
1-800-MSA-2222 during regular working hours.
®
Fire Helmets with ratchet type suspension.
TAL 5010 (L) Rev. 4 © MSA 2005 Prnt. Spec. 10000005389(A) Mat. 10046197
Doc. 10000016108

DESCRIPTION
TABLE OF CONTENTS
Warnings and Cautions ......................................................2
Description.........................................................................2
nstallation..........................................................................3
I
System Operation ..............................................................4
Operations/Removal ..........................................................5
ARNINGS AND CAUTIONS
W
• Do not alter this unit. This will void the intrinsic
safety rating, and may affect the intrinsic safety of
the device.
• Always inspect the Helmet Communications
System for damage before use. If damage is found,
tag the cable and immediately remove the device
from service. Never use a damaged or Non-functional communication system.
• To maintain the side impact properties of the
Helmet, ensure Ear Speaker is below Helmet’s brim
line.
• Ensure the radio used is rated intrinsically safe
before entering a hazardous atmosphere.
leaning .............................................................................5
C
Storage...............................................................................5
ntrinsic Safety Rating........................................................6
I
Maintenance/Troubleshooting............................................7
Assemblies/Replacement Parts.........................................8
ESCRIPTION
D
The Helmet Communications System allows a user to
communicate clearly and easily over a hand held portable
radio or truck system while wearing a helmet.
The Helmet Communications System consists of two
main components that attach to the user radio.
• The Helmet Microphone Assembly (P/N 10042902)
• Lapel Microphone or optional Basic PTT (Push-ToTalk) with the specific Radio interface connector.
Note: To complete the system the user must select and
purchase the proper Lapel Microphone or Basic PTT
(Push-To-Talk) unit that fits their specific radio.
When the helmet assembly is connected to the Lapel
Microphone the communication is the same as with the
Basic PTT interface.
Failure to follow the above Warnings can result in
serious personal injury or death.
• Misuse or abuse of the Helmet Communications
System, or the equipment to which it is attached,
or using this equipment in a manner or situation
not intended by the manufacturers may result in
damage to the Helmet Communications System.
• Evaluate this unit and any radio transceiver with
which it may be used. Be certain the unit is not
affected adversely by radio frequency energy.
• Evaluate this unit and any radio transceiver with
which it may be used as a sour
ence to other apparatus before entering a hazardous atmosphere.
• Ensure radio is at the lowest volume setting.
Control the volume for the Helmet Mic. and Ear
Speaker Assembly or Lapel Mic. with the volume
control on the radio.
Maximum head size of helmet suspension is
•
reduced when the Helmet Mic is attached. Adjust
suspension as required
• The performance of the Helmet Communications
System will only function as well as the Radio per-
ms.
for
ce of radio inter
fer-
However the Lapel Microphone unit can be used alone.
The Lapel Microphone interface contains a remote speaker and microphone with a Push-To-Talk button. This unit
allows remote, shoulder mounted, radio transmission and
reception.
When the Helmet Microphone is connected to the Basic
PTT the user presses the button to transmit, and incoming
radio messages are heard at the ear speaker.
The Lapel Microphone is equipped with the following:
• Female connection for the male connector of the
Helmet microphone assembly.
• Belt clip on the back of the Lapel Microphone for
s clothing.
attaching the Lapel Microphone to the user
The clothes clip rotates for convenience.
• An optional clothespin type Clip assembly is also
available as an accessory
• Microphone, speaker and a Push-To-Talk button.
The Push-To-T
•
tent operation by a guard. The unit is shipped with the
taller guard. When the taller guard is removed the
Push-To-Talk button becomes fully exposed and easier to access. The shor
able for replacement.
• Cable and connector for a specific radio.
Connection port for an optional remote finger Push-
•
To-Talk button used when wearing a Level A suit.
alk button is protected against inadver-
ter guard is pr
’
ovided and avail
-
TAL 5010 (L)REV. 4 - 10046197
2

INSTALLATION
H
elmet Mic. Assembly
Ratchet Housing
Helmet Suspension
Cable
Keeper
Knob
Lapel Microphone Basic PTT
INSTALLATION OF HELMET MICROPHONE ASSEMBLY INTO HELMET
The Helmet Microphone assembly can be installed
Note:
with the ear speaker oriented, either over the right ear or
over the left ear.
FIRE SERVICE HELMET INSTALLATION
If installing in a CairnsHELMETS Fire Helmet, the
Note:
existing Headband Liner cover must be removed before
installation (See Replacement Parts).
FIRE SERVICE HELMET AND INDUSTRIAL HELMET
INSTALLATION
• Place the Helmet in lap with the ratchet assembly
away from you and facing upward.
Turn the ratchet to enlarge the suspension fully.
•
• Position the Helmet Mic. with the Ear Speaker toward
your desired listening ear.
• Place the Helmet Mic. Assembly over the ratchet of
the Helmet with the rubber pad centered.
• Push down to snap the unit onto the ratchet.
CONNECTING THE LAPEL MICROPHONE OR BASIC
PTT TO THE RADIO.
• Connect the Lapel Mic. or Basic PTT to the specific
radio with the cable located at the bottom of the unit.
Note: There are various types of radio cable connectors.
Ensure that the radio cable connector is for that radio
model. Also be sure the connector is attached securely
using the attachment method incorporated in the connector.
• Depress the tab on the Belt clip to open the clip. The
belt clip can rotate to position the unit in a convenient
position.
• Attach the Belt clip in a convenient location that will
make it easy to connect the Helmet Microphone
Cable.
Note: An optional Clothes-pin style clip assembly is available as an optional spare part to attach Lapel Mic. or
Basic PTT to clothing (See Replacement Part).
Note: For Fire Helmet installation, place the Helmet Mic.
over the thin par
t of Helmet suspension. Slide Helmet Mic
onto the large ratchet.
• Attach the flannel headband liner (supplied with the
Unit) so that the hole in the headband liner is ar
the rubber pad.
Orient the liner so the cut out end fits the speaker side
•
of assembly.
ound
AL 5010 (L) REV. 4 - 10046197
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T