Msa Chillgard 5000 User Manual

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Operating Manual

Chillgard 5000

Refrigerant Monitor

Order No.: 10178535/01

CR 800000027642

MSAsafety.com

WARNING!

Read this manual carefully before using the device. The device will perform as designed only if it is used and maintained in accordance with the manufacturer's instructions. Otherwise, it could fail to perform as designed and persons who rely on this device for their sa fety could sust ain serious pe rsonal injury or death.

The warranties made by MSA with respect to the product are voided if the product is not installed and used in accordance with the instructions in this manual. Please pr otect yourself and your employees by following the instructions.

Please read and observe the WARNINGS and CAUTIONS inside.

WARNING!

Make sure any personnel who will be installing, using, or maintaining this device have access to the user manual. If electronic access to the user manual (through the supplied Chillgard 5000 CD or MSA website) is not possible, print a copy of the manual and keep it in an accessible location near the device.

Failure to obey the following guidelines and/or incorrect inst allation, operation, servicin g, or maintenance of the device can cause incorrect operation of the device. Personnel who rely on this product for their safety can sustain serious personal injury or death.

1000 Cranberry Woods Drive Cranberry Township, PA 16066 USA Phone 1-800-MSA-2222 Fax 1-800-967-0398

For your local MSA contacts please go to our website www.MSAsafety.com

Contents

1 MSA Permanent Instrument Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Exclusive Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Exclusion of Consequential Damage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Liability Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Description

3.1 Identifying Your Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Visible Alarming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1 Touchscreen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.2 Optional Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3 Audible Alarming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3.1 Internal Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.3.2 Optional External Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Optional External Alarm Activation and Silencing Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.1 Digital Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.5.2 Analog Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2 Receiving, Unpacking, and Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3 Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.4 Sample and Exhaust Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4.1 Tubing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4.2 Routing and Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4.3 End-of-Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.4.4 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.4.5 Exhaust Venting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 21

4.5 Wiring and Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.6 Electrical Power Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.7 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 25

5.1 Language/Date & Time/Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.2 Point Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.3 Gas Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.4 Relay Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.5 Communications Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2 Routine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.1 Starting Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2.2 Stopping Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chillgard 5000

6.3 Zero Gas Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.4 Span Gas Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5 Unsuccessful Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7 Routine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1 Dashboard Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.2 Point Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 42

7.3 Point Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.3.1 Automatic Point Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.3.2 Manual Point Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.4 Predictive Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.5 Cautions, Warnings, and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.5.1 Non-Latching Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.5.2 Latching Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.6 Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.6.1 Noncritical Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.6.2 Critical Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.7 Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.7.1 All. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.7.2 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.7.3 Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.7.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 50

7.8 Edit Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 51

7.8.1 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.8.2 Gas Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.8.3 Point Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.8.4 Relay Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.8.5 Communications Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.8.6 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 58

8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.1 Flow Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.2 Sensor Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.3 Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.4 Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.1 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.1.1 Examine and Replace End-of-Line Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.1.2 Examine and Replace Internal Inline Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.1.3 Replace Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

10 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

10.1 Touchscreen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

10.2 Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.1 Technical Specifications / Equipment Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.2 Gas Reading Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Chillgard 5000

12 Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

13 Ordering Information

13.1 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

13.1.1 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

13.1.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

13.1.3 Installation and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

13.1.4 Calibration Gas Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

14 Appendix A: Start-up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

15 Appendix B: Installation of Optional Equipment

15.1 Strobe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

15.2 External Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

15.3 External Alarm Activation Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

15.4 External Alarm Silencing Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

16 Appendix C: Default Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

16.1 Alarm Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

16.2 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

16.3 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

17 Appendix D: Modbus Holding Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

17.1 Chillgard 5000 - Modbus RTU (Holding Registers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 79

17.2 RESET Button Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

17.3 Unit Status Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

17.4 Channel Status Flags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

17.5 Gas Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

18 Appendix E: BACnet Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

18.1 Chillgard 5000 - BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

18.2 RESET Button Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

18.3 Unit Status Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

18.4 Channel Status Flags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

18.5 Gas Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Chillgard 5000

MSA Permanent Instrument Warranty

1 MSA Permanent Instrument Warranty

1.1 Warranty

MSA, the Safety Company warrants that this product will be free from mechanical defect or faulty workmanship for a period of two (2) year s from the date of delivery, provided it is maintained and u sed in accordance with MSA's instructions and/or recommendations.

This warranty does not apply to expendable or consumable part s whose normal life expectancy is less than one (1) year, such as, b ut not limited to, nonrechargeable batteries, filament units, filter, lamps, fuses, etc. MSA shall be released from all obligations under this warranty in the e vent that repairs or modifications are made by persons other than its own or authorized service personnel or if the warranty claim results from physical abuse or misuse of the product. No agent, employee, or representative of MSA has any authority to bind MSA to any affirmation, representation, or warranty concerning the goods sold under this contract. MSA makes no warranty concerning components or accessories not manufactured by MSA, but will pass on to the Purchaser all warranties of manufacturers of such components.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF. SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

1.2 Exclusive Remedy

It is expressly agreed that the Purchaser's sole and exclusive remedy for breach of the above warranty , for any tortious co nduct of the Seller , or for any other cause of a ction, shall be the repair and/ or replacement at the Seller's option of any equipment or parts thereof, which after examination by the Seller is proven to be defective. Replacement equipment and/or parts will be provided at no cost to the Purchaser, F.O.B. Seller's Plant. Failure of the Seller to successfully repair any nonconforming product shall not cause the remedy established hereby to fail of its essential purpose.

1.3 Exclusion of Consequential Damage

The Purchaser specifically understands and agrees that under no circumstances will the Seller be liable to the Purchaser for economic, special, incidental, or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any other loss caused by reason of nonoperation of the goods. This exclusion is applicable to claims for breach of warranty, tortious conduct, or any other cause of action against the Seller.

1.4 Liability Information

MSA accepts no liability in cases where the device has been used inappropriately or not as intended. The selection and use of the device are the exclusive responsibility of the individual operator. Product liability claims, warranties, and guarantees made by MSA with respect to the device are voided if the device is not operated, serviced, and/or maintained in accordance with the instructions in this manual.

The warranties made by MSA with respect to the product are voided if the product is not used and serviced in accordance with the instructions in this manual. Please protect yourself and others by following them. We encourage our custome rs to write or call reg arding this eq uipment p rior to use o r for any additional information relative to use or repairs.

Chillgard 5000

Warnings and Cautions

2 Warnings and Cautions

The Chillgard 5000, hereafter also referred to as "the device", is a gas monitor intended for indoor u se in mechanical equipment rooms or commercial spaces where refrigerant equipment, such as centrifugal chillers, is used. The device is specified to support compliance with federal, state, and local safety codes that govern emissions.

WARNING!

Install, operate, and maintain the device in strict accordance with its labels, cautions, warnings, instructions, and stated limitations.

For any maintenance procedure provided in this manual, use only genuine MSA replacement parts. Repair or alteration of the Chillgard 5000 system beyond the scope of these maintenance instructions or by anyone other than authorized MSA service personnel can cause incorrect operation of the device. For a list of approved part s and how to orde r them, refer to Section 13, "Ordering Information".

The device is intended for indoor use only. Do not use the device for outdoor applications. Never operate the device without a connection to positive ground. Failure to connect the device to

positive ground can result in electrical shock. Electrical shock can cause damage to the device and injury to personnel.

Make sure the device is not located in areas that contain a flammable mixture of gas and air. Otherwise, an explosion can occur.

The device is not intrinsically safe. Do not use the device in areas classified as hazardous or locati ons where explosive concentrations of combustible gases or vapors can occur.

Failure to follow these warnings can result in serious bodily injury or death.

Chillgard 5000

Warnings and Cautions

WARNING!

Make sure the device is installed in a clean, dry area that is protected from vibration, including but not limited to a chiller, and heat sources.

Do not paint the device. Do not paint near any of the sample line inlets. If painting is don e ne ar the device, make sure that paint is not deposited on the sample inlet fittings. Paint deposits can prevent correct operation of the device.

Make sure the sample inlet lines to the device are clean and noncondensing. Avoid any installation where condensatio n can collect. Cond ensation can clog or block sample lines,

which will prevent the device from receiving new or fresh gas samples in the area being monitored. Install and maintain end-of-line filters in all sample inlet lines. Refer to Section 4.4.3, "End-of-Line

Filters". The only absolute method of ensuring correct overall ope ration of a gas de tection instr ument is to do

a check with a known concentration of the gas for which it has been calibr ated. Do a calibration check as part of the installation and initial setup. Refer to Section 6.1, "Initial Setup". Do routine calibration checks thereafter. Refer to Section 6.2, "Routine Operation".

Install a circuit breaker for the incoming po we r con nection s of th e de vice. Pu t th e circuit b reake r in a location that is easy to access and near the device. Clearly mark the circuit breaker as the disconnecting unit for the device.

Properly vent the exhaust of the Chillgard 5000 system to a safe area. Improper venting of the exhaust can cause serious personal injury or death. Refer to Section 4.4.5, "Exhaust Venting".

To prevent unauthorized or untrained personnel from opening the device enclosure, install a locking mechanism through the metal loop on either latch on the left side of the device (Fig. 2).

Perform periodic leak tests on all sample lines. Do not exceed the relay contact rating listed in Section 11.1, "Technical Specifications / Equipment

Ratings". Otherwise relay operation may fail. Failure to follow these warnings can result in serious bodily injury or death.

Chillgard 5000

3 Description

The Chillgard 5000 provides continuous monitoring of refrigerant gas levels for up to 16 points in nonhazardous areas. With the ability to read down to 1 ppm, the device provides a response to a refrigerant leak, supporting the safety of personnel and the environment, and equipment efficiency. The device uses patented Photoacoustic Infrared technology to allow the accurate measurement of refrigerant gases with minimum interference from other vapors. The device monitors refrigerant gases up to 1000 ppm with an ability to maintain a gas list through an internal refrigerant library.

The Chillgard 5000 minimizes unnecessary maintenance costs associated with calibration and sensors by utilizing a centralized sample draw system. The device is factory calibrated for six specific refrigerants, with the flexibility to adjust the gas of interest in the field.

The device offers three levels of alarm—caution, warning, and alarm—that are all configurable through the intuitive touchscreen display. Fault and service notifications provide a lerts when servicing is necessary . Audible and visual indications such as horns and strobes provide alerts about refrigerant leaks.

Digital communications can be transmitted using the Modbus remote terminal unit (RT U) or BACnet™ master/slave token passing (MS/TP) protocol. Analog communications can be transmitted using a 4–20 mA or 0–10 Vdc current loop.

Description

The Chillgard 5000 requires minimal maintenance and incorporates predictive diagnostics that continuously check key detector components to ensure proper operation. When the device is insta lled, operated, and maintained according to MSA's recommendations, it provides reliable protection and longterm stability.

Chillgard 5000

3.1 Identifying Your Unit

Fig. 1 Front of device

Description

17″ resistive touchscreen user interface 2 Power indicator

NOTE: Optional strobe not shown.

Fig. 2 Back of device

1 Mounting locations (10″ x 14 5/8″)

Chillgard 5000

Fig. 3 Right side of device

2 2

1 AC power wiring cutout 2 Protective earth grounding cutout (optional) 3 Relay wiring cutout 4 Approval and unit identification label

Description

Fig. 4 Left side of device

1 Latches (lockable with padlock) 2 Signal wiring cutouts

Chillgard 5000

Fig. 5 Bottom of device

1 Sample line identification labels 2 Internal alarm sounder 3 Calibration port 4 IP rated vent 5 Exhaust port (do not block)

Description

Fig. 6 Internal touchpoints

1 Fuses 2 AC wiring cover 3 Internal filters 4 ESD tie-off location

Chillgard 5000

3.2 Visible Alarming Devices

The device provides visible alarm indicators through the touchscreen display and optional strobe.

3.2.1 Touchscreen Display

After the initial setup configuration, the touchscreen display shows a dashboard with the ma in function buttons and tiles for the points that are enabled.

Notifications for all predictive warnings, alarms, and faults show on the dashboard.

3.2.2 Optional Strobe

The optional strobe provides a user-configurable visual indication of a gas leak. For a list of approved parts and how to order them, refer to Section 13, "Ordering Information". For installation instructions, refer to Section 15, "Appendix B: Installation of Optional Equipment".

3.3 Audible Alarming Devices

The device provides audible alarm indicators through the internal alarm and optional external horn.

3.3.1 Internal Horn

A horn inside the device provides an audible indicator of a gas leak. The level of sound output from the internal horn is adjustable. To adjust the level of sound output, turn the soun der clockwise or counterclockwise.

Description

3.3.2 Optional External Horn

An optional external horn can be mounted in a location away from the device to provide an audible indicator of a gas leak.

For a list of approved parts and how to order them, refer to Section 13, "Ordering Information". For installation instructions, refer to Section 15, "Appendix B: Installation of Optional Equipment".

3.4 Optional External Alarm Activation and Silencing Stations

The device supports optional external stations for the activation and silencing of audible alarms. Normally closed alarm activation and silencing switches can be wired in a single loop with a total

maximum loop length of 2500 ft (762 m). For a list of approved parts and how to order them, refer to Section 13, "Ordering Information". For installation instructions, refer to Section 15, "Appendix B: Installation of Optional Equipment".

Chillgard 5000

3.5 Communications

The device has both digital and analog outputs for use with external controllers or building management systems.

3.5.1 Digital Communication

The device is capable of Modbus RTU or BACnet MS/TP outputs. For setup instructions, refer to Section 5.5, "Communications Output".

For a list of the registers that are available for exchange with the Modbus controller, refer to Section 17, "Appendix D: Modbus Holding Registers".

For a list of the BACnet Objects that are available for exchange with the BACnet controller, refer to Section 18, "Appendix E: BACnet Objects".

3.5.2 Analog Communication

The device is capable of the following types of analog outputs:

• 4–20 mA, isolated, current sourcing

• 0–10 Vdc for gas sample point identification

Description

Scale Analog Output: 4–20 mA

Full scale is 1000 ppm. Normal gas readings are at 4–20 mA. The reading is proportional to the detected gas concentration. For the factory default of 100% full scale setting (0.016 mA = 1 ppm):

Output (mA)

40 563 6125 7188 8250 9313 10 375 11 438 12 500 13 563 14 625 15 688 16 750 17 813 18 875 19 937 20 1000

Gas Concentration (ppm)

Chillgard 5000

Analog Output Settings

Warm-up Default = 3.5 mA

User adjustable between 0 and 3.75 mA Calibration (nonconfigurable) 3.0 mA Fault Default = 2.0 mA

User adjustable between 0.5 and 3.75 mA Device over range (nonconfigurable) 21 mA

0–10 Vdc

The voltage output can be used to identify any active gas sample line.

Description

Sample Line

111.0

221.5

332.0

442.5

553.0

663.5

774.0

884.5 9- 5.0 10 - 5.5 11 - 6.0 12 - 6.5 13 - 7.0 14 - 7.5 15 - 8.0 16 - 8.5

While the device is in calibration mode, the output is 10 Vdc.

Vdc 4 or 8 pt system

Vdc 16 pt system

Chillgard 5000

4 Installation

4.1 Warnings and Cautions

WARNING!

The device is intended for indoor use only. Do not use the device for outdoor applications. A qualified electrician must do electrical wiring. All wiring must comply with all applicable NEC/CEC and local electrical safety codes. To prevent electrostatic discharge (ESD), connect an ESD wrist strap to the ESD connection point

inside the device enclosure before doing work inside the enclosure. ESD can cause damage to the device.

Do not touch the electronic circuit boards. Do not install or operate a device that has damage. Disconnect ac power before opening the device enclosure. Failure to do so can result in electrical

shock. Electrical shock can cause damage to the device and injury to personnel. Never operate the device without a protective ground. Operating the device without a prot ect ive

ground can result in electrical shock. Electrical shock can cause damage to the device and injury to personnel.

The device is not intrinsically safe. Do not use the device in areas classified as hazardous or locati ons where explosive concentrations of combustible gases or vapors can occur.

Make sure the device is not located in areas that contain a flammable mixture of gas and air. Otherwise, an explosion can occur.

Failure to follow these warnings can result in serious bodily injury or death.

Installation

4.2 Receiving, Unpacking, and Inspecting

(1) Upon receipt of the device, inspect the shipping container for signs of damage. Report any

damage to the carrier and record the information on the delivery receipt.

(2) Carefully remove the device from its shipping container to avoid causing damage to sensitive

electrical components. If damage has occurred, file the appropriate claim with the shipping carrier immediately.

(3) Review all contents of the shipping container to make sure all of the following components are

included: a) Device

b) Instruction manual CD c) End-of-line filters (quantity determined by number of ports ordered) d) Remote horn (if equipped) e) Protective foam

(4) Notify MSA of any shortages immediately. (5) Keep the original packaging in case it is necessary to return the device for service. (6) Release the two latches on the left side of the device. (7) Open the enclosure.

Chillgard 5000

(8) Carefully inspect the internal components and assemblies for damage or shortages. If damage

has occurred, file the appropriate claim with the shipping carrier immediately.

(9) Before installation and use, keep the device in a dry, secure place in the original shipping

container.

4.3 Mounting Guidelines

Do not mount the device directly to chiller, piping, or piping supports. Mount the device:

• In a location that is easy to access and visible to personnel before they go into the are a being monitored.

• To a rigid surface that does not have vibration or mechanical shock.

• In a vertical position.

• Approximately 5 ft (1.5 m) above the ground (Fig. 7, Fig. 8).

• With at least 3 in. (7.62 cm) of clearance around all sides for proper ventilation, calibration, and servicing. Make sure there is adequate space to connect the external wiring and sample line piping (Fig. 8).

• With the appropriate hardware. Make sure the hardware is suitable for the mounting surface and can withstand 70 lb (9 kg) without loosening or causing damage to the hardware or mounting surface. Use all four mounting holes provided on the device (Fig. 9).

• Away from exposure to direct solar heating and other excessive heat sources.

• Away from wet or damp conditions.

• Away from areas that are dirty or exposed to oils or chemicals.

Installation

Fig. 7 Mounting location

Chillgard 5000

Fig. 8 Front of device Fig. 9 Rear of device

Installation

4.4 Sample and Exhaust Lines

4.4.1 Tubing Material

The device can use hard and soft tubing. The following are acceptable tubing types:

US English System

¼ in. OD x 1/8 in. inside diameter (ID) Polyurethane tubing (ether based) ¼ in. OD x 3/16 in. ID Polyurethane tubing (ether based) ¼ in. OD Copper tubing ¼ in. OD Stainless steel tubing

SI Units

6 mm OD x 4 mm ID Polyurethane tubing (ether based) 6 mm OD Copper tubing 6 mm OD Stainless steel tubing

NOTICE

Use the appropriate tools to give a clean , smooth end to the tubing when it is cut.

Chillgard 5000

4.4.2 Routing and Placement

MSA recommends the use of at least two gas-monitoring points per chiller for sufficient detection monitoring. Due to installation and application variations, each system must be analyzed individually.

Do a smoke test of the mechanical room to determine the flow pattern and allow fo r optimal placement of the sample lines. Ventilation smoke tubes for this use are available from MSA (P/N 458480) . For a list of approved parts and how to order them, refer to Section 13, "Ordering Information".

Keep the total line length of a point, including the sample line and exhaust line, at less than 1200 ft (366 m). Keep lines as short as possible to minimize the transport time of the device.

Transport Time Line Length

(ft)

0 19s 19s 19s 50 19 s 19 s 19 s 100 19 s 19 s 19 s 150 19 s 19 s 19 s 200 19 s 19 s 19 s 250 19 s 19 s 19 s 300 1 m 35 s 2 m 51 s 5 m 23 s 350 1 m 35 s 2 m 51 s 5 m 23 s 400 2 m 51 s 5 m 23 s 10 m 27 s 450 2 m 51 s 5 m 23 s 10 m 27 s 500 2 m 51 s 5 m 23 s 10 m 27 s

4pts 8pts 16pts

Installation

Transport time is similar for all tubing configurations.

Typically, refrigerants collect near the floor. Install the sample points 12–18 in. (30–46 cm) above the floor.

For installations where water condensation in the sample lines is likely, MSA recommends installing a water trap filter such as a Parker P/N F504-01AHX67 or equivalent.

Chillgard 5000

4.4.3 End-of-Line Filters

WARNING!

Failure to use and maintain end-of-line filters can cause inaccurate readings and damage to internal components, and make additional ser vicing necessary.

Failure to follow these warnings can result in serious bodily injury or death. Install an end-of-line filter (MSA P/N 711561) in each sample line to decrease contaminants in the

sample lines and device.

Do the following procedure to install end-of-line filters:

(1) Remove the new end-of-line filter from the bag. (2) Slide the end of the end-of-line filter with flexible

tubing onto the sample line tubing. Make sure the arrow on the body of the filter (Fig. 10)

Fig. 10 End-of-line filter

points in the direction of air flow into the sample line.

Installation

Examine and replace the end-of-line filters at regular intervals. The appropriate interval for replacement is determined by the environment of the installation.

For a list of approved parts and how to order them, refer to Section 13, "Ordering Information".

4.4.4 Connections

WARNING!

Install tubing with large enough bend radii to prevent kinking or pinching. Kinking or pinching of the tubing can result in insufficient monitoring of an area.

Before connecting tubing to the device, clean all tubing with compressed air or nitrogen to remove debris.

Failure to follow these warnings can result in serious bodily injury or death. The device has Swagelok® compression fittings for connections to the sample and exhaust lines.

These fittings accept the hard and soft tubing specified in Section 4.4.1, "Tubing Material". Do the following procedure to connect the sample and exhaust lines:

(1) Remove the cap from the compression fitting. (2) Insert the tubing fully into the compression fitting and against the shoulder. (3) Turn the nut until it is finger-tight on the tubing. (4) Mark the nut at the 6 o'clock position.

(5) While holding the body of the fitting steady, tighten the nut 1 ¼ turns to the 9 o’clock position.

Chillgard 5000

4.4.5 Exhaust Venting

The use of exhaust tubing reduces pump noise from the device. Make sure to vent the exhaust of the device to the outside atmosphere (preferred) or a safe area. Do not use inline or end-of-line filters in the exhaust line. If possible, route the exhaust line so venting occurs to the outside atmosphere. Make sure to protect

the end of the exhaust tube from elements such as water, dirt, snow , ice, and insect s, which can cause clogs and prevent efficient venting.

If exhaust venting occurs indoors, make sure to route the exhaust line to:

• An area that is not monitored for refrigerant gases

• An area away from personnel

WARNING!

Make sure to remove the cap from the exhaust port before operating the device. Failure to do so will create back pressure that can result in inaccurate readings and damage to internal components.

Failure to follow these warnings can result in serious bodily injury or death.

Installation

4.5 Wiring and Grounding

The Chillgard Wiring Diagram (Fig. 11) gives the details of the wiring requirements for the device.

WARNING!

Make sure the device chassis is connected to the earth ground at the ground bar. Failure to follow these warnings can result in serious bodily injury or death.

NOTICE

Installations that require conformity to the CE mark must have a connection between the Chillgard 5000 device and a nearby earth ground potential.

T o achieve this connection, inst all a 10 AWG or larger copper wire between the grounding lug terminal strip on the right side of the Chillgard 5000 device and the grounding point (protective earth). The wire length cannot be longer than 6 ft (2 m).

Chillgard 5000

Installation

Fig. 11 Chillgard Wiring Diagram

Chillgard 5000

4.6 Electrical Power Supply Requirements

WARNING!

A qualified electrician must do electrical wiring. Wiring must comply with all applicable NEC/CEC and local electrical safety codes. Make sure that the copper conductors used to connect to supply mains meet all NEC/CEC and local

electrical safety codes. Never operate the device without a protective ground. Operating the device without a prot ect ive

ground can result in electrical shock. Electrical shock can cause damage to the device and injury to personnel.

T o prevent electrical shock, the ci rcuit board cover must be in place when power is on. Electrical shock can cause serious personal injury or death.

To prevent electrostatic discharge (ESD), connect an ESD wrist strap to the ESD connection point inside the device enclosure before doing work inside the enclosure. ESD can cause damage to the device.

Do not touch the electronic circuit boards. Failure to follow these warnings can result in serious bodily injury or death.

Installation

The device uses a power supply that accepts inputs of 100–240 V ac, 50/60 Hz, 200 VA maximum. Make sure the device is connected directly to the ac power source thr ough a dedicated circuit breaker . Use an approved 3-conductor wire (minimum 16 AWG), rated 300 Va c at 221°F (105°C), to complete

the ac power connection. Use only conduit hubs and hardware that are suitable for fiberglass enclosures. Do the following procedure to connect electrical power:

(1) Disconnect electrical power. (2) Install a circuit breaker for the incoming power connections of the device.

a) Put the circuit breaker in a location that is near the device and easy to access. b) Clearly mark the circuit breaker as the disconnecting unit for the device.

(3) If applicable, remove the locking mechanism. (4) Release the two latches on the left side of the device. (5) Open the enclosure. (6) Attach the ESD wrist strap to the ESD connection point inside the enclosure. (7) Use a ¼-in. hex driver to remove the 4 hex nuts on the circuit board cover. (8) Remove the circuit board cover.

(9) Remove the ac power wiring hole plug. (10) Install conduit hubs that are suitable for fiberglass enclosures through the ac power wiring hole

plug openings.

(11) Put the ac power wiring through the conduit.

Chillgard 5000

(12) Connect the ac power wiring to the L1 (HOT) and L2 (NEUTRAL) input terminals. Make sure the

connectors are seated securely.

(13) Connect the ac power ground wire to the ground bar so the device chassis ground is connected

to the earth ground. (14) Make sure the wiring is not touching the sensor assembly. (15) Install the circuit board cover. (16) Use a ¼-in. hex driver to install the 4 hex nuts on the circuit board cover . (17) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (18) Close the enclosure. (19) Latch the two latches. (20) If applicable, attach the locking mechanism. (21) Supply electrical power to the device.

4.7 Relay Outputs

Refer to the Chillgard Wiring Diagram (Fig. 11 ) for details. The Chillgard 5000 has the following five single-pole, double-throw (SPDT) relays. The relay contacts

are rated 8 A at 240 Vac/24 Vdc. Each relay can be connected as normally open (NO) or normally closed (NC).

Installation

•Fault

•Alarm

• Warning

•Caution

•Horn

Chillgard 5000

5Initial Setup

WARNING!

Make sure to remove the cap from the exhaust port before operating the device. Failure to do so will create back pressure that can result in inaccurate readings and damage to internal components.

Failure to follow these warnings can result in serious bodily injury or death. Remove the protective film from the touchscreen.

When power is supplied to the device, the green power indicator LED (Fig. 1) illuminates and the touchscreen shows a logo and a loading bar. The loading bar indicates the status of the initializing process.

If an error occurs during start-up, a pop -up identifies the specific problem.

Initial Setup

5.1 Language/Date & Time/Passw o rd

(1) On the "Initial Setup" screen, select "Language/Date &

Time/Password".

(2) On the "Language Setup" screen, select the appro-

priate language, then select "Next".

When a language is selected, the change is instantaneous.

(3) On the "Date & Time Setup" screen, select the "Date"

tab.

The date format can be MM/DD/YYYY or DD/MM/YYYY depending on the language setting.

Chillgard 5000

Initial Setup

(4) Select the "Month/Day/Y ear" fields, and use the alpha-

numeric keypad pop-up to enter values. Select to accept the values.

NOTE: An entry for the date is necessary to continue. If this

error pop-up shows, select "OK" to return to the previous screen and supply a value.

(5) Select the "Time" tab. (6) Select the "Hour/Minute" fields, and use the alphanu-

meric keypad pop-up to enter values. Select to accept the values.

The time format can be 12 hours (AM/PM) or 24 hours depending on the language setting.

(7) If applicable, select "AM" or "PM". (8) Select "Next".

NOTE: A valid entry for the time is necessary to continue. If

this error pop-up shows, select "OK" to return to the previous screen and supply a value.

Chillgard 5000

Initial Setup

(9) On the "Password" screen, select "Disabled" or

"Enabled" to disable or enable password prote ction for editable screens.

If password protection is disabled, the "Create Password" and "Verify Password" fields are inactive.

NOTE: If password protection is enabled, do the

following: a) Select the "Create Password" field, and use the

alphanumeric keypad pop-up to enter a value. Select to accept the value.

b) Select the "Verify Password" field, and use the

alphanumeric keypad pop-up to enter a value. Select to accept the value.

(10) Select "Next".

If password protection is enabled, the "Password Required " pop-up will show when any user tries to change an editable screen.

(1 1) The "Initial Setup" screen shows a check mark beside

the "Language/Date & Time/Password" step to indicate that it is complete. Select "Continue" to go to the point configuration setup.

Chillgard 5000

5.2 Point Configuration

Initial Setup

NOTE: At initial setup, all points except Point 1 are disabled

by default and are inactive on the "Point Configuration" screen. Configuration of Point 1 is required for device initialization.

(1) On the "Point Configuration" screen, select "Point 1". (2) Select "Next".

(3) On the "Point Configuration: Point #" screen, select

"Enable".

(4) Select the Name field, and use the alphanumeric

keypad pop-up to assign a name with up to 18 characters. Select to accept the value.

The entire 18 characters will only show on the "Point Detail" screen. Only 10 characters will show on the "Point Configuration" screen.

(5) Select "Save". (6) Repeat Step s (1) through (5) until all of the necessary

points have been configured.

(7) On the "Point Configuration" screen, select "Next".

(8) The "Initial Setup" screen shows a check mark beside

the "Point Configuration" step to indicate that it is complete. Select "Continue" to go to the gas configuration setup.

Chillgard 5000

5.3 Gas Configuration

Initial Setup

(1) On the "Select Gas" screen, select an empty gas slot.

NOTE: A maximum of six slots or gases can be configured.

NOTE: If "Next" is selected without configuring a gas, a

warning pop-up provides an alert that default settings will be applied across all points.

To accept the default settings and bypass the gas configuration step, select "OK". Otherwise, select "Cancel" to return to the "Select Gas" screen and select a gas slot.

(2) On the "Gases" tab of the "Configure Gas" screen,

select from the list of possible configurable gases. The screen header changes to show the selected gas.

NOTE: When a gas is selected, the "Save" button becomes active. The interface does not automati-

cally move to the "Setpoints" tab. If "Save" is selected without adjusting the setpoints for cautions, warnings, and alarms, the default

setpoint settings will be used for the selected gas.

(3) Select the "Setpoints" tab. (4) Select the "Edit" button for Caution, Warning, or

Alarm, as applicable.

NOTE: If the "Setpoints" tab is selected but a gas has not

been selected, the options on the "Configure Gas" screen will be inactive.

The options for the configuration settings for cautions, warnings, and alarms are identical.

Chillgard 5000

Initial Setup

(5) In the configuration pop-up, for "State", select

"Enabled" or "Disabled".

If "Disabled" is selected, all other options are inactive. Go to Step (8).

(6) For "Setpoint", use the and buttons to adjust

the value.

(7) For "Action", select "Latching" or "Non-Latching".

NOTE: For a definition of latching and non-latching events,

refer to Section 7.5, "Cautions, Warnings, and Alarms". For a list of default settings, refer to Section 16, "Appendix

C: Default Settings". Use the scroll bar to see all of the configuration options.

(8) To associate an audible horn or a visual strobe with

the event, for "Alarm Indication", select the "Horn" and/or "Strobe" check boxes.

(9) Select "Done" to accept the settings and return to the

gas-specific configuration screen, which shows the updated settings.

(10) Repeat Steps (2) through (9) until all event setpoints

have been configured.

(11) Select the "Points" tab. (12) Select the applicable checkbox to assign a point to the

gas.

NOTE: If the "Points" tab is selected but a gas has not been

selected, the options on the "Configure Gas" screen will be inactive.

Only one gas can be assigned to a single point. Points th at have already been assigned a gas are not available for selection.

Chillgard 5000

Initial Setup

(13) Select "Save". (14) Repeat Steps (1) through (13) for each gas to be

configured.

NOTE: The "Reset" tab is not used during the initial setup.

For information about the "Reset" tab, refer to Section

7.8.2, "Gas Configuration".

(15) When all applicable gases have been configured,

select "Next".

(16) The "Initial Setup" screen shows a check mark beside

the "Gas Configuration" step to indicate that it is complete. Select "Continue" to go to the relay configuration setup.

5.4 Relay Configuration

Each relay is mapped to a specific predetermined function; that is, fault, alarm, warning, caution, or horn.

(1) On the "Configure Relays" screen, select "Edit" for the

function to configure.

NOTE: The options for the configuration settings for alarms,

warnings, cautions, and the horn are identical.

Chillgard 5000

Initial Setup

The default setting for the internal fault relay is the energized state. To test the relay, do the following:

• Select "ON".

• Select "OFF".

(2) In the relay configuration pop-up, select the "Name"

field, and use the alphanumeric keyboard pop-up to enter a value.

Relay names can have eight characters.

The title in the pop-up header changes to show the assigned name.

(3) Select "Energized" or "De-energized" for the relay

state.

(4) Do the following to test the relay:

a) Select "ON". b) Make sure the equipment connected to the relay

operates as expected.

c) Select "OFF".

(5) Select "Save". The updated settings for the relays

show on the "Configure Relays" screen.

(6) Repeat Steps (1) through (5) for each relay to be

configured.

(7) When all relays have been configured, select "Next".

Chillgard 5000

(8) The "Initial Setup" screen shows a check mark beside

the "Relay Configuration" step to indicate that it is complete. Select "Continue" to go to the output configuration setup.

5.5 Communications Output

There are three options availab le to supp o rt dig ital outpu ts. For a list of the registers that are available for exchange with the Modbus controller, refer to

Section 17, "Appendix D: Modbus Holding Registers". For a list of the BACnet Objects that are available for exchange with the BACnet controller, refer to

Section 18, "Appendix E: BACnet Objects".

Initial Setup

(1) On the "Digital" tab of the "Outputs" screen, select one

of the following:

(2) If "None" is selected, no digital communication is

configured.

(3) If "Modbus" is selected, do the following:

a) Select "Edit".

b) Select the "Device Address" field, and use the

alphanumeric keypad pop-up to enter a value. Select to accept the value.

c) Select a baud rate for the connection.

d) Select the RS485 Termination check box. e) Select "Done".

Chillgard 5000

Initial Setup

(4) "If "BACnet" is selected, do the following:

a) Select "Edit".

b) Select the "MAC Address" field, and use the alpha-

numeric keypad pop-up to enter a value. Select

to accept the value.

c) Select the "Instance Number" field, and use the

alphanumeric keypad pop-up to enter a value. Select to accept the value.

d) Select a baud rate for the connection.

Use the scroll bar to move through the list of available options. (5) Select the "Analog" tab.

(6) T o adjust the default values, select the applicable field,

and use the alphanumeric keypad pop-up to enter a value. Select to accept the value.

(7) Select "Next".

For a list of default settings, refer to Section 16, "Appendix C: Default Settings".

(8) The "Initial Setup" screen shows that all initial setup

steps are complete. Select "Finished" to confirm the configuration settings and move to the "Initial Calibration" screen.

Chillgard 5000

6Calibration

WARNING!

Make sure the device has been receiving power for at least 2 hours before performing a calibration. Make sure to remove the cap from the exhaust port before operating the device. Failure to do so will

create back pressure that can result in inaccurate readings and damage to internal components. Do NOT do calibration with a constant-flow calibration gas regulator. Use only a demand-flow type

regulator (MSA P/N 710269). Failure to follow this warning can result in incorrect calibration, damage to internal components, and inaccurate gas readings.

If the device does not pass calibration, remove it from service until the issue resulting in failed calibration is corrected and a successful calibration is achieved.

Failure to follow these warnings can result in serious bodily injury or death.

NOTE: During the calibration process, the device is not monitoring for gas.

Calibration is the process of applying a known quantity of g as to the device so it ca n adjust th e precision and accuracy of the measurements made during routine operating modes. This process ensures that gas measurements are as accurate as possible.

Calibration

Although the Chillgard 5000 sensor is factory calibrated, it is recommended that calibration be performed at initial startup and at regular intervals to ensure that the sensor is fully functional and improve the accuracy of the device. Calibration accuracy is dependent on the type of cylinder used. For optimal performance, calibrate with atmospheric background for given application.

There are two types of calibration: zero gas calibration and span gas calibration. Zero gas calibration resets the baseline level reading to ze ro. Use the zero-gas scrubber with ambient

air for zero calibration. Span gas calibration applies a known concentration of target gas so the accuracy and precision of the

detector can be adjusted to the known value. The known concentration of gas is ca lled a "span value" because it represents the span, or reach, of the calibration curve from zero to that value (Fig. 12).

Fig. 12 Calibration curve

The device sensor is factory calibrated for many of the most commonly used refrigerant gases. The sensor also has an extended pre-programmed library of additional refrigerant gases that can be used to set up the device to detect other targeted refrigerant gases.

Chillgard 5000

6.1 Initial Setup

Following the initial setup, an initial calibration must be completed to ensure sensor accuracy.

For a description of the dashboard, refer to Section 7.1, "Dashboard Overview".

(1) On the "Initial Calibration" screen, select "Calibrate

Now".

(2) Go to Step (2) in Section 6.2, "Routine Operation".

NOTE: If "Calibrate Later" is selected, the dashboard

shows a notification on the "Calibration" button until the initial calibration is completed.

Select "Calibrate" to re-open the "Initial Calibration" screen and select "Calibrate Now".

Calibration

6.2 Routine Operation

WARNING!

Make sure to remove the cap from the exhaust port before operating the device. Failure to do so will create back pressure that can result in inaccurate readings and damage to internal components.

Failure to follow these warnings can result in serious bodily injury or death.

6.2.1 Starting Calibration

(1) To start the calibration process, on the dashboard,

select "Calibrate".

(2) On the bottom of the device, remove the pin from the

calibration port.

Chillgard 5000

(3) On the device touchscreen, select "Start".

6.2.2 Stopping Calibration

During some phases, when "Cancel" is available in the top left cor ner, the calibration process can be stopped.

(1) To stop the calibration process, select "Cancel".

Calibration

(2) For zero-gas calibrations, disconnect the zero-gas

scrubber tubing from the calibration port, then select "Next" on the device touchscreen.

(3) On the "Canceled" screen, select "Done". (4) On the bottom of the device, install the pin in the cali-

bration port.

Chillgard 5000

6.3 Zero Gas Calibration

Calibration

(1) Connect the zero-gas scrubber tubing to the calibra-

tion port.

(2) On the device touchscreen, select "Next".

A progress bar shows during the zero gas calibration.

(3) When zero gas calibration is complete, the "Results"

screen shows. Select "Continue" to go to the next step.

(4) On the "Calibration Complete" screen, do one of the

following: a) To continue with span gas calibration, select "Span

Gas Calibration". Go to Step (1) in the Span Gas Calibration section below.

b) T o complete zero gas calibration without continuing

to the span gas calibration, select "Done", and go to the next step.

c) To return to the "Results" screen, select "Back".

(5) On the bottom of the device, install the pin in the cali-

bration port.

(6) Remove the tubing from the calibration port.

Chillgard 5000

6.4 Span Gas Calibration

Calibration

(7) Disconnect the zero-gas scrubber tubing from the cali-

bration port.

(8) On the device touchscreen, select "Next".

NOTE: To prevent zero-gas contamination, MSA recom-

mends using different regulators to do zero gas calibration and span gas calibration.

(1) Close the cylinder valve. (2) If applicable, remove the zero-gas cylinder or zero-

gas scrubber tubing from the calibration port.

(3) On the "Span Gas Calibration" screen, select the

applicable span gas.

NOTE: A maximum of seven gases show on the "Select

Gas" screen: six user-selected gases and one universal gas (Synthetic R-134A).

(4) On the gas cylinder label, find the concentration for the

gas.

(5) On the "Set Span Gas Value" screen, to adjust the

concentration value to the value on the gas cylinder label, either use the and buttons to increase or decrease the value in 1 ppm increments, or select the value field and use the alphanumeric keypad pop-up to enter the value. Select to accept the value.

(6) To do the calibration with synthetic R-134A, select the

check box.

(7) Select "Next".

NOTE: The concentration value can be set between 10 and

500 ppm.

(8) Attach the span-gas cylinder tubing to the calibration

port.

(9) Open the span-gas cylinder valve. (10) On the "Span Gas Calibration" screen, select "Start".

Chillgard 5000

Calibration

A progress bar shows during the span gas calibration.

(11) When span gas calibration is complete, the "Results"

screen shows. Select "Continue".

(12) On the "Calibration Complete" screen, do one of the

following: a) T o do a sp an gas calibration for another gas, select

"Select Another Gas". Repeat Steps (3) through

(11). b) To return to the "Results" screen, select "Back". c) "To go to the next step, select "Continue".

(13) Close the span gas cylinder valve.

(14) On the "Set Reminder" screen, select the applicable

button for the calibration interval. At the selected interval, a pop-up will signal the need for calibration.

(15) Select "Next".

(16) On the bottom of the device, install the pin in the cali-

bration port.

(17) Remove the tubing from the calibration port.

Chillgard 5000

(18) On the device touchscreen, select "Done".

6.5 Unsuccessful Calibrations

In the unlikely event that a problem occurs during a calibration process, the "Results" screen will show the calibration status as "Unsuccessful".

Calibration

(1) On the "Results" screen, select "Continue".

(2) On the "Calibration Unsuccessful" screen, do one of

the following:

a) For zero gas calibrations: To retry the zero gas calibration, select "Repeat

Calibration". To return to the previous calibration values, select

"Close".

b) For span gas calibrations: To do a span gas calibration for another gas, select

"Select Another Gas". To retry the span gas calibration, select "Repeat

Calibration".

To return to the previous calibration values, select

"Close".

If "Close" is selected, on the dashboard, a gray check mark indentifies the points that are affected by the unsuccessful calibration. The gas readings for these sample points are below the alarm threshold but may not be completely accurate.

Chillgard 5000

Routine Operation

7 Routine Operation

WARNING!

Make sure to remove the cap from the exhaust port before operating the device. Failure to do so will create back pressure that can result in inaccurate readings and damage to internal components.

Failure to follow these warnings can result in serious bodily injury or death.

7.1 Dashboard Overview

After the initial setup, the dashboard shows the main function buttons and tiles for the point s that are enabled.

A green box around the tile identifies the point currently being sampled. Point tiles are titled by name, not number.

When 2–4 points are enabled, large tiles show the point name, number, current gas reading, and status.

7.2 Point Details

When 5–8 points are enabled, medium tiles show the poin t name, number, current gas reading, and status.

When 9–16 points are enabled, small tiles show the point name, number, current gas reading, and status.

To see details about a specific point, on the dashboard, select the point tile. A detail pop-up opens.

To close the detail pop-up and return to the dashboard, select the X at the top right corner.

To hold and lock onto a point for an extended period manually, in the point detail pop-up, select "Hold".

Chillgard 5000

Routine Operation

7.3 Point Hold

7.3.1 Automatic Point Hold

During routine operation, when any sample point detects gas that results in a caution/warning/alarm (C/W/A), the device automatically holds that sample point for an additional four gas measurement cycles to analyze the point further and provide more data. When the additional four measurement cycles are complete, the device goes to the next point and resumes routine sample times.

When the sampling cycle returns to the point that triggered the automatic hold, the automatic hold state continues unless the non-latching event no longer exists (that is, the gas concentration decreases below the C/W/A threshold) or the latching alarm event has been reset.

7.3.2 Manual Point Hold

To set the duration of the Hold feature, use the and buttons.

T o disable the point alarm for the dura tion of the hold, select the "Disable Alarm" checkbox.

To activate the Hold feature, select "Hold".

To cancel the Hold feature, select "Cancel" or the X at the top right corner.

NOTE: The Hold feature can only be applied to one point at

a time. During the hold duration for the selected point, the "Hold" button is inactive for all other points until the hold duration for the selected point has completed.

7.4 Predictive Warnings

When a point goes above the acceptable thresh old for flow rate, sensor performa nce, or pump performance, a predictive warning pop-up shows on the dashboard.

Predictive warnings indicate that it may be necessary to do troubleshooting or replace a part, not that there is a critical issue with the flow rate, sensor, or pump.

Chillgard 5000

Routine Operation

To acknowledge the predictive warning and return to the dashboard, select "Acknowledge".

Acknowledging the predictive warning triggers a notification that shows on the "Diagnostics" button on the dashboard.

A corresponding notification also shows on the "Diagnostics" screen. For information about diagnostics, refer to Section 8, "Diagnostics".

7.5 Cautions, Warnings, and Alarms

Cautions, warnings, and alarms can be triggered by non-latching or latching events. Non-latching events do not require user interaction for resolution. Latching even ts require user interaction for resolution.

When an event occurs, a pop-up shows on the dashboard.

7.5.1 Non-Latching Events

Non-latching events do not require user interaction for resolution. For a non-latching event, if the gas reading goes below the caution, warning, or alarm threshold before "Acknowledge" is selected, the pop-up disappears from the dashboard, the background of the point tile on the dashboard changes from red to white, the event is catalogued in the Event Log, and a notification shows on the "Event Log" button on the dashboard.

For information about the Event Log, refer to Section 7.7, "Event Log". A corresponding notification of the event shows on the "Diagnostics" screen. For information about

diagnostics, refer to Section 8, "Diagnostics".

Chillgard 5000

7.5.2 Latching Events

Routine Operation

Latching events require user interactio n for reso lution. F or a latching event, "Acknowledge" must be selected on the pop-up to return to the dashboard. If a horn is enabled for the point, selecting "Acknowledge" silences the horn, but the event is not yet resolved. The point tile shows in red on the dashboard to indicate the unresolved event.

Select the point tile with the event to see a detail pop-up.

While the gas reading is above the event threshold, the "Reset" button on the detail pop-up is hidden, and the even t cannot be resolved.

When the gas reading goes below the event threshold, the "Reset" button is active.

Select "Reset" to resolve the event and return to the dashboard. The point tile on the dashboard shows in it s nor mal state, and the event is considered resolved.

A corresponding notification of the event shows on the "Diagnostics" screen. For information about diagnostics, refer to Section 8, "Diagnostics".

Chillgard 5000

Routine Operation

7.6 Faults

WARNING!

If the device is in critical fault mode, the device will not be monitoring for gas. Failure to follow these warnings can result in serious bodily injury or death.

There are two types of faults: noncritical and critical. Alarm events have priority over fault events. If a point has an alarm during a fault event, the po int tile

on the dashboard shows in red to indicate the alarm, not in yellow to indicate the fault.

Faults can be acknowledged and reset th rough th e pop-up if it is a channel related fault.

If the fault is system related, it is acknowledged and reset through the fault tab in the event log. Once the rese t is initiated on the system related faults, it will reset all of the faults concurrently.

For faults related to the display, the system will notify the user upon reset.

7.6.1 Noncritical Faults

When a noncritical fault occurs, a pop-up with a yellow background signals the event on the dashboard.

If multiple faults occur simultaneously, the pop-up shows the faults as line items.

To acknowledge the event and return to the dashboard, select "Acknowledge".

If the fault can be related to a single or multiple points, the associated point tiles show on the dashboard with a yellow background.

Chillgard 5000

Routine Operation

If the fault cannot be related to a single point or multiple points, the dashboard shows in a norma l state. To see the details about a specific point, on the dashboard, select the point tile. To see the details about the fault itself, go to the Event Log, "Faults" tab. Refer to Section 7.7, "Event

Log".

7.6.2 Critical Faults

WARNING!

If the device is in critical fault mode, the device will not be monitoring for gas. Failure to follow these warnings can result in serious bodily injury or death.

A critical fault causes the following to occur:

• The fault relay trips.

• The device cannot monitor for gas.

• The 4–20 mA output decreas es to the user -specified fault level.

• All modules except the main board and display shut down.

• All point tiles show on the dashboard with a yellow background and a black X icon.

NOTE: If more than four events occur, use the scroll bar to

see the entire list of faults. To acknowledge the events collectively and return to the

dashboard, select "Acknowledge".

Chillgard 5000

7.7 Event Log

7.7.1 All

Routine Operation

On the dashboard, select the "Event Log" button.

The "All" tab shows a list of all types of events for the device.

The last 25 events show in chronological order. When there are 25 events in the list and a new event occurs, the oldest event is deleted to make space for the new event to show.

Use the scroll bar to move through the list of events.

In the Event Log, events are color coded by type:

• Red = Caution, Warning, Alarm

• Yellow = Fault, Unsuccessful Calibration

• Green = Successful Calibration

Select any event on the "All" tab to see a pop-up with the event details.

Chillgard 5000

Routine Operation

7.7.2 Alarms

The "Alarms" tab shows a list of alarm events for the device.

Non-latching alarm events that resolved without being acknowledged are indicated by a number in parentheses after the "Alarms" tab heading.

A single alarm event is divided into two events in the event log: one for the initiation of the alarm and another for the conclusion of the alarm.

The last 100 events show in chronological order. When there are 100 events in the list and a new event occurs, the oldest event is deleted to make space for the new event to show.

Use the scroll bar to move through the list of events.

Select any event on the "Alarms" tab to see a pop-up with event details.

Chillgard 5000

Routine Operation

7.7.3 Faults

The "Faults" tab shows a list of all fault events for the device.

The last 100 events show in chronological order. When there are 100 events in the list and a new event occurs, the oldest event is deleted to make space for the new event to show.

Use the scroll bar to move through the list of events.

Select any event on the "Faults" tab to see a pop-up with event details. The detailed view shows the board location, if applicable, and the software error code.

7.7.4 Calibration

The "Calibration" tab shows a list of calibr ation attempts for the device.

The last 20 calibrations show in chronological order. When there are 20 calibrations in the list and a new calibration occurs, the oldest calibration is deleted to make space for the new calibration to show.

Use the scroll bar to move through the list of events.

Select any calibration event to see a pop-up with details.

NOTE: The "As Found" value represents the performance

reading before calibration is performed. The "As Left" value represents the performance reading after calibration is performed.

Chillgard 5000

Routine Operation

7.8 Edit Settings

To access and edit the device settings that were assigned during the initial setup, on the dashboard, select the "Settings" button.

If password protection was enabled during the initial setup, on the "Password Required" pop-up, enter the correct password.

For help with forgotten passwords or password resets, contact local MSA Customer Service.

7.8.1 Preferences

Use the "Preferences" option to change the settings for the language, date and time, password, and brightness of the device display.

On the "Settings" screen, select "Preferences".

The "Preferences" screen shows the current values for the settings. Select the "Edit" button for the setting to change.

Language, Date and Time, and Password

NOTE: If the date setting is changed af ter the initial set up configurat ion, the p re dictive main tenance

logs will need to be reset on each graph to ensure accuracy. Except for the buttons that show in the screen headers, the screens and steps used to change the

settings for the language, date and time, and pa ssword a re the same as those used during the initial setup.

During the initial setup, the screen headers show the and buttons. During routine operation, the screen headers show the and buttons.

To adjust the settings for the language, date and ti me, and p asswor d, go to Section 5, "Initial Setup", and do Steps (2) through (10).

To return to the "Settings" screen, select . To return to the previous screen, select .

Chillgard 5000

Routine Operation

Brightness

On the "Brightness" screen, use the and buttons to increase and decrease the percentage of screen brightness.

7.8.2 Gas Configuration

Use the "Gas" option to change the gas configuration settings.

NOTE: Except for the buttons that show in the screen headers, the screens and step s used to change

the gas configuration settings are the same as those used during the initial setup. During the initial setup, the screen headers show the and buttons. During routine operation,

the screen headers show the , , and buttons. When a change is made to the configuration, the "Save" button becomes active.

(1) On the "Settings" screen, select "Gas".

(2) On the "Gas" screen, select the applicable gas tile. (3) Do one of the following:

a) To change the gas configuration settings, go to

Section 5.3, "Gas Configuration", and do Steps (2) through (13).

b) To clear or delete a configured gas, go to Step (1)

in the "Reset" Tab section below.

While the configuration is being updated, a "Busy" message shows at the bottom of the "Configure Gas" screen.

If the or button is selected while the "Busy" message shows, a pop-up asks whether to abandon the configuration changes.

• To return to the "Gas" screen without saving the configuration changes, select "Return without Saving".

• To save the configuration changes and return to the "Configure Gas" screen, select "Save and Return".

When the configuration changes have been saved, the "Settings" screen shows.

Chillgard 5000

"Reset" Tab

Use the "Reset" tab to clear or delete a gas slot.

(1) On the "Configure Gas" screen, select the "Reset" tab. (2) Do one of the following:

(3) On the warning pop-up, do one of the following:

Routine Operation

a) To return to the default settings for the currently

selected gas, select "Clear".

b) To remove the gas slot completely, select "Delete".

a) To cancel the Delete function, select "Cancel". b) To continue with the Delete function, select

“Delete”.

NOTE: If only one gas slot is configured, it cannot be

deleted. At least one gas slot must be configured for the system to function. If an attempt is made to delete the only configured gas slot, a warning pop-up indicates that the action cannot be completed.

Select "Cancel" to return to the "Configure Gas" screen.

When the configuration changes have been saved, the "Settings" screen shows.

Chillgard 5000

7.8.3 Point Configuration

Use the "Point" option to change the point configuration settings.

(1) On the "Settings" screen, select "Point".

(2) On the "Point" screen, select the applicab le poin t.

Routine Operation

(3) On the "Point Configuration: Point #" screen, do one

of the following: a) To change the point configuration settings, select

the "Options" tab, and go to Step (4).

b) T o reset the point name and disable the point, g o to

Step (1) in the "Reset" Tab section below.

NOTE: When a change is made to the configuration, the

"Save" button becomes active.

(4) T o chan ge the point state, select "Enable" or " Disable". If "Disable" is selected, the "Create Point

Name" field is inactive.

(5) To change the point name, select the name field, and use the alphanumeric keypad pop-up to

assign a name with up to 18 characters. Select to accept the value. The entire 18 characters will only show on the "Point Detail" screen. Only 10 characters will show on the "Point Configuration" screen.

(6) Select "Save".

Chillgard 5000

While the configuration is being updated, a "Busy" message shows at the bottom of the "Point Configuration: Point #" screen.

If the or button is selected while the "Busy" message shows, a pop-up asks whether to abandon the configuration changes.

• T o return to the "Point" screen without saving the configuration changes, select "Return without Saving".

• To save the configuration changes and return to the "Point" screen, select "Save and Return".

When the configuration changes have been saved, the "Settings" screen shows.

"Reset" Tab

Routine Operation

Use the "Reset" tab to reset the point name and disable the point.

(1) On the "Point Configuration: Point #" screen, select

the "Reset" tab.

(2) Select "Reset".

(3) On the warning pop-up, do one of the following:

a) To return to the "Point Configuration: Point #"

screen without resetting the point, select "Cancel".

b) To reset the point name, disable the point, and

return to the "Settings" screen, select "Reset".

NOTE: If only one point is configured, it cannot be deleted.

At least one point must be configured for the system to function. If an attempt is made to delete the only configured point, a warning pop-up indicates that the action cannot be completed.

Select "Cancel" to return to the Point Configuration: Point #" screen.

When the configuration changes have been saved, the "Settings" screen shows.

Chillgard 5000

Routine Operation

7.8.4 Relay Configuration

Use the "Relay" option to change the relay configuration settings or test a relay.

NOTE: Except for the buttons that show in the screen headers, the screens and step s used to change

the relay configuration settings are the same as those used during the initial setup. During the initial setup, the screen headers show the and buttons. During routine operation,

the screen headers show the , , and buttons. When a change is made to the configuration, the "Save" button becomes active.

On the "Settings" screen, select "Relay".

T o adjust the r elay configuration settings, go to Section 5.4, "Relay Configuration", and do Ste ps (1) through (5).

While the configuration is being updated, a "Busy" message shows at the bottom of the "Configure Relays" screen.

If the or button is selected while the "Busy" message shows, a pop-up asks whether to abandon the configuration changes.

• To return to the "Configure Relays" screen without saving the changes, select "Return without Saving".

• T o save the changes and return to the "Configure Relay" screen, select "Save and Return".

When the configuration changes have been saved, the "Settings" screen shows.

Chillgard 5000

Routine Operation

7.8.5 Communications Output

Use the "Outputs" option to change the configuration settings for digital and analog outputs. Except for the buttons that show in the screen headers, the screens and steps used to change the

output settings are the same as those used during the initial setup. During the initial setup, the screen headers show the and buttons. During routine operation,

the screen headers show the , , and buttons. When a change is made to the configuration, the "Save" button becomes active.

On the "Settings" screen, select "Outputs".

To adjust the output configuration settings, go to Section

5.5, "Communications Output", and do Steps (1) to (3).

While the configuration is being updated, a "Busy" message shows at the bottom of the "Outputs" screen.

If the or button is selected while the "Busy" message shows, a pop-up asks whether to abandon the configuration changes.

• To return to the "Outputs" screen without saving the changes, select "Return without Saving".

• T o save the changes and return to the "Outputs" screen, select "Save and Return".

When the configuration changes have been saved, the "Settings" screen shows.

Chillgard 5000

7.8.6 About

The "About" option shows information about the device and its component parts.

On the "Settings" screen, select "About".

Use the scroll bar to see all of the available information.

Routine Operation

Chillgard 5000

8 Diagnostics

NOTE: If the date setting is changed af ter the initial set up configurat ion, the p re dictive main tenance

logs will need to be reset on each graph to ensure accuracy.

When a predictive warning, fault, or alarm is acknowledged, a notification shows on the "Diagnostics" button on the dashboard.

(1) On the dashboard, select the "Diagnostics" button.

8.1 Flow Diagnostics

(2) On the "Diagnostics" screen, select "Flow Diagnos-

tics".

Diagnostics

The "Flow Diagnostics" screen shows data for four points. If more than four points are enabled, additional tabs show the points in groups of four.

The flow rate for each point shows below the point name.

A directional arrow indicates the trending behavior of the flow rate for a point. The arrow is green only when the trend is static. The arrow is gray in other situations because a positive or negative trend indicates a change in the system.

To see a detailed graph of the flow data for a point over time, select the point tile.

The background of point tiles associated with a predictive warning is yellow.

Chillgard 5000

Diagnostics

The background of point tiles associated with an alarm is red.

Values below th e pr ed ictive warning threshold show in yellow.

Values below the alarm threshold show in red.

To reset the flow diagnostics baseline, select "Reset".

In the Warning pop-up, sele ct "Reset" to continue the re set function or "Cancel" to cancel it.

Chillgard 5000

8.2 Sensor Performance

Diagnostics

(1) On the dashboard, select the "Diagnostics" button. (2) On the "Diagnostics" screen, select "Sensor Perfor-

mance".

The "Sensor Performance" screen shows a graph of sensor performance over a 6-month interval. The graph is divided into quadrants. Each quadrant indicate s a particular sensor status.

The top left quadrant is associated with normal performance.

To see details about sensor performance, select the text box.

The bottom left and top right quadrants show predictive warnings in yellow. When the highlighted section shows below the trend line, it identifies the Poor threshold.

To see details about sensor performance in this quadrant, select the text box.

The bottom right quadrant shows predictive warnings in red. When the highlighted section shows below the trend line, it identifies the Poor threshold.

Chillgard 5000

Diagnostics

To see details about sensor performance in this quadrant, select the text box.

To reset the sensor performance baseline, select "Reset".

In the Warning pop-up, sele ct "Reset" to continue the rese t function or "Cancel" to cancel it.

Chillgard 5000

8.3 Pump Performance

Diagnostics

(1) On the dashboard, select the "Diagnostics" button. (2) On the "Diagnostics" screen, select "Pump Perfor-

mance".

The "Pump Performance" screen shows a graph that plo ts pump performance over time.

T o see det ails about pump performance, select the text box.

To reset the pump performance baseline, select "Reset".

In the Warning pop-up, sele ct "Reset" to continue the rese t function or "Cancel" to cancel it.

The region of the graph that is below the predictive warning threshold shows in yellow or red, depending on the severity of the performance degradation. T o see de tails about pump performance, select the text box.

Chillgard 5000

8.4 Errors

Errors are events that do not result in a fault condition but that may impact the general performance of the device.

A notification of the event shows on the "Diagnostics" screen. For information about diagnostics, r efer to Section 8, "Diagnostics"

NOTE: A notification shows on the "Diagnostics" button on

the dashboard until the error is resolved.

(1) On the dashboard, select the "Diagnostics" button. (2) On the "Diagnostics" screen, select "Diagnostic Log".

A list shows the device errors.

Diagnostics

If there are multiple errors, use the scroll bar to move through the list of events.

To see details about an error, select it.

Chillgard 5000

9 Maintenance

Obey the following Cautions and Warnings for all maintenance procedures.

WARNING!

Do not touch the electronic circuit boards. Disconnect ac power before opening the device enclosure. Failure to do so can result in electrical

shock. Electrical shock can cause damage to the device and injury to personnel. Failure to follow these warnings can result in serious bodily injury or death.

Under routine operating conditions, the device requires the following scheduled maintenance procedures:

• Examine and replace end-of-line filters

• Examine and replace internal inline filters

Maintenance

9.1 Scheduled Maintenance

9.1.1 Examine and Replace End-of-Line Filters

WARNING!

Failure to use and maintain end-of-line filters can cause inaccurate readings and damage to internal components, and make additional ser vicing necessary.

Failure to follow these warnings can result in serious bodily injury or death. Examine the end-of-line filters periodically for dirt and particulate buildup.

Replace dirty filters when necessary. For a list of approved parts and how to order them, refer to Section 13, "Ordering Information".

If an end-of-line filter becomes severely clogged with particulates, the flow rate for that sample line will decrease and eventually cause a flow rate fault.

Do the following procedure to replace an end-of-line filter:

(1) Disconnect the dirty filter from the sample line tubing. (2) Discard the dirty filter. (3) Remove the new end-of-line filter from the bag. (4) Slide the end of the end-of-line filter with flexible tubing

onto the sample line tubing. Make sure the arrow on the body of the filter points in the direction of air flow into the sample line.

Chillgard 5000

9.1.2 Examine and Replace Internal Inline Filters

Inline filters are installed inside the device enclosure (Fig. 13).

Maintenance

Fig. 13 Location of inline filters

Periodically examine the inline filters inside the device enclosure for dirt and particulate buildup. If the inline filters become severely clogged with particles or moisture, the flow rate for the device will

decrease and eventually cause a flow fault. Replace dirty filters when necessary to prevent damage to internal co mponents. For a list of approved

parts and how to order them, refer to Section 13, "Ordering Information". Do the following procedure to replace the inline filters:

(1) Disconnect electrical power to the device. (2) If applicable, remove the locking mechanism. (3) Release the two latches on the left side of the device. (4) Open the enclosure. (5) Attach the ESD wrist strap to the ESD connection point inside the enclosure. (6) Twist the Luer locks on both end s of the inline filter to release the filter from the tubing. (7) Discard the dirty filter . (8) Remove the new inline filter from the bag. (9) Install one end of the new filter into the Luer lock and twist to lock the filter in position.

(10) Twist the free end of tubing slightly so that it will be straight when it's connected to the filter. (11) Install the free end of the new filter into the Luer lock on the free end of tubing and twist to lock

the filter in position.

(12) Make sure the new filter fits snugly into both ends of the tubing.

Chillgard 5000

(13) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (14) Close the enclosure. (15) Latch the two latches. (16) If applicable, attach the locking mechanism. (17) Supply electrical power to the device.

9.1.3 Replace Fuses

The device uses 2 amp, 240 V fuses (MSA P/N 10185821 or an equivalent certified fuse).

Maintenance

Fig. 14 Location of fuses

For a list of approved parts and how to order them, refer to Section 13, "Ordering Information". When necessary, do the following procedure to replace the fuses inside the devise enclosure:

(1) Disconnect electrical power to the device. (2) If applicable, remove the locking mechanism. (3) Release the two latches on the left side of the device. (4) Open the enclosure. (5) Attach the ESD wrist strap to the ESD connection point inside the enclosure. (6) Turn the top of the fuse holder counterclockwise and rem ove it. (7) Remove the defective fuse. (8) Install a new fuse. Only use MSA P/N 10185821 or an equivalent certified fuse. (9) Install the fuse holder and turn the top clockwise to secure it. (10) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (11) Close the enclosure. (12) Latch the two latches. (13) If applicable, attach the locking mechanism.

(14) Supply electrical power to the device.

Chillgard 5000

10 Cleaning

10.1 Touchscreen Display

NOTICE

Use of improper cleaning materials can result in optical impairment of the display and/or damage to the device.

Use a soft lint-free cloth. The cloth can be dry o r lightly dampened with a mild detergent. The detergent must have neutral pH. Do not use acidic or alkaline cleaners, or organic chemicals such as paint thinner, acetone, toluene, xylene, propyl or isopropyl alcohol, or kerosene.

10.2 Enclosure

Use a soft lint-free cloth. The cloth can be dry or lightly dampened with a mild detergent.

Cleaning

Chillgard 5000

11 Technical Data

11.1 Technical Specifications / Equipment Ratings

Usage Indoor use only Overvoltage Category II Pollution Degree 2

100–240 Vac, 50/60 Hz, 200 VA

ac Power

Operating Temperature 32–122°F (0 to 50°C) Operating Altitude Limit 9762 ft (2975 m) Operating Humidity 0 to 95%, noncondensing Ingress Protection IP54

Size

Weight

Sensor Type Photoacoustic Infrared Sample Line Tubing ¼ in. OD x 1/8 in. ID

Sample Line Length

Gases

Measuring Range 0–1000 ppm Sensitivity (minimum detection) 1 ppm for all listed gases

Accuracy (linearity) Sensor Response Time 90% of gas reading <70 sec Relays

Audible Alarm

Communication Outputs

maximum Supply voltage not to fluctuate more

than ±10%

Height x Width x Depth =

15.6 in. x 13.6 in. x 7.6 in. (39.6 cm x 34.5 cm x 19.3 cm)

4 point unit = 14 lb (6.4 kg) 8 point unit = 15 lb (6.8 kg) 16 point = 17 lb (7.7 kg)

6 mm OD x 4 mm ID Up to 400 ft (121 m) for optimum

performance, will support up to 1200 ft (366 m)

R11, R12, R22, R123, R134A, R401A, R404A, R407A, R407C, R407F, R410A, R422A, R422D, R427A, R507, R1233zd(E), R1234yf, R1234ze, R-513A, R-514A

0– 50 ppm ±1 ppm, 51–1000 ppm ±10% of reading

5 Form C, 8A 250 Vac resistive SPDT

95 ±5 dB(A) at 24 in. (61 cm) maximum

4–20 mA sourcing, 250 Ohm load; 0–10 V, 2 K Ohm minimum load; RS485 Modbus RTU; RS-485 BACnet MS/TP

Technical Data

Polyurethane (ether based) or metal with tubing

Chillgard 5000

11.2 Gas Reading Accuracy

Gas Gas Concentration Gas Reading Accuracy

As factory calibrated: R-134A, R-404A, R-410A, R-407C, R-123,

R1233zd(E) As factory calibrated extended library: R-11, R-12, R-1234ze, R-22, R-407F,

R-401A, R-407A, R-422A, R-422D, R-427A, R-507, R-1234yf, R513A, R-514A

As calibrated after installation: R-134A, R-404A, R-410A, R-407C, R-123,

R1233zd(E), R-11, R-12, R-1234ze, R-22, R-407F, R-401A, R-407A, R-422A, R-422D, R-427A, R-507, R-1234yf, R-513A, R-514A

1–50 ppm 51–1000 ppm

Technical Data

±1 ppm ±10% of F.S.

±3 ppm ±30% of reading

±1 ppm ±10% of F.S.

Chillgard 5000

Troubleshooting Guidelines

12 Troubleshooting Guidelines

WARNING!

Do not touch the electronic circuit boards. Disconnect ac power before opening the device enclosure. Failure to do so can result in electrical

shock. Electrical shock can cause damage to the device and injury to personnel. Failure to follow these warnings can result in serious bodily injury or death.

Device will not turn on.

(1) Make sure ac power is supplied to the device. (2) Make sure ac power to the device is wired correctly. (3) Make sure there are no loose wires on the ac inlet terminal block. (4) Check fuses F1 and F2. Replace them if necessary.

Optional strobe will not signal during an alarm event.

(1) Check the user settings for strobe activation. Refer to Section 7.8.2, "Gas Configuration". (2) Make sure the strobe wires are connected to the strobe connector. (3) Contact MSA Customer Service.

Internal buzzer will not signal during an alarm event.

(1) Check the user settings for buzzer/hor n activation. Refer to Section 7.8.2, "Gas Configura tio n". (2) Make sure the buzzer wires are connected to the buzzer connector. (3) Contact MSA Customer Service.

Relays are not operating.

(1) Check the user settings for the relays. Refer to Section 7.8.4, "Relay Configuration". (2) Test the relay. Refer to Section 7.8.4, "Relay Configuration". (3) Contact MSA Customer Service.

No analog communication output.

(1) Check the user settings for communications. Refer to Section 7.8.5, "Communications Output". (2) Make sure the wire connections are correct. (3) Contact MSA Customer Service.

No digital communication output.

(1) Check the user settings for communications. Refer to Section 7.8.5, "Communications Output". (2) Make sure the wire connections are correct. (3) Contact MSA Customer Service.

Chillgard 5000

Ordering Information

13 Ordering Information

To obtain replacement parts, address the order or inquiry to: Mine Safety Appliances Company

1000 Cranberry Woods Drive Cranberry Township, PA 16066

Or call, toll-free, 1-800-672-4678 Inquiries can also be e-mailed to customer.service@msasafety.com.

13.1 Replacement Parts

WARNING!

Use only genuine MSA replacement parts when performing any maintenance procedures pr ovided in this manual. Failure to do so may seriously imp air sensor and gas monitor ing performance. Repair or alteration of the Chillgard 5000 Fixed Gas Detection Device, beyond the scope of these maintenance instructions or by anyone other than authorized MSA service personnel, could cause the prod uct to fail to perform as designed and persons who rely on th is product for their sa fety could sust ain serious personal injury or loss of life.

Fig. 15 Replacement Parts Identifier

Chillgard 5000

13.1.1 Replacement Parts

Item # Description Part Number

End of Line Filter 711561 Internal Inline Filter 655533 Replacement Fuse Kit 10186428 Phoenix Terminal Kit 10186424 End of Line Filter Kit 10190169 Internal Filter Kit 10190170

13.1.2 Accessories

Description Part Number

External Alarm Silencing Station 10186427 External Alarm Activation Station 10186426 Remote Horn 10186435 Strobe 10058753 Maintenance Kit 10190345

Ordering Information

13.1.3 Installation and Calibration

Description Part Number

Polyurethane Tubing, ¼ in. OD, 1/8 in. ID

Smoke Tubes 458480 Zero Gas Scrubber 803873 Span Gas Scrubber 803874 Calibration Gas Regulator 710269 Calibration Kit 10182184

13.1.4 Calibration Gas Cylinders

Description Concentration Part Number

R-11 in Nitrogen 100 ppm 803499 R-12 in Nitrogen 100 ppm 804866 R-123 in Nitrogen 100 ppm 803498 R-134a in Nitrogen 100 ppm 803500 R-22 in Nitrogen 100 ppm 804868 R-404A in Nitrogen 100 ppm 10077765 R-410A in Nitrogen 100 ppm 10077766 R-407C in Nitrogen 100 ppm 10077767 R-113 in Nitrogen 100 ppm 804870

10189778

Chillgard 5000

Appendix A: Start-up Check List

14 Appendix A: Start-up Check List

Before applying power to the Chillgard 5000, check for all items in the following table:

Item Check for

Proper mounting:

• Indoors on a rigid surface that does not have vibration or mechanical shock

3 Correct tubing for sample lines 4 End-of-line filters installed in sample lines 5 No end-of-line filter installed in exhaust line 6 All caps and plugs at sample line inlets and exhaust port removed 7 Unused sampling ports are disabled 8 Correct calibration kit and check gases for calibration are available

• In a vertical position approximately 5 ft (1.5 m) off the ground

• Away from direct solar heating or other excessive heat sources, wet or damp conditions where condensation can occur, areas that are dirty or exposed to oils or chemicals, areas where explosive concentrations of combustible gases or vapors can occur

Correct electrical connections and wiring:

• Correct voltage: 100–240 Vac, 50/60 Hz, 200 VA maximum

• Through a dedicated circuit breaker

• Approved 3-conductor wire (minimum 16 AWG), rated 300 Vac at 221°F (105°C)

• Conduit hubs and hardware that are suitable for fiberglass enclosures

Proper exhaust venting to one of the following (outside atmosphere preferred):

• Outside atmosphere, end of exhaust tube protected from debris collection

• Safe indoor area away from personnel and refrigerant gases

Examiner's Initials

Chillgard 5000

Appendix B: Installation of Optional Equipment

15 Appendix B: Installation of Optional Equipment

WARNING!

Disconnect ac power before opening the device enclosure. Failure to do so can result in electrical shock. Electrical shock can cause damage to the device and injury to personnel.

Do not touch the electronic circuit boards. Failure to follow these warnings can result in serious bodily injury or death.

15.1 Strobe

Fig. 16 Strobe wiring

For field installations, follow the strobe manufacturer's instructions and the following general procedure:

(1) Disconnect electrical power to the device. (2) If applicable, remove the locking mechanism. (3) Release the two latches on the left side of the device. (4) Open the enclosure. (5) Attach the ESD wrist strap to the ESD connection point inside the enclosure. (6) Use a ¼-in. hex driver to remove the 4 hex nuts on the circuit board cover. (7) Remove the circuit board cover. (8) Remove the hole plug out of the to p of the de vic e. (9) Put the wires of the strobe through the middle of the supplied gasket. (10) Put the wires through the hole in the top of the enclosure and the supplied locknut. (11) Tighten the locknut so the strobe is attached securely to the device.

Chillgard 5000

Appendix B: Installation of Optional Equipment

(12) Insert the wires for the strobe into the Phoenix connector on the circuit boa rd marked "STROBE".

Make sure each wire is inserted into the correct connector terminal.

(13) Use a small flathead screwdriver to tighten the screws on the Phoe nix connector and secure the

wires. (14) Install the circuit board cover. (15) Use a ¼-in. hex driver to install the 4 hex nuts on the circuit board cover . (16) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (17) Close the enclosure. (18) Latch the two latches. (19) If applicable, attach the locking mechanism. (20) Supply electrical power to the device.

15.2 External Horn

For field installations, follow the horn manufacturer's instructions and the following general procedure : (1) Disconnect electrical power to the device.

(2) If applicable, remove the locking mechanism. (3) Release the two latches on the left side of the device. (4) Open the enclosure. (5) Attach the ESD wrist strap to the ESD connection point inside the enclosure. (6) Mount the horn 7–12 ft (2–4 m) above the floor. (7) Use a ¼-in. hex driver to remove the 4 hex nuts on the circuit board cover. (8) Remove the circuit board cover. (9) Follow the wiring instructions supplied with the remote horn. (10) Insert the wires for the remote horn into the Phoenix connector marked "HORN" on the circuit

board. Make sure each wire is inserted into the correct connector terminal:

a) For a normally de-energized relay, connect the wires to the "C" and "NO" terminals.

b) "For a normally energized relay, connect the wires to the "C" and "NC" terminals. (1 1) Use a small flathead screwdriver to tighten the screws on the Phoenix connector and secure the

wires. (12) Install the circuit board cover. (13) Use a ¼-in. hex driver to install the 4 hex nuts on the circuit board cover . (14) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure.

(15) Close the enclosure. (16) Latch the two latches. (17) If applicable, attach the locking mechanism. (18) Supply electrical power to the device.

Chillgard 5000

Appendix B: Installation of Optional Equipment

15.3 External Alarm Activation Station

circuit board. Make sure the wires are inserted correctly. (8) Use a small flathead screwdriver to tighten the screws on the Phoenix connector and secure the

wires. (9) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (10) Close the enclosure. (11) Latch the two latches. (12) If applicable, attach the locking mechanism. (13) Supply electrical power to the device.

15.4 External Alarm Silencing Station

circuit board. Make sure each wire is inserted into the correct connector terminal. (8) Use a small flathead screwdriver to tighten the screws on the Phoenix connector and secure the

wires. (9) Disconnect the ESD wrist strap from the ESD connection point inside the enclosure. (10) Close the enclosure. (11) Latch the two latches. (12) If applicable, attach the locking mechanism.

(13) Supply electrical power to the device.

Chillgard 5000

Appendix C: Default Settings

16 Appendix C: Default Settings

16.1 Alarm Set p oi nt s

The default settings for the alarm setpoints are the following:

• 5, 20, and 50 percent of full-scale range, except for R123, which are 1, 2, and 5 percent of full-

scale range

•Non-latching

• Horn and strobe (if applicable) enabled

16.2 Relays

The default setting for the internal fault relay is the energized state. All other relays (alarm, warning, caution, and horn) are set to de-energized.

16.3 Output

The default setting for digital output is None. The factory default settings for analog output are 3.5 mA for Warm-up and 2.0 mA for Fault.

Chillgard 5000

17 Appendix D: Modbus Holding Registers

17.1 Chillgard 5000 - Modbus RTU (Holding Registers)

Section Register Name Channel # Index Property Notes

General

Channels

Product ID Firmware Version 1 40002 Read Major(MSB:1b)/Minor(1b) Firmware Version 2 40003 Read Build(2b)

Reserved 4 40004 Read 0 Rese

rved 5 40005 Read 0

Reserved 6 40006 Read 0

Unit Status 40007 Read ACK button 40008 Write ACK by writing 1 to it RESET button 40009 Write 1Gas Number

1 Gas Conc. 40011 Read ppm 1 Status 40012 Read

1 Reserved 40013 Read 0

2Gas Number 2 Gas Conc. 40015 Read ppm

2 Status 40016 Read

2 Reserved 40017 Read 0

3Gas Number 3 Gas Conc. 40019 Read ppm

3 Status 40020 Read

3 Reserved 40021 Read 0

4Gas Number 4 Gas Conc. 40023 Read ppm

4 Status 40024 Read

4 Reserved 40025 Read 0

5Gas Number 5 Gas Conc. 40027 Read ppm

5 Status 40028 Read

5 Reserved 40029 Read 0

General

Channel 1

annel 2

annel 3

annel 4

annel 5

40001 Read "CG"

40010 Read Refer to Section 17.5, "Gas Types"

40014 Read Refer to Section 17.5, "Gas Types"

40018 Read Refer to Section 17.5, "Gas Types"

40022 Read Refer to Section 17.5, "Gas Types"

40026 Read Refer to Section 17.5, "Gas Types"

Appendix D: Modbus Holding Registers

er to Section 17.3, "Unit Status

Ref Flags"

Refer to Section 17.2, "RESET Button Actions"

Refer to Section 17.4, "Channel Status Flags"

Refer to Section17.4, "Channel Status Flags"

Chillgard 5000

Appendix D: Modbus Holding Registers

Section Register Name Channel # Index Property Notes

6Gas Number 6 Gas Conc. 40031 Read ppm

6 Status 40032 Read

6 Reserved 40033 Read 0

7Gas Number 7 Gas Conc. 40035 Read ppm

7 Status 40036 Read

7 Reserved 40037 Read 0

8Gas Number 8 Gas Conc. 40039 Read ppm

8 Status 40040 Read

8 Reserved 40041 Read 0

9Gas Number 9 Gas Conc. 40043 Read ppm

9 Status 40044 Read

9 Reserved 40045 Read 0

10 Gas Number 10 Gas Conc. 40047 Read ppm

10 Status 40048 Read

10 Reserved 40049 Read 0

11 Gas Number 11 Gas Conc. 40051 Read ppm

11 Status 40052 Read

11 Reserved 40053 Read 0

12 Gas Number Channel 12 40054 Read Refer to Section 17.5, "Gas Types" 12

Gas Conc. 40055 Read ppm 12 Status 40056 Read

12 Reserved 40057 Read 0

13 Gas Number 13 Gas Conc. 40059 Read ppm

13 Status 40060 Read

13 Reserved 40061 Read 0

Channel 6

annel 7

annel 8

annel 9

annel 10

annel 11

annel 13

40030 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40034 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40038 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40042 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40046 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40050 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40058 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

Chillgard 5000

Appendix D: Modbus Holding Registers

Section Register Name Channel # Index Property Notes

14 Gas Number 14 Gas Conc. 40063 Read ppm

14 Status 40064 Read

14 Reserved 40065 Read 0

15 Gas Number 15 Gas Conc. 40067 Read ppm

15 Status 40068 Read

15 Reserved 40069 Read 0

16 Gas Number 16 Gas Conc. 40071 Read ppm

16 Status 40072 Read

16 Reserved 40073 Read 0

Channel 14

annel 15

annel 16

40062 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40066 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

40070 Read Refer to Section 17.5, "Gas Types"

Refer to Section 17.4, "Channel Status Flags"

Chillgard 5000

Appendix D: Modbus Holding Registers

Section Register Name Channel # Index Property Notes

Gases Calibration

Next Cal Time Zero Cal Time 40091 Read In days from 1970 Span Cal Time #00 40092 Read In days from 1970 – R-11 Span Cal Time #01 40093 Read In days from 1970 – R-12 Span Cal Time #02 40094 Read In days from 1970 – R-22 Span Cal Time #03 40095 Read In days from 1970 – R-123 Span Cal Time #04 40096 Read In days from 1970 – R-134A Span Cal Time #05 40097 Read In days from 1970 – R-401A Span Cal Time #06 40098 Read In days from 1970 – R-404A Span Cal Time #07 40099 Read In days from 1970 – R-407A Span Cal Time #08 40100 Read In days from 1970 – R-407C Span Cal Time #09 40101 Read In days from 1970 – R-407F Span Cal Time #10 40102 Read In days from 1970 – R-410A Span Cal Time #11 40103 Read In days from 1970 – R-422A Span Cal Time #12 40104 Read In days from 1970 – R-422D Span Cal Time #13 40105 Read In days from 1970 – R-427A Span Cal Time #14 40106 Read In days from 1970 – R-507 Span Cal Time #15 40107 Read In days from 1970 – R-513A Span Cal Time #16 40108 Read In days from 1970 – R-514A Span Cal Time #17 40109 Read In days from 1970 – R-1233zd(E) Span Cal Time #18 40110 Read In days from 1970 – R-1234yf Span Cal Time #19 40111 Read In days from 1970 – R-1234ze

40090 Read In days from 1970

Gases

Chillgard 5000

17.2 RESET Button Actions

HiByte LoByte Description

0 channel# Reset channel-specific alarms, channel#1-#16 = 0..15 0 255 Reset all channel-specific alarms 1 channel# Reset channel-specific faults, channel#1-#16 = 0..15 1 255 Reset all channels-specific faults 2 255 Reset common faults 3 255 Reset all alarms and all faults

17.3 Unit Status Flags

Bit Description

0x0001 Warm up Set if warm-up time is pending 0x0002 Operating 0x0004 Calibration Set if calibration is in progress

0x0008 Fault Set if failure is reported 0x0010 Alarm Set if C/W/A level is achieved

0xFFE0 --- Reserved

Appendix D: Modbus Holding Registers

Normal operating mode is set (after warm-up; not in calibration, fault, or alarm)

17.4 Channel Status Flags

Bit Description

0x0001 Caution Set if caution level is achieved 0x0002 Warning Set if warning level is achieved 0x0004 Alarm Set if alarm level is achieved 0x0008 Beacon Set if C/W/A is set 0x0010 Horn Set if any configured C/W/A is set and not acknowledged yet 0x0020 New Set if any of C/W/A is set and not acknowledged yet

0x0040 Hold 0x0080 Fault Set if failure is reported

0xFF00 --- Reserved

Set if any of C/W/A is in hold state (acknowledged latching alarm below threshold)

Chillgard 5000

17.5 Gas Types

Value Name

0R-11 1R-12 2R-22 3R-123 4R-134A 5R-401A 6R-404A 7R-407A 8R-407C 9R-407F 10 R-410A

Gases

11 R-422A 12 R-422D 13 R-427A 14 R-507 15 R-513A 16 R-514A 17 R-1233zd(E) 18 R-1234yf 19 R-1234ze

Appendix D: Modbus Holding Registers

Chillgard 5000

18 Appendix E: BACnet Objects

18.1 Chillgard 5000 - BACnet

Section Object Name Channel # Object Type Inst # Property Notes

Product ID

General

Channels

Firmware Version Analog Input 2 Read

Reserved 4 Analog Input 4 Read 0 Rese

rved 5 Analog Input 5 Read 0

Reserved 6 Analog Input 6 Read 0

Unit Status Ana log Input 7 Read ACK button Analog Input 8 Write ACK by writing 1 to it RESET button Analog Input 9 Write

1Gas Number 1 Gas Conc. Analog Input 11 Read ppm 1 Status Analog Input 12 Read

1 Re ser ve d Analog Input 13 R ea d 0

2Gas Number 2 Gas Conc. Analog Input 15 Read ppm 2 Status Analog Input 16 Read

2 Re ser ve d Analog Input 17 R ea d 0

3Gas Number 3 Gas Conc. Analog Input 19 Read ppm 3 Status Analog Input 20 Read

3 Re ser ve d Analog Input 21 R ea d 0

4Gas Number 4 Gas Conc. Analog Input 23 Read ppm 4 Status Analog Input 24 Read

4 Re ser ve d Analog Input 25 R ea d 0

General

Channel 1

annel 2

annel 3

annel 4

Appendix E: BACnet Objects

Analog Input 1 Read "CG"

Build(MSB:2b)/Major(1b)/ Minor(1b)

fer to Section 18.3, "Unit

Re Status Flags"

Refer to Section 18.2, "RESET Button Actions"

Analog Input 10 Read

Analog Input 14 Read

Analog Input 18 Read

Analog Input 22 Read

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Chillgard 5000

Appendix E: BACnet Objects

Section Object Name Channel # Object Type Inst # Property Notes

5Gas Number 5 Gas Conc. Analog Input 27 Read ppm 5 Status Analog Input 28 Read

5 Re ser ve d Analog Input 29 R ea d 0

6Gas Number 6 Gas Conc. Analog Input 31 Read ppm 6 Status Analog Input 32 Read

6 Re ser ve d Analog Input 33 R ea d 0

7Gas Number 7 Gas Conc. Analog Input 35 Read ppm 7 Status Analog Input 36 Read

7 Re ser ve d Analog Input 37 R ea d 0

8Gas Number 8 Gas Conc. Analog Input 39 Read ppm 8 Status Analog Input 40 Read

8 Re ser ve d Analog Input 41 R ea d 0

9Gas Number 9 Gas Conc. Analog Input 43 Read ppm 9 Status Analog Input 44 Read

9 Re ser ve d Analog Input 45 R ea d 0

10 Gas Number 10 Gas Conc. Analog Input 47 Read ppm 10 Status Analog In pu t 48 Read

10 R eser ved Analog Input 49 Rea d 0

11 Gas Number 11 Gas Conc. Analog Input 51 Read p p m 11 Status Analog Input 52 Read

11 Reserved An alo g Inpu t 53 Read 0

Channel 5

annel 6

annel 7

annel 8

annel 9

annel 10

annel 11

Analog Input 26 Read

Analog Input 30 Read

Analog Input 34 Read

Analog Input 38 Read

Analog Input 42 Read

Analog Input 46 Read

Analog Input 50 Read

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Chillgard 5000

Appendix E: BACnet Objects

Section Object Name Channel # Object Type Inst # Property Notes

12 Gas Number 12 Gas Conc. Analog Input 55 Read ppm 12 Status Analog In pu t 56 Read

12 R eser ved Analog Input 57 Rea d 0

13 Gas Number 13 Gas Conc. Analog Input 59 Read ppm 13 Status Analog In pu t 60 Read

13 R eser ved Analog Input 61 Rea d 0

14 Gas Number 14 Gas Conc. Analog Input 63 Read ppm 14 Status Analog In pu t 64 Read

14 R eser ved Analog Input 65 Rea d 0

15 Gas Number 15 Gas Conc. Analog Input 67 Read ppm 15 Status Analog In pu t 68 Read

15 R eser ved Analog Input 69 Rea d 0

16 Gas Number 16 Gas Conc. Analog Input 71 Read ppm 16 Status Analog In pu t 72 Read

16 R eser ved Analog Input 73 Rea d 0

Channel 12

annel 13

annel 14

annel 15

annel 16

Analog Input 54 Read

Analog Input 58 Read

Analog Input 62 Read

Analog Input 66 Read

Analog Input 70 Read

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Refer to Section 18.5, "Gas Types"

Refer to Section 18.4, "Channel Status Flags"

Chillgard 5000

Appendix E: BACnet Objects

Section Object Name Channel # Object Type Inst # Property Notes

Gases Calibration

Next Cal Time Zero Cal Time Analog Input 91 Read In days from 1970 Span Cal Time

#00 Span Cal Time

#01 Span Cal Time

#02 Span Cal Time

#03 Span Cal Time

#04 Span Cal Time

#05 Span Cal Time

#06 Span Cal Time

#07 Span Cal Time

#08 Span Cal Time

#09 Span Cal Time

#10 Span Cal Time

#11 Span Cal Time

#12 Span Cal Time

#13 Span Cal Time

#14 Span Cal Time

#15 Span Cal Time

#16 Span Cal Time

#17 Span Cal Time

#18 Span Cal Time

#19

Analog Input 90 Read In days from 1970

Gases

Analog Input 92 Read In days from 1970 – R-11

Analog Input 93 Read In days from 1970 – R-12

Analog Input 94 Read In days from 1970 – R-22

Analog Input 95 Read In days from 1970 – R-123

Analog Input 96 Read In days from 1970 – R-134A

Analog Input 97 Read In days from 1970 – R-401A

Analog Input 98 Read In days from 1970 – R-404A

Analog Input 99 Read In days from 1970 – R-407A

Analog Input 100 Read In days from 1970 – R-407C

Analog Input 101 Read In days from 1970 – R-407F

Analog Input 102 Read In days from 1970 – R-410A

Analog Input 103 Read In days from 1970 – R-422A

Analog Input 104 Read In days from 1970 – R-422D

Analog Input 105 Read In days from 1970 – R-427A

Analog Input 106 Read In days from 1970 – R-507

Analog Input 107 Read In days from 1970 – R-513A

Analog Input 108 Read In days from 1970 – R-514A

Analog Input 109 Read

Analog Input 110 Read

Analog Input 111 Read

In days from 1970 – R-1233zd(E)

In days from 1970 – R-1234yf

In days from 1970 – R-1234ze

Chillgard 5000

18.2 RESET Button Actions

HiByte LoByte Description

18.3 Unit Status Flags

Bit Description

0x0001 Warm up Set if warm-up time is pending 0x0002 Operating 0x0004 Calibration Set if calibration is in progress

0x0008 Fault Set if failure is reported 0x0010 Alarm Set if C/W/A level is achieved

0xFFE0 --- Reserved

Appendix E: BACnet Objects

Normal operating mode is set (after warm-up; not in calibration, fault, or alarm)

18.4 Channel Status Flags

Bit Description

0x0040 Hold 0x0080 Fault Set if failure is reported

0xFF00 --- Reserved

Set if any of C/W/A is in hold state (acknowledged latching alarm below threshold)

Chillgard 5000

18.5 Gas Types

Value Name

0R-11 1R-12 2R-22 3R-123 4R-134A 5R-401A 6R-404A 7R-407A 8R-407C 9R-407F 10 R-410A

Gases

11 R-422A 12 R-422D 13 R-427A 14 R-507 15 R-513A 16 R-514A 17 R-1233zd(E) 18 R-1234yf 19 R-1234ze

Appendix E: BACnet Objects

Chillgard 5000

Appendix E: BACnet Objects

Chillgard 5000

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Msa Chillgard 5000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 MSA Permanent Instrument Warranty

1.1 Warranty

1.2 Exclusive Remedy

1.3 Exclusion of Consequential Damage

1.4 Liability Information

2 Warnings and Cautions

3 Description

3.1 Identifying Your Unit

3.2 Visible Alarming Devices

3.3 Audible Alarming Devices

3.4 Optional External Alarm Activation and Silencing Stations

3.5 Communications

4 Installation

4.1 Warnings and Cautions

4.2 Receiving, Unpacking, and Inspecting

4.3 Mounting Guidelines

4.4 Sample and Exhaust Lines

4.5 Wiring and Grounding

4.6 Electrical Power Supply Requirements

4.7 Relay Outputs

5Initial Setup

5.1 Language/Date & Time/Passw o rd

5.2 Point Configuration

5.3 Gas Configuration

5.4 Relay Configuration

5.5 Communications Output

6Calibration

6.1 Initial Setup

6.2 Routine Operation

6.3 Zero Gas Calibration

6.4 Span Gas Calibration

6.5 Unsuccessful Calibrations

7 Routine Operation

7.1 Dashboard Overview

7.2 Point Details

7.3 Point Hold

7.4 Predictive Warnings

7.5 Cautions, Warnings, and Alarms

7.6 Faults

7.7 Event Log

7.8 Edit Settings

8 Diagnostics

8.1 Flow Diagnostics

8.2 Sensor Performance

8.3 Pump Performance

8.4 Errors

9 Maintenance

9.1 Scheduled Maintenance

10 Cleaning

10.1 Touchscreen Display

10.2 Enclosure

11 Technical Data

11.1 Technical Specifications / Equipment Ratings

11.2 Gas Reading Accuracy

12 Troubleshooting Guidelines

13 Ordering Information

13.1 Replacement Parts

14 Appendix A: Start-up Check List

15 Appendix B: Installation of Optional Equipment

15.1 Strobe

15.2 External Horn

15.3 External Alarm Activation Station

15.4 External Alarm Silencing Station

16 Appendix C: Default Settings

16.1 Alarm Set p oi nt s

16.2 Relays

16.3 Output

17 Appendix D: Modbus Holding Registers

17.1 Chillgard 5000 - Modbus RTU (Holding Registers)

17.2 RESET Button Actions

17.3 Unit Status Flags

17.4 Channel Status Flags

17.5 Gas Types

18 Appendix E: BACnet Objects

18.1 Chillgard 5000 - BACnet

18.2 RESET Button Actions