MSA Alpha, BD 96 SL Operating Manual

BD 96 SL
GB
SCBA Basic Apparatus
DE
Pressluftatmer Grundgerät
ES
Equipo ERA Básico
FR
Appareil Respiratoire isolant
PT
Aparelho Básico de Respiração Individual
IT
Autorespiratore di base
NL
Ademhalingstoestel
SE
DK
Trykflaskeapparat Basis
NO
Trykkluftsapparat
FI
Paineilmahengityslaite Sűrített levegős légzőkészülék -
HU
Alapkészülék Βασική συσκευή SCBA
GR
Order no: 10061696/07
Operating Manual BD 96 SL
Gebrauchsanleitung BD96 SL
Instrucciones de funcionamiento BD 96 SL
Instructions d'utilisation BD 96 SL
Istruzioni d'uso BD 96 SL
Instruções de funcionamento BD 96 SL
Gebruikshandleiding BD 96 SL
Användningsinstruktioner BD 96 SL
Brugsanvisninger BD 96 SL
Bruksanvisning BD 96 SL
Käyttöohjeet BD 96 SL
Kezelési utasítás BD 96 SL
Εγχειρίδιο οδηγιών χρήσης BD 96 SL
GB
DE
ES
FR
IT
PT
NL
SE
DK
NO
FI
HU
GR
3 – 20
21 – 38
39 – 56
57 – 74
75 – 92
93 – 110
111 – 128
129 – 146
147 – 164
165 – 182
183 – 200
201 – 218
219 – 236
MSA AUER GmbH D-12059 Berlin Thiemannstraße 1
Germany
© MSA AUER GmbH. All rights reserved
MSA CONTENTS
Contents
1. Safety Regulations ..................................................................................................4
1.1. Correct Use...................................................................................................... 4
1.2. Liability information .......................................................................................... 4
2. Description...............................................................................................................5
2.1. Standard Model (BD 96 SL) .............................................................................5
2.2. Model with Quick-Fill Coupling (BD 96 SL-Q) ..................................................7
2.3. Technical Data .................................................................................................7
3. Using the Compressed Air Breathing Apparatus .................................................8
3.1. Connecting one Compressed Air Cylinder .......................................................8
3.2. Connecting two Compressed Air Cylinders...................................................... 9
3.3. Donning the Compressed Air Breathing Apparatus .......................................10
3.4. Condensed Prior to Use Check...................................................................... 10
3.5. Donning the Face piece (Full Face Mask) .....................................................11
3.6. During Use.....................................................................................................11
3.7. Use of the Second Connection ......................................................................11
3.8. Filling with Quick-Fill ......................................................................................12
3.9. Removing the Compressed Air Breathing Apparatus..................................... 12
3.10. Removing the Compressed Air Cylinders ......................................................13
4. Maintenance and Care of the SCBA.....................................................................14
4.1. Maintenance Instructions ...............................................................................14
4.2. Maintenance Intervals....................................................................................14
4.3. Cleaning......................................................................................................... 15
4.4. Visual, Function and Tightness Check...........................................................16
4.5. Warning Device Check ..................................................................................16
4.6. High Pressure Gaskets Check .......................................................................16
4.7. Overhaul ........................................................................................................17
4.8. Storage ..........................................................................................................17
4.9. Malfunctions................................................................................................... 17
5. Accessories ...........................................................................................................18
5.1. Compressed Air Cylinders .............................................................................18
5.2. Lung Governed Demand Valve / Full Face Mask...........................................18
6. Ordering Information............................................................................................. 19
6.1. Compressed Air Breathing Apparatus............................................................ 19
6.2. Lung Governed Demand Valve...................................................................... 19
6.3. Compressed Air Cylinders .............................................................................19
6.4. Accessories ...................................................................................................20
6.5. Test Equipment.............................................................................................. 20
6.6. Operating Manuals......................................................................................... 20
BD 96 SL 3
GB
SAFETY REGULATIONS MSA
1. Safety Regulations
1.1. Correct Use
The MSA BD96 SL (referred to hereafter as compressed air breathing apparatus) is a self-contained breathing apparatus operating independent of the ambient air.
Breathable air is supplied to the user from compressed air cylinder(s) via a pressure reducer, a demand controlled dosage assembly (see Instruction Manual for the Lung Governed Demand Valve) and a face piece (see Instruction Manual for the Face piece). The exhalation air is released directly into the ambient atmosphere.
It is imperative that this operating manual be read and observed when using the compressed air breathing apparatus. In particular, the safety instructions, as well as the information for the use and operation of the apparatus, must be carefully read and observed. Furthermore, the national regulations applicable in the user's country must be taken into account for a safe use.
Alternative use, or use outside this specification will be considered as non­compliance. This also applies especially to unauthorised alterations to the apparatus and to commissioning work that has not been carried out by MSA or authorised persons.
Danger!
This product is supporting life and health. Inappropriate use, mainte­nance or servicing may affect the function of the device and thereby seriously compromise the user’s life.
Before use the product operability must be verified. The product must not be used if the function test is unsuccessful, it is damaged, a competent servicing/maintenance has not been made, genuine MSA
1.2. Liability information
MSA accepts no liability in cases where the product has been used inappropriately or not as intended. The selection and use of the product are the exclusive responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with respect to the product are voided, if it is not used, serviced or maintained in accordance with the instructions in this manual.
spare parts have not been used.
Danger!
This compressed air breathing apparatus is a pure gas protection device. It is not suitable for underwater diving.
4 BD 96 SL
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MSA DESCRIPTION
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2. Description
3
4
5
7
1
1011
Fig. 1 BD SL Compressed air breathing apparatus
1 Combo pressure gauge with couplings 7 Carrying assembly 2 Tension clamp 8 Handle 3 Cylinder retaining strap 9 Quick-Fill coupling (Option) 4 Cylinder support 10 Pressure reducer 5 Cylinder separator 11 Multi-channel line 6 Shoulder strap 12 Hip belt
2.1. Standard Model (BD 96 SL)
The carrying assembly consists of an anatomically designed backplate of antistatic plastic with carrying slots for easy handling. On the lower part of the carrying assembly are the supports for the pressure reducer and an elastic bump protector. On the upper part of the assembly, a cylinder support is attached with integrated line guide.
The carrying belts and the hip belt are adjustable in length. One or two compressed air cylinders can be placed in the cylinder support. The
cylinder strap is freely adjustable and after inserting the compressed air cylinder(s), it is tied down tightly and secured with the tension clamp.
BD 96 SL 5
GB
DESCRIPTION MSA
2
2
4
1
3
Fig. 2 Pressure reducer
1 Multi-channel line connection 2 Compressed air cylinder connection 3 Quick-Fill coupling (not for standard model) 4 Lead seal
The pressure reducer (see Fig. 2) is mounted in the lower area of the carrying plate. On the pressure reducer, there is a safety valve and the multi-channel line for connecting the combo pressure gauge. The pressure reducer reduces the cylinder pressure to approx. 7 bar and the safety valve activates on non-permitted pressure rise to prevent damage insuring the continued supply of breathable air.
1
3
4
Fig. 3 Combo-pressure gauge
1 Pressure gauge 2 Lung governed demand valve connection 3 Warning device (signal whistle) 4 Second connection
The combo pressure gauge (see Fig. 3) is connected at the end of the multi­channel line. It consists of the pressure gauge (1) itself, the coupling for the lung governed demand valve (2) as well as an acoustic warning device (3) (signal whistle). It triggers a continuous warning signal when the cylinder pressure drops below 55±5 bar. The second connection (4) connects a second lung governed demand valve (e.g. backup set).
6 BD 96 SL
GB
MSA DESCRIPTION
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2.2. Model with Quick-Fill Coupling (BD 96 SL-Q)
Besides the standard unit fittings, this model also comes with a high pressure safety coupling (see Pos. 3 in Fig. 2).It is then possible to fill 300 bar compressed air cylinder(s) whilst the compressed air breathing apparatus is in use.
Warning!
In compressed air breathing apparatus with Quick-Fill couplings the use of 200 bar compressed air cylinders is not permitted.
2.3. Technical Data
High pressure connection : 200 bar resp. 300 ba Medium pressure : 5 bar to 9 ba Operating temperature : -30°C to +60°C
ht (approx.) : 3.8 k
Wei Dimensions (approx.) : Length 585 mm Width 290 mm Height 145 mm Approvals
: The compressed air breathing apparatus
conforms to the Directives 89/686/EEC and 94/9/EG. It is a container unit with compres­sed air in accordance with EN 137.
ATEX BVS 03 ATEX H 010 X IM1c II 1 G c IIC T6 -30°C Ta +60°C II 1 D c
0158
BD 96 SL 7
GB
USING THE COMPRESSED AIR BREATHING APPARATUS MSA
3. Using the Compressed Air Breathing Apparatus
Warning!
The compressed air breathing apparatus may only be put into use in a fully maintained and tested condition. If malfunctions or defects are noticed prior to use, do not use the compressed air breathing apparatus under any circumstances.
Get the apparatus checked and repaired by an authorised service
3.1. Connecting one Compressed Air Cylinder
Fig. 4 Compressed air breathing apparatus with one compressed air cylinder
(1) Place compressed air breathing apparatus horizontally so that the back face
(2) Bring cylinder separator (5) into a horizontal position opposite the tension
(3) Check gasket on pressure reducer (10) for proper condition. (4) Open tension clamp on cylinder retaining strap (3) and extend strap
(5) Push compressed air cylinder through the cylinder strap (3) with the cylinder
(6) Screw cylinder valve onto pressure reducer, if necessary, bring the
(7) Fasten cylinder strap, do not over tighten. (8) Check position of compressed air cylinder, retighten if necessary.
centre.
is uppermost (see Fig. 1).
clamp (2) until it catches.
(see Fig. 7).
valve toward the pressure reducer, so that it lies on the central support (4).
compressed air breathing apparatus with valve up into a vertical position.
8 BD 96 SL
GB
MSA USING THE COMPRESSED AIR BREATHING APPARATUS
Attention!
Tighten cylinder retaining strap only when clamping lever is in clamped position, otherwise, it can not be closed.
(9) Hinge tension clamp down until it catches. (10) Fasten end of the cylinder retaining strap onto Velcro strip. (11) Briefly open cylinder valve and check for escaping air, retighten if
necessary.
3.2. Connecting two Compressed Air Cylinders
Fig. 5 SCBA apparatus with twin compressed air cylinders
(1) Place breathing apparatus down in a horizontal position with the back face
uppermost (see Fig. 1). (2) Hinge cylinder separator (5) into a vertical position until it catches. (3) If there is no T-piece connected to the pressure reducer (10), check gaskets
on pressure reducer and T-piece and screw in T-piece loosely. (4) Open tension clamp on cylinder retaining strap (3) and extend strap
(see Fig. 7). (5) Push one compressed air cylinder through the cylinder retaining strap so
that the cylinder valve points to the T-piece, and lies on one of the outer
supports. (6) Loosely screw the cylinder valve onto the T-piece. (7) Push a second compressed air cylinder through the cylinder retaining strap
so that the cylinder valve points to the T-piece, and lies on the other outer
support. (8) Loosely screw the second cylinder valve onto the T-piece.
BD 96 SL 9
GB
USING THE COMPRESSED AIR BREATHING APPARATUS MSA
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With right-angled T-piece, align the compressed air cylinders by hinging the pressure reducer and pulling the cylinders together (see Instruction Manual for T-pieces).
(9) Tighten all three high pressure connection handwheels. (10) Briefly open cylinder valves and check for escaping air, retighten if
necessary. (11) Check tight position of compressed air cylinders, retighten if necessary. (12) Tighten cylinder strap on loose end.
Attention!
Tighten cylinder retaining strap only when clamping lever is in clamped position, otherwise, it can not be closed.
(13) Hinge tension clamp down until it catches. (14) Fasten end of the cylinder strap onto Velcro strip. (15) Briefly open cylinder valve and check for escaping air, retighten if
necessary.
3.3. Donning the Compressed Air Breathing Apparatus
(1) Check all components of the compressed air breathing apparatus for
defects and malfunctions. (2) Don breathing apparatus with shoulder straps fully extended. (3) Close hip belt and tighten loose ends. (4) Tighten shoulder straps until the back plate fits comfortably. (5) Adjust shoulder straps to achieve a comfortable weight distribution between
shoulder straps and hip belt. (6) If required, connect lung governed demand valve to medium pressure
coupling (see Instruction Manual for Lung Governed Demand Valve).
3.4. Condensed Prior to Use Check
(1) Open cylinder valve(s) and check pressure on the combo pressure gauge.
The pressure values must read:
for 300 bar c for 200 bar cylinders minimum 180 ba
linders minimum 270 ba
(2) Close cylinder valve(s) and observe pressure gauge.
The pressure must not drop more than 10 bar in 60 s.
(3) Carefully activate flushing mode of the lung governed demand valve, closing
exit port as much as possible. (4) Observe pressure gauge.
The warning signal must sound at 55±5 bar.
10 BD 96 SL
GB
MSA USING THE COMPRESSED AIR BREATHING APPARATUS
3.5. Donning the Face piece (Full Face Mask)
(1) Don full face mask and check face piece-to-face fit (palm test) (see
Instruction Manual of Full face mask)
(2) Open cylinder valve(s) fully.
Warning!
When using two compressed air cylinders, always open the valves of both cylinders. Only then will both cylinders be empty uniformly.
(3) Connect lung governed demand valve to face piece (see Instruction Manual
for Lung Governed Demand Valve)
(4) The compressed air breathing apparatus is ready for use.
3.6. During Use
(1) Regularly check tight fit of face piece and lung governed demand valve and
retighten if necessary, as well as the air supply shown on the pressure gauge.
(2) Leave area immediately if the warning signal sounds.
Independent from the warning signal, an earlier retreat may be required; the retreat start is based on the reading shown on the pressure gauge.
Danger!
The warning signal sounds when the air supply in the compressed air cylinders is reduced.
In such cases, immediately leave the area, there is danger of air deficiency.
3.7. Use of the Second Connection
(1) Remove safety cap from medium pressure coupling of Second Connection
on the combo pressure gauge.
(2) Connect medium pressure line of lung governed demand valve of second
user pushing until the coupling audibly catches.
Warning!
When the Second Connection is in use, more air is consumed and service time is considerably reduced. Always keep this in mind when
using your apparatus.
BD 96 SL 11
GB
USING THE COMPRESSED AIR BREATHING APPARATUS MSA
3.8. Filling with Quick-Fill
1
Fig. 6 Fill with Quick-Fill (optional)
1 Quick-Fill coupling
With the Quick-Fill function, the compressed air cylinders of the breathing apparatus can be filled during use (see Instruction Manual for Quick-Fill).
3.9. Removing the Compressed Air Breathing Apparatus
(1) Remove lung governed demand valve. (2) Close cylinder valve(s). (3) Activate flushing mode of lung governed demand valve, releasing all air
pressure. (4) Open hip belt. (5) Extend shoulder straps by lifting the slides.
Danger!
Do not throw off compressed air breathing apparatus. This could damage the valve and any remaining compressed air could escape suddenly.
(6) Remove compressed air breathing apparatus.
This could cause fatal injury to you or to any bystanders.
12 BD 96 SL
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