MSA ALTAIR PRO, ALTAIR PRO CO, ALTAIR PRO O2, ALTAIR PRO H2S Operating Manual

Operating Manual

ALTAIR PRO Single Gas Detector

Order No.: 10079352/01
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CONTENTS MSA

Contents

1. Safety Regulations .............................................................................................. 6
1.1.
1.2.
Liability Information .................................................................................... 6
1.3. Safety and Precautionary Measures to be Adopted ................................... 7
2. Description...........................................................................................................
Instrument Overview .................................................................................. 8
2.1.
2.2. On-Screen Indicators ............................................................................... 10
2.3.
Monitoring Toxic Gases............................................................................ 12
2.4. Monitoring the Oxygen Concentration ...................................................... 13
2.5.
Duration of Use of the Instrument ............................................................ 14
3. Operation ........................................................................................................... 15
3.1.
Changing Alarm Setpoints........................................................................ 15
3.2. Turning ON the Instrument....................................................................... 18
3.3.
Toxic Gas Measurements ........................................................................ 21
3.4. Oxygen Measurements ............................................................................ 23
3.5.
Displaying the Instrument Data - excluding the Steel Mill Version ........... 24
3.6. Displaying the Instrument Data - Steel Mill Version only .......................... 25
3.7.
Turning OFF the Instrument ..................................................................... 26
3.8. Data Logging............................................................................................ 28
3.9.
Function Tests on the Instrument............................................................. 29
3.10. Calibrating the Instrument ........................................................................ 31
4. Maintenance.......................................................................................................
Troubleshooting ....................................................................................... 37
4.1.
4.2. Replacing the Battery............................................................................... 38
4.3.
Replacing the Sensor............................................................................... 39
37
8
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MSA CONTENTS
5. Technical Specifications/Certifications...........................................................40
Technical Specifications...........................................................................40
5.1.
5.2.
Certifications ............................................................................................ 42
5.3. Test Gases Table ..................................................................................... 43
5.4.
Oxygen Typical Performance Specifications ............................................ 43
5.5. Toxic Performance Specifications ............................................................ 43
5.6.
Data Logging Specifications ..................................................................... 45
6. Order Information ..............................................................................................
46
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SAFETY REGULATIONS MSA

1. Safety Regulations

1.1. Correct Use

The ALTAIR PRO is a portable instrument for monitoring toxic gases and oxygen deficiency or excess in the workplace. It is used exclusively for monitoring and not for measuring gas concentrations in the ambient air. It must be serviced and repaired by qualified and authorised personnel.
It is imperative that this operating manual be read and observed when using this instrument. In particular, the safety instructions, as well as the information for the use and operation of the apparatus, must be carefully read and observed. Furthermore, the national regulations applicable in the user's country must be taken into account for a safe use.
Attention!
This product is supporting life and health. Inappropriate use, maintenance or servicing may affect the function of the device and thereby seriously compromise the user’s life.
Before use, the product operability must be verified. The product must not be used if the function test is unsuccessful, it is damaged, a competent servicing/maintenance has not been made, genuine MSA spare parts have not been used.
Alternative use, or use outside this specification, will be considered as non­compliance. This also applies especially to unauthorised alterations to the apparatus and to commissioning work that has not been carried out by MSA or authorised persons.

1.2. Liability Information

MSA accepts no liability in cases where the product has been used inappropriately or not as intended. The selection and use of the product are the exclusive responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with respect to the product are voided, if it is not used, serviced or maintained in accordance with the instructions in this manual.
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MSA SAFETY REGULATIONS

1.3. Safety and Precautionary Measures to be Adopted

Attention!
The following safety instructions must be observed implicitly. Only in this way can the safety and health of the individual operators, and the correct functioning of the instrument, be guaranteed.
Use instrument only for stipulated gases
The ALTAIR PRO is used for monitoring and detecting gases in the ambient air. Thereby, it must be used only for gases for which a sensor is installed in the instrument.
The sensor must not be blocked during use.
Observe oxygen concentration
Although the ALTAIR PRO unit will detect up to 25% oxygen, all ALTAIR PRO versions are not certified or approfed for use in atmospheres containing more than 21% oxygen.
Check function and alarm before each use
In case of failed function tests, the instrument must be removed from use.
Conduct additional tests after any significant impact
The instrument function should also be checked after severe mechanical stress (dropping, impact etc.) and when the instrument or the sensors have been exposed to silicon, silicates, lead-containing substances, hydrogen sulphide or contaminated compounds.
Defective vibration alarm possible
At ambient temperatures < 0 °C, the vibration alarm can give a false alarm or can fail completely. In such conditions, do no rely solely on the vibration alarm.
Observe BG information
In Germany, observe the BG information BGI 836 (5).
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DESCRIPTION MSA

2. Description

2.1. Instrument Overview

1
2
3
4
5
6
7
Fig. 1 Instrument view
1 Alarm LED 5 Button
2 Infrared port 6 Display with backlight
3 Sensor cover 7 Stipulated gas type
4 Acoustic alarm transmitter
The instrument is a portable gas meter for monitoring gases in the ambient air and in the workplace.
The instrument is available in three models:
for monitoring oxygen for monitoring hydrogen sulphide and for monitoring carbon monoxide
The instrument can detect up
to 25% oxygen in the ambient air.
However, all instrument models are calibrated and permitted only up to 21% oxygen-content.
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MSA DESCRIPTION
The response levels for the individual gases are set at the factory
and cannot be changed during operation. After commissioning the instrument, changes are possible only with the MSA FiveStar® Link™ Software version 4.4 or higher (available as option; Æ Description of software).
If the ambient air contains higher gas concentrations, the instrument ignores the Fresh Air Setup and goes directly to measuring mode after the self-test.
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DESCRIPTION MSA

2.2. On-Screen Indicators

1
2
Fig. 2 Display
1 Self-test in progress
2 Bump check indicator
3 Hour glass
4 Confidence indicator
5 Alarm indicator
6 Battery life indicator
7 Numeric indicator
8 Gas concentration units
4
3
5
6
7
8
Battery Life Indicator
Attention!
If an alarm is triggered while using the instrument as a monitor, leave the area immediately.
Remaining on site under such circumstances can cause serious damage to health or can even lead to death.
The battery condition icon continuously displays in the upper right-hand corner of the display. As the battery is depleted, battery icon segments go blank until only the outline of the battery icon remains.
Each battery indicator segment represents approximately 1/4 of the total battery capacity.
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MSA DESCRIPTION
Battery Warning
A battery warning indicates that a nominal two days of operation remain before the instrument's battery is depleted.
The duration of remaining instrument operation during battery warning depends on ambient temperature (colder temperatures may reduce battery life) and the number and duration of alarms during battery warning.
When the ALTAIR PRO goes into battery warning the:
battery outline indicator flashes audible alarm sounds every 30 seconds alarm lights flash every 30 seconds
Battery Shut Down
Attention!
If a Battery Shutdown condition occurs, stop using the instrument and leave the area immediately. The instrument can no longer alert you of potential hazards since it does not have enough power to operate properly.
Failure to follow this warning can result in serious personal injury or death.
When the battery can no longer operate the instrument, the instrument goes into Battery Shutdown mode:
battery outline indicator flashes alarm icon turns ON alarm sounds every 30 seconds alarm lights flash no gas reading display
display alternates between "
BAT" and "ERR"
no other instrument pages can be viewed
The instrument remains in this state until it is turned OFF or the battery is completely depleted. The alarm lights and the audible alarm can be silenced by pushing the button.
When the instrument battery is running low, remove it from service and replace the battery.
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DESCRIPTION MSA
Confidence indicator
The Confidence indicator flashes once every 60 seconds to notify the user that the instrument is ON and operating normally. In addition, both LEDs will flash briefly every 60 seconds.
Backlight
The backlight can be manually activated with a quick push of the button. The backlight remains ON for 10 seconds.

2.3. Monitoring Toxic Gases

With the ALTAIR PRO, you can monitor the concentration of the following toxic gases in the ambient air:
Carbon Monoxide (CO) Hydrogen Sulphide (H Sulfur Dioxide (SO Nitrogen Dioxide (NO Ammonia (NH Phosphine (PH
)
3
3
Hydrogen Cyanide (HCN) Chlorine (Cl
)
2
Chlorine Dioxide (ClO
The ALTAIR PRO Detector displays the gas concentration in parts per million (PPM) on the measuring p page is selected or the instrument is turned OFF.
S)
2
)
2
)
2
)
).
2
age. The instrument remains on this page until another
Attention!
If an alarm is triggered while using the instrument as a monitor, leave the area immediately.
Remaining on site under such circumstances can cause serious damage to health or can even lead to death.
There are four alarm setpoints in the instrument:
High Alarm Low Alarm STEL Alarm TWA Alarm
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MSA DESCRIPTION
The backlight turns ON for 20 seconds during an alarm condition.
If the gas concentratio display and flash "
Fo
r more and detailed information Æ Section 3.3.
n reaches or exceeds the alarm setpoint the instrument will
LO" or "HI" and "ALARM" and enter an alarm sequence.

2.4. Monitoring the Oxygen Concentration

With the ALTAIR PRO the oxygen concentration is monitored in the atmosphere. The alarm setpoints can be set to enrichment (concentration > 20.8%) or depletion (concentration < 20.8%).
Attention!
If an alarm is triggered while using the instrument as a monitor, leave the area immediately.
Remaining on site under such circumstances can cause serious damage to health or can even lead to death.
When a set value is reached, an alarm is triggered:
an acoustic signal sounds, alarm LEDs flash, a vibration alarm is triggered and
in the display, "
and the corresponding oxygen concentration.
ALARM" is displayed in combination with "LO" or "HI"
Fo
r more and detailed information Æ Section 3.4.
The LOW alarm (lower of the two %O2 alarm settings) is latching and will not reset when O
concentration rises above the LOW setpoint. To
2
reset alarm push the button False oxygen alarms can occur due to barometric pressure (altitude)
changes or extreme changes in ambient temperature. It is recommended that an oxygen calibration be performed at the
temperature and pressure of use. Be sure that the instrument is in known fresh air before performing a calibration.
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DESCRIPTION MSA

2.5. Duration of Use of the Instrument

Normal Operation
The instrument is ready for operation
as long as the battery warning indicator (Pos. 6 in Fig. 2) does not
display and
the self-test is successful.
Weakening Battery
A weakening battery is indicated by
the flashing battery warning indicator and the remaining operation time indicator going off.
Attention!
You are not allowed to use the instrument even if it still shows a gas concentration.
Flat Battery
A flat battery triggers the following alarm:
an acoustic signal sounds, alarm LEDs flash, battery warning indicator flashes and
the display shows "
ERR".
The alarm can be turne
Attention!
It is not permitted to continue to use the instrument! The instrument must be taken out of use.
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d off by pressing the button.
MSA OPERATION

3. Operation

3.1. Changing Alarm Setpoints

Alarm setpoints can only be changed manually during instrument setup, which can be entered after battery attachment or reattachment (Æ Fig. 3). Alarm setpoints can also be changed electronically using the MSA FiveStar
(1) Ensure instrument is turned OFF before proceeding.
(2) Remove and re-attach battery.
(3) Turn instrument ON. Press and hold the button for 3 seconds.
ON displays during this time period.
®
Link™ Software.
The Steel Mill version cannot be turned OFF without removing the battery or using MSA FiveStar
®
Link™ Software.
"ALARM", "SET" and "?" are displayed.
(4) To change the alarm setpoints manually, press the button once while
"ALARM", "SET" and "?" are displayed.
If the button is not pressed, the instrument turns ON, as usual, after three seconds.
The Software Version displays for three seconds. The gas type displays for three seconds.
["CO", "H
S", "O
2
", or "SO2" etc.].
2
The following alarm Setpoints are displayed:
Low Alarm Setpoint for three seconds, "
LO" and "ALARM" icons turn ON.
(5) To change the low alarm (LO), press the button when "LO" and "ALARM"
displays.
LO", "ALARM", "SET" and "?" are displayed.
"
(6) By pressing the button, increase the value for the low alarm, until the desired
value is reached. On obtaining the maximum value, the display jumps and begins to count
upwards again with minimum value.
(7) Release the button and wait for 3 seconds.
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OPERATION MSA
High Alarm Setpoint for three seconds, "
(8) To change the high alarm (HI), press the button when "HI" and "ALARM"
displays.
HI", "ALARM", "SET" and "?" are displayed.
"
(9) By pressing the button, increase the value for the high alarm, until the
desired value is reached. On obtaining the maximum value, the display jumps back and begins to
count upwards again from the minimum value.
(10) Release the button and wait 3 seconds.
Short Term Exposure Limits " for three seconds.
(11) To change the STEL setpoint, press the button when the setpoint displays.
ALARM", "SET" and "?" are displayed.
"
(12) By pressing the button, increase the value for the STEL alarm, until the
desired value is reached. On obtaining the maximum value, the display jumps back and begins to
count upwards again from the minimum value.
(13) Release the button and wait 3 seconds.
Time Weighted Average, "TWA" displays; then, the TWA setpoint displays for three seconds.
(14) To change the TWA setpoint, press the button when the setpoint displays.
ALARM", "SET" and "?" are displayed.
"
(15) By pressing the button, increase the value for the TWA alarm, until the
desired value is reached. On obtaining the maximum value, the display jumps back and begins to
count upwards again from the minimum value.
(16) Release the button and wait 3 seconds.
STL" displays; then, the STEL setpoint displays
HI" and "ALARM" icons turn ON.
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