MSA ALTAIR 5X PID Operating Manual

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MSAsafety.com
Operating Manual
ALTAIR 5X PID
Multigas Detector
Order No.: 10165710/00
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1000 Cranberry Woods Drive Cranberry Township, PA 16066 USA Phone 1-800-MSA-2222 Fax 1-800-967-0398 For your local MSA contacts please go to our website www.MSAsafety.com
©
MSA 2015. All rights reserved
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MANUFACTURED BY:
EC Declaration of Conformity
EC Declaration of Conformity
Mine Safety Appliances Company, LLC
1000 Cranberry Woods Drive,
Cranberry Township,
PA 16066 USA
The manufacturer or his authorized repre­sentative established in the community
declares that the product
based on the EC-Type Examination Certificate : FTZU 15 ATEX 0038X
complies with the ATEX directive 94/9/EC, Annex III.
Quality Assurance Notification complying with Annex IV of the ATEX Directive 94/9/EC has been issued by Ineris , Notified Body number: 0080.
Standards.
EN 60079-0:2012, EN 60079-1:2014, EN 60079-11 :2012
The product is in conformance with the directive 2004 / 108/ EC, (EMC):
EN 50270:2007 Type 2, EN 61000 - 6 - 3:2011 The product is in conformance with the Directive 1999/5/EC (R&TTE):
EN 300 440-2 V1.4.1:2010-08, EN 301 489-1, V1.8.1:2008-04, EN 301 489-3 V1.4.1 : 2002-08
The product is in conformance with the directive 93/68/EG (LVD):
EN 60950-1:2013.
The product is in conformance with the directive 2006/66/EC.
MSA Europe GmbH,
Schlüsselstr.12,
CH - 8645 Rapperswil-Jona
ALTAIR 5X PID/IR
EN 60079-18:2009, EN 50303:2000
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Paul Craig
Marketing Director
MSA Europe GmbH
ALTAIR 5X PID
Rapperswil-Jona, August 2015
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Contents
Contents
1Safety Regulations ............................................................................................7
1.1 Correct Use ............................................................................................................7
1.2 Liability Information ................................................................................................8
1.3 Safety and Precautionary Measures ......................................................................8
1.4 Warranty ..............................................................................................................10
2PID Theory and Definitions ............................................................................11
3Description ......................................................................................................14
3.1 Overview ..............................................................................................................14
3.2 Device Hardware Interfaces .................................................................................15
3.3 Alarms ..................................................................................................................16
3.4 On-Screen Indicators ...........................................................................................17
3.5 Viewing Additional Pages ....................................................................................20
3.6 Sensor Missing Alarm ..........................................................................................24
3.7 Monitoring Toxic Gases .......................................................................................24
3.8 Monitoring Oxygen Concentration .......................................................................25
3.9 Monitoring Combustible Gases ............................................................................25
3.10 Monitoring VOC Gases ........................................................................................26
3.11 Displaying Current Response Factor ...................................................................27
4Operation .........................................................................................................28
4.1 Environmental Factors .........................................................................................28
4.2 Turning ON and Fresh Air Setup .........................................................................29
4.3 Special Consideration for Oxygen Sensor ...........................................................31
4.4 Measurement Mode (Normal Operation) .............................................................32
4.5 Device Setup ........................................................................................................33
4.6 Bluetooth Operation .............................................................................................41
4.7 MSA Link Operation .............................................................................................42
4.8 Function Tests on the Device ..............................................................................42
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4.9 Bump Test ............................................................................................................42
4.10 Calibration ............................................................................................................44
4.11 Time of Day Testing .............................................................................................48
4.12 Device Shutdown .................................................................................................48
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Contents
5Maintenance ....................................................................................................49
5.1 Troubleshooting ...................................................................................................49
5.2 Verifying Pump Operation ....................................................................................50
5.3 Replacing the Battery ...........................................................................................51
5.4 Maintenance Procedure - Replacing or Adding a Sensor ....................................51
5.5 Replacing the Pump Filter ....................................................................................54
5.6 Cleaning the Device Exterior ...............................................................................54
5.7 Storage ................................................................................................................54
5.8 Shipment ..............................................................................................................54
5.9 PID Sensor Cleaning and Maintenance Procedure .............................................54
6Technical Specifications ................................................................................59
6.1 Factory-set Alarm Thresholds and Setpoints .......................................................59
6.2 Performance Specifications .................................................................................61
6.3 Calibration Specifications .....................................................................................63
6.4 Combustible Gas Cross Reference Factors for General-Purpose Calibration
Using Calibration Cylinder (Part no. 10053022) ..................................................63
7Certification .....................................................................................................64
7.1 Marking, Certificates and Approvals According to the Directive 94/9/EC (ATEX) 64
7.2 Marking, Certificates and Approvals According to IECEx ....................................65
8XCell Sensor Patents ......................................................................................66
9Ordering Information ......................................................................................67
9.1 US ........................................................................................................................67
9.2 Outside US ...........................................................................................................68
9.3 Accessories ..........................................................................................................68
10 PID Response Factor Table ...........................................................................72
11 Flow Charts .....................................................................................................78
11.1 Basic Operation ...................................................................................................78
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11.2 Bump Test/ Informational Pages ..........................................................................79
11.3 Setup ....................................................................................................................81
11.4 Calibrations ..........................................................................................................82
11.5 Calibration Options ..............................................................................................83
11.6 Alarm Options ......................................................................................................84
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11.7 Sensor Alarm Setup .............................................................................................85
11.8 Instrument Options ...............................................................................................86
11.9 Sensor Setup .......................................................................................................88
11.10 VOC Gas Setup ...................................................................................................89
12 Changeable Feature Summary ......................................................................90
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1Safety Regulations
1.1 Correct Use
The ALTAIR 5X PID Multigas Detector, hereafter also referred to as device, is for use by trained and qualified personnel. The device is designed to be used when performing a hazard assessment to:
- Assess potential worker exposure to combustible and toxic gases and vapors as well as low level
of oxygen.
- Determine the appropriate gas and vapor monitoring needed for a workplace.
The ALTAIR 5X PID Multigas Detector can be equipped to detect:
- Combustible gases and certain combustible vapors.
- Volatile organic compounds (VOC).
- Oxygen-deficient or oxygen-rich atmospheres.
- Specific toxic gases for which a sensor is installed.
- While the device can detect up to 30 % oxygen in ambient air, it is approved for use only up to
21 % oxygen.
- Perform a blocked flow test before each day's use.
- It is recommended that a Bump Test is performed before each day's use; adjust if necessary.
- Perform a Bump Test more frequently if exposed to silicone, silicates, lead-containing
compounds, hydrogen sulfide, or high contaminant levels.
- Recheck calibration if unit is subjected to physical shock.
- Use only to detect gases/vapors for which a sensor is installed.
- Do not use to detect combustible dusts or mists.
- For accurate catalytic combustible readings, make sure adequate oxygen is present
(>10 % O
- Never block pump inlet, except to perform a sampling system safety test.
- Have a trained and qualified person interpret device readings.
- Risk of Explosion: Do not remove battery pack or recharge Li Ion battery in a hazardous location.
- Do not alter or modify device.
- Use only MSA-approved sampling lines.
- Do not use silicone tubing or sampling lines.
- Wait sufficient time for the reading; response times vary based on gas and length of sampling
line.
- Properly identify the VOC gas being measured before using VOC response factors or setting
alarm values (exposures, STEL, TWA)
- Recognize that the VOC display readings are in increments of 0.1ppm from 0-999 ppm, then
1ppm increments from 1000-2000ppm with a Response Factor of one.
- Ensure installed PID lamp corresponds to the PID lamp setting on the display shown at startup.
Incorrect use can cause death or serious personal injury.
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Safety Regulations
WARNING
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It is imperative that this operating manual be read and observed when using the product. In particular, the safety instructions, as well as the information for the use and operation of the product, must be carefully read and observed. Furthermore, the national regulations applicable in the user's country must be taken into account for safe use.
Alternative use, or use outside this specification will be considered as non-compliance. This also applies especially to unauthorized alterations to the product and to commissioning work that has not been carried out by MSA or authorized persons.
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1.2 Liability Information
MSA accepts no liability in cases where the product has been used inappropriately or not as intended. The selection and use of this product must be under the direction of a qualified safety professional who has carefully evaluated the specific hazards of the jobsite where it will be used and who is completely familiar with the product and its limitations. The selection and use of this product and its incorporation into the safety scheme of the jobsite is the exclusive responsibility of the employer.
Product liability claims, warranties also as guarantees made by MSA with respect to the product are voided, if it is not used, serviced or maintained in accordance with the instructions in this manual.
1.3 Safety and Precautionary Measures
Carefully review the following safety limita tions and precautions before placing this device in service. Incorrect use can cause death or serious personal injury.
- Check function (see chapter 4.8) each day before use. MSA recommends carrying out a routine
inspection prior to each day's use.
- It is recommended that a Bump Test is performed before each day's use (see chapter 4.9) to
verify proper device operation. The device must pass the bump test. If it fails the test, perform a calibration (see chapter 4.10) before using the device.
- The ALTAIR 5X PID Detector is designed to detect gases and vapors in air only.
- Bluetooth Operation is dependent upon signal availability of the wireless service(s) necessary to
maintain the communication link. Loss of wireless signal will prevent communication of alarms and other information to linked devices. Take appropriate precautions in the event a loss of wireless signal occurs.
Safety Regulations
WARNING
WARNING
It is very important to have an understanding of PID basics when changing PID settings. Failure to properly identify the VOC gas being measured and/or failures to select the correct Response Factor alarm values (exposure, STEL, TWA) that match the desired Response Factor and/or the correct lamp will result in erroneous readings or erroneous alarm limits that could cause death or serious personal injury.
Perform a Bump Test more frequently if the device is subjected to physical shock or high levels of contaminants. Also, check calibration more frequently if the tested atmosphere contains the following materials, which may desensitize the combustible gas sensor and/or VOC sensor (PID) and reduce its readings:
- Organic silicones
- Silicates
- Lead-containing compounds
- Sulfur compound exposures over 200 ppm or exposures over 50 ppm for one minute
- High concentration of VOC gas may affect CO sensor performance
- The minimum concentration of a combustible gas in air that can ignite is defined as the Lower
Explosive Limit (LEL). A combustible gas reading of XXX indicates the atmosphere is above 100 % LEL, and an explosion hazard exists. Move away from hazardous area immediately.
- Do not use the device to test for combustible or toxic gases in the following atmospheres as this
may result in erroneous readings:
- Oxygen-deficient or oxygen-rich atmospheres
- Reducing atmospheres
- Furnace stacks
- Inert environments
- Atmospheres containing combustible airborne mists/dusts.
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Safety Regulations
- Do not use the ALTAIR 5X PID Multigas Detector to test for combustible gases in atmospheres
containing vapors from liquids with a high flash point (above 38 °C, 100 °F) as this may result in erroneously low readings.
- Allow sufficient time for device to display accurate reading. Response times vary based on the
type of sensor being utilized ( chapter 6.2). Allow a minimum of 1 second per foot (3 seconds per meter) of sample line to allow the sample to be drawn through the sensors.
- Sampling lines made from 0.062 inch (1.57 mm) inner diameter tubing provide fast transport times
to the device; however, they must be limited to 50 feet (15 m) in length.
- Sampling of reactive toxic gases (Cl
line and probe kits listed in chapter 9.
, ClO2, NH3) must only be done with the reactive gas sample
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- All device readings and information must be interpreted by someone trained and qualified in inter-
preting device readings in relation to the specific environment, industrial practice and exposure limitations.
Observe Proper Battery Maintenance
Use only battery chargers made available by MSA for use with this device; other chargers may damage the battery pack and the device. Dispose of in accordance with local health and safety regulations.
Be Aware of Environmental Conditions
A number of environmental factors may affect the sensor readings, including changes in pressure, humidity and temperature. Pressure and humidity changes also affect the amount of oxygen actually present in the atmosphere.
Be Aware of the Procedures for Handling Electrostatically Sensitive Electronics
The device contains electrostatically sensitive components. Do not open or repair the device without using appropriate electrostatic discharge (ESD) protection. The warranty does not cover damage caused by electrostatic discharges.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
This device complies with part 15 of the FCC Rules. Operation is subject to the following conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including any interference that may cause undesired operation.
WARNING
This is a class A product in accordance with CISPR 22. In a domestic environment, this product may cause radio interference, in which case the user may be required to take adequate measures.
This Class A digital apparatus complies with Canadian ICES-003.
Be Aware of the Warranty Regulations
The warranties made by Mine Safety Appliances Company with respect to the product are voided if the product is not used and maintained in accordance with the instructions in this manual. Please protect yourself and others by following them. We encourage our customers to write or call regarding this equipment prior to use or for any additional information relative to use or service.
Be Aware of the Product Regulations
Follow all relevant national regulations applicable in the country of use.
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1.4 Warranty
ITEM WARRANTY PERIOD
Chassis and electronics Three years
Safety Regulations
XCell COMB, O
XCell Cl
Series 20 ClO
PID sensor One year
This warranty does not cover filters, fuses, etc. As the battery pack ages, there will be a reduction in usable device run time. Certain other accessories not specifically listed here may have different warranty periods. This warranty is valid only if the product is maintained and used in accordance with Seller's instructions and/or recommendations.
The Seller shall be released from all obligations under this warranty in the event repairs or modifica­tions are made by persons other than its own or authorized service personnel or if the warranty claim results from physical abuse or misuse of the product. No agent, employee or representative of the Seller has any authority to bind the Seller to any affirmation, representation or warranty concerning this product. Seller makes no warranty concerning components or accessories not manufactured by the Seller, but will pass on to the Purchaser all warranties of manufacturers of such components.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED OR STAT­UTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF. SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
Exclusive Remedy
It is expressly agreed that Purchaser's sole and exclusive remedy for breach of the above warranty, for any tortious conduct of Seller, or for any other cause of action, shall be the replacement at Seller's option, of any equipment or parts thereof, which after examination by Seller is proven to be defective.
Replacement equipment and/or parts will be provided at no cost to Purchaser, F.O.B. Seller's Plant. Failure of Seller to successfully replace any nonconforming equipment or parts shall not cause the remedy established hereby to fail of its essential purpose.
Exclusion of Consequential Damage
Purchaser specifically understands and agrees that under no circumstances will seller be liable to purchaser for economic, special, incidental or consequential damages or losses of any kind whatso­ever, including but not limited to, loss of anticipated profits and any other loss caused by reason of nonoperation of the goods. This exclusion is applicable to claims for breach of warranty, tortious conduct or any other cause of action against seller.
, NH3 sensors Two years
2
, H2S, CO, SO2, NO2, and MSA IR sensors Three years
2
, HCN, NO, NO2, PH3 sensors One year
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2PID Theory and Definitions
To support the safe and effective operation of the ALTAIR 5X PID, MSA believes operators should have a working knowledge of how the device functions, not just how to make it work. The information presented in this section supplements the hands-on operational instruction provided in the rest of the manual for the PID.
PID Theory
A photoionization detector (PID) uses an ultraviolet lamp to ionize the compound of interest. A current is produced in proportion to the concentration of the VOC present, and the concentration of the compound is shown on the device display.
PID Theory and Definitions
Fig. 1 Typical photoionization sensor design
1 Molecules of Interest 5Electrodes
2High energy Vacuum Ultra Violet (VUV) radiation 6Amplifier
3UV lamp 7DC Source
4Electrodes 8Microprocessor
Zero Gas
Zero gas is a reference gas used during calibration to zero the device. When a zero gas with no hydro­carbon content is introduced to the device, the detector will still respond with a small signal. This signal is a result of secondary background processes. During calibration, zero gas is applied to quantify the background ionization current.
When only measuring concentration changes relative to a reference ambient environment, fresh air can be used as the zero gas. When background hydrocarbon vapors are present, MSA recommends using zero gas air.
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PID Theory and Definitions
Span Gas
Span gas is a reference gas used during calibration to determine the slope (response per unit concen­tration) of the calibrated response curve.
For the 0-2000 ppm PID sensor the allowable calibration gas is 100 ppm isobutylene. See Chapter 4.10 for calibration instructions.
Response Factors
When a compound is ionized by photoionization, the ionized molecules are collected and converted to a current. This response is a characteristic property of the specific compound which is influenced by its molecular structure. The slope of the response curve (defined in picoamperes per ppm) is different for different chemicals. To properly report the concentration for a given sample gas, the ALTAIR 5X PID uses response factors. See Chapter 10, for instructions on using the pre-programmed list of response factors.
WARNING
It is very important to have an understanding of PID basics when changing PID settings. Failure to properly identify the VOC gas being measured and/or failures to select the correct Response Factor alarm values (exposure, STEL, TWA) that match the desired Response Factor and/or the correct lamp will result in erroneous readings or erroneous alarm limits that could cause death or serious personal injury.
The response factor is defined as the ratio of the detector response for isobutylene to the detector response for the sample gas. Response factors for a wide range of substances have been determined experimentally. These response factors are programmed into the device. Note that the calibrated response curve, and all programmed response factors are relative to isobutylene. Isobutylene has a response factor of one.
The response factor is a multiplier that compensates for the difference between the response of the sample gas and the response of isobutylene at 100ppm. Whenever the device detects the presence of a VOC, it uses the response factor for the user-assigned target gas to convert the signal to the correct, concentration. This is done by multiplying the equivalent isobutylene response by the response factor for the set sample gas. The isobutylene response curve is calculated at every calibration.
If the response factor is known, a device calibrated with isobutylene can be used to calculate the actual concentration of a target gas.
For example:
An operator is using a device that has been calibrated on isobutylene. The sample gas is set to isobuty­lene. While using this device to sample for hexane, the display reads 100 ppm. Since the response factor for hexane is 4.5, the actual concentration of hexane is:
Actual hexane concentration = 4.5 x 100 ppm = 450 ppm.
Calculating a Response Factor
To determine a response factor for a target chemical, perform the following simple procedure: (1) Calibrate the ALTAIR 5X PID using isobutylene as the span gas. (2) On the device, set the sample gas name to isobutylene. (3) Apply a known concentration of the target chemical to the device and note the concentration
reported in the display.
The response factor for the target chemical relative to isobutylene:
RF target gas =
For example:
A device is calibrated on isobutylene, and has isobutylene defined as the sample gas. When sampling 106 ppm of benzene in air, the device reports a concentration of 200 ppm. In this example, the response factor for benzene relative to isobutylene would be:
RF benzene =
Actual known concentration
Concentration reported by device
106 ppm known concentration benzene
200 ppm reported
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=0.53
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PID Theory and Definitions
When surveying, if benzene is selected as the sample gas in the Response Factor page, 0.53 will be used by the device as a response factor. The device will use this response factor to automatically correct the displayed concentration into PPM benzene.
A target gas with a response factor between zero and one implies that the device has a higher detector response for that gas when compared to isobutylene. If the response factor is greater than one, the device has a lower detector response for this gas when compared to isobutylene.
WARNING
It is very important to select the correct lamp setting during PID setup since PID response factors for a target chemical relative to isobutylene are different depending on what energy PID lamp is installed. See Chapter 4.5 for setup instructions. Failure to follow this warning can result in inaccurate readings that could lead to serious injury or death.
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3Description
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1
2
3
4
6
5
7
11
8 9
10
12
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3.1 Overview
Description
Fig. 2 Device view
LEDs
1
2 red "Alarm", 1 green "Safe" and 1 yellow "Fault"
2Horn 9Pump inlet
3Display 10Filter
4 Button 11 RFID tag
5
q
Button 12 Charging port
6 Button 13 Charge Status LED
7 Bluetooth Status LED
The device monitors gases in ambient air and in the workplace. The ALTAIR 5X PID is available with a maximum of five sensors, which can display readings for six
separate gases (one Two-Tox Sensor provides both CO and H in a single package).
The ALTAIR 5X PID Multigas Detector is only available with a color display. The alarm levels for the individual gases are factory-set and can be changed through the
Instrument Setup Menu. These changes can also be made through MSA Link Software. Ensure that the latest version of the MSA Link software has been downloaded from MSA’s website
www.msasafety.com.
It is recommended that after making changes using MSA Link software, the device should be turned OFF and ON.
While the device can detect up to 30 % oxygen in ambient air, it is approved for use only up to 21 % oxygen.
8IRDA communication port
S or CO and NO2 sensing capabilities
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Description
3.2 Device Hardware Interfaces
Device operation is dialog driven from the display with the aid of the three function buttons ( Fig. 2). The device has three buttons for user operation. Each button can function as a "soft key", as defined
on the display directly above the button.
Button Definitions
Button Description
q The q button is used to turn the device ON or OFF and to confirm user action selections.
The  button is used to page down through data screens or to decrease the values in setup mode. This button is also used to initiate a Bump Test for the installed sensors, directly from
When the  button and the button are pressed simultaneously while in normal measure mode, the Setup mode can be entered after the password is confirmed.
LED Definitions
the MEASURING page. If the user is granted access to the MotionAlert setting feature, this button can be used to
activate the InstantAlert See chapter 4.5 for the means to allow/disallow user access.
The button is used to reset Peak, STEL, TWA and alarms (where possible) or perform calibration in measuring mode. It is also used as page up or to increase the values in setup mode.
TM
alarm.
LED Description
RED (Alarm)
The red alarm LEDs are visual indications of an alarm condition or any type of error in the device.
The Safe LED flashes once every 15 seconds to notify the user that the device is ON and operating under the conditions defined below:
- The green SAFE LED is enabled
- Combustible reading is 0 % LEL or 0 % Vol
GREEN (Safe)
- Oxygen (O
- All other sensor readings are 0 ppm
- No gas alarms are present (low or high)
- Device is not in Low Battery warning or alarm
- STEL and TWA readings are 0 ppm
This option can be turned OFF through the MSA Link software.
The Fault LED activates if any of several fault conditions are detected during device operation. This includes:
- A device memory error
YELLOW (Fault)
- A sensor determined to be missing or inoperative
- A pump fault
These faults are also indicated by activation of device alarm LEDs, horn, and vibrating alarm.
The blue LED is a visual indication of the Bluetooth connection status.
BLUE
(Bluetooth Status)
- Off = Bluetooth board OFF or Undiscoverable
- Fast Flash = Discoverable Mode
- Slow Flash = Connected
) reading is 20.8 %
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3.3 Alarms
The device is equipped with multiple alarms for increased user safety:
Icon Alarm
Description
Vibrating Alarm
Horn
InstantAlert™ Alarm
MotionAlert™ Alarm
Stealth Mode
Sensor Life Alarm
The device vibrates when any alarm condition is active. This can be turned OFF through the SETUP- ALARM OPTIONS menu (chapter 4.5).
The device is equipped with an audible alarm. The horn can be turned OFF through the SETUP- ALARM OPTIONS menu
(chapter 4.5).
The InstantAlert exclusive feature allows the user to manually activate an audible alarm to alert those nearby to potentially dangerous situations. Holding the button for approximately 5 seconds while in Normal Measure Mode activates the InstantAlert alarm. Access to this feature may be restricted by user settings. See chapter 4.5 for means to allow/disallow user access.
If MotionAlert is turned ON (chapter 4.5), the device activates a "Man Down" alarm if motion is not detected within 30 seconds. The Alarm LEDs flash, and the horn activates with an increasing audible frequency. MotionAlert is always turned OFF when the device is turned OFF.
Access to this feature may be restricted by user settings. See chapter 4.5 for means to allow/disallow user access.
Stealth Mode disables the visual, audible and vibrating alarms. MSA recommends that this feature be left in its default "OFF" state. Stealth mode can be turned ON through the SETUP - INSTRUMENT OPTIONS menu (chapter 4.5). On the display, all three alarm icons are shown as OFF.
The device evaluates the condition of the sensors during Calibration. As the end of a sensor’s life approaches, a warning is provided. While the sensor
is still fully functional, the warning gives the user time to plan for a replacement sensor to minimize downtime. The Sensor Life indicator di splays du ring ong o ing operations as a reminder of a sensor’s pending end of life.
When a sensor’s end-of-life is reached, sensor calibration will not be successful, and the user is then alerted by a Sensor Life Alarm. A flashing Sensor Life indicator displays during ongoing operations until the sensor is replaced and/or successfully calibrated.
On the display, each displayed gas will have its own Sensor Life indicator. If a sensor is in end-of-life warning, its indicator will be an orange . If a sensor has reached end-of-life, it is in alarm and its Sensor Life indicator will be a continuous blinking red ♥.
See chapter 4.10 for additional details on Sensor Life determination and indication.
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The backlight automatically activates when any front panel button is pressed and
Backlight
remains ON for the duration of user-selected timeout. This duration can be changed using the SETUP - INSTRUMENT SETUP
(chapter 4.5) or through MSA Link software.
This operating beep activates every 30 seconds by momentarily beeping the horn and flashing the alarm LEDs under the following conditions:
- Operating beep is enabled
Operating Beep
- Device is on normal Measure Gases page
- Device is not in battery warning
- Device is not in gas alarm.
The Operating Beep can be disabled using the SETUP - INSTRUMENT OPTIONS (chapter 4.5) or through MSA Link software.
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3.4 On-Screen Indicators
Description
67
5
4
3
2
1
Fig. 3 Color display
1"Soft Key"  Indicator 8 Vibration alarm OFF
2Gas reading 9
89
14
Horn OFF or successful Bump Test/ Calibration Indicator
10
11
12
13
3Gas Concentration Units 10LED OFF
4Current Time 11Battery charge level
5Motion Alert symbol ON 12Gas Type
6Wireless USB or Bluetooth ON13"Soft Key"  Indicator
Combustible Gas Type/ VOC Gas
7
Battery Charge Level Indicator
The battery condition icon continuously displays in the upper right-hand corner of the display. A bar represents the charging level of the battery.
The nominal run-time of the device (COMB, O 13 hours. Actual run-time will vary depending on ambient temperature, battery and alarm conditions.
Type alternates (the display switches between each
type every few seconds)
2
14 Sensor Life Indicator
, CO, H2S, and PID sensor) at room temperature is
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Description
Low Battery Warning
WARNING
If battery warning alarm activates while using the device, leave the area immediately as the end of battery life is approaching. Failure to follow this warning can result in serious personal injury or death.
Fig. 4 Battery Warning
The duration of remaining device operation during a Low Battery Warning depends on ambient temperatures, battery condition alarm status. Nominal battery life is 30-60 minutes after the Battery Warning activates.
When the device goes into battery warning the:
- battery life indicator continuously blinks
- alarm sounds and alarm LEDs flash every 30 seconds
- Safe LED no longer flashes
- device continues to operate until it is turned OFF or battery shutdown occurs.
Battery Shut Down
WARNING
If battery alarm displays, stop using the device as it no longer has enough power to indicate potential hazards, and persons relying on this product for their safety could sustain serious personal injury or death.
The device goes into battery shutdown mode 60 seconds before final shutdown (when the batteries can no longer operate the device):
- "BATTERY ALARM” flashes on the display
- Alarm sounds
- Alarm LEDs flash
- Fault LED is on
- No other pages can be viewed; after approximately one minute, the device automatically turns
OFF.
Fig. 5 Battery Shut Down
When battery shutdown condition occurs (shown in Fig. 5): (1) Leave the area immediately. (2) Recharge or replace the battery pack.
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Description
Battery Charging
WARNING
Risk of explosion: Do not recharge device in hazardous area.
NOTICE
Use of any charger, other than the charger supplied with the device, may damage or improperly charge the batteries.
For users in Australia/ New Zealand: The charge cradle is a Class A product. In a domestic environment, this product may cause radio interference, in which case, the user may be required to take adequate measures.
The charger is capable of charging a completely depleted pack in less than six hours in normal, room­temperature environments.
Allow very hot or cold devices to stabilize for one hour at room temperature before attempting to charge.
- Minimum and maximum ambient temperature to charge the device is 10 °C (50 °F) and 35 °C
(95 °F), respectively.
- For best results, charge the device at room temperature 23 °C (73 °F).
To Charge the Device
- Firmly insert the charger connector into the charge port on the back of the device.
- An LED in the battery pack is used to indicate on the charge status.
Red = charging, Green = charged, yellow = fault
- If a problem is detected during charging (LED turns yellow):
Disconnect the charger momentarily to reset the charge cycle.
- The battery pack may be charged separately from the device.
- During periods of non-use, the charger may remain connected to the device/battery pack.
The charger must be disconnected for the device to operate.
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3.5 Viewing Additional Pages
PEAK * MIN
STEL *
1
TWA *
1
BUMP TEST ?
DATE
LAST CAL
DATE *
CAL DUE
DATE *
MOTION
ALERT
STATUS *
MAIN
MEASURE
PAGE
Advance on
Advance on
* IF ENABLED
1
NOT VALID FOR ALL SENSORS
* 1
DISCOVERY MODE*
CHANGE
VOC
GAS*?
The Main Screen appears at device turn-ON. Additional displays can be viewed by pressing the button to move to the screen as indicated by the
"soft key". The sequence of pages are as follows and are described below:
Description
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Description
Bump Test (BUMP page)
This page allows the user to perform an automated Bump Test on the device. To perform the test, the (YES) button is pressed. See chapter 4.9 for details on performing the Bump Test.
If the button is pressed, the Bump Test is not performed, and the display shows the next page in the sequence (PEAK).
If the button is pressed, the Bump Test is not performed, and the display reverts back to the normal MEASURE page.
Peak Readings (PEAK page)
This page shows the highest levels of gas recorded by the device since turn-ON or since peak readings were reset.
To reset the peak readings: (1) Access the PEAK page. (2) Press the button.
This page can be de-activated through MSA Link software.
Minimum Readings (MIN page)
This page shows the lowest level of oxygen recorded by the device since turn-ON or since the MIN reading was reset. It is only shown if an oxygen sensor is installed and enabled.
To reset the MIN reading: (1) Access the MIN page. (2) Press the button.
Short Term Exposure Limits (STEL page)
WARNING
If the STEL alarm activates, leave the contaminated area immediately; the ambient gas concentra­tion has reached the preset STEL alarm level. Failure to follow this warning will cause over-exposure to toxic gases and persons relying on this product for their safety could sustain serious personal injury or death.
This page shows the average exposure over a 15-minute period. When the amount of gas detected by device is greater than the STEL limit:
- Alarm sounds, alarm lights flash.
- Alarm LEDs flash
- STEL ALARM” message flashes.
To reset the STEL: (1) Access the STEL page. (2) Press the button.
The STEL alarm is calculated over a 15-minute exposure. STEL calculation examples: Assume the device has been running for at least 15 minutes:
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15 minute exposure of 35 ppm:
Description
(15 minutes x 35 ppm)
15 minutes
10 minute exposure of 35 ppm and 5 minutes exposure of 15 ppm:
(10 minutes x 35 ppm) + (5 minutes x 5 ppm)
15 minutes
This page can be de-activated through MSA Link software.
Time Weighted Average (TWA page)
WARNING
If the TWA alarm activates, leave the contaminated area immediately; the ambient gas concentration has reached the preset TWA alarm level. Failure to follow this warning will cause over-exposure to toxic gases and persons relying on this product for their safety could sustain serious personal injury or death.
This page shows the average exposure over 8 hours since the device was turned ON or since the TWA reading was reset. When the amount of gas detected is greater than the eight-hour TWA limit:
= 35 ppm
= 25 ppm
- Alarm sounds
- Alarm LEDs flash
- TWA ALARM” message flashes.
To reset the TWA Readings: (1) Access the TWA page. (2) Press the button.
The TWA alarm is calculated over an eight-hour exposure.
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TWA calculation examples:
1hour exposure of 50ppm:
Description
(1 hour x 50 ppm) + (7 hours x 0 ppm)
= 6.25 ppm
8hours
4hour exposure of 50ppm and 4hour exposure of 100ppm:
(4 hours x 50 ppm) + (4 hours x 100 ppm)
= 75 ppm
8hours
12 hour exposure of 100 ppm:
(12 hours x 100 ppm)
= 150 ppm
8hours
This page can be de-activated through MSA Link software.
Date Display
Current date appears on the display in the format: MM-DD-YY.
Last cal page
Displays the device last successful calibration date in the format: MM-DD-YY. This page can be de­activated through MSA Link software or the SETUP - CAL OPTIONS page.
Cal due page
Displays the days until the device's next calibration is due (user selectable). This page can be de-acti­vated through MSA Link software or the SETUP - CAL OPTIONS page.
Discoverable Mode page
Allows the user to put the device into Bluetooth discoverable mode in order to pair with another device. This page can be deactivated through the SETUP - INSTRUMENT OPTIONS page.
Change VOC Gas? Page
This page is selectable if the "Menu Enable" feature is ON as described in section 4.5. This page contains the 10 Favorite PID gases, the All Gases list and the Custom Gas list. An example of this screen is shown below:
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Motion Alert Activation Page
When the MotionAlert feature is active, the + symbol appears. The device enters pre-alarm when no motion is detected for 20 seconds. This condition can be cleared by moving the device. MotionAlert is turned OFF each time the device is powered OFF. After 30 seconds of no motion, the full MotionAlert alarm is triggered. This alarm can only be cleared by pressing the button. This page displays if it was selected in Setup Mode. To activate or deactivate the MotionAlert feature, press the button while the MOTIONALERT ACTIVATION page is displayed.
3.6 Sensor Missing Alarm
Enabled PID and XCell sensors are continuously monitored for proper function. If, during operation, the PID or an XCell sensor is detected as failed or disconnected, this alarm message appears.
- "SENSOR MISSING" flashes on the display.
- The problematic sensor is indicated.
- The alarm sounds and the Fault and Alarm LEDs flash.
- The alarm can be silenced by pressing the button; no other pages can be viewed.
When this alarm occurs, the device is inoperative for measuring gases. The user must exit the hazardous area, the device must be powered down, and the sensor situation must be corrected.
3.7 Monitoring Toxic Gases
The device can monitor the concentration of a variety of toxic gases in ambient air. Which toxic gases are monitored depends on the installed sensors.
The device displays the gas concentration in parts per million (ppm), µmol/mol or mg/m uring page. Gas units are selected in the SETUP - INSTRUMENT OPTIONS page.
WARNING
Description
3
on the Meas-
WARNING
If an alarm is triggered while using the device, leave the area immediately. Remaining in the area under such circumstances can cause serious personal injury or death.
The device has four gas alarms:
- HIGH Alarm
- LOW Alarm
- STEL Alarm
- TWA Alarm
Fig. 6 Alarm Conditions (here High Alarm)
The carbon monoxide channel in the device is equipped with an internal filter. The purpose of this filter is to protect the CO sensor from acid gases (H2S, SO2, etc.) and from the hydrocarbons that the device is intended to measure, including the calibration gas, isobutylene. In normal use, an interferent signal for calibration or bump checking the device should not be observed on the CO channel. However, exposure to large amounts of certain hydrocarbons (either long exposure times or high concentrations) can overwhelm the filter and appear as signals on the CO channel.
In normal operation, after the hydrocarbon exposure is ended, the filter i s d e s i g n ed to outgas absorbed hydrocarbons at a rate that will not cause a signal on the CO channel. However, if the unit is exposed to high temperature (>40°C), this desorption rate increases and spurious signals may be observed on the CO channel due to gassing of previously absorbed hydrocarbons. Typically the CO sensor will
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recover within 24 hours but extremely high exposures can extend this time. After the recovery period if the CO sensor can no longer be calibrated or shows an elevated reading that cannot be brought to zero with a zero calibration, the CO sensor should be replaced.
If the gas concentration reaches or exceeds the alarm set point or the STEL or TWA limits, the:
- alarm message displays and flashes in combination with the corresponding gas concentration
- backlight turns on
- alarm sounds (if active)
- alarm LEDs flash (if active)
- vibrating alarm triggers (if active)
3.8 Monitoring Oxygen Concentration
The device monitors the oxygen concentration in ambient air. The alarm set points can be configured to activate on two different conditions:
- Enriched - oxygen concentration > 20.8 vol % or
- Deficient - oxygen concentration < 19.5 vol %.
If an alarm is triggered while using the device, leave the area immediately. Remaining in the area under such circumstances can cause serious personal injury or death.
When the alarm set point is reached for either of the above conditions:
- the alarm message displays and flashes in combination with the corresponding gas concentration
- backlight turns on
- alarm sounds (if active)
- alarm LEDs flash (if active)
- vibrating alarm triggers (if active)
The LOW alarm (oxygen deficient) is latching and will not automatically reset when the O tion rises above the LOW set point. To reset the alarm press the  button. If the alarm is latching, the button silences the alarm for five seconds. Alarms can be made latching or unlatching via MSA Link software.
False oxygen alarms can occur due to changes in barometric pressure (altitude), humidity or extreme changes in ambient temperature.
It is recommended that an oxygen calibration be performed at the temperature and pressure of use. Be sure that the device is in known fresh air before performing a calibration.
3.9 Monitoring Combustible Gases
The device can be equipped with a catalytic combustible sensor that detects a variety of combustible gases up to 100 % LEL and displays the reading as either % LEL or % CH
WARNING
Description
concentra-
2
.
4
US
If an alarm is triggered while using the device, leave the area immediately. Remaining in the area under such circumstances can cause serious personal injury or death.
The catalytic combustible sensor has two alarm setpoints:
- HIGH Alarm
- LOW Alarm
If the gas concentration reaches or exceeds the alarm set point, the device:
- alarm message displays and flashes in combination with the corresponding gas concentration:
- backlight turns on
- alarm sounds (if active)
- alarm LEDs flash (if active)
WARNING
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Gas Exposure of 100 % LEL
When gas reading exceeds 100 % of the lower explosive limit (LEL), the device enters a Lock Alarm state and displays “XXX” in place of the actual reading.
A catalytic combustible gas reading of "XXX” indicates the atmosphere could be above 100 % LEL and an explosion hazard exists. Move away from contaminated area immediately.
The user can clear the LockAlarm state only by turning the device OFF, and then ON again in a fresh air environment. When catalytic combustible gas reading digits appear, the device is available for measuring gases once again.
Check your national standard values for 100 % LEL.
3.10 Monitoring VOC Gases
The device is equipped with a PID sensor that detects a variety of VOC gases. The device displays the gas concentration in parts per million (ppm), µmol/mol or mg/m3 on the Measuring page.
Description
WARNING
WARNING
If an alarm is triggered while using the device, leave the area immediately. Remaining in the area under such circumstances can cause serious personal injury or death.
The device has four gas alarms:
- HIGH Alarm
- LOW Alarm
- STEL Alarm
- TWA Alarm
If the gas concentration reaches or exceeds the alarm set point or the STEL or TWA limits, the:
- alarm message displays and flashes in combination with the corresponding gas concentration
- backlight turns on
- alarm sounds (if active)
- alarm LEDs flash (if active)
- vibrating alarm triggers (if active)
To reset the alarm press the button. False VOC alarms can occur due to changes in barometric pressure (altitude), humidity or extreme changes in ambient temperature. It is recommended that a VOC calibration be performed at the temperature, humidity and pressure of
use. Be sure that the device is in known fresh air before performing a calibration. For optimal lamp strike,
the PID lamp should be started within the normal temperature range.
When the device is calibrated in an dry, air conditioned environment and taken to a high temperature and high humidity outdoor environment, a VOC Low or High alarm may be triggered by this sudden change. It is recommended that the PID sensors be cleaned prior to this transition to avoid this situation, or to acclimate the sensor to the outdoor conditions in a known safe area.
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3.11 Displaying Current Response Factor
The current Response Factor (RF) is displayed at device startup along with the PID lamp potential in eV value, sensor range and VOC gas type.
During operations, the RF can be displayed through several menus. If the Menu Enable option is On, use the button on the Main Measuring page to scroll through the menu options and select YES on "Change VOC Gas?". Selecting any gas on this page will display the 8 character gas name, the Response Factor, the Maximum Value of the VOC gas and the current High and Low Alarm values.
Description
The Maximum Value is calculated by multiplying the sensor range by the RF. For example, the Max Value for Hexane is 2000 *4.5 = 9000 ppm. The maximum value cannot exceed 9999 ppm .
It is the responsibility of the user to change the VOC Low and High Alarms as appropriate for the applied RF. The selection of the alarm limits must be under the direction of a qualified safety professional who has carefully evaluated the specific hazards of the jobsite where it will be used and who is completely familiar with the product and its limi­tations.
A complete list of the 8 character gas name and Response Factors for all VOC gases is contained in chapter 10.
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4Operation
Device operation is dialog driven from the display with the aid of the three function buttons (chapter 3.2).
For more information, see the flow charts in chapter 11.
4.1 Environmental Factors
A number of environmental factors may affect the gas sensor readings, including changes in pressure, humidity and temperature. Pressure and humidity changes affect the amount of oxygen actually present in the atmosphere.
Pressure Changes
If pressure changes rapidly (e.g., stepping through airlock), the oxygen sensor reading may temporarily shift and possibly cause the device to go into alarm. While the percentage of oxygen may remain at or near 20.8 Vol %, the total amount of oxygen present in the atmosphere available for respiration may become a hazard if the overall pressure is reduced by a significant degree.
Humidity Changes
If humidity changes by any significant degree (e.g., going from a dry, air conditioned environment to outdoor, moisture laden air), oxygen readings can be reduced by up to 0.5 %, due to water vapor in the air displacing oxygen.
The oxygen sensor has a special filter to reduce the effects of humidity changes on oxygen readings. This effect will not be noticed immediately, but slowly impacts oxygen readings over several hours.
Temperature Changes
The sensors have built-in temperature compensation. However, if temperature shifts dramatically, the sensor reading could shift.
Combined Humidity and Temperature Changes
When the device is calibrated in an dry, air conditioned environment and taken to a high temperature and high humidity outdoor environment, a VOC Low or High alarm may be triggered by this sudden change. It is recommended that the PID sensors be cleaned prior to this transition to avoid this situa­tion, or to acclimate the sensor to the outdoor conditions in a known safe area.
Operation
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4.2 Turning ON and Fresh Air Setup
Device operation is dialog driven from the display with the aid of the three function buttons (chapter 3.2).
For more information, see the flow charts in chapter 11.
Turn the device ON with the q button. The device performs a self test: During the self test, the device checks alarm LEDs, audible alarm, vibrating alarm and installed
sensors. The device displays:
- Startup logo
- Software version, device serial number, company name, department and user names
- IC / FCC ID Identifier
- Sampling system safety test
During the turn-ON sequence, if a sensor was changed since the previous device operation, the current listing of the installed sensors displays and user interaction is required.
The user must accept the new configuration by pressing the  button.If the current sensor configuration is not accepted, the device alarms and is not usable.
- FCC Identification page
- Combustible gas type, and installed sensor indication
- VOC gas type, lamp value, detectable range and Response Factor
- Alarm setpoints Low Alarm
- Alarm setpoints High Alarm
- Alarm setpoints STEL Alarm (if enabled)
- Alarm setpoints TWA Alarm (if enabled)
- Settings for calibration cylinder
- Current date
- Last calibration date (if enabled)
- CAL due date. If the calibration due date is enabled, the message "CAL DUE; X DAYS" appears
on the device display.
Operation
- X = the number of days until a calibration is due, user selectable for 1 to 180 days.
If the number of days until calibration is due reaches 0, an alert occurs and "CAL DUE, NOW" displays.
- Press the button to clear the alert
- Sensor warm-up period
- Fresh Air Setup option (if enabled).
The Main Measure Page will appear. The presence of a indicator on the display means a sensor is approaching or has reached its end-
of-life. See chapter 3.3 for details on the Sensor Life Alarm situation. Refer to flowchart in chapter 11.1.
Sampling System Safety Test
Upon startup, an alarm (visual, audible and vibrating) is triggered and the customer is prompted to block the pumps/sampling system of the device within 30 seconds.
When the device detects a pump flow block, it will display a PASS message. The startup sequence will resume.
If the device does not detect a pump flow block, it will display an error message. The device will shut OFF after the customer acknowledges this message by pressing the button. Check your sampling system if this occurs and contact MSA as needed. Users can check the operation of the sampling system any time during operation by blocking the
sampling system to generate a pump alarm.
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Operation
WARNING
Do not use the pump, sample line, or probe unless the pump alarm activates when the flow is blocked. Lack of an alarm is an indication that a sample may not be drawn to the sensors, which could cause inaccurate readings.
Failure to follow the above can result in serious personal injury or death. Never let the end of the sampling line touch or go under any liquid surface. If liquid is drawn into the
device, readings will be inaccurate and device could be damaged. We recommend the use of an MSA sample probe containing a special membrane filter, permeable to gas but impermeable to water, to prevent such an occurrence.
Fresh Air Setup (FAS) at device Turn-ON
The Fresh Air Setup (FAS) is for automatic ZERO adjustment of the device. The FAS has limits. If a hazardous level of gas is present, the device ignores the FAS command and
the device alarm activates. The ability to perform an FAS at device turn-ON can be disabled by using MSA Link software.
WARNING
Do not perform the Fresh Air Setup unless you are certain you are in fresh, uncontaminated air; otherwise, inaccurate readings can occur which can falsely indicate that a hazardous atmosphere is safe. If you have any doubts as to the quality of the surrounding air, do not use the Fresh Air Setup feature. Do not use the Fresh Air Setup as a substitute for daily calibration checks. The calibration check is required to verify span accuracy. Failure to follow this warning can result in serious personal injury or death.
Fig. 7 Fresh Air Setup
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The device displays a blinking "FRESH AIR SETUP?", prompting the user to perform a Fresh Air Setup:
(1) Press the button to bypass the Fresh Air Setup.
The Fresh Air Setup is skipped and the device goes to the Measuring page (Main page).
(2) Press the button to perform the Fresh Air Setup.
The device starts the FAS sequence and the FAS screen displays.A progress bar shows the user how much of the FAS has been completed.At the end of the FAS, the device displays either "FRESH AIR SETU P PASS" or
"FRESH AIR SETUP FAIL".
If the FAS fails, perform a zero calibration (chapter 4.10).
4.3 Special Consideration for Oxygen Sensor
Under the following situations, the oxygen sensor display reading may be suppressed for up to 30 minutes at device turn-ON as a sensor 'cook down' is performed.
This could occur if:
- the oxygen sensor was just installed
- the battery pack was allowed to be deep-discharged
- the battery pack was removed from the device.
During this time, the oxygen sensor numeric position on the display indicates "PLEASE WAIT". While this message displays, the device cannot respond to a:
- Fresh Air Setup
- Calibration
- Bump Test procedure.
When the numeric oxygen reading appears, the FAS, calibration, or Bump Test procedures may be performed.
Operation
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4.4 Measurement Mode (Normal Operation)
The following options pages can be executed from the Measurement screen:
BUMP page This page allows user to perform a Bump Test on installed sensors
Peak Page*This page shows the peak readings for all sensors.
Min Page This page shows the minimum readings for the oxygen sensor.
STEL Page*This page shows the calculated STEL readings of the device.
TWA Page* This page shows the calculated TWA readings of the device.
Date Page This page shows actual date settings of the device.
Last Cal Date This page shows the date of the last calibration.
Operation
Cal Due* This page shows the set date for the next calibration.
Change VOC Gas?
Discoverable Mode
Motion Alert This page allows the Motion Alert Feature to be activated or deactivated.
Wireless USB
* The display of these pages can be de-activated through MSA Link software
For further information see chapter 12.
This page allows the VOC gas type to be changed
This page allows the user to put the device into Bluetooth discoverable mode in order to pair with another device.
This page allows the Wireless USB communication to be activated or deactivated.
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4.5 Device Setup
The device has provisions to access and modify the following parameters through direct button inter­face:
- Calibration Options
- Alarm Options
- Instrument Options
These menus can be accessed only from the measure page by pressing and holding the and buttons simultaneously until you are prompted for a password.
The operation is as follows: (1) Turn the device ON and wait until the measure page appears. (2) Simultaneously press and hold the and buttons for approximately five seconds.
The default password is "672".
PASSWORD
(3) Enter the first digit by pressing the or button and confirm with the q button.
The cursor jumps to the second digit.
(4) Enter the second as well as the third digits.
Incorrect password: device returns to the Main Page.Correct password: user can enter the Setup mode.
The password can be changed with a PC through the MSA Link software.If the password is forgotten, it can be reset by using MSA Link software. Contact MSA Customer Service for assistance. The following Options are available by pressing the and buttons:
- Calibration Options - see chapter 4.5
- Alarm Options - see chapter 4.5
- Instrument Options - see chapter 4.5
Operation
000
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Calibration Setup
CALIBRATION OPTIONS
The Calibration Options menu has provisions to:
- modify the calibration cylinder settings (CYLINDER SETUP)
- enable/disable calibration due and to set the number of days (CAL DUE OPTIONS)
- enable/disable the option to show the last cal date at turn on and (LAST CAL DATE)
When enabled, the date of the last device calibration displays during the turn-ON process.
- enable/disable the option for password protected calibration (CAL PASSWORD)
When enabled, the device setup password must be entered prior to calibration.
Press:
- the button go to next page
the button to go previous page the q button to enter setup.
Setting Calibration Cylinder
This option has a dialog similar to the span calibration dialog. The display shows all active sensors.
(1) Press the q button to enter setup.
The screen for the first calibration cylinder displays.
(2) Press
the or button to change the value.the q button to confirm the setup.
With this confirmation the device automatically moves to the next cylinder setting. (3) Repeat the sequence for changing the required settings for all necessary gas values.
After the last setting is performed, the device returns to the Calibration Options menu.
Operation
The only allowed calibration gas for the 0-2000ppm PID sensor is 100ppm isobutylene balanced in air. Higher concentrations can cause false readings of the CO sensor.
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Operation
Setting Cal Due Options
(1) Press the q button to enter setup. (2) Press the or button to enable/disable this option. (3) Press the q button to confirm. (4) After confirmation the device prompts the user to enter the number of days for the reminder. (5) Change number of days by pressing the or button. (6) Press the q button to go to the next menu.
Setting Last Cal Date
(1) Press the q button to enable/disable this option. (2) Press the button to go to the next page. (3) Press the button to go to the previous page.
Setting Calibration Password
(1) Press the q button to enable/disable this option. (2) Press the button to go to the next page. (3) Press the button to go to the previous page.
Back To Main Menu
(1) Press the q button to go to Device Setup Menu
The Cal Options screen displays
(2) Press the button to go to the next (Alarm options) or the button to exit the Setup menu.
Alarm Setup
ALARM OPTIONS
The Alarm Options Menu allows the user to:
- enable/disable the vibrating alarm
- enable/disable the audible alarm (horn)
- enable/disable the Alarm LEDs
- enable/disable the MOTIONALERT SELECTION page.
If disabled, the user cannot change the device MotionAlert setting.
- set Sensor Alarms.
Press
- the button go to next page
the button to go previous page the q button to enter setup.
Setting Vibrating Alarm
Press the q button to enable/disable this option.
Setting Horn Alarm
Press q button to enable/disable this option.
Setting LED Alarm
Press q button to enable/disable this option.
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Operation
Setting MotionAlert Access
Setting this parameter allows access to the MOTIONALERT page from the MEASURE page. If access is denied here:
- the user cannot access the MOTIONALERT page to enable or disable that feature
- the InstantAlert feature (chapter 3.3) cannot be activated.
(1) To grant or deny user access to the MOTIONALERT page, use the button to change the indi-
cated selection. User access is:
permitted when the setting indicates ON.denied when the setting indicates OFF.
(2) The selection is confirmed by pressing either the or button.
Setting Sensor Alarms
This page allows modifying the preset alarm values of:
- LOW Alarm
- HIGH Alarm
- STEL Alarm
- TWA Alarm.
Factory set alarm levels are shown in chapter 6.1.
(1) Press the q button to enter Sensor Alarm setup.
LOW Alarm Setup screen displays.
Fig. 8 Sensor Alarm Setup
(2) Press
the button to abort the operation or the button to go to next alarm setup or the q button to change the alarm setpoints.
Alarm Value for the first Sensor displays.
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Fig. 9 Sensor Alarm Setup
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(3) Set values for Sensor Alarm by pressing the or button. (4) Press the q button to confirm set value. (5) Repeat setting for all other sensors. (6) Press the button to return to the Alarm Options menu. (7) Repeat setting for all other alarm types.
Instrument Options
SETTINGS
The Instrument Options menu allows modification of different device options:
- Sensor Setup (enable/disable the channel)
- Language Setup
- Time Date Setup
- Datalog Intervals
- Stealth Mode
- Operating Beep
- Backlight Options
- VOC Gas Setup
- Bluetooth
Press
- the button go to next page
the button to go previous page the q button to enter setup.
Operation
Setting Sensor Options
(1) Press the q button to enter setup.
Following screen displays:
Fig. 10 Sensor Options Setup
(2) Press the button to select sensor, press the q button to make changes.
The sensor information is displayed and the sensor can be enabled or disabled.
Other operations such as changing the combustible gas type (Methane, Butane, Propane etc.) and units (ppm to mg/m3) are only possible using the MSA Link software.
(3) Change status by pressing the or button.
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Operation
(4) Press the q button to confirm and advance to next screen (next sensor). (5) Perform the sequence for all other sensors.
After setting up the last sensor the device goes to the next Setup Page.
Language Setup
This option is for setting the language of the device. (1) Press the q button to enter setup. (2) Change language by pressing the or button. (3) Confirm with the q button.
The device goes to the next Setup Page.
Time and Date Setup
This option is for setting the device time and date. The device first prompts to set the time and then it prompts for the date.
The time can be set up for either regular AM/PM or military time (through MSA Link soft­ware). AM/PM time is the default setting.
(1) Press the q button to enter setup. (2) Change hours by pressing the or button. (3) Confirm with the q button. (4) Change minutes by pressing the or button. (5) Confirm with the q button.
The device goes to the Set Date Page.
(6) Change month, date and year by pressing the or button and confirming with the q button.
The device goes to the next Setup Page.
(7) Confirm with the q button.
The device goes to the next Setup Page.
Setting Datalog Intervals
This option is for setting the intervals at which all the readings will be logged. (1) Press the q button to enter setup. (2) Change interval by pressing the or button. (3) Confirm with the q button.
The device goes to the next Setup Page.
Setting Stealth Mode
Stealth mode disables the visual, audible and vibrating alarms. (1) Press the q button to change mode (ON/OFF). (2) Press the button to go to the next page or the button to return to previous page.
Setting Operating Beep
(1) Press the q button to change mode (ON/OFF). (2) Press the button to go to the next page or the button to return to previous page.
Setting Backlight
(1) Press the q button to enter setup.
Change option by pressing the  or bu
(2) Press the q button to enter. (3) Change timeout by pressing the or button. (4) Press q button to confirm timeout.
tton.
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Operation
PID Setup
WARNING
It is very important to have an understanding of PID basics when changing PID settings. Failure to properly identify the VOC gas being measured and/or failures to select the correct Response Factor alarm values (exposure, STEL, TWA) that match the desired Response Factor and/or the correct lamp will result in erroneous readings or erroneous alarm limits that could cause death or serious personal injury.
The PID sensor should be configured prior to initial operation.
Enter the correct password enter the 'Instrument Setup' menu and press the  button until VOC
Gas Setup is highlighted, then select OK.
There are five configuration pages available:
Configuration page
Menu Enable On allows the VOC gas to be changed without entering the pass-
Menu Enable
Maintain VOC Gas
word. When Menu Enable On is active, the "Change VOC Gas?" option is avail­able from the Main Measuring Page as described in section 3.4. The default setting is ON.
Maintain VOC Gas ON retains the currently selected VOC gas when the device is powered down and restarted. If this option is set to OFF the device will always power up with isobutylene selected as the VOC gas type. This option should be set to ON if the same VOC gas is to be monitored on every use. The default setting is ON.
Favorites Setup
This set of pages allows the default Favorites list to be changed with VOC gases suitable for the user's particular environment. The ten default Favorites will be displayed on initial use. The first screen in the Favorites Setup page will ask which Favorite is to be replaced.
(1) Select the gas to be replaced by using the  or  button to highlight then
select OK.
The next screen will display the current 10 Favorites, and options for
Custom Gas and All Gases.
(2) Highlight the gas to add to the Favorites and select OK.
A Confirmation Screen will be displayed showing the gas to be
replaced and the gas to be added to Favorites.
Selecting YES will return to the Favorites list showing the new gas,
selecting NO will return to the Favorites list showing the previous Favorites and selecting ABORT will return to the menu page.
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Configuration page
VOC Gas Selec­tion
Operation
This menu displays all of the gases available for detection by this PID sensor type. The gases are listed by an 8 character abbreviation. The full gas names are listed in chapter 10 of this manual.
The first 10 gases listed are the Favorites gases followed by options for the All Gas List and the Custom List. Gas names starting with the letters A-Z are listed alphabetically. Each page contains 14 gas names.
Select the gas of interest by using the or button to highlight then
select OK.
Holding down the  or button for more than 2 seconds will scroll a
full page at a time.
Selecting OK will display a confirmation page that contains the following informa­tion:
- 8 character short name
- Response Factor (RF) for the selected gas
- Maximum Value of that gas (Full scale sensor value x RF). The Maximum
Value is calculated by multiplying the sensor range by the RF. For example, the Max Value for Hexane is 2000 *4.5 = 9000ppm. The maximum value cannot exceed 9999ppm due to display resolution limitations.
- High Alarm - this reflects the current High Alarm value. Change if necessary
for the chosen Response Factor
- Low Alarm - this reflects the current High Alarm value. Change if necessary
for the chosen Response Factor
The Custom Gas Setup allows a unique 8 character gas name and associated Response Factor to be entered for up to 10 Custom gases.
(1) Select which Custom Gas (1 - 10) to enter or replace.
Confirm with OK.
(2) On the next screen, enter the 8 character gas name using the or
Custom Gas Setup
Failure to properly identify the VOC gas being measured and/or failures to select the correct alarm values (exposure, STEL, TWA) that match the desired Response Factor and/or the correct lamp will result in erroneous readings that could cause death or serious personal injury.
Enabling Bluetooth
The device is configured with a Bluetooth capable communications feature. (1) Press the q button to enable or disable the Bluetooth communications device (ON/OFF). (2) Press the button to to return to the Main Menu or the button to return to previous page.
Back To Main Menu
There are three options at this point:
buttons to select letters and numbers.
Select OK when the appropriate alpha-numeric characters are
reached.
(3) After the 8th character is entered, enter the Response Factor (0.1- 40.0).
Once the RF is complete, a final confirmation page will display.
(4) Select OK to apply the Custom Gas as the current gas or select NO and
abort to the menu page.
WARNING
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the button Sensor Options menu the button Previous Setup page in the Instrument Options menu the q button Instrument Options menu
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4.6 Bluetooth Operation
Bluetooth must be enabled for any Bluetooth functions to operate. See chapter 4.5. Compatible Blue­tooth host with appropriate software is required for proper operation.
Bluetooth security
The Bluetooth connection is encrypted and secured with a unique six digit pin that must be double confirmed on both device and Bluetooth host at the time of pairing.
Discovery Mode
This device mode is used to enable a Bluetooth host to pair with the device for the first time or if a different Bluetooth host was connected with the device previously.
Note that the device will automatically enter discovery mode for five minutes at device turn on if Bluetooth has been enabled. Discovery mode will also be entered for 5minutes following a disconnection.
To manually enter discovery mode: (1) Page down through the menu pages in Measurement Mode using the button until the
Discovery Mode page is displayed.
(2) Press the q button to enter discovery mode.
The blue led will blink rapidly indicating that the device is in Discovery Mode.
Connecting the device to a Bluetooth host for the first time
(1) Ensure that the device is on and in Discovery Mode (2) On the Bluetooth host, locate the Bluetooth device list. Select "A5X-xxxxxxxx" from the list.
Both the device and Bluetooth host will display a unique six digit security code to ensure
that the correct devices are being paired.
(3) After confirming that the six digit codes match, confirm the pairing request on the device by
pressing the button.
(4) Confirm on the Bluetooth host as well.
Connecting the device to a Bluetooth host
If this was the last device connected to the Bluetooth host, the Bluetooth host can connect to the device whether or not the device is in discovery mode as long as Bluetooth is enabled. The six digit code confirmation will not be displayed.
Operation
The device will only recall the last Bluetooth host it was paired with. If connecting to another Bluetooth host, the device must be placed into discovery mode to be detected.
Bump pairing the device to a Bluetooth host
This device has an integrated RFID chip to facilitate a faster Bluetooth pairing process with a Bluetooth host that supports a RFID or NFC reader with appropriate software. Simply align the RFID or NFC reader of the Bluetooth host directly over the MSA logo on the front of the device.The device and Blue­tooth host should become paired and connected.
Disconnecting the device from a Bluetooth host
The device does not have a disconnect feature as this would be initiated by the Bluetooth host. Use the Bluetooth host functions to purposefully disconnect the device from the Bluetooth host.
Device configuration over Bluetooth connection
The device has the ability to receive updates to device settings over the Bluetooth connection. The user must successfully pair the device and Bluetooth host confirming that the six digit security code matches both on the device and the Bluetooth host. After a configuration change has been initiated, the user must confirm the request on the device by pressing the button.
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Evacuation alert over Bluetooth connection
The device has the ability to receive an evacuate message over the Bluetooth connection. The user must successfully pair the device and Bluetooth host confirming that the six digit security code matches both on the device and the Bluetooth host. Once connected, an evacuate message sent to the device will send the device into alarm while displaying EVACUATE on the display. Press the button to silence the Evacuation alert and confirm the alert was received. Press the  button a second time to reset the Evacuation alert once in a safe area.
4.7 MSA Link Operation
Connecting device to PC
(1) Switch ON the device and align the Datalink Communication port on the device to the IR inter-
face of the PC.
(2) Start the MSA Link software on the PC and start the connection by clicking the connect icon.
4.8 Function Tests on the Device
Alarm Test
Turn ON the device.
The user should verify that:
- alarm LEDs flash
- horn sounds briefly
- vibrating alarm triggers briefly.
4.9 Bump Test
Operation
WARNING
Perform a Bump Test before each day’s use to verify proper device operation. Failure to perform this test can result in serious personal injury or death.
Bump test frequency is often stipulated by national or corporate regulations; however, bump testing before each day’s use is generally the accepted best safety practice and is therefore MSA’s recommendation.
This test quickly confirms that the gas sensors are functioning. Perform a full calibration periodically to ensure accuracy and immediately if the device fails the Bump Test. The Bump Test can be performed using the procedure below or automatically using the GALAXY GX2 Test Stand.
CSA requires (per 22.2 NO. 152) that combustible sensor sensitivity be tested before each day's use on a known concentration of methane equivalent to 25 to 50 % of full scale concentration. ACCURACY MUST BE WITHIN 0 to +20 % OF ACTUAL. Correct accuracy by performing the calibration procedure described in chapter 4.10.
NOTE: The GALAXY GX2 cannot test the Chlorine Dioxide sensor. For this sensor, use th is Bump T est procedure and/or manually calibrate as described in chapter 4.10.
Equipment
See accessory chapter for ordering information for these components.
- Calibration Check Gas Cylinder(s)
See chapter 6.3 for calibration gas target values and appropriate MSA calibration gas cylinders.
- Demand Flow Regulator(s)
- Tubing appropriate for the gases to be tested
- Kits containing tubing and regulators suitable for reactive and non-reactive gases are available
from MSA.
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Operation
Performing a Bump Test
When bumping a PID sensor, use 100ppm isobutylene balanced in air. (1) While the device is turned ON in a clean, fresh air environment, verify that readings indicate no
gas is present.
(2) From the normal measure screen press the button to display “BUMP TEST?”. (3) Verify the gas concentrations displayed match the Calibration Check Gas Cylinder. If they do
not, adjust the values through the Calibration Setup menu.
Depending on the sensors installed, there could be one to five separate Bump Tests
performed, each with a different cylinder, regulator, and tubing used.
(4) Attach the demand regulator (supplied in the calibration kit) to the cylinder providing the indi-
cated gases. (5) Connect tubing (supplied in the calibration kit) to the regulator. (6) Attach the other end of tubing to the device pump inlet. (7) Press the q button to start the bump test:
the progress bar advances
the sensors respond to the gas.
The message BUMP TEST PASS indicates a successful Bump Test of the sensors. If any sensor fails the Bump Test:
- the message BUMP TEST FAIL appears
- the failed sensor is indicated.
If there are more sensors to be Bump Tested, the next sensor displays and the process repeats from Step 4.
If there are no more sensors to be Bump Tested, the tubing can be removed from the device pump inlet.
After the Bump Test
After all installed sensors pass the Bump Test, the symbol displays on the MEASURE page. This symbol appears on the display in the upper feature bar
If any sensor was not bump tested, or fails the Bump Test, the symbol does not display. The color display:
- temporarily shows the √ symbol at each gas reading for successfully bump tested sensors
- symbol is then replaced by the present gas reading.
The symbol shows for 24 hours after the Bump Test. If a sensor fails the Bump Test, calibrate the device as described in chapter 4.10.
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4.10 Calibration
The ALTAIR 5X PID can be calibrated either manually using this procedure or automatically using the GALAXY GX2 test stand. Refer to chapter 11.5.
The use of the demand regulators listed in chapter 9 is recommended. If a new sensor has been installed, the battery pack has been depleted or a new battery pack has been installed allow sensors to stabilize for 30 minutes before calibration is performed.
Special conditions with toxic gases! If the device is to be checked or calibrated for reactive gases, prerequisites are required; otherwise,
incorrect calibration would result in incorrect device operation. Reactive toxic gases (e.g., chlorine, ammonia, chlorine dioxide) have the property of diffusing into
the rubber and plastic tubes so that the volume of test gas available in the device would no longer be sufficient to correctly perform device calibration.
When calibrating the device with toxic gases, certain prerequisites are required, otherwise incorrect calibration could result:
- A special pressure regulator
- Shortest possible connection tubes between the pressure regulator and the device
- Connection tubes made from a material that does not absorb the test gases (e.g., PTFE).
NOTE: If using normal tubes and pressure regulators, expose them to the required test gas for an extended time period. Keep these materials dedicated for use with that test gas only; do not use them for other gases.
For example, for chlorine, allow the entire contents of a tes t g a s cylinde r t o flow th r o ugh the pre s s ure regulator and tubes before using to calibrate the device. Mark these materials for use with chlorine only.
Operation
WARNING
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Zero Calibration
(1) Press the button for five seconds in Normal Measurement page.
ZERO screen displays.
To skip the ZERO procedure and move directly to the span calibration proce­dure, push the button. If no button is pushed for 30 seconds, the device prompts user to perform a SPAN calibration before device returns to the Normal Measurement page.
To perform ONLY a Fresh Air Setup at this time, press the q button. The device then performs a Fresh Air Setup as described in chapter 4.2. When the Fresh Air Setup is complete, the device returns to the normal Measure screen.
(2) Press the button to confirm the ZERO screen, i. e. to execute zero
calibration.
The message "SENSOR REFRESH" displays, followed by the
message "ZERO CALIBRATION".
The "REFRESH" message does not appear if a catalytic combus-
tible sensor is not installed.
ZERO calibration starts.
A progress bar shows the user how much of the calibration has
been completed.
During the first moments of a ZERO calibration, the combustible sensor reading may be replaced by a moving display of “PLEASE WAIT”. This is normal.
Operation
After the ZERO calibration is completed the device displays either
ZERO CALIBRATION PASS” or “ZERO CALIBRATION FAIL”.
Only if the device passes the zero calibration the SPAN screen
displays.
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Operation
Span Calibration
To skip the Span calibration procedure, push the button.
If the SPAN calibration of the combustible sensor is skipped after a successful ZERO calibration, the combustible sensor reading may be replaced with a moving display of “PLEASE WAIT” for a few moments. This is normal, and the device is fully operational once a combustible gas reading reappears.
If no button is pushed for 30 seconds, span calibration is skipped. Because of the different possible combinations of gases that are possible, skipping a Span calibration
could advance the user to the Span calibration of another installed sensor, or back to Measuring mode.
When calibrating a PID sensor, use 100 ppm isobutylene balanced in air. Isobutylene calibration gas greater than 100 ppm is not allowed due to long term affect on the CO sensor.
(1) Connect one end of tubing to the cylinder regulator (supplied
in the calibration kit). (2) Connect the other end of the tubing to the pump inlet.
(3) Press the button to calibrate (span) the device.
“SPAN CALIBRATION“ flashes
SPAN calibration starts.
A progress bar shows the user how much of the calibration
has already been completed.
After the SPAN calibration is completed, the device
displays either “SPAN CALIBRATION PASS” or “SPAN CALIBRATION FAIL
The device returns to Measuring mode.
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Operation
If a sensor is nearing its end-of-life, the "PASS" display is followed by the Sensor Life indicator display.
- While the sensor is still fully functional, this warning gives the user time to plan for a replacement
sensor to minimize downtime.
- The indicator blinks as the device returns to Measure mode.
- After 15 seconds, the blinking stops, but the indicator continues to display during ongoing oper-
ations as a reminder of a sensor’s pending end-of-life.
If a span calibration fails:
- The Sensor Life Indicator blinks to show a sensor has reached its end-of-life and should be
replaced.
- The device remains in the Sensor Life alarm condition until the button is pressed.
- After the alarm is cleared, the device enters Measure mode and the Sensor Life indicator blinks
during ongoing operations until the sensor is replaced and/or successfully calibrated.
Span calibration can fail for reasons other than a sensor at the end of its life. If a span calibration failure occurs, verify items such as:
- sufficient gas remaining in the calibration cylinder
- gas expiration date
- integrity of calibration tubing/fittings, etc.
Reattempt the span calibration before replacing the sensor.
Finishing Successful Calibration
(1) Remove the calibration tube from pump inlet. The calibration procedure adjusts the span value for any sensor that passes the calibration test.
Sensors that fail calibration are left unchanged. On the color display, each successfully calibrated sensor temporarily shows a symbol at its gas
reading. These symbols remain visible for a few moments and are then replaced by the present gas reading. Since residual gas may be present, the device may briefly go into an exposure alarm after the calibra-
tion sequence is completed.
Press the button to reset the alarm as necessary.
Following a PID sensor calibration, VOC gas readings may be slightly elevated (< 5 ppm) for several minutes. This is normal behavior as the isobutylene is purged from the device.
A symbol displays on the MEASURE page.This symbol appears on the:
- color display in the upper feature bar
The symbol displays for 24 hours after the calibration and then turns off.
If the horn alarm is turned OFF, the calibration symbol does not appear on the color display.
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Calibration with an Automated Test System
The device can be calibrated using the GALAXY GX2 Automated Test System - contact MSA for a list of compatible gases and concentrations.
Similar to the successful (manual) calibration described in chapter 4.10, a symbol displays on the MEASURE page after successful GALAXY GX2 calibration.
This symbol appears on the display in the upper feature bar. The symbol displays for 24 hours after the calibration and then turns off.
If the horn alarm is turned OFF, the calibration symbol does not appear on the color display.
4.11 Time of Day Testing
This feature permits the device to be automatically calibrated on a user-defined interval. The most common use of this feature allows the user to configure the ALTAIR 5X PID and the GALAXY GX2 System to automatically calibrate a device prior to the start of work-shift. See the GALAXY GX2 Oper­ating Manual ("Automated Testing Features" section) for a complete description of how to configure the GALAXY GX2 for this mode.
On ALTAIR 5X PID devices, the following settings must be configured using either MSA Link or the GALAXY GX2 Instrument Setup page:
- For automated calibration testing, Calibration Due must be enabled and a non-zero Calibration
Interval must be entered for automatic calibration testing
- For automated bump testing, Bump Due must be enabled and a non-zero Bump Interval must be
entered for automatic bump testing
Carefully follow all GALAXY GX2 set-up directions as described in the GALAXY GX2 Operating Manual for proper setup.
4.12 Device Shutdown
For device shutdown press and hold the q button.
Operation
Fig. 11 Shutdown
The device displays a blinking "HOLD BUTTON FOR SHUTDOWN" and a progress bar shows the user how much longer to hold the button to complete the shutdown.
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5Maintenance
If irregularities occur during operation, use the displayed error codes and messages to determine appropriate next steps.
WARNING
Repair or alteration of the device beyond the procedures described in this manual or by anyone other than a person authorized by MSA, could cause the unit to fail to perform properly. Use only genuine MSA replacement parts when performing any maintenance procedures described in this manual.
Substitution or incorrect installation of components can seriously impair performance of the unit, alter intrinsic safety characteristics or void agency approvals. Failure to follow this warning can result in serious personal injury or death.
Refer to EN 60079-29-2 (Guide for the selection, installation, use and maintenance of apparatus for the detection and measurement of combustible gases or oxygen) and EN 45544-4 (Guide for the selection, installation, use and maintenance of electrical apparatus used for the direct detection and direct concentration measurement of toxic gases and vapors).
5.1 Troubleshooting
Error State Details Recommended Action
Maintenance
Alternating display
ADC ERROR Analogue measurement error Contact MSA
MEM ERROR Memory error Contact MSA
PROG ERROR Program error Contact MSA
RAM ERROR RAM error Contact MSA
BT ERROR Bluetooth error Contact MSA
LOW BATTERY
Battery Warning repeats every 30 seconds
(flashing)
BATTERY ALARM Battery is completely discharged
Device does not turn ON Battery fully discharged
SENSOR MISSING Sensor damaged or missing Replace sensor
NO SENSORS No sensors are enabled
Sensor warning Sensor is near the end of its life
Remove from service as soon as possible and recharge or replace battery
Device is no longer sensing gas; Remove from service and recharge or replace battery.
Remove from service as soon as possible and recharge or replace battery pack.
Device must have at least one sensor enabled at all times
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Sensor alarm
(flashing)
PUMP ERROR
INVALID CONFIGURA­TION
Pump malfunction or flow path blockage
Sensor(s) installed in incorrect location.
Sensor has reached the end of its life and cannot be calibrated. Replace sensor and recalibrate.
Check flowpath for blockage. If error persists, remove from service.
Install sensors as shown in Figure 13.
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5.2 Verifying Pump Operation
Users can check operation of the sampling system any time during operation by blocking the sampling system to generate a pump alarm.
When the pump inlet, sample line or probe is blocked, the pump alarm must activate. Once gas readings are displayed, plug the free end of the sampling line or probe.
- The pump motor shuts down and an alarm sounds.
- PUMP ERROR will flash on the display.
Press the button to reset the alarm and restart the pump.
If the alarm does not activate:
- Check the sample line and probe for leaks.
- Once leak is fixed, recheck pump alarm by blocking the flow.
Press the button to reset the alarm and restart the pump.
Do not use the device, sample line, or probe unless the pump alarm activates when the flow is blocked. Lack of an alarm is an indication that a sample may not be drawn to the sensors, which could cause inaccurate readings. If a sample line or probe is installed and the pump alarm does not activate, remove the line or probe and repeat the test. This will provide information on where the blockage is located.
Failure to follow the above can result in serious personal injury or death. Never let the end of the sampling line touch or go under any liquid surface. If liquid is drawn into the
device, readings will be inaccurate and device could be damaged. We recommend the use of an MSA sample probe containing a special membrane filter, permeable to gas but impermeable to water, to prevent such an occurrence.
Maintenance
WARNING
During operation, a pump alarm may occur when the:
- Flow system is blocked
- Pump is inoperative
- Sample lines are attached or removed.
To Clear Pump Alarm
(1) Correct any flow blockage. (2) Press the button.
The Pump will now restart.
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5.3 Replacing the Battery
1
2
Never replace the battery in a hazardous area. This could result in an explosion.
Maintenance
WARNING
Fig. 12 Battery Replacement
1Captive screw 2Battery pack
(1) Unscrew the two captive screws on the rear of the device. (2) Pull the battery pack out of the device by gripping the sides and lifting it up and away from the
device. (3) When replacing the battery, be sure to accurately align screws and battery with housing. (4) Screws should be tightened and torqued to 5.5 in lb.
5.4 Maintenance Procedure - Replacing or Adding a Sensor
Any factory-installed Series 20 sensor may be removed or replaced with a like type. Any XCell sensor may be removed or replaced according to the positions allowed in table below Figure 13.
WARNING
The PID sensor may be replaced with an authorized MSA PID replacement sensor. If the PID sensor range is different than the previously installed sensor, the new configuration MUST be selected in the Instrument Options → S ensor Set u p screen . Otherwis e w rong read i ngs could o c c ur and pe r s ons relying on this product for their safety could sustain serious personal injury or death.
WARNING
Remove and reinstall sensors carefully, ensuring that the components are not damaged; otherwise device intrinsic safety may be adversely affected, wrong readings could occur, and persons relying on this product for their safety could sustain serious personal injury or death.
US
Before handling the PC board, ensure you are properly grounded; otherwise, static charges from your body could damage the electronics. Such damage is not covered by the warranty. Grounding straps and kits are available from electronics suppliers.
NOTICE
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Maintenance
2
1
3
4
5
While device case is open, do not touch any internal components with metallic/conduc­tive objects or tools.
Damage to the device can occur.
Fig. 13 Possible positions for sensor replacement
1 Combustible sensor 4 See table below or a sensor plug
2O2 sensor 5PID sensor
3See table below
SENSOR OPERATIONAL ONLY IN POSITION
XCell combustible sensor 1
XCell O
XCell SO
XCell Two-Tox, SO
Series 20 sensor 3
PID sensor 5
(1) Verify that the device is turned OFF. (2) Remove the battery pack. (3) Remove the two remaining case screws, and remove the case front. (4) Gently remove the sensor to be replaced. (5) Carefully align the new sensor contact pins with the sockets on the printed circuit board. (6) Press the new sensor into place.
sensor 2
2
, Cl2, NH3, H2S, H2S-LC sensor 4
2
, Cl2, NH3, CO-HC 3
2
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Maintenance
(7) Note the position restrictions in the table above.
Adapter (part no. 10110183) is required for XCell usage in position 3.
If a sensor is removed and will not be replaced, be sure to install a sensor plug in its place
in order to maintain correct device function.
The plug for XCell positions is P/N 10105650.
The Series 20 plug is P/N 10088192.
(8) Visually inspect the green gasket, assuring that it is seated properly in the front housing. (9) Attach front case and tighten two case screws using 5.5 in-lbs of torque. (10) Attach the battery pack and tighten the two battery pack screws using 5.5 in-lbs of torque.
If a change in XCell Sensor configuration is detected during the device turn-ON process:
- The "ACCEPT?" prompt appears on the display
- The button accepts the sensor configuration
- The button rejects the sensor configuration; the device is not operational.
When an XCell sensor is replaced, the device automatically enables the sensor after the change has been accepted. If a Series 20 or PID sensor is replaced, it must be manually enabled (chapter 4.5, SETTING SENSOR OPTIONS).
If the oxygen sensor was replaced, see chapter 4.2 regarding the oxygen reading display. (11) Allow sensors to stabilize at least 30 minutes before calibration. (12) Calibrate device before use.
WARNING
Calibration is required after a sensor is installed; otherwise, the device will not perform as expected and persons relying on this product for their safety could sustain serious personal injury or death.
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5.5 Replacing the Pump Filter
(1) Turn OFF the device. (2) Unscrew the two captive screws from the clear filter cover on the back of the device to access
the filter. (3) Carefully lift out the O-ring and the filter disk(s). (4) Use both the paper-like filter and the fibrous dust filter (the thicker disk) as supplied in the Main-
tenance Kit if the device is NOT configured to use a reactive toxic gas sensor (does not have a
, ClO2, or NH3 sensor).
Cl
2
Use ONLY the paper filter supplied in the Reactive Gas Maintenance Kit if the device IS config-
ured to use a reactive toxic gas sensor (Cl (5) Place the new paper-like filter into the recess in the back of the device. If it is to be used, place
the fibrous dust filter into the clear filter cover.
Use of the fibrous dust filter or the incorrect paper filter for the measurement of reactive gases could cause erroneous readings.
(6) Replace the O-ring in the recess. (7) Re-install the clear filter cover on the back of the device.
5.6 Cleaning the Device Exterior
Clean the exterior of the device regularly using only a damp cloth. Do not use cleaning agents as many contain silicones which will damage the combustible sensor.
, ClO2, or NH3).
2
WARNING
Maintenance
5.7 Storage
When not in use, store the device in a safe, dry place between 18 °C (65 °F) and 30 °C (86 °F). After storage, always recheck device calibration before use. If not to be used in 30 days, remove battery pack or connect it to a charger.
5.8 Shipment
Pack the device in its original shipping container with suitable padding. If the original container is unavailable, an equivalent container may be substituted.
5.9 PID Sensor Cleaning and Maintenance Procedure
WARNING
All maintenance procedures must be performed on a clean surface using clean tools. Avoid touching the lamp's window as well as the metalized portion of the Cell Assembly with bare fingers. Finger­prints left on these parts may adversely affect the sensors operation. Latex gloves are recom­mended, but if they are not used, hands must be clean and free of oils, lotions, etc. It is acceptable to hold the lamp by its glass body or by the edges of the window.
Remove and reinstall sensors carefully, ensuring that the components are not damaged; otherwise device intrinsic safety may be adversely affected, wrong readings could occur, and persons relying on this product for their safety could sustain serious personal injury or death.
NOTICE
While device case is open, do not touch any internal components with metallic/conductive objects or tools. Damage to the device can occur.
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Cleaning Procedure
Recommended Supplies
MSA PID Sensor Cleaning Kit P/N:10165248
- Methanol
- Cotton Tipped Applicator
- Teflon Filter
- Cotton Filter
- Tweezers
Latex Gloves (Optional)
Prior to Cleaning
(1) Verify that the device is turned OFF. (2) Remove the battery pack. (3) Remove the two remaining case screws and the case front. (4) Gently remove the PID sensor.
Sensor Disassembly
Maintenance
(1) Remove the Filter Cap by applying slight upward pressure with the tip of the
tweezers to the seam dividing the housing body and cap.
This will be just below the hole in the cap. It should pop off and can be
set aside.
(2) With tweezers, remove both the Teflon Filter and Cotton Filter and set
aside.
(3) With tweezers, remove the Spacer and set aside.
(4) With tweezers, carefully loosen the Cell Assembly by prying under the cell's
edge near the three connector pins. Once loose, cell can be lifted out and set aside.
US
(5) With tweezers, grasp the lamp by placing the tips in the sensor housing
notch and gently prying up on the lamp perimeter.
Lift out and be careful not to scratch the lamp lens or chip the edges.
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Cleaning
Maintenance
(1) Hold the lamp by the cylindrical glass body.
(2) Soak a cotton tipped applicator in methanol from MSA PID Sensor Cleaning
Kit (P/N 10165248).
(3) Rub the soaked swab on the surface of the Lamp lens in a circular motion
for 60 seconds.
(4) Repeat process with a dry cotton tipped applicator. (5) Allow the lamp to dry for 30 minutes before proceeding with reassembly.
Cleanliness of the PID sensor is essential for optimum performance in high humidity and temperature environments.
Reassembly
(1) Place the lamp back in the sensor, making sure that the two metallized pads
are aligned with the corresponding excitation springs inside the sensor cavity.
(2) Using a dry cotton tipped applicator, press the lamp down firmly to seat in
the housing.
Be careful not to scratch the lamp lens.
US
(3) With tweezers, reinstall the Cell Assembly. Align the three pins with the
corresponding sockets on the sensor and press this edge with a dry cotton tipped applicator to seat the Cell Assembly. Make sure the Cell Assembly is flush with the Lamp lens.
(4) Place the Spacer back in the sensor housing, surrounding the Cell
Assembly.
(5) Place both of the filters on top of the Cell Assembly. Make sure the Cotton
Filter is installed first, followed by the Teflon Filter.
The shiny side of the Teflon Filter should be on top.
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Maintenance
(6) Align the Filter Cap key with the notch in the housing:
Starting at the side opposite the notch, press down the Filter Cap until
it snaps onto the housing.
If the key is incorrectly aligned, there will be a noticeable bulge on the
side of the cap.
Device Re-assembly
(1) Ensure all sensors are fully seated in the circuit board. (2) Visually inspect the green gasket, assuring that it is seated properly in the front housing. (3) Attach front case and tighten two case screws using 5.5 in-lbs of torque. (4) Attach the battery pack and tighten the two battery pack screws using 5.5 in-lbs of torque. (5) Turn on the device and verify all sensors are showing on the measuring page. (6) Calibrate the device and ensure that all sensors show successful calibration.
Maintenance Procedure
Recommended Supplies
MSA PID Sensor Maintenance Kit P/N:10165247
- Cell Assembly
- Teflon Filter
- Cotton Filter
- Filter Cap
- Spacer
- Tweezers
MSA 10.6eV Lamp P/N: 10165272
Background Information
The sensor's rugged, durable design provides for trouble-free operation over the course of its lifetime. However, in certain conditions, maintenance may be required. This is customer required maintenance and is not covered under warranty.
Parts that may need cleaning or replacing over time include the UV Lamp, Cell Assembly, Teflon Filter, Cotton Filter, Cap, and Spacer. See Recommended Supplies section above.
Over time when the sensor is exposed to harsh chemicals or in a polluted environment, lamp window contamination can occur. This will degrade the sensor's performance. The contamination will block some of the UV light and decrease the sensors gain.
If several bump or calibration tests fail on the PID sensor, this is an indication that the lamp could be contaminated. Follow the Cleaning Procedure above.
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PID Error States
PID Error States Details Recommended Action
Device Display
Complete a calibration. If the device fails cali­bration, the device should be shut down and cleaning procedure should be followed paying careful attention to the orientation of the lamp.
If user is not in a location where the mainte­nance procedure can be followed, the PID sensor can be disabled through the security menu. This will allow other functioning sensors to continue working with the PID disabled.
NOTE: The error may occur when installing a
new PID sensor into the device. This is expected and the error will be cleared when the device is calibrated.
PID LAMP ERROR
This error indicates that there is an error with the UV lamp in the PID sensor. Possible causes include:
- lamp not installed
- lamp not installed
correctly
- damaged lamp
- non-functioning lamp.
This test is functional at temperatures 30 °C
Maintenance
This is a fatal and non-recov-
PID SENSOR ERROR
Calibration
Fail
When PID LAMP ERR OR is displayed, it is required to carry out the following sensor maintenance procedure.
(1) Thoroughly review the PID sensor assembly and verify all components are present and installed
correctly. (2) If assembly is correct then follow the lamp cleaning procedure.
For lamp cleaning instructions, refer to Cleaning Procedure section above.
(3) If the lamp is cleaned and a PID error still exists, replace the lamp. (4) If the lamp is replaced and a PID error still exists, replace the cell assembly.
If error still exists, device should be sent to an authorized MSA repair center.
erable error indicating a failure in the sensor.
At the completion of the cali­bration sequence a Fail message is displayed. On Galaxy GX2, user can press the Calibration Details button to determine which sensor failed.
Device should be shut down and sent to an authorized MSA repair center.
If PID sensor failed calibration, device should be reviewed and then calibration should be re-run. If PID calibration fails a second time, device should be shut down and the cleaning procedure should be followed.
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6Technical Specifications
Weight 0.45 kg (1 lb.) - device with battery and clip
Length: 6.7 inches (169.9mm)
Dimensions (cm)
Alarms LEDs, audible alarm, vibrating alarm
Volume of audible alarm 95 dBa at 30cm with fully charged battery, average
Display Color
Battery types Rechargeable Li ION battery
Charging time
Normal Temperature range -10 °C to 40 °C (14 °F to 104 °F)
Extended Temperature range -20 °C to 50 °C (-4 °F to 122 °F)
Width: 3.5 inches (89.7mm) Height: 2.0 inches (51.4mm)
6 hours The maximum safe area charging voltage Um = 6.7 Volts DC
Technical Specifications
Humidity range
15 - 90 % relative humidity, non-condensing, 5 - 95 % RH intermittent
Atmospheric pressure range 80 kPa to 120 kPa (11.6 to 17.4 PSIA)
Ingress protection IP 65
Combustible gases - Catalytic sensor
Measuring methods
Oxygen and Toxic gases - Electrochemical sensor Volatile Organic Compounds - PID sensor
Warranty See chapter 1.4
Measuring Range
CIO
2
Cl
2
CO 0-2000 ppm NO
CO - HC 0-10,000 ppm NO
Combustible
S 0-200 ppm PH
H
2
S - LC 0-100 ppm PID 0-2000 ppm
H
2
HCN 0-30 ppm SO
0-1.00 ppm NH
3
0-10 ppm NO 0-200 ppm
(S20) 0-20.0 ppm
2
(XCell) 0-50.0 ppm
2
0-100 % LEL
0-5.00 % CH
4
O
2
3
2
0-100 ppm
0-30 % Vol.
0-5.00 ppm
0-20.0 ppm
US
6.1 Factory-set Alarm Thresholds and Setpoints
Check the device or calibration certificate for exact alarm levels as they vary depending on national or corporate regulations.
ALTAIR 5X PID
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Technical Specifications
Sensor LOW alarm HIGH alarm SETPOINT min SETPOINT max STEL TWA
CL
ClO
2
2
0.5 ppm 1.0 ppm 0.3 ppm 7.5 ppm 1.0 ppm 0.5 ppm
0.1 ppm 0.3 ppm 0.1 ppm 0.9 ppm 0.3 ppm 0.1 ppm
CO 25 ppm 100 ppm 10 ppm 1700 ppm 100 ppm 25 ppm
CO-HC 25 ppm 100 ppm 10 ppm 8500 ppm 100 ppm 25 ppm
COMB 10 % LEL 20 % LEL 5 % LEL 60 % LEL --
1
1
--
H2S 10 ppm 15 ppm 5 ppm 175 ppm 15 ppm 10 ppm
S-LC 5 ppm 10 ppm 1 ppm 70 ppm 10 ppm 1 ppm
H
2
HCN 4.5 ppm 10.0 ppm 2.0 ppm 20.0 ppm 10 ppm 4.5 ppm
HCN 4.5 ppm 10.0 ppm 2.0 ppm 20.0 ppm 10.0 ppm 4.5 ppm
NH
3
25 ppm 50 ppm 10 ppm 75 ppm 35 ppm 25 ppm
NO 25 ppm 75 ppm 15 ppm 100 ppm 25 ppm 25 ppm
(S 20) 2.0 ppm 5.0 ppm 1.0 ppm 17.5 ppm 5.0 ppm 2.0 ppm
NO
2
(XCell) 2.5 ppm 5.0 ppm 1.0 ppm 47.5 ppm 5.0 ppm 2.5 ppm
NO
2
O
PH
SO
2
3
2
19.5 % 23.0 % 5.0 % 24.0 % --
0.3 ppm 1.0 ppm 0.3 ppm 3.75 ppm 1.0 ppm 0.3 ppm
2.0 ppm 5.0 ppm 2.0 ppm 17.5 ppm 5.0 ppm 2.0 ppm
1
1
--
PID 50 ppm 100 ppm 2 ppm 1500 ppm 25 ppm 10 ppm
1
STEL and TWA not applicable for combustible and oxygen gases.
In environments with >100 % LEL combustible gas present, devices with a catalytic combustible LEL sensor will be in a latching over-range alarm.
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Technical Specifications
6.2 Performance Specifications
Sensor Range Resolution Reproducibility Response time
Normal temp. range: <50 % LEL: 3 % LEL
Combustible Gas
0 to 100 % LEL or 0 to 5 % CH
Oxygen 0 – 30% O
50-100 % LEL: 5 % LEL <2.5 %
: 0.15 % CH4
CH
4
1 % LEL or
4
0.05 Vol % CH
2.5-5.00 % CH Extended temp. range:
4
: 0.25 % CH4
4
<50 % LEL: 5 % LEL 50-100% LEL: 8% LEL
<2.5 % CH
2.5-5.00 % CH
2
0.1% O
2
0.7 % O2 for 0 – 30 % O
: 0.25 % CH4
4
: 0.40 % CH
4
4
2
t(90)< 15 sec (Pentane) (normal temp.)
t(90)< 10 sec (Methane) (normal temp.)
t(90)< 10 sec (normal temp.)
Carbon Monoxide
Hydrogen Sulfide
0-2000 ppm CO 1 ppm CO
0-200 ppm H
S
2
1ppm H to 200 ppm H
S, for 3
2
normal temperature range: ±5 ppm CO or 10 % of reading,
whichever is greater
extended temperature range: ±10 ppm CO or 20 % of reading,
whichever is greater
normal temperature range: ±2 ppm H
S
2
whichever is greater
S or 10 % of reading,
2
extended temperature range: ±20 ppm H
S or 20 % of reading,
2
whichever is greater
t(90)< 15 sec (normal temp.)
t(90)< 15 sec (normal temp.)
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Sensor
Additional Toxic Sensors
Range (ppm)
Resolution (ppm)
Reproducibility
Normal temperature range:
Technical Specifications
Extended temp. range:
Nominal response
Cl
2
Clorine 0 - 10 0.05
ClO
2
Clorine
0 - 1 0.01
dioxide
CO-HC Carbon
0 - 10000 5
Monoxide
S-LC
H
2
Hydrogen
0 - 100 0.1
Sulfide
HCN Hydrogen
0 - 30 0.5
cyanide
NH
3
Ammonia 0 - 100 1
NO
2
Nitrogen
0 - 20 0.1
dioxide (S 20)
NO
2
Nitrogen
0 - 50 0.1
dioxide (XCell)
±0.2 ppm or 10 % of reading, whichever is greater
±0.1 ppm or 10 % of reading, whichever is greater
±5 ppm or 10 % of reading, whichever is greater
±0.2 ppm or 10 % of reading, whichever is greater
±1 ppm or 10 % of reading, whichever is greater
±2 ppm or 10 % of reading, whichever is greater
±2 ppm or 10 % of reading, whichever is greater
±1 ppm or 10 % of reading, whichever is greater
±0.5 ppm or 20 % of reading, whichever is greater
±0.2 ppm or 20 % of reading, whichever is greater
±10 ppm or 20 % of reading, whichever is greater
±0.5 ppm or 20 % of reading, whichever is greater
±2 ppm or 20 % of reading, whichever is greater
±5 ppm or 20 % of reading, whichever is greater
±3 ppm or 20 % of reading, whichever is greater
±2 ppm or 20 % of reading, whichever is greater
t(90)< 30 s
t(90)< 2 min
t(90)< 15 s
t(90)< 15 s
t(90)< 30 s
t(90)< 40 s
t(90)< 40 s
t(90)< 15 s
NO Nitric oxide
PH
3
0 - 200 1
Phosphine 0 - 5 0.05
SO
2
Sulfur dioxide 0 - 20 0.1
0.1 (0-999ppm)
PID 0-2000
1 (1000-2000ppm)
±5 ppm or 10 % of reading, whichever is greater
±0.2 ppm or 10 % of reading, whichever is greater
±2 ppm or 10 % of reading, whichever is greater
±5 ppm or 10 % of reading, whichever is greater
±10 ppm or 20 % of reading, whichever is greater
±0.25 ppm or 20 % of reading, whichever is greater
±3 ppm or 20 % of reading, whichever is greater
±10 ppm or 20 % of reading, whichever is greater
t(90)< 40 s
t(90)< 30 s
t(90)< 20 s
t(90)< 10 s
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6.3 Calibration Specifications
Technical Specifications
Sensor Zero Gas
Zero Cal Value**
Span Cal Gas Span Cal
Value
Time (min)
COMB Pentane Fresh Air 0 1.45 % Vol Methane 58 % LEL 1
COMB Methane (0 - 5 % Vol) Fresh Air 0 2.5 % Vol Methane 2,5 % 1
COMB Methane (4.4 % Vol) Fresh Air 0 1.45 % Vol Methane 33 % LEL 1
COMB Propane (2.1 % Vol) Fresh Air 0 1.45 % Vol Methane 46 % LEL 1
COMB Propane (1.7 % Vol) Fresh Air 0 1.45 % Vol Methane 37 % LEL 1
COMB Butane (1.4 % Vol) Fresh Air 0 1.45 % Vol Methane 46 % LEL 1
COMB Methane (5 % Vol) Fresh Air 0 1.45 % Vol Methane 29 % LEL 1
COMB Hydrogen (4,0 % Vol) Fresh Air 0 1.45 % Vol Methane 33 % LEL 1
O
2
Fresh Air 20.8 % 15 % O
2
15 % 1
CO Fresh Air 0 60 ppm CO 60 ppm 1
S Fresh Air 0 20 ppm H2S20ppm1
H
2
SO
Cl
2
2
Fresh Air 0 10 ppm SO
Fresh Air 0 10 ppm Cl
2
2
10 ppm 1
10 ppm 2
NO Fresh Air 0 50 ppm NO 50 ppm 4
NO
NH
PH
2
3
3
Fresh Air 0 10 ppm NO
Fresh Air 0 25 ppm NH
Fresh Air 0 0.5 ppm PH
2
3
3
10 ppm 2
25 ppm 2
0.5 ppm 1
HCN Fresh Air 0 10 ppm HCN 10 ppm 4
*ClO
2
Fresh Air 0 2ppm Cl
PID Fresh Air 0
2
100 ppm isobutylene
0.8 ppm 6
100 ppm 1
Span values can be changed if using different gas cylinders than those listed. Changes can be made using MSA Link software and through calibration cylinder setup.
*For most accurate results, calibration with ClO
is recommended.
2
**Zero cal time is one minute if a catalytic combustible sensor is installed - 30 seconds if not.
LEL values, if not listed here, are according to EN 60079-20-1. Local regulations may differ.
6.4 Combustible Gas Cross Reference Factors for General-Purpose Calibration Using Calibration Cylinder (Part no. 10053022)
See the applicable addendum on the Product CD.
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7Certification
See device label for the certification that applies to your specific device.
USA and Canada
USA
Certification
USA / NRTL (Intrinsic Safety,
Non-Mining)
Canada
Canada / CSA (Intrinsic Safety, Combustible Performance, Non­Mining)
UL913 for Class I, Div. 1, Groups A, B, C and D
-20 °C to +50 °C, T4
CSA C22.2 No. 157 for Class I, Div. 1, Groups A, B, C and D CSA C22.2 No. 152 M1984 Combustible Performance Tamb = -20 °C to +50 °C, T4 for Intrinsic Safety Tamb = -20 °C to +50 °C, for Combustible Performance
7.1 Marking, Certificates and Approvals According to the Directive 94/9/EC (ATEX)
Mine Safety Appliances Company, LLC
Manufacturer:
Product: ALTAIR 5X PID/IR
EC-Type Examination Certificate: FTZU 15 ATEX 0038X
Standards:
1000 Cranberry Woods Drive, Cranberry Township, PA 16066 USA
EN 60079-0:2012, EN 60079-1:2014, EN 60079-11:2012 EN 60079-18:2009, EN 50303:2000
I M1 Ex ia I Ma I M1 Ex db ia I Ma - when MSH2ia sensor is installed
II 2G Ex db ia mb IIC T4 Gb
Marking:
Li-Ion Um 6,7 V DC
Special Conditions:
The model ALTAIR 5X PID/IR shall be charged by Manufacturer's chargers only (0 - 45 °C) and opened in a non-hazardous area.
When using the ALTAIR 5X PID/IR in a hazardous area, the device should be be worn or carried on the body. Do not store the device in a hazardous location. This prevents the possibility of the device building up an electrostatic charge.
The antenna used for activation of the internal RFID tag with the RF radiation power shall not exceed 6 W for Group I and 2 W for Group IIC.
Capacitance:
D-Ring: 24pF Charge contact pins: 17pF
II 1G Ex ia IIC T4 Ga - when MSH2ia and XCell Ex sensor is not installed
-20 °C Ta +50 °C
IP 65
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Quality Assurance Notification: 0080 Year of Manufacture: see Label Serial Nr.: see Label
7.2 Marking, Certificates and Approvals According to IECEx
Mine Safety Appliances Company, LLC
Manufacturer:
Product: ALTAIR 5X PID/IR
1000 Cranberry Woods Drive, Cranberry Township, PA 16066 USA
Certification
IECEx-Type Examination Certificate:
Type of protection:
Performance none
Marking:
Li-Ion Um 6,7 V DC
Special Conditions:
The model ALTAIR 5X PID/IR shall be charged by Manufacturer's chargers only (0 - 45 °C) and opened in a non-hazardous area.
When using the ALTAIR 5X PID/IR in a hazardous area, the device should be be worn or carried on the body. Do not store the device in a hazardous location. This prevents the possibility of the device building up an electrostatic charge.
The antenna used for activation of the internal RFID tag with the RF radiation power shall not exceed 6 W for Group I and 2 W for Group IIC.
Capacitance:
D-Ring: 24pF Charge contact pins: 17pF
IECEx FTZU 15.0009X
IEC 60079-0:2011, IEC 60079-1:2014, IEC 60079-11:2011 IEC 60079-18:2009
Ex ia I Ma Ex ia IIC T4 Ga , when combustible XCell sensor is not installed Ex d ia mb IIC T4 Gb
-20 °C Ta +50 °C
IP65
US
Quality Assurance Notification: 0080 Year of Manufacture: see Label Serial Nr.: see Label
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8XCell Sensor Patents
SENSOR PART NO. PATENT STATUS
Combustible 10106722 US8826721
Oxygen 10106729 US8790501
Carbon Monoxide / Hydrogen Sulfide 10106725 US8790501, US8702935
Ammonia 10106726 US8790501, US8623189
Chlorine 10106728 US8790501, US8623189
Sulphur Dioxide 10106727 US8790501, US8623189
XCell Sensor Patents
ALTAIR 5X PID
US
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9Ordering Information
9.1 US
Gas Cylinder Parts List
Ordering Information
MSA P/N
Gases Gases Mix
1100ppm isobutylene 10048279 494450 0-2000 ppm PID
110ppm NO2 in Air 711068 808977 NO2 sensor
110ppm SO2 in Air 711070 808978 SO2 sensor
125ppm NH3 in N2 711078 814866 NH3 sensor
110ppm Cl2 in N2 711066 806740 Cl2 sensor
12ppm Cl2 in N2 711082 10028080 ClO2 sensor
110ppm HCN in N2 711072 809351 HCN sensor
10.5ppm PH3 in N2 711088 710533 PH3 sensor
31.45% CH4, 15.0% O2, 20ppm H2S1004879010048788
32.50% CH4, 15.0% O2, 20ppm H2S1004888810048889
31.45% CH4, 15.0% O2, 60ppm CO10048789478191(100L)
32.50% CH4, 15.0% O2, 60ppm CO10049056
4
4
1.45 % CH4, 15.0 % O2, 60 ppm CO, 10 ppm NO2
1.45 % CH4, 15.0 % O2, 60 ppm CO, 20 ppm H2S
ECONO-CAL (34 L)
10058036 10058034
10048280 10045035
RP (58 L)
813718 (100L)
Recommended CAL Gas for:
2.50 % CH4, 15.0 % O2,
4
4
5
60 ppm CO, 20 ppm H2S
2.50 % CH4, 15.0 % O2, 60 ppm CO, 10 ppm NO2
1.45 % CH4, 15.0 % O2, 60 ppm CO, 20 ppm H2S, 10 ppm SO2
10048981 10048890
10058172 10058172
10098855 10117738 SO2 sensor
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9.2 Outside US
Description Part No.
Gas
Cylinder 34L, 60 ppm CO 10073231
Ordering Information
Cylinder 34L, 40 ppm H
Cylinder 34L, 25 ppm NH
Cylinder 34L, 10 ppm Cl
Cylinder 34L, 10 ppm SO
Cylinder 34L, 10 ppm NO
Cylinder 34L, 0.5 ppm PH
Cylinder 34L, 2 ppm Cl
Cylinder 34L, 10 ppm HCN 711072
Cylinder 34L, 100 ppm Isobutylene 10169196
Calibration Cylinder 58L (1.45 % CH
Calibration Cylinder 58L (1.45 % CH
Cylinder 34L, 50 ppm NO 10126429
Cylinder 58L (0,4 % Propane, 15 % O2, 60 ppm CO, 20 ppm H2S) 10086549
Cylinder 34L (1.45 % CH4, 15 % O2, 60 ppm CO, 20 ppm H2,S, 10 ppm SO2,) 10122425
Cylinder 58L (1.45 % CH4, 15 % O2, 60 ppm CO, 20 ppm H2,S, 10 ppm SO2,) 10122426
9.3 Accessories
Description Part No.
S 10011727
2
3
2
2
2
3
(To calibrate ClO2 sensor) 711082
2
, 15.0 % O2, 60 ppm CO, 20 ppm H2S) 10053022
4
, 15.0 % O2, 60 ppm CO, 20 ppm H2S) 10045035
4
10079807
10011939
10079806
10029521
10029522
Universal Demand Regulator kit 10034391
MSA Link USB dongle 10082834
MSA Link Datalogging Software 10088099
Shoulder Strap 474555
Retractable Line with Belt Clip 10050976
Holster, leather 10099648
Sampling Probe, flexible 30 cm, conductive 10103191
Sampling Line, 1,5 m, conductive 10103188
Sampling Line, 3 m, conductive 10103189
Sampling Line, 5 m, conductive 10103190
Sampling Line, 20 m, conductive 10159430
Sampling Line, 30 m, conductive 10159431
Sampling System w/floating probe, 5 m, PU conductive 10082307
Probe, 1 ft. straight PEEK 10042621
Probe, 3 ft. straight PEEK 10042622
Polyurethane Sample Line, 10 ft. 10040665
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Ordering Information
Description Part No.
Polyurethane Sample Line, 25 ft. 10040664
Polyurethane Sample Line, 3 ft. Coiled 10040667
(Cl2, ClO2, NH3) 5 ft.PU Coiled Sample line & probe, kit 10105210
(Cl2, ClO2, NH3) 5 ft. PU Sample line & probe, kit 10105251
(Cl2, ClO2, NH3) 10 ft. Teflon Sample line & probe, kit 10105839
Replacement Filters for probe, 10 pack 801582
Charger only (North America) 10087913
Charger only (Global version) 10092936
Charging Cradle with Barrier- (North America) 10093055
Charging Cradle - (North America) 10093054
Charging Cradle (Europe) 10093057
Charging Cradle (Australia) 10093056
Vehicle Charger Cradle 10099397
Cradle Only - (no charger) 10093053
ALTAIR 5/5X Multi-Unit Charger, 4 Unit (North American) 10127427
ALTAIR 5/5X Multi-Unit Charger, 4 Unit (Europe) 10127428
ALTAIR 5/5X Multi-Unit Charger, 4 Unit (UK) 10127429
ALTAIR 5/5X Multi-Unit Charger, 4 Unit (Australia) 10127430
ALTAIR 5/5X Multi-Unit Charger, 4 Unit No Power Cord 10128704
Carrying Case 10152079
Please note that not all accessories are available in every local market. Check availability with the local MSA representative .
US
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Ordering Information
4
7
6
1
2
8
5
3
9
Replacement Parts
US
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Ordering Information
No. Description Part No.
1Case Assembly, Front w/ Bluetooth, ALTAIR 5X PID 10165249
2
Battery Pack, Rechargeable, North America, ALTAIR 5X IR 10114839
Battery Pack, Rechargeable, EU/Aus, ALTAIR 5X IR 10114851
Kit, PID Sensor, Maintenance (Cell Assembly, Cap, Spacer, Filters, Tweezers)
Kit, PID Sensor, Cleaning (Filters, Tweezers, Methanol & Cotton Applica­tors)
10165247
10165248
3
Kit, Instrument Maintenance, ALTAIR 5X PID (Filters, O-ring, Screws, Gasket)
Kit, Instrument Maintenance, Reactive (Cl2, ClO2, NH3), ALTAIR 5X PID (Filters, O-ring, Screws, Gasket)
10165285
10165284
4Filter Cover Assembly, ALTAIR 5X PID 10165275
5Color Display Assembly, ALTAIR 5X 10148366-SP
6Sensor Bracket and Vibe Motor Assembly, ALTAIR 5X PID 10165273
7Pump Assembly, ALTAIR 5X PID 10165274
Sensor, HCN (Series 20) 10106375
XCell Sensor, Cl
Sensor, ClO
(Series 20) 10080222
2
XCell Sensor, SO
Sensor, NO
(Series 20) 10080224
2
XCell Sensor, NH
Sensor, PH
(Series 20) 10116638
3
2
2
3
10106728
10106727
10106726
XCell Sensor, COMB 10106722
XCell Sensor, O
2
10106729
XCell Sensor, CO 10106724
8
XCell Sensor, H2S 10106723
XCell Sensor, CO-H
XCell Sensor, CO/ NO
S, Two-Tox 10106725
2
2
10121217
XCell Sensor, CO-HC 10121216
XCell Sensor, H
XCell Sensor, CO-H
S-LC/CO 10121213
2
Res/H2S 10121214
2
Sensor, NO (Series 20) 10114750
XCell Sensor plug 10105650
20 mm sensor plug 10088192
Sensor, PID, 0-2000ppm 10165271
Lamp, PID Sensor, 10.6eV 10165272
9X Cell Adapter Socket 10110183
ALTAIR 5X PID
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10 PID Response Factor Table
VOC Response factors apply in the 0-500 ppm range. The values in this table were obtained using dry bottled gases at room temperature. The response factors may change at higher concentrations, different temperature and humidity conditions, or with cleanliness of lamp. For increased accuracy at different ambient conditions or concentrations, determine a custom response factor and enter it via the Custom Gas page; see Chapter XX, Custom Gas Setup. These response factors are specific to the energy of the lamp designated in the table. They are not valid for devices using PID lamps at any other energy. Using these response factors with a lamp at any other energy may critically compromise the device's ability to detect volatile organic compounds which can result in serious personal injury or death.
Use of Altair5X PID for detection of extremely toxic gases: The system resolution limit of the Altair5X PID in normal mode (with a new, clean lamp) is approxi-
mately 0.1 ppm isobutylene equivalent. Users must be aware of exposure limit guidelines, such as TLV, for the target compound. Do not use the Altair5X PID Detector if the exposure limit for the target compound is below 0.1 ppm. Failure to follow this warning can cause over-exposure, which can result in serious personal injury or death.
PID Response Factor Table
WARNING
WARNING
For any compound, its exposure limit guideline can be recalculated in terms of equivalent ppm isobuty­lene by dividing the exposure limit guideline by the appropriate response factor. Example: For butyl acetate (CAS 123-86-4), the recommended threshold limit value (as TWA) is 150 ppm. Its response factor (10.6 eV lamp) is 2.4. The TLV for butyl acetate, in terms of equivalent ppm isobuty­lene is: 150 ppm ÷ 2.4 = 62.5 ppm isobutylene equivalent.
WARNING
The ALTAIR 5X PID Detector has a reproducibility of ±2ppm(± 2000 ppb) or 10%, whichever is greater (see table in chapter 6.2).The user must account for this potential variation between the displayed value and the actual concentration when setting alarms and interpreting readings. Failure to comply with this warning can cause over-exposure and result in serious personal injury or death.
Gases with very high response Factors (RF): The Altair5X PID is a very versatile solution for monitoring many different gases and vapors. In addition
to the pre-programmed list provided in the Altair5X PID device, users can determine response factors for many other compounds (see Section X). The maximum response factor value that will be accepted by the Altair5X PID device is 39.99.
WARNING
Use the correct lamp when determining the response factor. Failure to apply the appropriate response factors can result in inaccurate readings, and serious injury or death can occur.
Contact MSA Customer Service at 1-800-MSA-2222 with any question regarding the above informa­tion.
US
COMPOUND NAME Display Name Synonym(s) CAS Number
acetaldehyde ETHANAL 75-07-0 C2H4O 10.23 10.8
acetone ACETONE 2-Propanone 67-64-1 C3H6O 9.71 1.2
acetophenone ACETPHEN 98-86-2 C8H8O 9.28 0.59
ALTAIR 5X PID
Chemical
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
72
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PID Response Factor Table
Chemical
COMPOUND NAME Display Name Synonym(s) CAS Number
acrolein ACROLEIN 107-02-8 C3H4O 10.1 3.9
allyl alcohol PROPENOL 107-18-6 C3H6O 9.67 2.5
ammonia AMMONIA 7664-41-7 NH3 10.16 9.4
mix of n-Pentyl
amyl acetate AMYLACET
arsine ARSINE Arsenic trihydride 7784-42-1 AsH3 9.89 2.6
benzene BENZENE 71-43-2 C6H6 9.25 0.53
bromoform BRFORM Tribromomethane 75-25-2 CHBr3 10.48 2.3
bromomethane MEBR Methyl bromide 74-83-9 CH3Br 10.54 1.8
butadiene BUTADIEN
butanol, 1- BUTANOL
butoxyethanol, 2- BTOXETOH
acetate & 2-Methylbutyl
acetate
1,3-Butadiene, Vinyl ethylene
Butyl alcohol, n­Butanol
Butyl Cellosolve, Ethylene glycol monobutyl ether
628-63-7 C7H14O2 3.5
106-99-0 C4H6 9.07 0.69
71-36-3 C4H10O 9.99 3.4
111-76-2 C6H14O2 <10 1.3
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
butyl acetate BTYLACET 123-86-4 C6H12O2 10 2.4
tert-Butanol,
butyl alcohol, tert- TBUOH
butyl mercaptan, tert-
butylamine, tert- TBUAMINE Butylamine, t- 75-64-9 C4H11N 8.5 0.71
carbon disulfide CS2 75-15-0 CS2 10.07 1.2
chlorobenzene CLBNZ
cumene CUMENE Isopropylbenzene 98-82-8 C9H12 8.73 0.54
cyclohexane CYCHEXAN 110-82-7 C6H12 9.86 1.5
cyclohexanone CYCHEXON 108-94-1 C6H10O 9.14 0.82
decane DECANE 124-18-5 C10H22 9.65 1.6
Diacetone alcohol PYRATON
dibromoethane, 1,2- EDB
TBUMRCAP 1-Butanethiol 109-79-5 C4H10S 9.14 0.55
t-Butyl alcohol, t-butanol
Monochloroben­zene
4-Methyl-4­hydroxy-2­pentanone
EDB, Ethylene dibromide, Ethylene bromide
75-65-0 C4H10O 9.9 3.4
108-90-7 C6H5Cl 9.06 0.4
123-42-2 C6H12O2 9.50 0.55
106-93-4 C2H4Br2 10.37 11.7
US
dichlorobenzene, 1,2-
O-DCLBNZ
dichlorobenzene, o-
ALTAIR 5X PID
95-50-1 C6H4Cl2 9.08 0.5
73
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PID Response Factor Table
Chemical
COMPOUND NAME Display Name Synonym(s) CAS Number
Dichloroethene, trans-1,2-
diesel fuel #1 DIESEL 68334-30-5 m.w. 226 0.9
diesel fuel #2 DIESEL 68334-30-5 m.w. 216 0.75
diethylamine DEA 109-89-7 C4H11N 8.01 1
dimethoxymethane METHYLAL Methlylal 109-87-5 C3H8O2 10 11.3
dimethyl disulfide DMDS DMDS 624-92-0 C2H6S2 7.4 0.3
dimethylacetamide, n,n-
dimethylformamide, n,n-
dioxane, 1,4- DIOXANE 123-91-1 C4H8O2 9.19 1.4
epichlorhydrin EPCLHYD
ethanol ETHANOL Ethyl alcohol 64-17-5 C2H6O 10.47 10
DCETHENE
DMA DMA 127-19-5 C4H9NO 8.81 0.73
DMF DMF 68-12-2 C3H7NO 9.13 0.8
t-1,2-DCE, trans­Dichloroethylene
ECH Chloromethy­loxirane,
1-chloro2,3-epoxy­propane
156-60-5 C2H2Cl2 9.65 0.45
106-89-8 C2H5ClO 10.2 7.6
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
Acetic ether; Ethyl
ethyl acetate ETACET
ethyl acetoacetate EAA 141-97-9 C6H10O3 0.9
ethyl acrylate ETHYLACR 140-88-5 <10.3 2.3
ethyl ether ETETHER Diethyl ether 60-29-7 C4H10O 9.51 1.2
ethyl mercaptan ETMERCAP Ethanethiol 75-08-1 C2H6S 9.31 0.6
ethylbenzene ETBNZE 100-41-4 C8H10 8.77 0.51
ethylene ETHYLENE ethene 74-85-1 C2H4 10.51 10.1
ethylene glycol ETGLYCOL 1,2-Ethanediol 107-21-1 C2H6O2 10.16 15.7
ethylene oxide ETOXIDE
gasoline (summary hydrocarbons)
heptane HEPTANE 142-82-5 C7H16 9.92 2.5
hexane, n- HEXANE 110-54-3 C6H14 10.13 4.5
hydrazine HYDRAZINE 302-01-2 H4N2 8.1 2.6
hydrogen sulfide H2S 7783-06-04 H2S 10.45 3.2
isoamyl acetate IAMYACET Isopentyl acetate 123-92-2 C7H14O2 <10 1.8
GASOLINE 8006-61-9 m.w. 72 1.1
acetic ester; Ethyl ethanoate
Oxirane, Epox­yethane
141-78-6 C4H8O2 10.01 4.2
75-21-8 C2H4O 10.57 19.5
US
isobutanol IBUTANOL
2-Methyl-1­propanol
78-83-1 C4H10O 10.02 4.7
ALTAIR 5X PID
74
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PID Response Factor Table
Chemical
COMPOUND NAME Display Name Synonym(s) CAS Number
isobutene ISOBUTYL
isobutyl acetate IBUACET
isooctane IOCTANE
isopentane ISOPENT 2-Methylbutane 78-78-4 C5H12 10.32 8
isophorone IPHORNE 78-59-1 C9H14O 9.07 0.74
isoprene ISOPRENE
isopropanol IPA
isopropyl acetate ISOPRACE 108-21-4 9.99 2.6
isopropyl ether IPROETHR Diisopropyl ether 108-20-3 C6H14O 9.2 0.8
isopropylamine 2PRAMINE 75-31-0 C3H9N 8.6 0.9
Isobutylene, Methyl butene
2-methylpropyl acetate,
β-methylpropyl ethanoate
2,2,4-Trimethyl­pentane
2-Methyl-1,3-buta­diene
Isopropyl alcohol, 2-propanol, IPA
115-11-7 C4H8 9.22 1
110-19-0 C6H12O2 9.97 2.6
540-84-1 C8H18 9.86 1.3
78-79-5 C5H8 8.86 0.6
67-63-0 C3H8O 10.12 5.6
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
Jet A fuel JETA(A1)
JP-5 fuel JP5
JP-8 fuel JP8
mesityl oxide MSTYLOXD 141-79-7 C6H10O 9.1 0.47
methoxyethanol, 2- MEOXETOH
methyl acetate MEACET 79-20-9 C3H6O2 10.27 7
methyl acetoacetate MEACACET 105-45-3 C5H8O3 9.82 1.1
methyl acrylate MEACRYLT
methyl benzoate MEBNZOTE 93-58-3 C8H8O2 9.32 0.93
methyl ethyl ketone MEK MEK, 2-Butanone 78-93-3 C4H8O 9.51 0.9
methyl isobutyl ketone
MIBK
F-34, Kerosene type aviation fuel
Jet 5, F-4 4, Kero­sene type aviation fuel
F-34, Kerosene type aviation fuel
Methyl cellosolve, Ethylene glycol monomethyl ether
Methyl 2­propenoate,
Acrylic acid methyl ester
MIBK, 4-Methyl-2­pentanone
8008-20-6 m.w. 145 0.4
8008-20-6 m.w. 167 0.48
8008-20-6 m.w. 165 0.48
109-86-4 C3H8O2 10.1 2.5
96-33-3 C4H6O2 9.9 3.4
108-10-1 C6H12O 9.3 1.1
US
methyl mercaptan METHMERC Methanethiol 74-93-1 CH4 S 9.44 0.6
methyl methacrylate MEMEACRY 80-62-6 C5H8O2 9.7 1.5
ALTAIR 5X PID
75
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PID Response Factor Table
Chemical
COMPOUND NAME Display Name Synonym(s) CAS Number
methyl tert-butyl ether
methylamine MEAMINE Aminomethane 74-89-5 CH5N 8.97 1.2
methylbenzyl alcohol, 4-
naphthalene NAPHTH Mothballs 91-20-3 C10H8 8.13 0.37
nitric oxide NO 10102-43-9 NO 9.26 7.2
nitrogen dioxide NO2 10102-44-0 NO2 9.59 10
nonane, n- NONANE 111-84-2 C9H20 9.71 1.6
octane OCTANE 111-65-9 C8H18 9.82 2.2
pentane, n- PENTANE 109-66-0 C5H12 10.35 9.7
pentanone, 2- PENT2ONE
phenol PHENOL Hydroxybenzene 108-95-2 C6H6O 8.51 1
phosphine PHOSPHIN 7803-51-2 PH3 9.87 2.8
MTBE
MEBNZOL 589-18-4 C8H10O 0.8
MTBE, tert-Butyl methyl ether
MPK, 2-Pentanone,
Methyl propyl ketone
1634-04-4 C5H12O 9.24 0.86
107-87-9 C5H10O 9.38 0.78
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
picoline, 2- 2PICOLIN 109-06-8 C6H7N 9.23 0.57
picoline, 3- 3PICOLIN 3-Methylpyridine 108-99-6 C6H7N 9.04 0.9
pinene, alpha PINENEA 80-56-8 8.07 0.4
pinene, beta PINENEB 127-91-3 0.4
propanol, 1- PROPANOL 71-23-8 C3H8O 10.22 5.7
propionaldehyde PROPANAL Propanal 123-38-6 C3H6O 9.96 14.8
propyl acetate, n- PRACETAT 109-60-4 9.98 3.1
propylene PROPENE Propene 115-07-1 C3H6 9.73 1.3
Propylene glycol methyl ether
propylene oxide PROPLYOX Methyloxirane 75-56-9 C3H6O 10.22 6.5
pyridine PYRIDINE 110-86-1 C5H5N 9.25 0.79
quinoline QUNOLINE 91-22-5 8.63 0.72
styrene STYRENE 100-42-5 C8H8 8.47 0.4
tetrachloroethylene PERC
MEOXPROP
PGME, 1-methoxy-2-
propanol
PCE, Perchlo­roethylene, Tetra­chloroethylene, Perchloroethene
107-98-2 C4H10O2 9.54 1.4
127-18-4 C2Cl4 9.32 0.56
US
tetrahydrofuran THF THF 109-99-9 C4H8O 9.41 1.6
thiophene THIOLE 110-02-1 8.86 0.47
toluene TOLUENE Methylbenzene 108-88-3 C7H8 8.82 0.53
ALTAIR 5X PID
76
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PID Response Factor Table
Chemical
COMPOUND NAME Display Name Synonym(s) CAS Number
trichloroethylene TCE 79-01-6 9.47 0.5
trimethylamine TEN TEN 121-44-8 C6H15N 7.53 0.83
trimethylbenzene, 1,2,3-
trimethylbenzene, 1,2,4-
trimethylbenzene, 1,3,5-
turpentine - crude sulfite
turpentine - pure gum
vinyl acetate VNYLACET 108-05-4 C4H6O2 9.19 1.3
vinyl bromide VBRM Bromoethylene 593-60-2 C2H3Br 9.8 0.4
vinyl chloride VCM
vinylcyclohexane VYLCYHEX VCH 695-12-5 C8H14 9.51 0.54
123MEBNZ 526-73-8 C9H12 8.42 0.49
124MEBNZ 95-63-6 C9H12 8.27 0.43
135MEBNZ 108-67-8 C9H12 8.4 0.34
TURPS-CS
TURPS-PG
Pinenes (85%) + other diisoprenes
Pinenes (85%) + other diisoprenes
Chloroethylene, VCM
8006-64-2 C10H16 1
8006-64-2 C10H16 0.45
75-01-4 C2H3Cl 9.99 1.8
1
Formula
Ioniza­tion Potential
RF
10.6eV lamp
vinylidene chloride VDC
xylene, m- M-XYLENE
xylene, o- O-XYLENE
xylene, p- P-XYLENE
1
The CAS Number is a unique numerical identifier created and assigned to a chemical substance by
the American Chemical Society. All Rights Reserved.
1,1-DCE, dichlo­roethene, 1,1-
1,3-Dimethylben­zene
1,2-Dimethylben­zene
1,4-Dimethylben­zene
75-35-4 C2H2Cl2 9.81 0.8
108-38-3 C8H10 8.56 0.53
95-47-6 C8H10 8.56 0.54
106-42-3 C8H10 8.44 0.5
US
ALTAIR 5X PID
77
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11 Flow Charts
11.1 Basic Operation
Flow Charts
TURN-ON OR
BATTERY
ATTACH
INSTRUMENT INFORMATION
PUMP TEST
SENSOR
DISCOVERY
BUMP TEST /
INFORMATIONAL
PAGES
(See 11.2)
InstantAlertTM *
Press
Hold
For 5
seconds
seconds
BLUETOOTH INFORMATION
SENSOR AND
CALIBRATION
INFORMATION
FRESH AIR
SETUP ?
MAIN
MEASURE
PAGE
Hold and
Simultaneously
for 5 seconds
Hold
For 5
Hold
For 5
seconds
CALIBRATE
(See 11.3)
SETUP
(See 11.4)
US
TURN OFF
ALTAIR 5X PID
* IF ENABLED
78
Page 79
11.2 Bump Test/ Informational Pages
PEAK *
RESET
PEAK
MIN
RESET
MIN
STEL *
RESET
STEL
TWA *
RESET
TWA
BUMP TEST /
INFORMATIONAL
PAGES
BUMP
TEST?
PERFORM
SESOR
BUMP TEST
MAIN
MEASURE
PAGE
MAIN
MEASURE
PAGE
* IF ENABLED (NOT VALID FOR ALL SENSORS)
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Flow Charts
US
ALTAIR 5X PID
79
Page 80
DATE
LAST CAL
DATE *
CAL DUE
DATE *
Continued
* IF ENABLED
** IF WIRELESS IS INSTALLED
Press
Press
Press
Press
Press
TOGGLE ON /OFF
Press
Press
Press
Press
MAIN
MEASURE
PAGE
Press
Press
Press
Press
MOTION
ALERT
STATUS *
DISCOVERY
MODE*
VOC GAS*
Flow Charts
US
ALTAIR 5X PID
80
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11.3 Setup
ENTER
PASSWORD
EXIT ?
PASSWORD
FAIL
SETUP
ALARM
OPTIONS
(See 11.6)
INSTRUMENT
OPTIONS
(See 11.8)
CALIBRATION
OPTIONS
(See 11.3)
CALIBRATION
OPTIONS ?
ALARM
OPTIONS ?
INSTRUMENT
OPTIONS ?
MAIN
MEASURE
PAGE
Press
Press
Press
Press
Press
Press
Press
Hold and
Simultaneously
for 5 seconds
Flow Charts
US
ALTAIR 5X PID
81
Page 82
11.4 Calibrations
Flow Charts
CALIBRATE
PASSWORD ?
(IF REQUIRED)
PASSWORD
FAIL
ZERO
CALIBRATION
SPAN
CALIBRATION
Press
Press
ZERO CAL ?
Press
SPAN CAL ?
(REPEATS AS
NECESSARY)
Press
MAIN
MEASURE
PAGE
Press
PERFORM
FRESH AIR
SETUP
US
ALTAIR 5X PID
82
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11.5 Calibration Options
CALIBRATION
OPTIONS
CYLINDER
SETUP
Press
Press
Flow Charts
SET SPAN
GAS FOR
EACH
SENSOR
CALIBRATION DUE
OPTIONS
Press
SHOW LAST CAL
DATE AT STARTUP
Press
PASSWORD
PROTECTED
CALIBRATION
Press
BACK TO SETUP ?
Press
Press
Press
ON / OFF, SET # OF
DAYS
TOGGLE
ON / OFF
TOGGLE
ON / OFF
US
Press
BACK TO
MAIN MENU
ALTAIR 5X PID
83
Page 84
11.6 Alarm Options
VIBRATE
HORN
ALARM LEDS
USER ACCESS TO
MOTION ALERT
SENSOR ALARMS ?
ALARM
OPTIONS
TOGGLE
ON/OFF
BACK TO SETUP ?
SENSOR
ALARM SETUP
(See 4.5)
TOGGLE
ON/OFF
TOGGLE
ON/OFF
TOGGLE
ON/OFF
BACK TO
MAIN MENU
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Flow Charts
US
ALTAIR 5X PID
84
Page 85
11.7 Sensor Alarm Setup
SETUP
LOW
ALARMS ?
MODIFY LOW ALARMS FOR
ALL
SENSORS
SETUP
HIGH
ALARMS ?
MODIFY HIGH
ALARMS FOR
ALL
SENSORS
SETUP
STEL
ALARMS ?
MODIFY
STEL
ALARMS
SETUP
TWA
ALARMS ?
MODIFY
TWA
ALARMS
SENSOR
ALARM SETUP
RETURN
TO ALARM
OPTIONS
NOTE: STEL AND TWA ARE NOT VALID FOR ALL SENSORS
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Flow Charts
US
ALTAIR 5X PID
85
Page 86
11.8 Instrument Options
INSTRUMENT
SENSOR SETUP
Press
OPTIONS
Press
Flow Charts
SENSOR
SETUP
(See 11.9)
LANGUAGE
Press
TIME / DATE
Press
DATALOG
INTERVAL
Press
STEALTH MODE
Press
Press
Press
Press
SELECT
SET
HH:MM
MM:DD:YY
SET
MM:SS
US
TOGGLE
ON/OFF
Press
ALTAIR 5X PID
86
Page 87
BACKLIGHT
ON / OFF
TIMEOUT
PERIOD
OPERATING BEEP
TOGGLE
ON/OFF
Continued
Press
Press
Press
Press
Press
Press
BACK TO SETUP ?
BACK TO
MAIN MENU
Press
BLUETOOTH
Press
ON / OFF
Press
VOC GAS SETUP
GAS TYPE, RF, MAX. VALUE, HIGH ALARM, LOW ALARM
Flow Charts
US
ALTAIR 5X PID
87
Page 88
11.9 Sensor Setup
COMB
SENSOR **
TOXIC
SENSOR **
(REPEATS AS NECESSARY)
SENSOR
SETUP
RETURN TO
INSTRUMENT
OPTIONS
Press
Press
Press
SHOW
STATUS
Press
TOGGLE
SENSOR
ON/OFF
TOGGLE
SENSOR
ON/OFF
SHOW
STATUS
Press
PID
SENSOR **
SHOW
STATUS
TOGGLE
SENSOR
ON/OFF
Press
** IF INSTALLED
Press
Press
Press
Press
Press
Press
Flow Charts
US
ALTAIR 5X PID
88
Page 89
11.10 VOC Gas Setup
Flow Charts
MENU ENABLE (See PID Setup,
chapter 4.5)
MAINTAIN VOC GAS
(See PID Setup,
chapter 4.5)
FAVORITES
SETUP
Press
TOGGLE ON/OFF
Press
TOGGLE ON/OFF
Press
See PID Setup,
chapter 4.5)
VOC
GAS SETUP
CUSTOM
GAS SETUP
Press
Press
BACK TO MAIN
MENU
See PID Setup,
chapter 4.5)
US
See PID Setup,
chapter 4.5
ALTAIR 5X PID
89
Page 90
12 Changeable Feature Summary
Changeable Feature Summary
Feature Initial Setting
Setup Password 672 - Yes No
Vibrating Alarm ON ALARM OPTIONS Yes Yes
Horn Alarm ON ALARM OPTIONS Yes Yes
LED Alarm ON ALARM OPTIONS Yes Yes
Safe LED (green) ON - Yes No
Operating Beep (alarm LEDs & horn)
Stealth OFF INSTRUMENT OPTIONS No No
MotionAlert - Access Allowed ALARM OPTIONS No Yes
MotionAlert OFF
Sensor Alarm Levels
Enable / Disable High & Low Alarms Enabled - Yes Yes
Turn Sensors ON / OFF ON
Show Peak ON - Yes No
OFF INSTRUMENT OPTIONS Yes No
Setup Path to Change this Setting
Use button from MEASURE page
ALARM OPTIONS / SENSOR ALARM SETUP
INSTRUMENT OPTIONS / SENSOR SETUP
Change with MSA link?
No Yes
Yes Yes
Yes No
Change via Blue­tooth?
Show STEL, TWA ON - Yes No
Cal Cylinder Setup CAL OPTIONS Yes Yes
Show Last Cal Date ON CAL OPTIONS No No
Show Cal Due ON CAL OPTIONS Yes No
Cal Password Required OFF CAL OPTIONS No No
Backlight Enabled - No Yes
Backlight Duration 10 s INSTRUMENT OPTIONS Yes Yes
Display Contrast Factory-set INSTRUMENT OPTIONS No No
Language User-set INSTRUMENT OPTIONS No Yes
Date, Time User-set INSTRUMENT OPTIONS Yes Yes
Datalog Interval 3 min INSTRUMENT OPTIONS Yes No
Custom Logo Screen Factory-set Certified service center Yes No
Device S/N Factory-set - No No
Company Name Blank - Yes Yes
Dept./User Name Blank - Yes Yes
VOC RF ON/OFF ON INSTRUMENT OPTIONS Yes No
Bump Due ON/OFF OFF - Yes Yes
US
Bump Interval 1 - Yes Yes
Cal Due Interval 30 INSTRUMENT OPTIONS Yes Yes
ALTAIR 5X PID
90
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