MSA Advantage 3100, Advantage 3200 Operation And Instructions Manual

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ADV ANTAGE
APR RESPIRATOR
Model 3100 SINGLE-PORT Full Facepiece Respirator
RESPIRATOR APPLICATION P100 Respirator GME-P100 Respirator
GAS MASK APPLICATION Chin-Type Canister CS/CN Canister
Model 3200 TWIN-PORT Full Facepiece Respirator
RESPIRATOR APPLICATION Advantage 3200 Respirator
GAS MASK APPLICATION CS/CN Canister
OPERATION AND INSTRUCTIONS
This manual must be carefully read and followed by all persons who have, or will have, the responsibility for using or servicing Advantage 3000 APR Respirators. These Advantage 3000 APR Respirators will perform as designed only if used and serviced according to the instruc­tions; otherwise, the respirator could fail to perform as designed, and persons who rely on the Advantage 3000 APR Respirators could sustain serious personal injury or death.
The warranties made by MSA with respect to the product are voided if the product is not installed, used and serviced in accordance with the instructions in this manual. Please protect yourself and your employees by following the instructions. Please read and observe the WARN­INGS and CAUTIONS inside. For any additional information relative to use or repair, write or call 1-800-MSA-2222 during regular working hours.
See separate insert for NIOSH Approval Information: Model 3100: P/N 10035719 (P100, GME-P100), P/N 817241 (Gas Mask), P/N 818082 (CS/CN)
Model 3200: P/N 10029528 (Advantage 3000 Series Respirator), P/N 818082 (CS/CN)
TAL 804 (L) Rev. 9 © MSA 2008 Prnt. Spec. 10000005389(B) Mat. 10028994
Doc. 10000010577
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TABLE OF CONTENTS
INTRODUCTION
NIOSH Approval Information .............................................2
Instructions for Use and Care ............................................3
General Description ...........................................................5
Size Selection ....................................................................9
Respirator Fit Test..............................................................9
Preparing the Respirator for Use .....................................11
Donning............................................................................13
NIOSH APPROVAL INFORMATION
P100—Particulate Filter (99.97% filter efficiency level) effective against all particulate aerosols. P95—Particulate Filter (95% filter efficiency level) effective against all particulate aerosols. N95—Particulate Filter (95% filter efficiency level) effective against all particulate aerosols free of oil; time use restric­tions may apply. R95—Particulate Filter (95% filter efficiency level) effective against all particulate aerosols; time use restrictions may apply.
CAUTIONS AND LIMITATIONS
Advantage 3000 Industrial and Gas Mask Applications
Note: All cautions and limitations do not apply to all appli-
cations. Refer to the NIOSH approval insert to verify the applicable cautions and limitations.
A- Not for use in atmospheres containing less than 19.5
percent oxygen.
B- Not for use in atmospheres immediately dangerous to
life or health.
C- Do not exceed maximum use concentrations estab-
lished by regulatory standards.
H- Follow established cartridge and canister change out
schedules or observe ESLI to ensure that cartridges and canisters are replaced before breakthrough occurs.
I- Contains electrical parts that may cause an ignition in
flammable or explosive atmospheres.
J- Failure to properly use and maintain this product could
result in injury or death.
L- Follow the manufacturer's User's Instructions for
changing canisters.
M- All approved respirators shall be selected, fitted, used,
Negative Pressure Seal Test ............................................14
Maintaining the Respirator ...............................................15
Removing the Respirator .................................................21
Decontamination ..............................................................21
Cleaning and Disinfecting ................................................23
Storage.............................................................................25
Advantage Facepiece Assemblies ...................................28
and maintained in accordance with MSHA, OSHA and other applicable regulations.
N- Never substitute, modify, add, or omit parts. Use only
exact replacement parts in the configuration as speci­fied by the manufacturer.
O- Refer to User's Instructions, and/or maintenance man-
uals for information on use and maintenance of these respirators.
P- NIOSH does not evaluate respirators for use as surgi-
cal masks.
S- Special or critical User’s Instructions and/or specific
use limitations apply. Refer to User’s Instructions before donning.
S- Special or Critical User’s Instructions
Mersorb-P100 cartridges can be used against a mixture of chlorine and mercury that are both present simultane­ously, but cannot be used if alternating between mercury­contaminated atmospheres and chlorine-contaminated atmospheres.
Mersorb-P100 respirators utilize an end-of-service-life indicator for use against metallic mercury vapor. The band around the side of each Mersorb-P100 cartridge consists of chemically-treated paper. In use, as the paper is exposed to metallic mercury vapor it changes from orange to brown. When the indicator color changes to brown, the cartridge is beginning to lose its effectiveness against metallic mercury vapor and must be replaced. Thus, the wearer has a constant, positive check on the condition of the cartridge.
Do not enter any atmospheres with this respirator unless you know that; you are not colorblind and can distinguish between the beginning and ending colors of the end-of­service-life indicator (when using Mersorb-P100/Mersorb respirators only).
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INSTRUCTIONS FOR USE AND CARE
1. An adequate respiratory protection program must include knowledge of hazards, hazard assessment, selection of proper respiratory protective equip­ment, instruction and training in the use of equip­ment, inspection and maintenance of equipment, and medical surveillance.
2. This respirator will perform as designed only if used and maintained according to the manufactur­er's instructions. The Program Administrator and the users must read and understand these instruc­tions before using or servicing this product.
3. If the respirator does not perform as specified in this manual, it must not be used until it has been checked by authorized personnel.
4. Do not alter, modify, or substitute any components.
5. Inspect the respirator regularly and maintain it according to the instructions. Repairs must only be made by properly trained personnel.
6. This respiratory protective device does not supply oxygen. Use only in adequately ventilated areas which conform to the appropriate standard.
7. This respirator must be used in conjunction with the proper chemical or particulate canis­ter/cartridge(s) for protection against specific con­taminants. If you cannot determine that the filter canister/cartridge(s) used with this device is designed for the contaminant, or if you do not know the identity of the contaminant, do not use this device.
8. Do not use when concentrations of contaminants are unknown.
9. Do not use when appropriate exposure limit (PEL, REL, TLV, etc.) is not known.
10. Leave the contaminated area immediately if:
a. Breathing becomes difficult b. Dizziness or other distress occurs c. You taste or smell the contaminant d. You experience nose or throat irritation e. Instructed by responsible individuals
12. Use strictly according to the instructions, labels, and limitations pertaining to this device. Follow an established canister/cartridge(s) change-out schedule.
13. This respirator may not provide a satisfactory seal with certain facial characteristics, such as beards or large sideburns, that prevents direct contact between the skin and the sealing surface of the facepiece. Do not use this facepiece if such condi­tions exist.
14. Do not wear eyeglasses under the facepiece. The temples or sidebars on eyeglasses will prevent an air-tight seal. If you must wear glasses, install the spectacle kit.
15. The user must perform a respirator fit test (Quantitative Test or Qualitative Test) and follow all warnings and limitations specified.
16. Wear impermeable protective clothing to prevent exposure to gases and vapors which can poison by
skin absorption.
17. Do not use this full facepiece with self-contained breathing apparatus (SCBA).
18. Do not use this respiratory protective device in explosive atmospheres.
19. Do not use for urethane paints or other paints con­taining diisocyanates unless an appropriate car­tridge change-out schedule is developed. Due to their poor warning properties, over exposure can occur without user awareness and result in severe permanent damage to the respiratory system. If unable to develop an appropriate change-out schedule, use an air-supplied respirator or SCBA.
Failure to follow all warnings, instructions, and estab­lished protective measures can result in serious per­sonal injury or death.
This respirator/filter provides LIMITED protection. It may help reduce exposure to airborne biological agents, including H1N1 (swine) flu virus, avian (bird) flu virus, other types of influenza, SARS, or other bacterial or viral biological agents and help reduce the risk for influenza infection during a pan­demic, but will NOT eliminate the risk of exposure, infection, illness, or death.
This respirator/filter is certified by NIOSH to com­ply with the requirements specified for the desig­nated filter efficiency level; however, appropriate authorities have NOT established a safe level of exposure to biological agents. Therefore, the respi­rator may NOT prevent transmission of influenza virus.
Refer to the Centers for Disease Control and Prevention (CDC) at www.cdc.gov for guidance on the use of respirators to help decrease exposure to H1N1 virus or other airborne biological agents in community, home, and occupational settings. The CDC recommends fit testing, medical evaluations, and training for optimal effectiveness when a res­pirator is used in a non-occupational setting. Neglecting these preparatory measures may cause an unsafe condition. Respirators used in an occu­pational setting MUST be used in accordance with a complete respiratory protection program as required by OSHA, which includes proper selec­tion, training, fit-testing, and fit-checking. Detailed information on a respiratory protection program is available by contacting OSHA or visiting www.osha.gov.
Do NOT remove respirator in contaminated areas. The outer surface of the respirator MUST be treat­ed as if it is contaminated at all times. Tight-fitting safety goggles, or a full-facepiece respirator, may further help prevent transmission of influenza virus.
The CDC recommends frequent hand washing and
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INSTRUCTIONS FOR USE AND CARE
wearing gloves to help prevent transmission of dis­ease due to exposure to surfaces where contami­nants may be present, and also immediately fol­lowing removal of the respirator.• Do NOT reuse or share maintenance-free respirators. ALWAYS clean cartridge-style respirators before reuse in accor­dance with the instructions provided.
This respirator/filter is NOT for use by (a) children, or (b) people with a medical condition that may be adversely affected by using it.
Failure to follow all warnings and instructions can result in serious personal injury or death.
When using filters in an application that produces sparks, ensure that they are protected by a shield. Contact with sparks can damage filters and reduce protection.
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GENERAL DESCRIPTION
The Advantage 3000 Respirator is an air purifying respira­tor intended for use in atmospheres which are not imme­diately dangerous to life or health (non-IDLH). This respi­rator is intended for applications which may require the user to enter or exit a hazardous area, or work within the area for a limited time.
The Advantage 3000 Respirator, Model 3200, consists of a full-facepiece mask, with Twin-Port, the use of nosecup provided with facepiece is optional.
The Advantage 3000 Respirator, Model 3100, consists of a full-facepiece mask, with Single-Port, the use of nose­cup provided with facepiece is optional.
Twin-Port Version Single-Port Version
Small 10028995 Small 10028999 Medium 10028996 Medium 10028998 Large 10028997 Large 10028900
Inhaled air is drawn through the canister/cartridge(s), which contains adsorbents and a filter that removes or neutralizes specific contaminations. Exhaled air leaves the facepiece through the exhalation valve.
It is important that the user becomes familiar with the application and operation of the Advantage 3000 APR Respirator and ensures that it fits properly before use.
When properly fitted to the user, the Advantage 3000 full facepiece with nosecup and head harness, combined with the appropriate canister/cartridge(s), becomes a complete respiratory protective device.
The respirator consists of the following subassemblies:
• full facepiece (with optional nosecup)
• filter canister/cartridge(s)
Facepiece size is identified on the front of the facepiece on the lower left head harness attachment.
These facepieces do not pertain to the NIOSH­approved CBRN application. Contact MSA at 1-800­MSA-2222 for the correct facepiece. Failure to follow this warning can result in serious personal injury or death.
FILTER(S) / CARTRIDGE(S)
See separate inserts for NIOSH Approval Information (P/Ns 10029528 and 817241).
ATTACHING FILTER CARTRIDGE
Model 3200, Twin-Port Respirator
Carefully attach filter cartridges to facepiece connectors (bayonets) by first aligning the cutouts on the cartridges with the lugs on the bayonets and then turning the car­tridge clockwise by hand until tight. Align the small lug on the connector with the match-mark located on the car­tridge body. (see Replacing Cartridges).
Model 3100, Single-Port Respirator
Thread the cartridge into receptacle carefully. Hand-tight­en to prevent damage to threads. To ensure a good seal, tighten cartridge by slowly turning the cartridge until tight.
Attaching the Snap-On Filters
1. Place a filter in each filter cover. Never load filters into the receptacles.
2. Snap filter cover onto both cartridges taking care not to damage the filter.
Note: If using the Comfo/Advantage Adapter, follow the instructions supplied with the Comfo/Advantage Kit.
RESPIRATOR USE LIMITATIONS
The wearer must comply with the following MSA respira­tor use limitations: A. MAXIMUM USE CONCENTRATION – Do not exceed any of the following:
1. Routine Use –
a. 50 times the exposure limit for the contaminants
present if using a quantitative fit test method. Using a qualitative fit test may reduce the maximum use concentration. See the Respirator Fit Test section.
b. Immediately Dangerous to Life or Health (IDLH) con-
centration for any contaminant present.
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GENERAL DESCRIPTION
2. Escape (for Gas Mask only) –
Canister for Chin-Type Gas Masks
Maximum Escape
Part No. MSA Canister Purifying Approval Conditions Gas/Vapors
Identification Protection Code
815994 GMA-C-N95 OV TC-14G-0197 0.50% 5000 Organic Vapors* 815996 GMC-C-N95 OV/AG TC-14G-0196 0.50% 5000 Organic Vapors and Acid
816051 GMF-C-N95 AG/FM TC-14G-0207 0.50% 5000 Acid Gases*
815993 GMD-C-N95 AM TC-14G-0198 0.50% 5000 Ammonia* 815995 GML-C-N95 CL2 TC-14G-0199 0.50% 5000 Chlorine* 915999 GMDL-C-N95 OV/CL2/AM TC-14G-0200 0.50% 5000 Ammonia, Chlorine, and
815998 GMR-I-P100 OV/I2 TC-14G-0204 0.50% 5000 Organic Vapors 816000 GMHF-C-P100 HF TC-14G-0239 0.10% 1000 Hydrogen Fluoride
10059903 Phosphine/ PH/AM/CL TC-14G-0274 0.50% 5000 Ammonia and Chlorine
Ammonia/Chlorine/
P100
10067469 Organic Vapor/ OV TC-14G-0279 0.50% 5000 Organic Vapors
P100
10067491 Hydrogen HF TC-14G-0280 0.10% 1000 Hydrogen Fluoride
Fluoride/P100
10067470 Formaldehyde FM/AG/CD/HS TC-14G-0282 0.05% 500 Formaldehyde
Acid Gas/Chlorine
Dioxide/Escape Sulfide
from Hydrogen 0.10% 1000 Chlorine Dioxide
Sulfide P100
% Volume PPM
Gases*
0.05% 500 Formaldehyde*
0.15% 1500 Phosphine*
Organic Vapors*
0.15% 1500 Phosphine
0.50% 5000 Acid Gases and Hydrogen
*Canister contains an N95-Particulate Filter (95% filter efficiency level) effective against particulate aerosols free of oil.
Canister contains a P100-Particulate Filter (99.97 filter efficiency level) effective against all particulate aerosols.
B. The limitations outlined in the applicable NIOSH
approval
C. Any applicable limitation contained in a standard
established by regulatory agency (such as OSHA) with jurisdiction over the wearer.
tor or SCBA. Failure to follow this warning can result in serious personal injury or death. As a reference, a partial list of substances having poor warning proper­ties follows: Acrolein Nitro compounds: Aniline Nitrogen oxides Arsine Nitroglycerin
Bromine Nitromethane An appropriate cartridge change-out schedule must be developed by a qualified professional, unless the cartridge/canister utilizes an end-of-service-life indi­cator. The change-out schedule must take into account all factors that may influence respiratory pro­tection including specific work practices and other conditions unique to the workers’ environment. If using against substances having poor warning proper­ties, there is no secondary means of knowing when to replace the cartridge/canister. In such cases, take appropriate additional precautions to prevent overex-
Carbon monoxide Ozone
Diisocyanates Phosgene
Dimethyl sulfate Phosphine
Hydrogen cyanide Phosphorous trichloride
Hydrogen selenide Stivine
Methanol Sulfur chloride
Methyl bromide Urethane or other
Methyl chloride diisocyanate
Methylene chloride containin paints
Nickel carbonyl Vinyl chloride
Nitric Acid posure, which may include a more conservative change-out schedule or using an air-supplied respira-
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GENERAL DESCRIPTION
T
Mixture
=
C
Mixture
+ + + . . .
T1T2T
3
C1C2C
3
D. MIXTURES OF CONTAMINANTS – This gas mask can
be used for protection against a mixture of contami­nants that are present simultaneously or alternately against one contaminant then another (using the same canister) if the mixture meets the following conditions:
1. The canister must be approved for all contaminants
present.
2. NIOSH permits mixing of the following contaminants:
organic vapors, chlorine, chloride dioxide, hydrogen sulfide, acid gases, ammonia, and carbon monoxide.
3. Particulates can be mixed with any other particulate or
any gas or vapor for which the canister is approved.
4. Contaminants present simultaneously must be below
IDLH levels for the specific contaminants. If any one contaminant in the mixture exceeds the IDLH concen­tration, then the entire mixture must be treated as IDLH and the respirator cannot be used (except for escape when using respirator in a gas mask configu­ration).
5. Mersorb-P100 cartridges can be used against a mix-
ture of chlorine and mercury that are both present simultaneously, but cannot be used if alternating between mercury-contaminated atmospheres and chlorine-contaminated atmospheres.
E. TIME USE LIMITATION
1. Canisters and cartridges with an N95 or R95filter shall
be limited to 8 hours of use (continuous or intermit­tent) against particulates. (Service time can be extend­ed by performing an evaluation in the specific work­place setting that demonstrates (a) that the extended use will not degrade the filter efficiency below 95%, or (b) that the total mass loading of the filter is less than 200mg for a single canister application or less than 100 mg each for a dual cartridge application).
2. GMHF-C-P100 and Hydrogen Fluoride/P100: Canister
must be replaced after each use against hydrogen flu­oride (not to exceed 12 hours) to ensure the integrity of the P100 filter.
F. MULTI-USE LIMITATIONS (OptiFilter XL only)
1. Approved as a high efficiency particulate air filter on
approved Powered Air Purifying Respirators. Also, approved as a P100 filter, but ONLY when used with an approved negative pressure respirator. Do not exceed maximum use concentrations established by regulatory standards.
EXPOSURE LIMITS
A listing of applicable exposure limits from the following
sources is provided in MSA’s Response
®
Respirator
Selector: available online at www.MSAnet.com.
- American Conference of Governmental Industrial Hygienists (ACGIH)
- Occupational Safety and Health Administration (OSHA)
- National Institute for Occupational Safety and Health (NIOSH)
- American Industrial Hygiene Association (AIHA)
Contact MSA at 1-800-MSA-2222 for information.
EXPOSURE LIMITS FOR MIXTURES
The American Conference of Governmental Industrial Hygienists (ACGIH) publishes the following information to determine the TLV of a mixture.
First, determine the total concentration of the chemical mixture (C centrations (C1, C2, C3...) using the following formula:
C
Mixture
Mixture
= C1+C2+C3+...
) from the individual contaminant con-
The TLV of the mixture is found by using the following for­mula where T1, T2, T3, ... are the individual contaminant TLVs and C1, C2, C3... are the individual contaminant concentrations:
Only use these equations if the contaminants present are actually mixed. Some substances do not mix and may be present separately, for example, in pockets or at different levels. In that case, the lowest TLV of the substances pre­sent must be used to determine the appropriate respirator category for protection against all contaminants present.
See MSA’s Response Respirator Selector for additional information.
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NOTES
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SIZE SELECTION
Regardless of facial dimensions and respirator sizing charts, an actual respirator fit test, either qualitative or quantitative must be performed to ensure the correct res­pirator size selected.
Fit test the respirator size relative to your facial features and dimensions. The Safety Administrator or Program Manager might assist in selecting the initial size to try.
Carefully don the respirator and conduct a negative pres­sure seal test. See donning instructions for procedure.
If the respirator does not pass the Negative Pressure Seal Test or feels uncomfortable, try the next nearest size rela­tive to your face.
Passing the Negative Pressure Seal Test does not verify the size is correct. The size selected must be verified by successfully passing a Respirator Fit Test, either qualita­tive or quantitative. If the respirator passes a Negative Pressure Seal Test but DOES NOT pass a Respirator Fit Test, the next nearest size relative to your facial features and dimensions should be tried.
Once the proper size is selected, the respirator must pass a Negative Pressure Seal Test every time the mask is donned to ensure proper fit before using the respirator.
RESPIRATOR FIT TEST
The user must perform a respirator fit test (Quantitative Test or Qualitative Test) and follow all warnings and limitations specified. Failure to do so can result in serious personal injury or death.
A qualitative or quantitative respirator fit test must be rou­tinely carried out for each wearer of this respirator to determine or confirm the amount of protection that the respirator provides. The fit test method chosen may impact the maximum use concentration.
Respirator fit tests are explained fully in the American National Standard Practices for Respiratory Protection, ANSI Z88.2-1992 which is published by the American National Standards Institute, 11 West 42nd Street, New York, New York, 10036 and Occupational Safety and Health Standards, OSHA 1910.134, which is published by the Occupational Safety and Health Administration, 200 Constitution Avenue, NW, Washington DC, 20210.
If other than facial seal leakage is detected, the condition must be investigated and corrected before another test is made.
The respirator must also pass the tightness test before the user attempts to enter a toxic atmosphere.
The respirator will not furnish protection unless all inhaled air is drawn through a suitable canister/cartridge(s).
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NOTES
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PREPARING THE RESPIRATOR FOR USE
CHECKPOINTS BEFORE USE
1. Check that all parts of the respirator are complete and undamaged. See the Inspection section for Inspections Procedures.
2. Check that the filter canister/cartridge(s) approval is appropriate and effective against the contaminant in the environment.
INSTALLING/REPLACING THE CANIS­TER/CARTRIDGE(S)
Know the contaminant(s) in the environment before entering. Always check that the filter canis­ter/cartridge(s) is appropriate for use in the environ­ment. A filter canister/cartridge(s) which is not designed for the contaminant present may not provide protection. Failure to follow this warning can result in serious personal injury or death.
After verifying that the canister/cartridge(s) type is appro­priate for use in the environment:
1. Verify shelf life expiration date on carton, bag, and canister/cartridge(s) label has not been exceeded.
ules to ensure that canister/cartridge(s) are replaced before breakthrough occurs. When used at defined occu­pational exposure limits, the rated service time cannot be exceeded.
Replacement of the Mersorb-P100 cartridge must occur at or before the end-of-service-life indicator turns brown in color.
The GMT cartridge must not exceed a 60 minute use time.
After using the respirator in a gas mask application for escape, the canister must be replaced before reusing the respirator.
DO NOT replace canister/cartridge(s) in a contaminat­ed area. Be sure to follow applicable decontamination procedures. Failure to follow this warning can cause inhalation of contaminated air, resulting in serious res­piratory injury or death.
When the mask is adjusted properly, the wearer should not taste or smell the contaminant, or experience eye, nose, or throat irritation. The wearer's inhalation resis­tance should be as experienced during training.
DO NOT use an expired canister/cartridge(s). Failure to follow this warning can result in serious personal injury or death.
DO NOT use the canister/cartridge(s) if the bag is opened, damaged, or missing. The canister/ cartridge(s) must be in its original packaging prior to use in a contaminated environment. Do not reuse the canister/cartridge(s). Failure to follow this warning can result in serious personal injury or death.
2. Remove canister/cartridge(s) from its packaging.
3. Inspect the canister/cartridge(s) to be sure that it is not damaged.
4. Thread the filter canister/cartridge(s) into the facepiece port and hand-tighten.
If applicable, place a new filter in each filter cover. Never load filters into the receptacles.
Use the canister/cartridge(s) immediately upon opening the bag. For gas mask canister, refer to the shelf life sec­tion for storing the canister outside the packaging. Discard canister/cartridge(s) after each use.
If the respirator does not perform as specified, it must not be used until it has been checked by authorized personnel. Failure to follow this warning can result in serious personal injury or death.
Return to a non-contaminated area immediately if you experience unusual sensations (nausea, dizziness, eye irritation, unusual odor or taste, excessive fatigue, or difficulty breathing). Failure to follow this warning can result in serious personal injury or death.
When using filters in an application that produces sparks, ensure that they are protected by a shield. Contact with sparks can damage filters and reduce protection.
Replace the canister/cartridge(s) after each use. Follow the established canister/cartridge(s) change-out sched-
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NOTES
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DONNING THE RESPIRATOR WITH RUBBER HAR­NESS
DONNING
1. Loosen the two bottom harness straps. Grip the straps by inserting thumbs through the straps.
2. Insert chin well into the lower part of facepiece, then pull the harness back over head.
3. Pull the back of harness downward toward the neck until centered at the back of your head.
4. If necessary, hold the facepiece component housing with one hand and position the harness with the other hand, until obtaining a firm and comfortable fit against the face at all points.
Note: Make sure the back of the harness is centered on the back of the head.
6. The top two harness straps must be flat against the top of head.
Note: Both top straps should be adjusted with button in the same position so straps are equal in length.
7. If the mask does not feel snug up against face, loosen the bottom straps and reposition the back of the har­ness. Make sure that the back of the harness is posi­tioned on the back of the head. If the mask does not become snug against the face, remove the mask and adjust the length of the top two straps.
Adjusting the Top Straps
1. Remove the strap from the button by pulling the loose end of the strap away from the button.
2. Move the slide away from the lens ring to allow the strap to slide through the lens ring connection. Adjust the length of the strap. Secure the strap in position by pulling the strap onto the button.
5. Tighten the two neck­straps so that the mask is snug against face.
3. Smooth the straps so that they are flat. Move the slide so that it is located at the lens ring connection.
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DONNING
DONNING THE RESPIRATOR WITH PLASTIC ADVAN­TAGE HARNESS
Instructions to Don the Mask
Note: There are two recommended donning procedures.
Donning Procedure A:
1. Completely loosen the two bottom straps. Spread the straps of the head harness with both hands and place chin into the mask. Pull harness over head all the way, until plastic cradle lies flat on back of head.
2. Tighten neck straps evenly so that the mask is snug against face.
3. If necessary, adjust the mask and tighten harness by pulling loop on the back of harness.
Donning Procedure B:
1. Completely loosen the two bottom straps, insert fin­gers and hold the loop on the back of the harness.
2. Place chin into the mask.
3. Pull harness over head with the loop, pull harness down to the back of the head, until plastic cradle lies flat on back of head.
4. Tighten neck straps evenly so that the mask is snug against your face.
3. Inhale gently and hold breath for 10 seconds. If the seal is good, the facepiece will collapse and remain collapsed against face. Remove hand and breathe normally.
4. If the facepiece did not remain collapsed during the test, or any leakage is noticed, readjust straps and perform Negative Pressure Seal Test again.
5. If this does not correct the leak, the mask will not pro­vide protection. If the leakage is from the face seal, a different size mask may provide a good seal. If other than face seal leakage is detected, the condition must be corrected before performing another test.
This device may not seal properly with your face if you have a beard, gross sideburns or similar physical characteristics (see ANSI Z88.2). An improper facial seal may allow contaminants to leak into the face­piece, reducing or eliminating respiratory protection. Do not use this device if such conditions exist. The negative pressure seal test must be conducted and passed before each use. Never remove the facepiece except in a safe, non-hazardous, non-toxic atmos­phere. Failure to follow this warning can result in seri­ous personal injury or death.
NEGATIVE PRESSURE SEAL TEST
The Negative Pressure Seal Test must be performed each time the facepiece is donned. A good face-to-facepiece seal must be verified before entering a hazardous area.
Perform the test as follows:
1. Ensure respirator is assembled properly.
2. Block off canis­ter/cartridge(s) inlet using the palm(s) of the hand(s).
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INSPECTION
REMOVING THE RESPIRATOR WITH RUBBER HAR­NESS
To remove the facepiece:
1. Push the bottom buckles forward to loosen and fully extend the bottom straps.
2. Insert thumbs under the bottom harness straps. Pull it up and away from face.
REMOVING THE RESPIRATOR WITH PLASTIC ADVAN­TAGE HARNESS
2. Slide the cover up to remove it from top tabs of the component housing.
3. To install the cover, insert the top tab of component housing into the top slot of cover, press the bottom of cover down over the bottom tab of the com­ponent housing until it snaps into place.
1. To loosen the harness, push the bottom buckles for­ward and loosen.
2. Grasp the mask by the connector or filter and pull mask backward off the head.
MAINTENANCE
This respirator must be kept in good condition to function properly. When any respirator shows evidence of exces­sive wear or damage, it must be replaced immediately. Refer to the Preparations for Donning section for proper inspection of the respirator. This respirator, when not in use, should be stored in a clean dry location, such as its storage bag. Do not distort the facepiece during storage. When disposing of the respirator or its components, do so in accordance with local, state and federal regulations.
REPAIR
Note: All repair procedures assume that the respirator is
clean and free of contaminant and that the fil­ter(s)/cartridge(s) are removed.
Component Housing Cover Disassembly & Reassembly
1. To remove the cover, squeeze sides of component housing cover at the bottom, lift out and up on cover by using the bottom cover tab, disengaging the com­ponent housing tab.
Component Housing Disassembly Twin Port Disassembly
1. To remove the component housing from the facepiece, remove the component housing cover and nosecup (if used).
2. Insert thumbs into the notches on either side of "U" Retainer and slightly spread outward to disengage the retainer.
3. Slide the "U" Retainer down to notches and lift the retainer up to remove it from the component housing.
4. To remove the component housing from the facepiece, push in on the bottom of component housing pushing it into the facepiece.
5. Remove component housing from the inside of the facepiece.
6. Using your fingers to remove the O-ring, press in firm­ly on both sides of the O-ring, slide fingers up the O­ring, and grasp the O-ring. Roll the O-ring out of com­ponent housing groove.
DO NOT use a sharp object to remove the O-ring. A damaged O-ring will not form an adequate seal with the facepiece.
7. To remove the nosecup (if used) from the component housing, grasp the nosecup and pull to disengage it from the component housing.
8. To remove the exhalation valve from the component housing, gently pull one edge out of the center hole of the exhalation port.
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INSPECTION
For Model 3200
1. To remove the inhalation valves, gently pull one edge and lift it off the post on the inside of the lens bayonet connector.
2. Remove the bayonet connector gaskets by stretching the gasket slightly and lifting it off the bayonet con­nector.
For Model 3100
1. Grasp the spider gasket by the raised tab and pull it gently out of the facepiece. The gasket must be free of cracks, tears, dirt, and distortion. The gasket must be soft and flexible.
2. Ensure the white inhalation disc valve is attached to the spider gasket. The disc must be free of cracks, tears, dirt, and distortion.
3. While holding the spider gasket in one hand, gently stretch the inhalation valve disk onto the post in the center of the spider gasket.
Component Housing Reassembly Twin-Port Housing
Be sure to inspect all parts for damage before reassembly.
For Model 3100
a. To replace the inhalation valves on the spider gas-
ket, line-up the holes in the valves with the posts on the back of the lens bayonet connectors and gently stretch the valve openings to slip over the posts.
b. Install the spider gasket into the inlet port with the
white inhalation valve disk into the facepiece. Check around the entire gasket to be sure the gasket lays flat and that the groove in the gasket is entirely cap­tured by the component housing rim.
2. Reinstall the O-ring.
a. Place the O-ring into
groove of the com­ponent housing.
b. Run a finger along the O-ring to ensure the O-ring is
sealed in the component housing groove.
1. Replace the exhalation valve on the component hous­ing
a. Line up the hole in the valve with the hole in the
exhalation port.
b. Press the valve
arrow into compo­nent housing hole on the boss sides.
Note: When fully installed, the center of the valve will rest flat against the component housing boss.
c. Lift the valve to ensure that it is fully seated on the
boss.
For Model 3200
a. To replace the inhalation valves on the lens bayonet
connectors, line-up the holes in the valves with the posts on the back of the Lens bayonet connectors and gently stretch the valve openings to slip over the posts.
Note: The component housing is installed from the inside of the facepiece.
4. Reinstall the component housing in the facepiece a. Insert the component housing from the inside of the
facepiece.
b. Slide the large tab
on the top of the component housing into the matching notch on the outside of the lens.
c. When the tab is inserted into the notch on the out-
side, press the component housing into the face­piece firmly until the small tab on the bottom of the housing is inserted into the notch in the bottom of lens.
d. Holding the component housing in place, place the
"U" Retainer into its notches (flat side down). e. Push the base of the retainer up to snap it in place. f. Press on the component housing to be sure it is
firmly engaged in the lens.
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INSPECTION
5. If the nosecup was removed, reinstall it on the inner flange of the Exhalation Port.
a. Stretch the nosecup’s inner lip slightly to place it
over the flange.
b. Press the lip in place
until it completely "captures" the flange.
7. Reattach the Component Housing Cover
a. Insert the top tab into the slot in the cover. b. Press the bottom down over the tab until it snaps
into place.
8. Replace the bayonet connector gaskets by stretching the gaskets slightly and lifting them over the bayonet connectors.
LENS DISASSEMBLY
To remove the lens from the facepiece blank, first disas­semble the Component Housing parts as described above.
Model 3200 - Bayonet Gaskets
LENS REASSEMBLY
Before installing a new lens, check the blank groove for dirt or other debris, which may interfere with a seal between the lens and blank.
1. Insert the top of the lens into the top of the facepiece blank.
2. Mold the blank around the lens, checking to be sure that the lens is centered in the face­piece blank.
3. Stretch the blank enough to insert the bottom of the lens into the blank.
4. Guide the lens into the blank groove all the way around the lens. Make sure the lens is fully captured in the blank groove.
5. Guide the top lens ring over the outside of the face­piece blank lens groove, making sure that the harness straps are at the back of the facepiece.
6. Guide the bottom lens ring over the outside of the bottom facepiece blank lens groove.
1. Remove the bayonet connector gaskets by stretching the gasket slightly and lifting it off the bayonet connector.
2. Replace the bayonet connector gaskets by stretching the gaskets slightly and lifting them over the bayonet connectors.
Lens Rings
1. Using a Philips screwdriver, unthread and remove the two screws which secure the lens rings.
2. Separate the lens rings.
3. Fold back the facepiece blank and remove the lens.
7. Work the lens rings down on to the face­piece blank to line-up the threaded ends as close as possible with­out bending the lens.
8. Install one Philips screw in the top lens ring mounting flange and screw it about halfway into the oppo­site lens ring flange.
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INSPECTION
9. Install the remaining Philips screw in the other lens ring mounting flange and screw it about half way into the opposite lens ring flange.
10. Alternate tightening the screws until the lens is secure.
11. Reinstall the Component Housing parts as described above.
12. Don the facepiece and perform the Tightness Test to be sure the facepiece seals correctly and is leak-tight.
RUBBER HARNESS STRAPS DISASSEMBLY
Top Straps
Unbutton the top straps and slide the straps back through retainer. Pull the top straps through slot in lens rings.
Bottom Straps
Attach the bottom straps to the bottom, detachable buckles:
1. Place the buckle’s button-hole over the button.
2. Grasp a facepiece tab and buckle in each hand and pull them apart until the button snaps into the button­hole.
3. Make sure the strap is not twisted, and that the boss on end-tabs side is facing up (away from the inside of the facepiece).
4. Thread the end tabs with the boss facing up, through the bottom slot of buckles, then over center bar, down through top slot of buckles.
5. Pull straps through buckles.
6. Don the facepiece and perform the Negative Pressure Seal Test.
PLASTIC ADVANTAGE HARNESS DISASSEMBLY
Top Straps:
Note: Fold the mask rubber (blank) in against the lens.
1. Push top of straps, close to Adapter Clip, down against the mask rubber.
2. Pull straps down, and out of the Adapter Clip, ensur­ing not to damage the Adapter Clip.
Unthread both bottom straps through the buckles.
Buckles
The bottom buckles are detachable. Grasp the buckle and the facepiece tab and push them togeth­er until the button is free.
RUBBER HARNESS STRAPS REASSEMBLY
1. Place the new harness on a flat surface with the MSA logo facing "right-side up." In this position, the straps above the logo are the top straps.
2. Grasp one top strap and fold the end-tab in half.
3. From the "face" side of the facepiece, insert the end tab under the slot in lens ring.
4. Thread the end-tabs up through the lens ring slots and pull strap through several inches.
Bottom Strap:
1. Grasp the buckle and the mask tab and push them together until the button is free from buckle.
Adapter Clip:
Note: All procedures are from the “lens” side of the mask.
1. Slide a small flat bladed screwdriver between the top of the Adapter Clip and Lens Ring.
2. Slowly lift up on the screwdriver until Adapter Clip is free of Lens Ring.
PLASTIC ADVANTAGE HARNESS REASSEMBLY
Top Straps:
Place the new harness on a flat surface with the MSA logo facing “right-side up”. In this position, the straps above the logo are the top straps.
Note: All procedures are from the “face” side of mask.
1. Fold the mask rubber against lens.
2. Slide the slotted part of top strap under the Adapter Clip, push the slotted part into Adapter Clip. Pull on strap to ensure it is secure in Adapter Clip.
3. Make sure the strap is not twisted and ensure the strap moves freely.
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INSPECTION
Bottom Straps:
Attach the bottom straps to the bottom, detachable buck­les:
1. Place the buckle’s button-hole over the button then grasp a mask tab and buckle in each hand and pull them apart until the button snaps into the button hole.
2. Make sure the strap is not twisted, and that the boss on end-tabs side is facing up (away from the inside of the mask).
3. Don the mask and perform the Tightness Test.
Adapter Clips Reassembly
Note: All procedures are from “face” side of mask.
1. The adapter clips are identified with an “R” or “L”. “R” is for right side. “L” is for self side of lens ring.
2. With the “R” or “L” must face into the center of the mask and to the back of lens ring.
3. Push the new adapter clip over the boss of the lens ring.
4. Ensure the adapter clips are tight on lens ring.
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NOTES
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REMOVING THE RESPIRATOR
DECONTAMINATION
DO NOT remove respirator until respirator and protec­tive clothing are decontaminated; otherwise, exposure to contaminants may result. Follow decontamination and disposal procedures established by appropriate authorities. Failure to follow this warning may result in serious personal injury or death.
Once the protective equipment has been decontaminated, proper disposal of affected equipment must be per­formed. Disposal is to be performed as required by feder­al, state, and/or local laws.
PROCEDURE FOR REMOVING THE RESPIRATOR
1. To remove the facepiece, insert your thumbs under each of the harness head straps end tab and fully extend the harness head straps.
2. Grasp the facepiece by the component housing or bottom head harness straps (not the exhalation valve or canister/cartridge(s)).
3. Pull it up and away from your face.
Note: Before the next use, check the respirator facepiece and if necessary, clean and disinfect. Always use a new canister/cartridge(s). Do not reuse the canis­ter/cartridge(s).
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NOTES
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CLEANING AND DISINFECTING
DO NOT use alcohol as a germicide because it may deteriorate rubber parts.
Depending on the cleaning policy adopted, either a desig­nated person or the user should clean the respirator after each use. Non-sudsing Confidence Plus Solution (P/N 10009971) from MSA is recommended. It is a germicidal cleaner that cleans and disinfects in one operation. It retains its germicidal efficiency in hard water to inhibit the growth of bacteria. It will not deteriorate rub­ber, plastic, glass, or metal parts. Refer to the label for use instructions. A solution as effective as Confidence Plus Cleaning Solution and compatible with MSA respira­tor components may be substituted. ANSI suggests that users be trained in the cleaning procedure.
Be careful not to breathe or touch the contaminant in handling the respirator or its parts. If necessary, use equipment disposal to protect you from the specific contaminant. Failure to follow this warning can result in serious personal injury or death.
1. Preparing Solution a. Follow the instructions with the Confidence Plus
Cleaning Solution.
b. If the Confidence Plus Cleaning Solution is not
used, wash in a mild cleaning solution, rinse thor­oughly, and submerge in a germicide solution for the manufacturer's recommended time.
2. Clean and Disinfect the Facepiece a. Remove the canister/cartridge(s) from the face-
piece.
®
Cleaning
b. Thoroughly wash the facepiece (and nose cup) in
the cleaning solution. A soft brush or sponge can be used to clean the soiled facepiece. Be sure to include cleaning the exhalation valve and seat.
c. Rinse the facepiece and components in clean,
warm (110°F), water (preferably running and drained).
If not rinsed thoroughly, cleaning agent residue may irritate the wearer's skin.
d. Allow the facepiece to air dry. Do not dry the parts
by placing them near a heater or in direct sunlight. The rubber will deteriorate.
e. Operate the exhalation valve by hand to be sure it
works properly. f. Harness (straps and buckles) g. The facepiece and components should be air-dried
or hand-dried with a clean lint-free cloth.
DO NOT force-dry the parts by placing them in a heater or in direct sunlight. The rubber will deteriorate. When facepiece is thoroughly dried, store the face­piece in the clam shell in which it was shipped.
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NOTES
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STORAGE
Store only undamaged respirators for further use. When not in use, store the respirator in cool, dry, and clean ambient air.
Do not distort the facepiece during storage. When dispos­ing of the respirator or its components, do so in accor­dance with local, state, and federal regulations.
Discard the canister/cartridge(s) if the original bag or car­ton is opened or damaged. For gas mask application only, see Storage and Shelf Life information below.
SHELF LIFE
Follow the shelf life expiration date stamped on the car­ton, bag, and/or canister/cartridge(s) as applicable. The expiration date will only apply if factory sealed and undamaged or the proper procedure is followed, other­wise the canister must be discarded.
Do not use an expired canister/cartridge(s). Failure to follow this warning can result in serious personal injury or death.
10075204 Phosphine/Ammonia/ Chlorine/P100
10075205 Hydrogen Fluoride/P100
10075206 Formaldehyde/Acid Gas/ Chlorine Dioxide/Escape from Hydrogen Sulfide/P100
10075207 Organic Vapor/P100
Ensure the lid is snapped tight and the case is closed.
Using the enclosed cap and plug assembly as shown in Figure A, place the cap end over the threaded outlet of the canister as shown in Figure B.
Storage and Shelf Life for Canister Part Numbers 10059903, 10067469, 10067491 and 10067470 Stored Outside the Original Foil Packaging:
These canisters have a 5 year shelf life with the expiration date printed on the foil bag. The canisters may be stored outside the original factory packaging by using the follow­ing procedure:
Approved Storage Configurations Outside the Original Foil Packaging
Storage using the supplied cap/plug component
Remove the canister from the box and bag.
Locate the white block on the canister label.
Mark on the canister, in the white block, an expiration date of 1 year (for formaldehyde canister an expiration date of 6 months) from the date the canister was removed from the packaging. This expiration date must not to exceed the original expiration date printed on the foil packaging.
The respirator must be placed upright in the plastic case).
Insert the plug end on the inlet of the canister as shown in Figure C.
Using thumbs, press in the center of both the cap and the plug ends to ensure the cap/plug is firmly in place and the canister is sealed.
Discard cap/plug after each use.
Storage in user supplied case
Remove the canister from the box and bag.
Locate the white block on the canister label.
Mark on the canister, in the white block, an expiration date of 1 year (for formaldehyde canister an expiration date of 6 months) from the date the canister was removed from the packaging. This expiration date
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STORAGE
must not to exceed the original expiration date printed on the foil packaging.
The canister must be attached to the facepiece with the plug side of the cap and plug component secured into position.
DO NOT store the canister above 120°F. Failure to fol­low this warning can alter the performance of the can­ister and result in serious personal injury or death.
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ACCESSORIES
The facepiece may be equipped with the following acces­sories:
1. Cover Lens (clear or tinted), in small, medium, or large
2. Spectacle Kit
Refer to the NIOSH Approval Matrix for a complete list of Approved Accessories. If you must wear corrective eyewear, install an approved spectacle kit, listed on the NIOSH approval matrix insert.
Know the contaminant(s) in the environment before entering. Always check that the filter canis­ter/cartridge(s) is appropriate for use in the environ­ment. A filter canister/cartridge(s) which is not designed for the contaminant present may not provide protection. Failure to follow this warning can result in serious personal injury or death.
Installing the Nosecup for Advantage 3000 Facepiece
1. Place nosecup into facepiece with notch of nosecup facing the bottom of facepiece.
2. Place bottom of nosecup under facepiece seal.
3. Stretch nosecup over Inhalation Valve Housing ensur­ing notch of nosecup is over tab of inhalation valve housing.
4. Stretch nosecup around lip on inhalation valve hous­ing ensuring nosecup is in place.
Spectacle Kit
Spectacle kits are available for the Advantage 3000 (P/N
10029298). The kit includes the support assembly, a rub-
ber block, and the spectacle frame. Prescription lenses can be obtained locally or through MSA.
Attaching the Gas Mask Chin Canister to the Belt
This conversion kit consists of:
Quantity Item Part Number
1 Belt Clip 10068195 1 Breathing Tube 10068129 1 Belt 473902, 9961, 492827 1 Spark Cover 10068152
Installation Instructions
1. Attach the male thread end of the breathing tube securely to the facepiece component housing.
2. Slide the belt clip over the neck of the canister.
3. Securely fasten the female end of the breathing tube to the male end of the canister.
4. Attach the belt around the waist and attaché the belt clip to the belt.
Spark Cover (P/N 10068152)
1. Remove canister and spark cover from the packaging.
2. Attach the canister to the facepiece or breathing tube depending on the configuration being used.
3. Once the canister is attached, align the feet of the spark cover with the inlet hole of the canister.
4. Grasp the outside of the canister, twist and push on the spark cover. The spark cover will snap in place.
Adjusting the Spectacles
1. To move the spectacles closer to your face, pull the frame prongs out of the rubber block.
2. To move the spectacles farther from your face, push the frame prongs into the rubber block.
3. To move the spectacles up or down, slide the rubber block up or down on the support arms.
5. To remove the spark cover, gently squeeze the outside of the cover, twist, and pull the spark cover off.
27
motion for attaching
spark cover
Spark Arresting Material
check for optional spark
arresting material
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ACCESSORIES
6. Check the spark cover before each use to ensure no sparks have created holes or warped the part. If holes are created or the part is warped, replace the spark cover with a new one.
Note: The spark arresting material inside the spark cover is optional.
OTHER RESPIRATORY CONFIGURATIONS
This respirator can be used in other configurations that stated in these User’s Instructions. Below is a list of these other configurations and the part number for the User’s Instructions. Review the NIOSH matrix to verify the con­figuration that is being used is an approved configuration.
Approved Respirator
OptimAir 6HC PAPR 10045100
OptimAir 6A PAPR 490883
OptimAir MM2K PAPR 10020949
OptimAir Mask-Mounted 10090982 PAPR
OptimAir TL PAPR 10077289
User Instructions
Part Number
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Refer to separate NIOSH Approval
insert for approval information
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Refer to separate NIOSH Approval insert for approval information
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WARRANTY
Mine Safety Appliances Company
General Express Warranty and
Terms of Sale
1. Express Warranty - MSA warrants that the product
furnished under this order is free from mechanical defects or faulty workmanship for a period of one (1) year from first use or eighteen (18) months from date of shipment, whichever occurs first, provided it is maintained and used in accordance with MSA’s instructions and/or recommendations. This warranty does not apply to expendable or consumable parts whose normal life expectancy is less than one (1) year such as, but not limited to, non-rechargeable batter­ies, filament units, instrument filters, lamps, fuses, hel­met suspensions, limited-use clothing, gloves, etc. or to products whose life is controlled by government regulations such as cylinders. Rubber products including, but not limited to, facepieces, head har­nesses, and nosecups are warranted against defects in workmanship for dry rotting of the rubber for a peri­od of 5 years from the date of manufacture. Replacement parts and repairs are warranted for nine­ty (90) days from the date of repair of the product or sale of the replacement part, whichever occurs first. MSA shall be released from all obligations under this warranty in the event repairs or modifications are made by persons other than its own or authorized ser­vice personnel or if the warranty claim results from misuse of the product. No agent, employee or repre­sentative of MSA may bind MSA to any affirmation, representation or modification of the warranty con-
cerning the goods sold under this contract. MSA makes no warranty concerning components or acces­sories not manufactured by MSA, but will pass on to the Purchaser all warranties of manufacturers of such components. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF: MSA SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FIT­NESS FOR A PARTICULAR PURPOSE.
2. Exclusive Remedy - It is expressly agreed that the Purchaser’s sole and exclusive remedy for breach of the above warranty, for any tortious conduct of MSA, or for any other cause of action, shall be the repair and/or replacement, at MSA’s option, of any equipment or parts thereof, that after examination by MSA are proven to be defective. Replacement equipment and/or parts will be provided at no cost to the purchaser, F.O.B. MSA’s plant. Failure of MSA to successfully repair any non-conforming product shall not cause the remedy established hereby to fail of its essential purpose.
3 Exclusion of Consequential Damages - Purchaser specifically understands and agrees that under no circum­stances will MSA be liable to Purchaser for economic, special, incidental or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any other loss caused by reason of the nonoperation of the goods. This exclusion is applica­ble to claims for breach of warranty, tortious conduct or any other cause of action against MSA.
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