MRU Instruments 951002 User manual

MRU GmbH SWG 100 User Manual

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Content

1. General Information .......................................................................................................... 6

1.1. Weather and environmental conditions ...................................................................... 6

1.2. Installation instructions ............................................................................................... 6

1.3. General important instructions for the plant operator ................................................. 6

1.4. Important information about the user’s operation manual .......................................... 7

1.5. Safety Information ...................................................................................................... 7

1.6. Packing ...................................................................................................................... 9

1.7. Return of hazardous waste ........................................................................................ 9

1.8. Return of analyzer ...................................................................................................... 9

1.9. MRU Warranty conditions .......................................................................................... 9

2. Analyzer Description ...................................................................................................... 11

2.1. Intended use ............................................................................................................ 11

2.2. Type plate ................................................................................................................ 11

2.3. Possible applications and analyzer options ............................................................. 12

2.4. Principle of operation ............................................................................................... 12

2.5. Special functions of the analyzer ............................................................................. 14

2.6. Physical characteristic of the gas analyzer .............................................................. 15

3. Scope of supply and delivery ........................................................................................ 17

4. SD-card content .............................................................................................................. 18

5. Installation manual ......................................................................................................... 19

5.1. Overview .................................................................................................................. 19

5.2. Installation of the analyzer ....................................................................................... 20

5.3. Connection of main power supply ............................................................................ 22

5.4. I/O modules: Installation and setting ........................................................................ 23

6. Operation of the analyzer (HMI) ..................................................................................... 25

6.1. Display and keypad .................................................................................................. 25

........................................................................... 26

7.1. Check country and language ................................................................................... 26

7.2. Check date and time of the instrument .................................................................... 26

7.3. Configuration of the alarm relays ............................................................................. 27

7.4. Configuration of the Modbus .................................................................................... 29

8 Binding to a process control system: I/O modules ..................................................... 31

8.1. Position of the IO module inside the analyzer .......................................................... 31

8.2. Pin assignment ........................................................................................................ 32

8.3. Analog outputs 4-20 mA .......................................................................................... 34

8.4. Alarm outputs ........................................................................................................... 40

8.5. Analog inputs (4-20 mA) .......................................................................................... 45

8.6. Configuration of the external control (Option: IO module) ........................................ 50

8.7. Mounting and installation of the gas cylinders for the auto calibration function ....... 56

8.8. Cycle configuration .................................................................................................. 59

8.9. Administrator PIN code ............................................................................................ 65

8.10. Power-On of analyzer .............................................................................................. 65

............................................................................................. 66

9.1. General process of the measurement cycle ............................................................. 66

9.2. Data Storage Menu .................................................................................................. 69

9.3. Extra menu: Overview .............................................................................................. 73

9.4. Update the firmware ................................................................................................. 82

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......................................................................................... 85

10.1. Preparing and information about the maintenance .................................................. 85

10.2. Regular maintenance work by the operator ............................................................. 85

10.3. Position and overview of the service-parts............................................................... 86

10.4. Troubleshooting ....................................................................................................... 93

.............................................................................................. 94

11.1. Technical specification: Electrochemical sensors .................................................... 96

11.2. Technical specification: NDIR-benches ................................................................... 97

...................................................................................................................... 98

12.1. Modbus via RS485 specification .............................................................................. 98

12.2. Analyser Status (address 0 and some mirror addresses) ...................................... 102

12.3. Analyser System Alarm (address 2 and some mirror addresses) .......................... 102

12.4. Spare parts list ....................................................................................................... 104

......................................................................... 107

13.1. Option: Electric sample gas cooler......................................................................... 107

13.2. Option: Cabinet heater ........................................................................................... 108

13.3. Option: Flame arrester ........................................................................................... 109

13.4. Option: Multiple sample point switching and monitoring (time sharing) ................. 110

13.5. Option: Gas detector (%LEL CH4) to monitor air inside analyzer cabinet ............. 111

13.6. Option: Extra IO module with 4 channel 4-20 mA .................................................. 112

13.7. Option: H2S electrochemical cell measurement 0-2000ppm/4000ppm ................. 113

13.8. Option: Extern condensate-trap ............................................................................. 114

13.9. Option: RS485 to Profi-Bus converter .................................................................... 118

13.10. Option: RS485 to Ethernet converter ..................................................................... 119

13.11. Configuration of the Ethernet module .................................................................... 120

13.12. Option: NDIR-bench for CH4/CO2 analysis, 0-100% / 0-100% ............................. 127

13.13. Option: H2 thermal conductivity detector measurement 0-100% ........................... 128

13.14. Option: NDIR-bench for 0-3.000ppm CO2/0-3.000…30.000ppm CH4 .................. 129

13.15. Option: Dilution-unit for H2S and CO electrochemical sensors ............................. 130

14. Declaration of conformity ............................................................................................ 136

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Inspect Shipment for Damage

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1. General Information

1.1. Weather and environmental conditions

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Toxicity danger of sample gas

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2. Analyzer Description

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Table information: See below

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1

2

3

4

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Bottom view

1

2

3 4 5 1 6

7

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3. Scope of supply and delivery

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4. SD-card content

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5. Installation manual

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1

2

3

4

5

Calibration gas inlet

Zero gas inlet

Condensate outlet

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•

•

B

PE

L

N

•

•

•

A

Pre-fuse

N
L

100-230 Vac/ 47-60 Hz/ 300W

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PE

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MRU GmbH SWG 100 User Manual

Page 23 of 137

Output

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Out 1

-

Out 2

-

Out 3
Out 4

-

Out 1
Out 2

In +/- 30V

In 20mA

12V

PT1000

TH-

Temperature input

20mA

TH+

Alarm

RS-485

Cable gland (M16):

For cables with
Ø 3,5-10 mm.

Signal cable
for I/O modul

▪
▪

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6. Operation of the analyzer (HMI)

-

-

-

-

-

-

→

→

9

8

7

1

2

3

4

5

6

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Connection of the alarm relay: Potential-free
Max. 24VDC/VAC, 1 A (max.)

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A B GND

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8 Binding to a process control system: I/O modules

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Cable gland (M16):

For cables with Ø 3,5-10 mm.

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Signal cable for I/O modul

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Description

Abbrevation

Pin

max. external

Voltage

max. Load

(for

outputs)

Internal load

(in inputs)

Double

occupancy

Analog-Outputs 4-20 mA

AO1

AO1+

--

max. 500R

--

No

AO1-

--

max. 500R

--

No

AO2

AO2+

--

max. 500R

--

No

AO2-

--

max. 500R

--

No

AO3

AO3+

--

max. 500R

--

No

AO3-

--

max. 500R

--

No

AO4

AO4+

--

max. 500R

--

No

AO4-

--

max. 500R

--

No

Alarmoutput

s

AL1

AL1+

24 VDC

--

--

No

AL1-

24 VDC

--

--

No

AL2

AL2+

24 VDC

--

--

No

AL2-

24 VDC

--

--

No

Analog-Input 4-20 mA

PWROUT

V12+

--

--

--

No

GND

--

--

--

No

AL1

AI1+

--

--

50R

No

AI1-

--

--

50R

RC1-

AL2

AI2+

--

--

50R

No

AI2-

--

--

50R

RC2-

AL3

AI3+

--

--

50R

No

AI3-

--

--

50R

RC3-

AL4

AI4+

--

--

50R

No

AI4-

--

--

50R

RC4-

Remote control

RC1

RC1+

--

--

--

No

RC1-

--

--

--

AL1-

RC2

RC2+

--

--

--

No

RC2-

--

--

--

AL2-

RC3

RC3+

--

--

--

No

RC3-

--

--

--

AL3-

RC4

RC4+

--

--

--

No

RC4-

--

--

--

AL4-

Analog-Input

0-10V

AVL1

AVL1+

--

--

--

JMP1_out

AVL1-

--

--

--

JMP2_out

AVL2

AVL2+

--

--

--

JMP3_out

AVL2-

--

--

--

JMP4_out

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• Extras/Analog output configuration

•

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o

o

o

o

o

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o

o

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EXTRAS/ CONFIGURATE ANALOG OUTPUTS

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• Extras/Analog output configuration

•

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•

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o

o

o

o

o

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EXTRAS/ ALARM OUTPUT CONFIGURATION

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• EXTRAS/AUX INPUT CONFIGURATION

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o

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▪

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EXTRAS/GENERAL SETTINGS-> EXTERNAL CONTROL

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- - -

-

RC4

RC3

RC2

RC1

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- - -

-

I4 + I3

I2

I1

+ + +

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-

I1

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1. EXTRAS/GENERAL SETTINGS.

Arrow-Symbol: Shows the activation of the external control.

EXTRA/GENERAL SETTINGS

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•

•

(1) Primary pressure: 500mbar

(1)

Cal inlet port (scope of supply)

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Arrow keys left/ right: With these keys the gas
composition can be set.

Arrow keys up/ down: Single positions for
the different gas
selected.

compositions can be

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Screenshot shows default setting, when the

„MEASUREMENT CYCLE CONFIG.” will be started the first

time.

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+

=

Screenshot shows how a
phase can be deleted. In
this example the last phase

“Measurement SP3” is

deleted.

The two auto-configurations, which can be selected.

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•

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=

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Or

F1/F3

Or

F1/F3

Or

F1/F3

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Or

F1/F3

Or

F1/F3

Or

F1/F3

Or

F1/F3

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•

•

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START

Self test

Self test ok?

No

Main menu measurement

F2: Storage
F3: Extras

Yes
1

2

Selftest

Main menu
measurement

Self test (see in this chapter)

END

1

2

Main menu measurement
(see in this chapter)

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Data storage menu

Main menu

View text

F1

F2

Storage menu

F1/F2/F3

F2

Export >> SD

F3

View graph

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General settings
Extra/General settings

General settings

F1/F3

F1:Date & time

F3:Modbus

F1

F3

1

2 3 1

- General settings

- Measurement configuration

- Measurement cycle config.

- Analog output configuration

- Alarm output configuration

- Adjustment menu

- Default settings

- Content SD card

- Even viewer

- Device info

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Measurement configuration

Extras/Measurement configuration

Measurement
configuration

1

1

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Adjusment gas factor (see service manual)

Adjusment gas nom. Value (see service manual).

NDIR CO2/CH4 adjustment

Adjustment CH4 pellistor (see service manual)

Hardware state & tests (see Hardware state & tests in this chapter))

Setup auto-calibration (see chapter )

Averaging (see Averaging
in this chapter).

Gas selection (see Gas selection in this chapter)

Device info
Extra/Adjusment menu

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1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9

1

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F1:Delete

Contents SD card

Extras/Contents SD card

General settings

F1/F2/F3

F2:Refresh

F3:Open

F2

F3

1 3 4

Overview of the stored

datas on the SD card.

1

Skip the cursor on the first position.

2

3

Open the file. User can view the stored
screenshots.

2

F1

4

Open the file. User can view the stored
screenshots.

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Device info
Extra/Device info

1

F1/F2

F2

F3

F1/F2/F3 F1/F2/F3

F2

F3 F3

F2

2 3 4 5

F2

F2/F3

F3 F3

F1/F2/F3

F2 F2

Firmware will be

6

7 8

updated.

F1/F2

F2

F2/F3

F2

F2 F2 F2

F2 F2

Firmware will be

updated.

Firmware will be

updated.

Firmware will be

F2

updated.

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•

BEEP!!

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1

2

3

4

5

5

6

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+ Socket

- Socket

Remove the
exhausted filter
unit.

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Install a new filter
unit.

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Remove the
exhausted filter
unit.

Install a new filter
unit.

Flow direction

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O-ring (#64798)

Sinterfilter
(#65988)

Copper seal
(#61947)

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Find Quality Products Online at: [e-mail]

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MRU GmbH SWG 100 User Manual

Page 100 of 137

Find Quality Products Online at: [e-mail]

www.GlobalTestSupply.com

MRU GmbH SWG 100 User Manual

Page 101 of 137

Find Quality Products Online at: [e-mail]

www.GlobalTestSupply.com

MRU GmbH SWG 100 User Manual

Page 102 of 137

Find Quality Products Online at: [e-mail]

www.GlobalTestSupply.com

MRU GmbH SWG 100 User Manual

Page 104 of 137

Find Quality Products Online at: [e-mail]

www.GlobalTestSupply.com