Mr.Steam CT6E, CT9E, CT12E, CT15E User Manual

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Installation, Operation & Maintenance Manual
Club Therapy Steambath Generator Systems
Installation, Operation & Maintenance Manual Models: CT6E, CT9E, CT12E, CT15E
mr.steam
®
Feel Good Inc.
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Club Therapy®Steambath Generator Systems
U S A
Designed, Engineered and Assembled in the
INSTALLATION, OPERATION & MAINTENANCE MANUAL
Table of Contents
Read Me First! & Warning Placard .....................................1
Select Your Club Therapy Model .......................................2
Specification Chart .............................................................2
Before Installing .................................................................3
Steam Room Guidelines.....................................................3
Locating the Steam Generator Unit ...................................4
Typical Installation ..............................................................5
Installation: Plumbing, Water Supply, Drain, Steam
Outlet, Safety Valve, Condensation Pan, AromaSteam ....6
Water Quality Information..................................................6
AromaSteam SteamHead Installation ................................7
Generator Dimensions .......................................................8
Electrical Specifications & Field Power Wiring ..................9
Wiring Diagrams...............................................................10
Initial Start-Up & Checkout, Maintenance, Generator
Operations and Troubleshooting..................................11
System Status Codes, Liquid Level Control Board ..........12
AutoFlush®System ...........................................................13
Condensation Pan, Express Steam®.................................14
Replacement Parts List.....................................................14
Replacement Parts Diagram.............................................15
Controls
Before Installing, Control Rough-In..................................16
CT SteamStop ..................................................................17
Care Tips for Controls and Steamhead............................17
General
Warranty ...........................................................................18
mr.steam
43-20 34th Street, Long Island City, NY 11101 TEL: 1 800 76 STEAM
9410 S. La Cienega Blvd. Inglewood CA 90301 TEL: 1 800 72 STEAM
®
Sussman-Automatic Corp.®hello@mrsteam.com www.mrsteam.com
PUR
100426
REV
1.20
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mr.steam
STEAM ROOM BENEFITS
Steam bathing is a communal activity. Enjoy steam together with friends. Relax, knowing that steam may be a natural detox. Here are some possible benefits of steam bathing:
- Cleanses, nourishes, and hydrates skin
- Boosts metabolism
- Provides relief for respiratory ailments such as colds, flu, allergies, and asthma
- Reduces stress and promotes restful sleep
Follow your steambath with a refreshing shower.
If you would like your own personal steam bath at home contact us at mrsteam.com
REDUCE THE RISK OF OVERHEATING AND SCALDING
1. Exit immediately if uncomfortable, dizzy or sleepy. Staying too long in a heated area is capable of causing overheating.
2. Children under the age of 16 should not use the steam bath.
3. Check with a doctor before use if pregnant, diabetic, in poor health or under medical care.
4. Breathing heated air in conjunction with consumption of alcohol, drugs or medication is capable of causing unconsciousness.
5. Do not contact steam head or steam at the steam head.
REDUCE THE RISK OF SLIPPING AND FALL INJURY
Use care when entering or exiting the steam room, floor may be slippery.
Note:
For additional safety considerations see owner's manual.
MrSteam 43-20 34th Street, Long island City NY 11101 1-800-76-STEAM www.mrsteam.com
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
RE A D ME FI R ST !
IMPORTANT NOTE:
instructions, you will notice warning and caution symbols. This blocked information is important for the safe and efficient installation and opera­tion of this generator. These are types of poten­tial hazards that may occur during this installa­tion and operation:
states a hazard may cause seri­ous injury or death if precautions are not fol­lowed.
signals a situation where minor injury or product damage may occur if you do not follow instructions.
is used to address practices not related to physical injury.
IMPORTANT NOTE:
mation that is especially relevant to a problem­free installation.
All information in these instructions is based on the latest product information available at the time of publication. Sussman-Automatic Corporation reserves the right to make changes at any time without notice. More current instruc­tions may be available at
As you follow these
This highlights infor-
www.mrsteam.com.
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
IMPORTANT SAFETY INSTRUCTIONS
1. READ AND FOLLOW ALL INSTRUCTIONS
2.
3.
A. The wet surfaces of steam enclosures may be slippery. Use care when
entering or leaving.
B. The steam head is hot. Do not touch the steam head and avoid the
steam near the steam head.
C. Prolonged use of the steam system can raise excessively the internal
human body temperature and impair the body’s ability to regulate its internal temperature (hyperthermia). Limit your use of steam to 10-15 minutes until you are certain of your body’s reaction.
D. Excessive temperatures have a high potential for causing fetal damage
during the early months of pregnancy. Pregnancy or possibly pregnant women should consult a physician regarding correct exposure.
E. Obese persons and persons with a history of heart disease, low or high
blood pressure, circulatory system problems, or diabetes should consult a physician before using a steambath.
F. Persons using medication should consult a physician before using a
steambath since some medication may induce drowsiness while other medications may affect heart rate, blood pressure and circulation.
Do not permit children under the age of 16
to use this steambath.
To reduce the risk of injury:
SAVE THESE INSTRUCTIONS
not actual size
HYPERTHERMIA occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of hyperthermia include an increase in the internal tem­perature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include:
a) Failure to perceive heat; b) Failure to recognize the need to exit the steambath; c) Unawareness of impending risk; d) Fetal damage in pregnant women; e) Physical inability to exit the steambath
and
f) Unconsciousness.
The use of alcohol, drugs, or medica-
tion can greatly increase the risk of hyperthermia.
A warning placard has been provided in the Information envelope. This placard is an essential part of providing a safe environment for steam room users. This placard must be mounted to the wall of the shower or steam enclosure, at a point visible to all users. Failure to mount this placard may result in serious injury or death.
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
Select Your Club Therapy Model
Materials of construction, room size and special design features such as large glass areas, all affect the steam generator model selection.
1.
Measure length, width & height in feet of the steam/shower or tub/shower
Multiply the Length ____ x Width____ x Height _____
=
2. Construction Materials: For natural stones: natural marble,
stone, shale, glass block or concrete
For ceramic or porcelain tile on cement board or mortar bed
Add 110%
Add 40%
3. Ceiling Height: For each foot above 8 feet (max. of 10 feet) Add 15%
4. Add all figures above to obtain the Total Room Volume required
Compare your TOTAL ADJUSTED ROOM VOLUME to the Specification Chart below and select the appropriate model.
Visit www.mrsteam.com to size your generator automatically.
ROOM VOLUME
TOTAL ADJUSTED
ROOM VOLUME
bath system, please note that if users are pregnant,
ave a coronary condition, are in poor health, are being
h treated for any other medical condition, or are using medication or drugs, MrSteam recommends that you obtain the approval of their physician before use. For information about this product and safety issues, please call us at 1-800-76-STEAM or log onto www.mrsteam.com
In considering a purchase of this steam-
IMPORTANT NOTES:
The guidelines for selecting the steambath generator is
a recommendation only. Because of variables in con­struction, these sizing instructions and specifications should be considered as guidelines only. MrSteam will review the model selected provided we receive com­plete information, including working drawings, specifi­cations, and pertinent electrical and construction details. Otherwise, the manufacturer disclaims respon­sibility for the sizing of a model selected.
• For steam rooms constructed of acrylic or synthetic materials, select next lower-rated CT model.
• The total adjusted room volume allows for up to 60 feet of insulated steam piping from the CT generator to the steam room. If the 60 feet piping is exceeded consult with factory. When locating the steam gener­ator consideration of the control and external tem­perature probe must be taken into account. The max­imum length for a control cable is 60 feet. The maxi­mum length of the MSTS is 60 feet. MSTS connects to the steam generator and is required to be installed inside the steam room when the control is mounted outside the steam room.
Steam Generators Specification Chart
Amps (for Total Adj Wire Water Usage Shipping
Model No. KW 240v/1PH)† Room Vol. Size‡ gallons†† Dimensions* Wt. (lbs)**
CT6E 6 25 150 8 0.80 17"L x 18½"H x 77⁄8"D 40
CT9E 9 38 360 8 1.2 17"L x 18½"H x 77⁄8"D 40
CT12E 12 50 575 6 1.6 17"L x 18½"H x 77⁄8"D 40
CT15E 15 63 675 4 2.0 17"L x 18½"H x 77⁄8"D 40
IMPORTANT NOTES:
• Add C1 suffix to Model No. for 240V/1Ph; Add B1 suffix to Model No. for 208V/1Ph.
• All CT MS Models are cUL us Listed and CE; approved.
All CT Generators available in 240v/1PH, 208v/1PH and other voltages/phases. † Amps are for 240/1PH rated units. ‡Wire size (AWG) based on minimum 90˚C rated THHN copper conductors. Refer to the
National Electrical Code for other types of conductors.
2
*Dimensions are for generator only, with-
out AutoFlush
**Shipping weight and pricing are for
generator only, without control or steamhead.
†† Water usage based on 20 minutes of
operation.
®
or plumbing features.
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mr.steam
STEAM RO OM BENEFITS
Steam bathing is a communal activity.Enjoy steam together with friends. Relax, knowing that steam may be a natural detox. Here aresome possible benefits of steam bathing:
- Cleanses, nourishes, and hydrates skin
- Boosts metabolism
- Provides relieffor respiratory ailments such as colds, flu, allergies, and asthma
- Reduces stress and promotesrestful sleep
Follow your steambath with a refreshingshower.
If you would like your own personal steam bath at home contact us at mrsteam.com
REDUCE THE RISK OF OVERHEATING AND SCALDING
1. Exit immediately if uncomfortable, dizzy or sleepy.Staying too long in a heated area is capable of causing overheating.
2. Children under the age of 16 should not use the steam bath.
3. Check with a doctor before use if pregnant,diabetic, in poor health or under medical care.
4. Breathing heated air in conjunction with consumption of alcohol, drugs or medication is capable of causing unconsciousness.
5. Do not contact steam head or steam at the steam head.
REDUCE THE RISK OF SLIPPING AND FALL INJURY
Use care when entering or exiting the steam room,floor may be slippery.
Note:
For additional safety considerations see owner's manual.
M
rSteam 43-20 34th Street,Long island City NY 11101 1-800-76-STEAM www.mrsteam.com
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
Before Installing
Carefully inspect the CT steam generator and packaging for shipping damage. In the event of shipping damage, please contact the carrier for claim information. Our customer service department can assist you with any missing or damaged parts.
Read these instructions before installation or service. Although this CT steam generator has been fully qualified for shipment by MrSteam, the following must be reviewed for proper, safe and enjoyable steam bathing:
1. Verify that the model and accessories specifications are cor­rect for the incoming line voltage.
2. Insure steambath generator has been correctly sized for the steambath room. Pay particular attention to room volume
and construction. If any questions, please refer to MrSteam sizing and selection guide on page 2.
3. Marble or glass walls or ceilings “enlarge” the room’s size requir­ing a generator larger than one based only on the room’s cubic
oot (L x H x W) volume.
f
4. The physical size of the unit, clearance for plumbing servicing, and its distance from the steam room must all be considered before final installation.
5. Consider any controls and accessories before initiating installa­tion. Read the Installation & Operation Manual of all controls and accessories available at www.mrsteam.com/products/technical-downloads.html
Steam Room Guidelines
IMPORTANT NOTE:
copy and familiarize themselves with the latest edition of the American College Sports Medicine Health/Fitness Facility Standards and Guidelines, or a similar resource and reference publication, and refer to those guidelines for the proper and safe operation of a spa facility including steam rooms.
1. Steam room must be completely enclosed, with full walls, door, floor and ceiling.
2. It is recommended that a gasketed door is used for steam containment.
3. If tile-type or other smooth surfaced flooring is used provide suitable anti-skid strips or equivalent, to prevent a slipping hazard.
4. Check the suitability of any materials with the manufacturer. Walls and ceilings must be constructed of water-resistant, non-corrosive surface, such as tile, marble, molded acrylic, or other non-porous material.
5. The ceiling should be sloped to prevent dripping of condensate.
6. Provide a floor drain.
7. No heating, venting or air conditioning devices should be installed inside the steam room.
Owners/Operators should obtain a
8. Steam room tile construction information is available from the Tile Council of America, Inc. by purchasing the TCA Handbook for Ceramic Tile Installation.at (864) 646-8453 or www.tileusa.com.
9. Windows that are part of the steam room should be double paned and tempered safety glass.
10. Limit steam room ceiling height to 8 feet. Exceeding 8 feet may require a higher-rated steam generator.
The warning placard is located in the docu­mentation envelope. This plac­ard is an essential part of provid­ing a safe environment for steam room users. This placard must be mounted to the wall of the shower or steam enclosure, at a point visible to all users. Failure to mount this placard may result in serious injury or death. For a replacement placard contact MrSteam customer service at 1­800-76-STEAM or hello@mrsteam.com
result in an inoperative or hazardous installation.
Discontinue use of the steam generator and control if the steam generator or control are damaged or otherwise not functioning properly. Doing so may result in an inoperative or hazardous installation
ELECTRICAL SHOCK HAZARD. MrSteam steam generators are connected to 208V or 240V line voltage and contain live electri­cal components. All installation and service to be performed by qualified and licensed electricians and plumbers only. nstallation or service by unqualified persons or failure to use MrSteam parts may result in property damage or in a hazardous condition.
Doing so may result in an inoperable or hazardous installation and will void the warranty
Never use damaged equipment, doing so may
Do Not alter or modify any MrSteam product.
Not Actual Size
If acrylic, fiberglass or other non-heat resistant materials are used as part of the steam room enclosure. Consult with the material manu­facture and see pg. 7, “Installing the AromaSteam Steamhead" for addition­al details.
IMPORTANT NOTES:
This document contains important safety, operation and maintenance infor­mation. Leave this document with the club/spa management. Do not discard this document.
The following general information should be used in conjunction with con­sultations with an architect, designer and contractor in determining factors necessary in providing a suitable and safe steam room.
MrSteam CT steam generators are intended to be operated with MrSteam’s
iTempo/Plus
, iSteam®and CT SteamStop®only, and are to be installed strictly in accordance with the specific instructions contained in this manual and as supplied in the manuals provided with the controls or accessories.
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
Locating the Steam Generator Unit
IMPORTANT NOTE:
facilitate installation and service Select a location as near as practical to the steam room.
ypical locations include: closet, vanity cabinet, heated attic or basement.
T
The maximum length of the MSTS is 60 feet. MSTS connects to the steam generator and is required to be installed inside the steam room when the control is mounted outside the steam room.
(Items 1-7)
1. DO NOT install steambath generator or plumbing lines in unheated attic or any locations where water could freeze.
2. DO NOT
3. DO NOT install steambath generator outdoors or wherever environmental condi­tions may affect the safety and/or performance of the generator.
4. DO NOT install steambath generator near flammable or corrosive materials or chemicals such as gasoline, paint thinners, or the like. Installation in areas having high concentrations of chlorine (such as pool equipment room) must be avoided.
5. Install steambath generator on a solid and level surface. Provide supports under steam generator when wall mounting. Keyhole slots are provided for wall mounting. Insure the steam generator is properly secured and level when mounting with keyhole slots.
6. Install steambath generator in an upright position only.
7. Burn Hazard. become hot during operation and remain hot after shutdown for a period of time. Provide appropriate protection, including insulating plumbing lines. Avoid plumbing runs and steamhead locations that can come in contact with bathers.
install steambath generator inside steam room.
The control cables should be run in dedicated 1" conduit to
Steam piping, safety valve, drain valve, plumbing and steamheads
IMPORTANT NOTE:
8. Install anti-water hammer device as necessary.
9.
Provide a minimum of 12 inches at both ends and
top of the steam generator or as required for servicing. See page 8.
10. Provide unions as required to facilitate installation and disconnection of piping.
11. The controls should be placed in a location only accessible by the facility’s staff. The CT SteamStop®and remote sensor are required to be installed inside the steamroom.
MrSteam Generators and controls are CE and UL listed.
The CT series of steam generators are for commercial use only.
(Items 8-11)
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
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Typical MrSteam®Installation
Provide unions as required to facilitate installation and disconnect of piping
IMPORTANT:
remote sensor in a location representative of the desired steambathing temperatures. Do not locate the control above or near the steam head or direct steam emissions.
Field installed
Field installed power supply
water supply line
FOR ILLUSTRATIVE PURPOSES ONLY
ome components may be omitted or altered for clarity. Do not use for
S wiring, repair or other purposes not related to component identification.
Remote Sensor see page 16
Locate the
Control cables run in 1” conduit (located behind the wall)
CT SteamStop Control. See page 17 for installation information.
iTempo/Plus
®
®
or iSteam
Control. See
page 16
Steam Generator
Drain Valve should
be closed when
AutoFlush is not
installed
When installing the optional AromaSteam, install a downward facing 90-degree T in the steam piping. See the AromaSteam Installation Manual for complete information.
Field installed steam piping
Steam Head (shown with optional acrylic shield) See page 7 for Steam Head Installation information
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Steam
Generator
S
team
Generator
Steam
Generator
Steam
Generator
Steam
Generator
Steam Piping
Steam
Head
Steam Piping
Steam
Head
Steam Piping
Steam
Head
Steam Piping
Steam
Head
Steam Piping
S
team
Head
Steam
Generator
Steam Piping
Steam Head
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
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Installation
Plumbing
All plumbing shall be performed by a qualified licensed plumber and in accordance with applicable National and local codes.
Use unions on all pipe connections.
• Use only brass piping or rigid copper tubing as permitted by codes.
• Do not use black, galvanized, PVC, or PEX pipe.
Water Supply (
1. Connect to cold water line.
2. Provide a shut off valve in the water supply line upstream of the steambath generator.
3. Do not overheat inlet solenoid valve with solder connections. Overheating will damage parts.
4. Flush inlet water line thoroughly before making connection to unit.
5. Strainer recommended upstream of feed water connection.
6. For best performance water pressure should be 15 to 20 psig. Reduce pressure as required.
7. Provide anti-water hammer device as required.
8. Install an approved backflow preventer as required by local codes.
Drain
(1" N P T )
The drain from the generator should not share an undersink trap, unless the generator is mounted higher than the sink.
servicing. Provide a drain line connection from steambath generator drain valve according to National and local Codes. Check local plumbing code for receptor, trap and vent requirements. Do not connect Drain line and Safety Valve line together. Unit drains by gravity. Do NOT connect the drain valve to the steam piping.
Safety Valve (
Where permitted by local codes, provide an outlet plumbing connection for safety valve.
operation: DO NOT connect a shut off valve or a plug at safety valve outlet. DO NOT connect a shut off valve or any construc­tion in steam supply piping.
Condensation Pan
MrSteam strongly recommends the use of a condensation pan in the unlikely event of a plumbing leak. Check local plumbing codes for receptor, trap and vent requirements. Condensation pans drain by gravity. The condensation pan is equipped with an integral3⁄4" fitting. See page 14 for additional condensation pan installation information.
AromaSteam
If the optional AromaSteam Electronic Oil Delivery System (
PN:MS AROMA
must be installed at a designated location on the steam outlet line. See the MrSteam Aroma-Steam Operation and Instruction Manual for installation information before the steam piping is installed at www.mrsteam.com technical downloads.
3
⁄8"N P T )
A drain valve is provided to facilitate
3
⁄4"
N P T
)
To insure proper and automatic safety valve
) is to be installed, a 90 degree T plumbing fitting
Steam Piping (
1
⁄2"N P T )
1. Do not install any valve in steam piping. Flow of steam must e unobstructed.
b
1
2. Use
2 inch brass pipe or copper tubing from unit to steam
head as permitted by codes.
3. Insulate steam piping with fiberglass pipe insulation or
similar insulation rated 212° F or higher.
1
4. Pitch steam piping
4" per foot towards steam head or steam
generator to avoid valleys and trapping of condensate.
Failure to pitch the steam piping as required for condensate to drain, may cause condensate to block the flow of steam. Blocking the steam flow may cause steam pressure to dis­charge boiling water through the steamhead, resulting in a scald­ing hazard. Blocking the flow of steam may cause steam to dis­charge through the safety valve, resulting in a scalding hazard.
A 1.5" hole in the steam room is required to
mount the steamhead.
Water Quality Information
For optimum results, the water supply should be tested prior to installation. If the mineral content exceeds the following recommended limits, various external treatment processes are recommended to correct the problem.
An analysis of the on-site water must be made by a recognized and reliable water treatment company to ascertain the existing condition and treatment required.
Poor water quality can affect efficiency or result in steam generator damage. Water contains impurities in solution and suspension. These impurities concentrate in the generator. The concentration of these impurities increases as more feedwater is introduced into the generator and steam is produced. If the suspended solids are allowed to concentrate beyond certain limits, a deposit or “scale” will form on the generator internal surfaces. This deposit can interfere with the proper generator operation and cause generator failure. The concentration of these impurities is generally controlled by the water quality and by periodic draining of the generator.
RECOMMENDED FEEDWATER QUALITY
Hardness, ppm 8 – 85 (~0.5 – 5 gpg) P-Alkalinity, ppm 85 – 410 (~5 – 24 gpg) T. Alkalinity, ppm 200 – 500 (~7 – 0 gpg) pH (strength of alkalinity) 8.0 – 11.4
The CT AutoFlush System feature automatically drains the CT generator following each use. A time delay allows the water to cool down (about two hours) before it drains by gravity for a safe and gentle operation.
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
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Installing the AromaSteam Steamhead (
1
A 1
" clearance hole around the steam pipe is
2
eeded to mount the steamhead.
n
STEP 1
Locate steam head 6-12 inches above floor, except for:
1. Tub/shower enclosures, install 6 inches above tub top edge.
2. Consult with supplier of acrylic, fiberglass and other non-heat resistant enclosures for recommended steamhead location.
3. Use Acrylic Shield MS 103412. See instructions provided with steam shield.
4. To reduce noise do not locate the steamhead within 12" from a wall.
STEP 2
Install steamhead with the oil well facing up as shown. Hand tightening is sufficient when teflon or equal pipe thread sealing compound is used.
STEP 3
Secure a bronze drop ear fitting to a header and run a copper steam pipe from the steam generator to the drop ear fitting. Install a temporary nipple (6" or longer) in the drop ear fitting to locate the steamhead after the wall is finished.
STEP 4
After the wall has been finished, mark on the nipple where the surface of the wall is. Remove the nipple and measure the por­tion that was in the wall (the end to your mark). Subtract that dimension and select a brass nipple of that length to finish the installation.
STEP 5
Wrap teflon tape around the threads of the new nipple and screw the nipple into the steamhead. Do not use wrenches or tools which would damage the steamhead's finish. Wrap teflon tape around the threads of the nipple and screw the nipple and steamhead assembly you just made into the drop ear fit­ting in the wall. The steamhead should be flush with the wall and the well must be facing up.
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1
"
2
1
8" from
1
2" NPT)
equal sealant on
Apply with silicone
or equal sealant
as required for
moisture seal.
Use Teflon
ipe threads
p
Oil Well
®
or
Steam Pipe
STEP 3
STEP 4
1/8" minimum clearance required for
End of pipe to be recessed 1/8"
Drop Ear Fitting
Acrylic Shield.
IMPORTANT NOTE:
Do not disassemble steamhead. MrSteam’s steamhead is
shipped fully assembled and requires no additional assembly.
• To preserve steam head finish, do not use wrenches or other tools to tighten. DO NOT use abrasive cleansers or chemicals. Use only water with mild soap and a non-abrasive sponge.
Because the steam head and direct steam emissions are very hot, locate the steam head where incidental contact by bather with the steam head or direct steam emission cannot occur.
STEP 5
Steamhead
(shown with acrylic shield)
Locating Nipple
7
All drawings are for illustrative purposes only
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17"
(432)
23/8
"
(60)
23/8"
(60)
71/4"
(184)
121/2"
(310)
13/4"
(45)
183/4"
(466)
4"(102)
6"(152)
97/8"
(251)
13/8"
(35)
63/8"
(162)
77/8" (200)
12”(305)
for servicing
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
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Generator Dimensions
Water Inlet
team Outlet
S
Safety Valve
AutoFlush
Manual Drain Valve
Water Inlet
Control & Accessory
Connections
Steam Outlet
Safety Valve
Side View Showing Element Access Panel
Manual
Drain Valve
IMPORTANT NOTES:
• Provide a minimum of 12 inches at both ends and top of the steam generator or as required for servicing. Alternately, provide unions as required to facilitate installation and disconnection of the steam generator.
• The minimum clearance from combustible surfaces is zero all around.
TO AVOID EQUIPMENT DAMAGE DO NOT CONNECT POWER SUPPLY DIRECTLY TO ELEMENTS !!!
8
1. M=Optional AutoFlush
2. All units in inches (MM)
WATER INLET
STEAM OUTLET
SAFETY VALVE
MANUAL DRAIN VALVE 1” NPT
AUTOFLUSH VALVE 1” NPT
3
/8” NPT
1
/2” NPT
3
/4” NPT
All drawings are for illustrative purposes only
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Transformer
Liquid Level Control Board
Water Feed
Solenoid
Water Inlet
Thermostat
Liquid
Level Probe
Power Block
Power Supply
Knock-Out
Contactor
Steam Outlet
Fuses
AutoFlush Plug and Play Connector
(see page 13)
Transformer
Liquid Level Control Board
Water Feed
Solenoid
Water Inlet
AutoFlush Plug and Play Connector
(see page 13)
Thermostat
Liquid
Level Probe
Power Supply
Knock-Out
Contactor
Steam Outlet
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C L U B T H E R A P Y Installation, Operating & Maintenance Manual
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Electrical
All electrical wiring to be installed by a qualified licensed elec-
rician in accordance with National Electrical Code and local
t electrical code.
Power Wiring-
1. Check power voltage. Use 240V rated unit when supply is greater than 208V. Use 208V rated unit for 208V power.
2. Use minimum 90˚ C/300V rated insulated copper conductors only, sized in accordance with National Electrical Code and local electrical code for the current in Ampere Chart. If allowed by codes, NM cable may require a larger wire size than as listed on the chart.
3. Connect suitably sized equipment grounding wire to ground terminal provided.
4. Install a separate circuit breaker between supply and unit. Provide a power supply disconnect within sight of the steam generator or one that is capable of being locked in the open position.
5. For single phase units, use two-wire supply source and equip­ment grounding wire. Neutral (white) wire is not required.
See “Field Power Wiring” Diagrams (below)
___________________________________________________________________________
odel Max Room KW Volts Wire Size Wire Size
M
No. Vol (Cu. Ft.*) 1 PH
___________________________________________________________________________
CT6E 150 6.0 3 17 10 10
___________________________________________________________________________
CT9E 360 9.0 3 25 88
___________________________________________________________________________
CT12E 575 12.0 3 34 88
___________________________________________________________________________
CT15E 675 15.0 3 42 86
____________________________________________________________
*See page 2 for room sizing.
All specifications shown are for 208V and 240V. Consult factory for
other voltage specifications.
CHART
Phase Amps (A
08 1 29 88
2
240 1 25 88
3
208 1 44 8 6
240 1 38 88
3 22 10 10
208 1 58 64
240 1 50 66
3 29 88
208 1 73 43
240 1 63 44
3 36 88
WG) for 40˚ C (AWG) for 45˚ C
mbient Ambient
A
14 12 12
Provide a power supply disconnect within sight of the steam
generator or one that is capable of being locked in the open position as permitted by code.
Field Power Wiring
1. TO AVOID EQUIPMENT DAMAGE DO NOT CONNECT POWER SUPPLY DIRECTLY TO ELEMENTS!!!
2. L1, L2, Ground to be field wired
Models CT6E – CT9E
(single phase wiring shown)
Models CT12E & 15E
(single phase wiring shown)
FOR ILLUSTRATIVE PURPOSES ONLY
Some components may be omitted or altered for clarity. Do not use for wiring, repair or other purposes not related to component identification.
9
Page 12
mr.steam
CONTACTOR
To Probe
HEATING ELEMENT
MSTS
TEMP. PROBE
AutoFlush
C
T-SteamStop
i
Tempo/Plus or
iSteam Control
Transformer
POWER INPUT L1 L2
GROUND
Express
Steam
WATER
FEED
SOLENOID
VALVE
THERMOSTAT
THERMOSTAT
HEATER
C
PURPLE
CONTROL BOARD
W
HT/GRAY
WHT/BLUE
R
ED
WHT/RED
R
emove Jumper when CU-HTC is installed
CONTROL BOARD
CONTACTOR
Heating Element
To Probe
AutoFlush
CT-SteamStop
iTempo/Plus or iSteam Control
TRANSFORMER
P
OWER INPUT
L1 L2
F
USES
GROUND
WATER
FEED
SOLENOID
VALVE
E
xpress
Steam
THERMOSTAT
HEATER
R
emove Jumper when CU-HTC is installed
AutoFlush
CT-SteamStop
iTempo/Plus or iSteam Control
RED
MSTS
TEMP. PROBE
THERMOSTAT
Remove Jumper when CU-HTC is installed
FAC TO RY WIR IN G
F
IEL D
W
IRI NG
L E G EN D
(
All Diagrams)
®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
Single Phase
Wiring Diagrams
MODEL CT6E & CT9E
MODEL CT12E & 15E
Three Phase
Wiring Diagrams
MODEL CT6E, CT9E
CT12E & CT15E
10
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mr.steam
Transformer
Liquid Level Control Board
Water Feed
Solenoid
Water Inlet
AutoFlush Plug and Play Connector
Thermostat
Liquid
Level Probe
Power Supply
Knock-Out
Contactor
Steam Outlet
®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
Initial Start-Up and Checkout
. Turn on control. Follow specific instructions provided
1
with controls.
2. Steam will begin to appear in approximately 5 min­utes at the steam head. Steam will shut off when desired temperature is reached and will automatically resume when room temperature drops below set point.
3. Steam will shut off automatically when control counts down to zero. To shut steam off manually, turn con­trol OFF. To clear steam from enclosure area, turn shower on before opening door.
4. If unit does not start and control does not turn ON (control display does not light up) then turn breaker off for 20 seconds and try again.
5. Refer to specific instruction sheets for installation, operation and maintenance of optional equipment and Control.
Maintenance
rSteam steambath generators require little maintenance.
M Other than draining, maintenance procedures are minimal. When AutoFlush is not installed the manual drain valve should be opened fully flushing out accumulated materials, salts and other particles which are natural by-products of boiling water, after each use.
Flush a minimum of two-three hours after the control
has been turned off to insure that the water has cooled.
Draining immediately after a steam cycle may expose PVC and other piping to high temperature water. Check local codes. The unit will refill automatically after 10 minutes. In areas of hard water, a MrSteam AutoFlush for generator longevity.
®
system is recommended
Steam Generator Operation
MrSteam recommends beginning steam bathing at a low tempera­ture setting to gauge comfort and safety levels. Set the duration at 10 minutes max. to gauge comfort and safety levels. This will allow the steam generator to heat up and begin producing.
Troubleshooting
Step 1
to the unit.
Step 2 Verify the transformer is receiving 208/240 VAC.
Step 3 Verify that you have 24VAC coming out of the transformer, WHT & WHT/BLU wires, into the board.
Step 4 Verify that you have the green light on the PC board.
Step 5 Push the white test button to run the generator on a 10 minute test cycle.
Step 6 Verify that you have 24 VAC to the water feed solenoid, GRY & WHT/GRY wires (will fill when needed).
Step 7 Temporarily short out the WLS (Purple wire) and GND (Green wire) terminals and verify the contactor engages.
Step 8 When the red light is on, verify that you have 24 VAC, RED & WHT/RED wires, to the contactor.
Step 9 Check to see that you have your
Check your main incoming power
All electrical troubleshooting to be performed by a qualified licensed electrician.
main voltage on the load side of the contactor when it is engaged.
Step 10 If all steps on the power path were verified, turn off power to the unit and pull the heating element via the left hand access panel for inspection.
PURPOSES ONLY.
Some components may be omitted or altered for clarity. Do not use for wiring, repair or other purposes not related to component identification.
FOR ILLUSTRATIVE
Do not disassemble internal components, internal components contain no serviceable parts.
11
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mr.steam
Force On
Test Button
Yellow (Water Level)
Green (Power)
Red (Heater)
®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
System Status Codes
he iTempo/Plus control may display a status code if the steam generator is not functioning properly.
T
ode Code Meaning Probable Cause Suggested Remedy
C
H20 Water level is not Water Supply is off Turn on Water Supply
satisfied within 5 min.
Prr1 Temperature Probe Error Control/Remote sensor cable cut Replace Control Cable/Sensor or Prr2 Internal problem with control/Remote Sensor Replace ControlSensor
Defective water feed solenoid Check/replace water solenoid valve Water feed probe not functioning Check/clean probe.
Check probe wiring. Drain Valve Open Check/Close drain valve AutoFlush not functioning Check/Replace AutoFlush
Err1 Incorrect Field Supply Voltage Incorrect voltage supplied Supply steam generator with the correct
(green light on liquid level control board will be off)
Err2 Button on control is pressed Control cover misalignment Remove and reinstall control cover
for more than 5 minutes
Err7 Liquid Level Control Board Memory error in LLCB Press ON/OFF to clear.
malfunction Replace control if code remains.
Liquid Level Control Board -
_____________________________________________________________________________________________________________________________________________
GREEN LED is ON when there is 208/240 Volt incoming power connected,
_____________________________________________________________________________________________________________________________________________
YELLOW Water level indicator–LED is OFF when no water is detected (for more that 5 seconds). ON when
_____________________________________________________________________________________________________________________________________________
RED Contactor relay indicator–LED is ON when relay is closed and sending 24 Volts to the
_____________________________________________________________________________________________________________________________________________
FORCE ON This button is for trouble shooting only and will operate if a control is connected or not. TEST BUTTON Pressing the button again will shut the generator OFF.
_____________________________________________________________________________________________________________________________________________
24 Volt transformer secondary output and on-board 5 Volt DC control power are present.
water level is satisfactory. For units with AutoFlush, if more than five hours have elapsed since last usage and this LED is ON it is indicative of an AutoFlush or water level probe circuit malfunction.
contactor coil. (This LED comes ON if the generator is ON.)
The test button will only allow the generator to operate for 10 minutes.
to Generator
Debris behind control cover Remove control cover and clean cover,
voltage noted on the data plate label.
control and keypad with a damp cloth
EXPLANATION OF LED INDICATORS
Liquid Level Control Board
PN 104288
(shown without wiring)
12
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®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
AutoFlush
ox Contents
B
AutoFlush Valve with Cord
®
• Installation instructions.
Operation
The AutoFlush System feature automatically drains the CT system following each use.
A time delay allows the water to cool down (about two hours) before it drains by gravity for a safe and gentle operation. Unit drains by gravity.
Installation Instructions
1. Plumbing to be performed by a qualified
plumber and shall be in accordance with applicable national and local codes. Unit drains by gravity. A drain line that is lower than the AutoFlush assembly must be available. The AutoFlush System valve outlet is 1" NPT. Check plumbing code for receptor, trap and vent requirements.
1
2. Use copper or brass nipple 1" NPT x
3
2" or longer (not supplied) to connect AutoFlush valve to the Drain Valve, noting the direction of flow on the valve body.
Steam Generator
(shown in the correct open position)
Drain Valve
DO NOT REMOVE THIS DRAIN VALVE
Nipple copper or brass nipple 1" NPT x
1
3
2"or longer
(not supplied)
AutoFlush Cord Connector
AutoFlush Cord
utoFlush Valve
A
Arrow indicates correct direction of flow
3 Pin Connector for AutoFlush
Plumb to Drain Line
DO NOT REMOVE THE DRAIN VALVE Removal may cause equipment and property damage. If there is not enough room for the valve, an elbow and a short nipple (not provided) can be added.
3. Open Drain Valve (handle must be aligned with brass nipple).
4. Connect the AutoFlush System cord connector to
the three pin connector as shown.
Do not drain into a steam enclosure or any location where accidental contact with drain water may occur. In the event of a power failure the AutoFlush System valve will open and may discharge boiling water.
Sweat Fittings
When using sweat fittings use only tin base solder with a melt­ing point below 600 degrees F. Do not overheat. Ends of water supply tubing must be thoroughly clean for a minimum distance of 1" from ends. Do not remove valve cover.
To Check Operation
1. Turn on MrSteam and allow tank to fill with water.
2. Turn off MrSteam control. Water should stay in tank.
3. Turn off power at the panel box. Water should
discharge from tank.
4. Turn on power at panel box.
5. Repeat
Steam Generator
DO NOT TURN OR REMOVE
Drain Valve
THE DRAIN VALVE
(shown in the correct open position)
Nipple
PROVIDE DRAIN PLUMBING ACCORDING TO LOCAL CODES. PLUMB AS REQUIRED FOR AUTOFLUSH SYSTEM.
AutoFlush Valve
Plumb to Drain Line
13
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mr.steam
®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
Condensation Pan
rSteam provides a
M condensation pan in the unlikely event of a plumbing leak.
Locate the conden­sation pan on a solid level surface and place the steam generator inside the condensation pan. Insure the steam generator is level (see page 4 for locating the steam generator).
All plumbing shall be performed by a qualified licensed plumber and in accordance with appli­cable national and local codes. Check local plumbing code for receptor, trap and vent requirements.
Condensation pans drain by gravity. The conden­sation pan is equipped with an integral fitting.
Express Steam
(Factory installed)
®
3
4" NPT
Replacement Parts List
___________________________________________________________
_
Part No. Description Product
___________________________________________________________
_
99178CT Drain Valve All models
99297 Safety Valve 15PSI All models
100479-2 Water Feed Solenoid All models
Valve w/filter
100477-3 Transformer 24VAC All models
104288 Liquid Level Control Board All models
103990-60 Cable for iTempo/Plus iTempo/Plus only
Control (60 ft.)
MSTS-60 Remote Temperature Probe iTempo/Plus only
100476-2 Contactor 50A 2-pole CT6E & CT9E,
Single phase
99012 Contactor 50A 3-pole All 3-Phase models
103453 Contactor 50A 4-pole CT12E
100471-2 Probe Assembly All models
99096MS Heating Element Gasket All models
103412 Acrylic Shield All Models
99314 Power Fuse 60A 250V CT12E, Single phase
All CT models have Express Steam standard. Express Steam is equipped with a low power heating element and thermostat to keep the water in the tank warm enough to bring up steam quicker. All Express Steam components and wiring are installed at the factory. No additional wiring or plumbing is required by installers.
FOR ILLUSTRATIVE
PURPOSES ONLY
Some components may be omitted or altered for clarity. Do not use for wiring, repair or other purposes not related to component identification.
29061BMS Heating Element 6 KW 208V CT6E
29061CMS Heating Element 6 KW 240V CT6E
29091BMS Heating Element 9 KW 208V CT9E
29091CMS Heating Element 9 KW 240V CT9E
29121BMS Heating Element 12 KW 208V CT12E
29121CMS Heating Element 12 KW 240V CT12E
29151BMS Heating Element 15 KW 208V CT15E
29151CMS Heating Element 15 KW 240V CT15E
103978-60 Cable for CT-SteamStop (60 ft.) All models
104016 Thermostat All models
104015 Express Steam Thermostat All models
104019 Heating element All models
for Express Steam
104117-30 Cable for iSteam (30 ft.) iSteam Only
104117-60 Cable for iSteam (60 ft.) iSteam Only
14
Page 17
mr.steam
Transformer
Drain Line
Liquid Level Control Board
Fuses
Water Inlet
Water Feed Solenoid
Safety Valve
AutoFlush
Valve
Stainless
Steel Tank
Heating Element
Access Cover
Thermostat
Liquid Level Probe
AutoFlush Plug and Play Connector
(see page 13)
Power Block
Power Supply
Knock-Out
Steam Outlet
Express
Steam
Contactor
Contactor
Transformer
(100477-3)
Drain Line
Liquid Level Control Board
(
104288)
Water Feed
Solenoid (100479-2)
Water Inlet
Safety Valve
AutoFlush
Valve
(CT81500)
Stainless Steel Tank
Heating Element
Express Steam
(104019)
Access Cover
Thermostat
(104016)
Liquid Level
Probe
(
100471-2)
AutoFlush Plug and Play Connector
(see page 13)
Power Supply
Knock-Out
Steam Outlet
®
C L U B T H E R A P Y Installation, Operating & Maintenance Manual
_________________________________________________________________________________________
Models CT6E & CT9E
shown with cover removed
FOR ILLUSTRATIVE PURPOSES ONLY.
Some components may be omitted or altered for clarity. Do not use for wiring, repair
or other purposes not related to component identification.
Models CT12E & 15E
shown with cover removed
FOR ILLUSTRATIVE PURPOSES ONLY.
Some components may be omitted or altered for clarity. Do not use for wiring, repair or other purposes not related to component identification.
15
Page 18
mr.steam
________________________________________________________________________________________
_
®
C L U B T H E R A P Y Controls
Control Installation
Refer to Control Manual for specific installation requirements
Before Installing
Turn power to the steam generator OFF before connecting the control to the generator. Failure to turn the power off will result in an inoperable control.
To avoid unintentional steambath operation, do not locate the control where other controls, accessories, shower heads, valves, body sprays or similar within the show­er could cause confusion or interfere with the MrSteam con­trol’s intended use and function.
®
Do not use any iSteam
iTempo and understanding its own manual and the MrSteam steam generator Installation and Operation Manual. Failure to read and understand these instructions may result in an inopera­tive or hazardous installation.
tion envelope must be read and permanently affixed in a con­spicuous location near the steam room. Failure to read and affix this warning placard in a conspicuous location may result in seri­ous injury or death.
Install the iSteam, iTempo or iTempo/Plus controls according to installation instructions. Failure to install according to instructions will result in an inoperative control or hazardous overheating or inadequate heating of the steam room.
If an iSteam, iTempo or iTempo/Plus control is installed out­side the steam room a Remote Temperature Probe (PN MSTS) must be installed inside the steam room per installa­tion instructions supplied with the Remote Temperature Probe. Failure to install according to instructions will result in an inoperative control and overheating of the steam room.
, HomeWizard™or iGenie®controls without reading
The warning placard located in the documenta-
, iTempo/Plus™,
Do not route iSteam, iTempo/Plus, iTempo, HomeWizard or iGenie control wiring inside conduit together with power lines or close to hot water or steam piping. Doing so may result in an inoperative or hazardous installation.
Do Not alter or modify any MrSteam prod­uct. Doing so may result in an inoperable or hazardous installation and will void the warranty
IMPORTANT NOTES:
1. Turn power to the steam generator OFF before con-
necting the control to the generator. Failure to turn the power off will result in an inoperable control.
2. Do not operate iSteam, iTempo/Plus, iTempo,
HomeWizard or iGenie controls with other than a MrSteam iSteam or iTempo compatible steam genera­tor. MrSteam steam generators with serial numbers lower than 900000, or any other brand of steam gener­ator are not to be operated with iTempo controls. Doing so may result in an inoperative or hazardous installation. If iSteam is used with a generator having serial number less than 1174000, contact MrSteam technical support for an upgraded PC board.
3. This document contains important safety, operation and
maintenance information. Leave this document with management. Do not discard this document.
4. Discontinue use of the steam generator or control if the
steam generator is damaged or otherwise not function­ing properly. Operating a damaged steam generator may result in an inoperative or hazardous installation
Control Rough In
Refer to Installation Instructions for the specific control
IMPORTANT NOTE: The control cables should be run in dedicated 1" conduit to facilitate installation and service.
1. Determine the desired installation location of the control. The iSteam
®
, iTempo™and iTempo/Plus
controls are designed to be installed inside or out-
ly. An optional 60 foot cable is available, PN 103990-60 for iTempo and PN 104117-60 for iSteam. Contact a MrSteam
technical service representative if a 60 foot cable is required. side the steam room as a matter of personal prefer­ence. If the control is installed inside the steam room the control must be located:
2.
4-5 feet above the floor near the bather seating area
3. The control features an integral temperature sensor. Locate the control in a location representative of the desired steambathing temperatures. Do not locate the control above or near the steam head or direct steam emissions.
4. on a vertical wall
The control cable length is 30 feet. Insure that the control and/or steam generator are located according-
IMPORTANT NOTE: If the control is installed outside the steamroom a Remote Temperature Probe Part Number MSTS must be installed inside the steam room, depending on the control. Insure MrSteam steam generator is iSteam or iTempo compatible and has a serial number 900000 or higher. If iSteam is used with a generator having serial number less than 1174000, contact MrSteam technical support for an upgraded PC board.
See instructions for the MSTS Temperature Probe (located in the Control Installation Manual related to your specific control package) before rough-in or installation of control.
16
Page 19
mr.steam
®
C L U B T H E R A P Y Controls
_________________________________________________________________________________________
CT SteamStop
On/Off Switch for iTempo/Plus
®
®
Dimensional Information
Box Contents:
• CT SteamStop Control
• Owner’s Manual
• 60’ CT SteamStop Cable
IMPORTANT NOTE: The control cables should be run in dedicated 1" conduit to facilitate installation and service.
Installing the CT SteamStop Control
The CT SteamStop has a 60 foot cable with a Plug & Play connector at both ends. (Diagram 1) The CT SteamStop must be installed inside the steamroom.
Step 1 Diagram 2
Drill a7⁄8 inch diameter hole in a preferred wall location. Do not oversize or undersize the hole.
Step 2 Diagram 3
Route the cable from the wall to the steam generator. Be careful not to strain, pinch or otherwise damage the control cable.
Step 3 Diagram 4
Remove and discard the peel-off paper from the switch housing to expose the adhesive as shown in Diagram 4.
IMPORTANT NOTE: Use care not to apply silicone to the adhesive gasket.
Step 4 Diagram 5
Apply silicone (provided with the
iTempo/Plus control) to the hole in
the wall as required to create a moisture seal. Apply silicone to the back of the switch as required to seal grout lines or as required for additional adhesion.
Step 5: Push cable and switch
housing into the hole firmly.
Step 6 Diagram 6
Firmly connect the Plug & Play connector to the steam generator connector labeled CT SteamStop.
Switch
30' cable
Diagram 1
Diagram 2
Diagram 3
Diagram 4 Diagram 5
Diagram 6
Plug & Play Connector
The connector is keyed and will only connect in one
orientation with the tab facing up.
Using the CT SteamStop®Control
The CT SteamStop control should be installed in the steam room for the user to start and stop the steam bath
If an error code is detected by the system the LED indicator will flash. Refer to the iTempo/Plus or iSteam display for error code or call a MrSteam’s service technician.
For Illustrative Purposes Only. Drawings Not to Scale
Care Tips for all Controls and Steamheads
1. Use only mild soap and water on a soft cloth to clean the control and steamhead.
2. Do not use abrasive cleansers.
3. If the decorative cover is damaged on the iTempo/Plus call MrSteam technical service for replacement parts.
17
LED indicator will light up when the generator is ON.
Replacement of the decorative covers requires removal and reinstallation of the control from the mounting surfaces.
Page 20
®
mr
steam
.
Feel Good Inc.
www.mrsteam.com
Warranty:
Products, information and specifications are subject to change without notice.
Please call Sales & Support at 1.800.76.STEAM (East Coast) or 1.800.72.STEAM (West Coast) for more information.
To view or download the MrSteam Steam Generator Warranty
and register your product go to:
blog.mrsteam.com/wr
mr.steam
43-20 34th Street, Long Island City, NY 11101 1 800 767 8326 9410 S. La Cienega Blvd. Inglewood CA 90301 1 800 727 8326
2019 © Sussman-Automatic Corporation I MrSteam and des., A Lifetime of Pleasure, AirTempo, AromaFlo, AudioWizard, AutoFlush, AutoSteam, Butler Package, ChromaSteam, Clean Steam...Every Time, Club Therapy, Digital 1, Express Steam, Feel Good Inc., From Bathroom to Spa, HomeWizard, iButler, iGenie, iSizing, iSteam, iTempo, iTempo/Plus, Making Wellness a Way of Life, Music Therapy, Spa Package, Steam Genie, Steam on Demand, Steam@Home,SmartSizing, SteamStart, SteamStop, SteamTherapy, Sussman, Tala, The Intelligent Steambath, Valet Package, Virtual Spa System, Voice Genie and Voice Wizard are registered trademarks of Sussman-Automatic Corporation.
®
Sussman-Automatic Corporation
®
hello@mrsteam.comIwww.mrsteam.com
I
18
PUR
100426 REV 1.20
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