Mr.Paldu Horizontalspalter 550 Operating Instructions Manual

OPERATING INSTRUCTIONS
D101 0371 | 2007/45
“Horizontalspalter
550“
Please study these OPERATING INSTRUCTIONS
before starting the machine !
CAUTION
This machine may only be operated, serviced
and maintained by personnel being familiar
with the Operating Instructions and applicable
safety and accident prevention regulations!
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Page 1
General ................................................................................................ 2
Manufacturer ............................................................................................................. 2
Application .................................................................................................................. 2
Correct Application ................................................................................................... 2
Description ................................................................................................................. 2
Main Log Splitter .................................................................................................... 3
Description of Labels ............................................................................................. 4
Operating the log splitter ................................................................ 5
General Safety Regulations ................................................................................... 5
Set-up .......................................................................................................................... 6
Start-up .......................................................................................................................6
Operation of two-hand control ............................................................................. 7
Splitting Operation ................................................................................................... 8
Adjustment of Splitting Movement (stroke) ...................................................... 8
Turn off the machine ............................................................................................ 9
Transportation ............................................................................................................ 9
Inspection ......................................................................................... 10
Screw connections ................................................................................................. 10
Pressure plate guide ............................................................................................ 10
Hydraulic System .................................................................................................... 10
Servicing ........................................................................................... 11
Safety Regulations ................................................................................................. 11
Pressure plate guide ............................................................................................ 11
Oil Change ............................................................................................................... 11
Oil Filter ................................................................................................................... 12
Cleaning .................................................................................................................... 12
Additional equipment ...................................................................... 13
Splitting cross ......................................................................................................... 13
Log support ............................................................................................................. 13
Contents
Page 2
Fault-Cause-Removal ........................................................................ 14
Specifications ................................................................................... 16
Spare parts ...................................................................................... 17
Assembly instructions ............................................................................................ 18
Position of type plate .......................................................................................... 19
Frame ........................................................................................................................ 20
Electric motor drive and hydraulic hosing ..................................................... 22
Petrol engine drive ............................................................................................... 25
Additional parts – pressure plate ..................................................................... 27
Two-hand operation ............................................................................................... 28
Log plate and criss-cross wedge ...................................................................... 30
Valve VDM07-01D230 ........................................................................................... 31
Conformity Declaration ................................................................... 35
Page 3
General
General
Manufacturer
Posch Gesellschaft m.b.H. Paul-Anton-Kellerstraße 40 A-8430 Leibnitz Phone: +43 (0) 3452/82954 Fax: +43 (0) 3452/82954-52
Application
These Operating Instructions apply to the following machines:
Correct application
The log splitter is only suited for splitting logs up to a maximum length of 55 cm.
Min. log diameter: 8 cmMax. log diameter: 40 cmMin. log length: 10 cm
Max. log length: 10 cm
Description
The log splitter is a wood splitting machine with a maximum log splitting length of 55 cm. The stroke of the riving knife is variable for shorter logs.
The splitting tool is hydraulically driven. The hydraulic system is driven by an electric motor or a petrol engine.
The machine is operated by a two-hand control lever safety element.
Upon simultaneously pulling the control levers of the safety switch, the pressure plate moves out.
Upon releasing the control levers, the pressure plate stops.
By pressing the control levers forward for an instant, the pressure plate moves back into its base position.
The log is positioned in the trough. During the splitting operation, the pressure plate presses the log against the splitting knife, causing the log to be split.
Item no.
a
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Models
jOTVS
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bNKUJOPMs
jOTVT
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bNKUJQMMs
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Table 1: Machine models
Page 4
General
Main log splitter
Fig. 1 - “Horizontalspalter 550“
locking screw
log trough
electromotor
transportation handle
riving knife
switch with plug
type sign
pressure plate
ring bolt
cylinder
lever for two-handed
frame
wheel
ventilation bolt
Page 5
General
Description of labels
Fig. 2 - Label position
With phase changer
Direction of motor rotation
(on the motor)
Z205 0871
Oil level
Before setting the machine into operation please read the operating instructions carefully!
Wear goggles and hearing
Wear protective shoes!
For one-man operation only!
Wear protective gloves!
Repair, setting, service and cleaning only when drive is turned off
and parts are stopped!
Warning! Moving parts!
Warning! Sense of rotation of el-motor (see arrow). Inverse direction of rotation will result in
Warning!
Moving parts!
Only for petrol engine
break of pump!
protectors!
Page 6
Operating the log splitter
Operating the log splitter
General safety regulations
The machine may only be operated by personnel understanding the function, dangers and operating instruc­tions.
Only operate machine if securely installed.
Minimum operator age: 18.Always wear protective shoes and
tight clothing.
Never use faulty supply linesn.Ensure that working area is suf-
ficiently illuminated, as insufficient illu­mination increases the danger of injury considerably!
Machines with electrical drive must not be operated in rainy weather as this could lead to a defect of the switch or the electrical motor!
Only operate machine with one ope­rator!
Do not hold log whilst splitting.Keep operating area free from wood
chips and remnants. Never split logs that have been cut
diagonally! Never leave running machine unat-
tended. Switch off drive before removing
stuck logs.
The minimum log length is 10 cm, the maximum log length is 55 cm.
Never work without guards.Switch off drive before changing
machine. Always completely retract riving knife
for transportation and when machine is stopped.
Only use original “Mr. Paldu“ spare parts.
All electrical work must be carried out by qualified electricians.
Never operate petrol engine machi­nes in enclosed areas as
carbon monoxide
could build up!
Noise information
The operational noise level is 70 db(A). For petrol engine machines a noise
level of 90 dB(A) can be expected near the operator's ears. We therefore strongly recommend the use of ear protection.
Page 7
Operating the log splitter
Set-up
Position machine on level and firm ground. Position board under feet if ground is too soft.
Caution! Only operate machine if set
up securely!
Start-up
Note: In temperatures below 0°C, leave
machine to idle for approx. 5 minutes without operating the control lever until the hydraulic system has reached its operating temperature.
230 V motor models
Connect machine to power supply.
• Supply voltage 230 V (50 Hz)
• Use 16 A fuse)
• The supply cable must have a minimum diameter of 2.5 mm
2
.
400 V motor models
Connect machine to power supply.
• Supply voltage 400 V (50 Hz)
Caution! The mains supply must not
fall below 340 V in order to avoid damages to the switch.
• Use 16 A fuse)
• The supply cable must have a minimum diameter of 2.5 mm
2
.
Observe the direction of rotation of the electrical motor (see arrow on motor).
In case of wrong rotation direction:
• The switch plug contains a phase reverser for changing the rotation direction of the motor (push down plate in plug with screwdriver and turn by 180°).
Fig. 3 - Phase reverser
Caution! If the plugging connections
are too tight the CEE-plug can be torn out of the switch case.
Page 8
Operating the log splitter
• Remedial measures are the use of trade mark plugs and the use of a silicone spray.
Note: We cannot grant any warranty
replacements for such damages at the switch resulting of above.
Check direction of rotation:
Switch motor on and off and observe rotation direction before motor stops.
Caution! An incorrect rotation direction
may cause pump breakage!
Petrol engine drive models
Note:
Check oil level before starting
motor. Start-up of petrol engine, see Engine
Operating Instructions. Fuel consumption: 0.62 liters per
hour Fuel type: unleaded petrol
Note: For further information see
engine operating instructions.
Operation of two-hand control
Fig. 4 - Two-hand control lever
Position “0”
Control lever base position - no movement of splitting tool.
Position “I”
Both control levers pulled simultaneously. As long as the control levers are maintained in this position, the splitting tool moves out.
Position “II”
In this position the pressure plate moves at top speed and with reduced splitting power.
Position “III”
By pushing both control levers forward for an instant, the splitting tool returns to its base position and then switches back to the “0“ position.
Engine
Fuel tank
content
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Table 2: Fuel tank content
0
III
II
I
Page 9
Operating the log splitter
Splitting operation
1. Position the log into the log
trough.
2. Operate the control levers.
• The pressure plate moves out, pressing the log against the splitting knife.
Splitting directions
Position branchy logs with branches facing upwards before splitting.
The logs must be pressed longitudi­nally against the splitting knife.
Splitting of difficult logs (knots, bran­ches):
• Split logs from edge.
Caution! The machine is designed for
one-man-operation only! During splitting and the return stroke of the pressure plate, the log may not be held by other operators as this may lead to grave injuries.
Caution! In case of danger, push the
red OFF button on the machine imme-
diately.
Adjustment of splitting movement (stroke)
Fig. 5 - Adjustment of Splitting Movement (stroke)
The machine out of the factory is adjusted for the maximum ram stroke. The stroke of the ram can be steplessly adjusted up to 54 cm.
1. Lifting of the pressure plate.
2. Turning off the machine.
3. Loosen the locking screw. Subse-
quently, slide the locking unit into the desired position and tighten
by
hand
.
locking screw
Page 10
Operating the log splitter
Turn off the machine
Note: Before the machine is shut down,
run all operations without load.
Electric motor drive
Press the red switching off button.
Petrol engine drive
Turn off petrol engine.
Transportation
Only move the machine with the splitting tool retracted.
Lift machine with transportation handle.
Note: When lifting the machine with a
chain, the chain must be attached to the ring bolt.
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