READ INSTRUCTIONS CAREFULLY: Read and
follow all instructions. Place instructions in a
safe place for future reference. Do not allow
anyone who has not read these instructions to
assemble, light, adjust or operate the heater.
CONVECTION
CONSTRUCTION HEATER
HEATSTAR
MODEL
HS80CV, HS200CV
LANGUAGES
ENGLISH
Pages E1 — E10
FRENCH
Pages F1 — F10
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
•Do not try to light appliance.
•
•Shut off gas to appliance.
— Service must be performed by a qualified service agency.
If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
Adequate combustion and ventilation air must be provided. Refer to page 3.
70486 Rev. E 04/10MR. HEATER, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-916-3000
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,
SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
The State of California requires the following warning:
WARNING:COMBUSTION BY-PRODUCTS
PRODUCED WHEN USING THIS PRODUCT CONTAIN
CARBON MONOXIDE, A CHEMICAL KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH
DEFECTS (OR OTHER REPRODUCTIVE HARM).
Consumption: .....1.4 to 3.7 #/hr .................3.5 - 9.3 #/hr
(.74 – 1.80 kg/hr) (1.44 - 4.32 kg/hr)
Fuel Orifice
Port No.: .............6 .....................................6
Fuel Orifice
Port Size: ............0.0472" ...........................0.0320"
(1.20mm) (.813mm)
Convection Construction HeaterOperating Instructions and Owner’s Manual
E-2
OPERATING PRECAUTIONS
is primarily temporary heating of buildings under construction,
alteration or repair.
propane is heavier than air. If propane leaks from a connection or
air, forming a potentially explosive mixture. Obviously, propane
leaks should be avoided, so set up the propane supply with
utmost care. Read enclosed Odor Fade and Propane Sheet for
additional information about detecting propane leaks. Leak check
new connections or reconnections with a soap and water solution
and follow all connection instructions herein. Also, ask your
propane dealer for advice on the propane application and supply
installation and ask him to check it if there are any questions.
This heater was designed and certified for use as a construction
heater in accordance with ANSI Standard Z83.7/CGA 2.14-2000.
questions about your applications. Other standards govern the use
of fuel gases and heat producing products in specific applications.
Your local authority can advise you about these.
Direct-fired means that all of the combustion products enter the
heated space. Even though this heater operates very close to 100
percent combustion efficiency, it still produces small amounts of
carbon monoxide. Carbon monoxide (called CO) is toxic. We can
tolerate small amounts but not a lot. CO can build up in a heated
space and failure to provide adequate ventilation could result in
death. The symptoms of inadequate ventilation are:
• headache
• dizziness
• burning eyes and nose
• nausea
• dry mouth or sore throat
So, be sure to follow advice about ventilation in these operating
instructions.
When the heater is to be operated in the presence of other
people the user is responsible for properly acquainting those
present with the safety precautions and instructions, and of
the hazards involved.
Figure 1
VENTILATION: Minimum openings required
Opening Opening
Heater near floor near ceiling
Convection 80CV, 200CV
CAUTION! FAILURE TO FOLLOW THESE VENTILATION
REQUIREMENTS
MAY RESULT IN SOOTING DAMAGE.
.................2 ft2 ...................2 ft
2
SAFETY PRECAUTIONS
1. Check the heater thoroughly for damage. DO NOT
operate a damaged heater.
2. DO NOT modify the heater or operate a heater which has
been modified from its original condition.
3. DO NOT light or operate heater unless the shells are
fully extended and locked into position. See enclosed
assembly sheet for instructions.
4. Use only propane gas.
5. Use only VAPOR WITHDRAWAL propane supply. If there
is any question about vapor withdrawal, ask your propane
dealer.
6. Mount the propane cylinders vertically (shutoff valve
up). Secure them from falling or being knocked over and
protect them from damage.
7. Locate propane containers at least (USA) 7 ft. (2.13m)
for 80CV and 9 ft. (2.7m) for 200CV (Canada)10 ft.
(3m) from the heater and do not direct exhaust toward
containers.
8. IMPORTANT Use only the hose and regulator assembly
provided with the heater. Match the color stripe on the
hangtag attached to the hose assembly with the color
on the label located near the propane inlet fitting on the
heater.Inspect hose assembly before each use of the
heater. If there is excessive abrasion or wear, or hose is
cut, replace with hose assembly listed on parts list before
using heater.
9. For indoor use only. Area must be well ventilated. Figure
1. (also see "Operating Precautions").
10. If at any time gas odor is detected, IMMEDIATELY
DISCONTINUE operation until the source of gas has
been located and corrected. Read enclosed Odor fade
and Propane Sheet for additional information about
detecting propane leaks.
11. Install the heater such that it is not directly exposed to
water spray, rain and/or dripping water.
12. Maintain minimum clearance from normal combustible
material (like paper). Figure 2.
13. Due to the high surface and exhaust temperatures, adults
and children must observe clearances to avoid burns or
clothing ignition.
14. Operate only on a stable, level surface.
15. Do not use with duct work. Do not restrict inlet or exit.
16. Do not move, handle or service while hot or burning.
17. Use only in accordance with local codes or, in the
absence of local codes, with the Standard for the Storage
and Handling of Liquefied Petroleum Gases ANSI/
NFPA 58 and CSA B149.1, Natural Gas and Propane
Installation Code.
Figure 2
MINIMUM CLEARANCE: From normal combustible material
80CV, 200CV
Clearance Convection
From sides ..................................................4 ft
From top .....................................................6 ft
Locate 10' from canvas or plastic tarpaulins or similar coverings
and secure them to prevent flapping or movement due to wind
action.
E-3
Operating Instructions and Owner’s ManualConvection Construction Heater
ODOR FADE WARNING
WARNING
Asphyxiation Hazard
• Do not use this heater for heating human living
quarters.
• Do not use in unventilated areas.
•
not be obstructed.
• proper ventilation air must be provided to
support the combustion air requirements of the
heater being used.
• r
manual, heater data plate, or contact the factory
to determine combustion air ventilation
requirements of the heater.
• Lack of proper ventilation air will lead to
improper combustion.
• Improper combustion can lead to carbon
monoxide poisoning leading to serious injury or
death. Symptom of carbon monoxide poisoning
can include headaches dizziness and difficulty in
breathing.
ODOR FADING - NO ODOR DETECTED
• Some people cannot smell well. Some people cannot
smell the odor of the man-made chemical added to
propane (Lp) or natural gas. you must determine if you
can smell the odorant in these fuel gases.
• Learn to recognize the odor of propane (Lp) gas and
natural gas. Local propane (Lp) gas dealers will be more
than happy to give you a scratch and sniff pamphlet. Use
it to become familiar with the fuel gas odor.
• Smoking can decrease your ability to smell. being
around an odor for a period of time can affect your
sensitivity to that particular odor. Odors present in animal
• The odorant in propane (LP) gas and natural gas
is colorless and the intensity of its odor can fade
under some circumstances.
• If there is an underground leak, the movement of gas
through the soil can filter the odorant.
• propane (Lp) gas odor may differ in intensity at different
levels. Since propane (Lp) gas is heavier than air, there
may be more odor at lower levels.
• Always be
continue to detect any gas odor, no matter how small,
treat it as a serious leak. Immediately go into action as
discussed previously.
sensitive
to the slightest gas odor. If you
FUEL GAS ODOR
LP gas and natural gas have man-made odorants added
specifically for detection of fuel gas leaks.
If a gas leak occurs you should be able to smell the fuel
gas. Since Propane (LP) is heavier than air you should
smell for the gas odor low to the floor. ANY GAS ODOR
IS YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
• Do not take any action that could ignite the fuel gas.
Do not operate any electrical switches. Do not pull any
power supply or extension cords. Do not light matches or
any other source of flame. Do not use your telephone.
• Get everyone out of the building and away from the area
immediately.
• Close all propane (Lp) gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the meter
if you use natural gas.
• propane (Lp) gas is heavier than air and may settle in low
areas. When you have reason to suspect a propane leak,
keep out of all low areas.
• u se your neighbor’s phone and call your fuel gas supplier
-enter the building or
area.
• Stay out of the building and away from the area until
declared safe by the firefighters and your fuel gas
supplier.
• f INALLy, let the fuel gas service person and the
ATTENTION - CRITICAL POINTS TO
REMEMBER!
• propane (Lp) gas has a distinctive odor. Learn to
recognize these odors. (reference fuel Gas Odor and
Odor Fading sections above.
• Even If you are not properly trained in the service and
repair of the heater, ALWAYS be consciously aware of the
odors of propane (Lp) gas and natural gas.
• If you have not been properly trained in repair and
service of propane (Lp) gas then do not attempt to
light heater, perform service or repairs, or make any
adjustments to the heater on the propane (Lp) gas fuel
system.
• A periodic sniff test around the heater or at the heater’s
joints; i.e. hose, connections, etc., is a good safety
practice under any conditions. If you smell even a small
amount of gas, CONTACT YOUR FUEL GAS SUPPLIER
IMMEDIATELY. DO NOT WAIT!
the building and area before you return. Properly trained
service people must repair any leaks, check for further
leakages, and then relight the appliance for you.
Convection Construction HeaterOperating Instructions and Owner’s Manual
E-4
CAUTION: NEVER IGNITE AND / OR RUN THIS HEATER UNLESS THE SHELLS
ARE FULLY EXTENDED AND LOCKED INTO POSITION.
STEP 1: HEATER AS RECEIVED OUT OF BOX. BEFORE
LIFTING OUTER SHELL PROTECT HANDS. NEVER
GRASP BARE METAL WITHOUT HAND PROTECTION.
Make sure clip goes into
slot in lower shell.
3 Places
STEP 2: LIfT OUTER SHELL STRAIGHT UP. CARE MUST BE TAKEN
TO PROTECT HANDS DURING LIFT.
Lock shells together and
clips in place with screws
in each clip. 3 Screws
Total.
STEP 3: LIFT OUTER SHELL UNTIL ALL THREE CLIPS
ENGAGE SLOTS IN LOWER SHELL. WHEN THIS HAPPENS,
THE SCREW HOLES WILL LINE UP.
CAUTION: NEVER IGNITE AND / OR RUN THIS HEATER UNLESS THE SHELLS
ARE FULLY EXTENDED AND LOCKED INTO POSITION.
STEP 4: LOCK THE CLIP INTO PLACE WITH 3 SCREWS AS
SHOWN. THE HEATER MUST NOT BE OPERATED UNLESS THE
OUTER SHELL IS PROPERLY EXTENDED AND FULLY LOCKED INTO
PLACE.
Operating Instructions and Owner’s ManualConvection Construction Heater
E-5
OPERATING INSTRUCTIONS
PREPARING FOR OPERATION
1. Extend the shell fully and lock into place as shown in the
enclosed instructions sheet before lighting or operating the
heater.
2. Check the heater for possible shipping damage. If any is
found, immediately notify the factory.
3. Follow all of the Safety and Operating Precautions.
4. Connect the POL fItting of hose and regulator assembly
to the propane cylinder by rotating the POL nut
counterclockwise into the propane cylinder's valve outlet and
securely tighten with a wrench.
5. Connect the hose to the heater.
6. Securely tighten all gas connections.
7. Open the cylinder's gas valve and check all gas connections
with a soap and water solution. DO NOT USE A FLAME.
START
1. WARNING: BEFORE LIGHTING PILOT, turn main burner
valve (turn knob fully clockwise) to lo/light position.
2. f ully open the valve on the propane cylinder and wait 15
seconds before Step 3.
3. Depress red button on safety pilot valve admitting gas to the
pilot. Then push and release the ignition button until the pilot
lights.
4. When the pilot lights, continue to hold the button depressed
for 30 seconds, then release to light main burner.
5. If pilot goes out, wait 5 minutes and repeat the lighting
procedure.
6. Turn main burner valve to regulate heat output.
CAUTION: ADJUSTING BURN RATE too low can cause soot.
STOP
1. Securely close valve on the propane cylinder.
2. Continue to operate heater until all fuel in the hose has
burned.
3. Turn main burner valve to lo/light position.
RESTART AFTER SAFETY SHUTDOWN
1. Securely close valve at propane cylinder.
2. Wait 5 minutes.
3. Restart following "Start" procedure.
MAINTENANCE AND STORAGE
1. The heater should be inspected before each use, and at least
annually by a qualified person.
2. before each use, check the soft "O" ring seat at the bullnose
of the POL fitting. If the "O" ring is cut, scuffed, or otherwise
damaged, replace it with part number 6681.
3. Turn off the gas at the Lp-gas supply cylinder(s) when the
heater is not in use.
4. When the heater is to be stored indoors, the connection
between the Lp-gas supply cylinder(s) and the heater must
be disconnected and the cylinder(s) removed from the heater
and stored out of doors and in accordance with Chapter 5 of
the standard for Storage and Handling of Liquefied Petroleum
Gases ANSI/NfpA 58 and CSA b149.1,Natural Gas and
Propane Installation Code.
SERVICING
A hazardous condition may result if a heater is used that has
been modified or is not functioning properly. When the heater is
working properly:
* The flame is contained within the heater.
* The flame is essentially blue with perhaps some yellow tipping.
* There is no strong disagreeable odor, eye burning or other
physical discomfort.
* There is no smoke or soot internal or external to the heater.
* There are no unplanned or unexplained shut downs of the
heater.
The parts lists and exploded view show the heater as it was
constructed. Do not use a heater which is different from that
shown. In this regard, use only the hose, regulator and cylinder
p
IMPORTANT Match the color stripe on the hang tag attached
to the hose assembly with the color on the label located near
the propane inlet fitting on the heater. Do not use alternates. For
this heater, the regulator must be set as shown in "specifications".
If there is any uncertainty about the regulator setting, have it
checked.
A heater which is not working right must be repaired, but only by
a trained, experienced service person.
In-warranty products will be repaired with no charge for either
parts or labor. Please include a brief statement indicating date,
place of purchase, the nature of the problem and proof of
purchase.
Out-of-warranty products will be repaired with a charge for parts
and labor.
Convection Construction HeaterOperating Instructions and Owner’s Manual
E-6
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