MrCool MHP15-A Installation Manual

The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
Installation Manual
Signature Series
MHP15*A HEAT PUMP SPLIT SYSTEM
The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
INSTALLATION INSTRUCTIONS
MHP15*A HEAT PUMP SPLIT SYSTEM
This manual must be left with the homeowner for future reference.
This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in manuals, be alert to the potential for personal injury or death.
Table of Contents
Safety Precautions ......................................................2
Installation ...................................................................2
Electrical Connections.................................................5
Start-Up Procedure......................................................6
Operation.....................................................................7
Homeowner’s Information .........................................10
NOTE TO INSTALLING DEALER
These instructions and warranty are to be given to the owner or displayed near the indoor air handler unit.
CAUTION
Improper installation, adjustment, alteration, service installer or agency must use factory-authorized kits
or accessories when added to this products. Refer to accessory kit.
NOTE
These instructions are intended as a general guide and do not supersede national, state or local codes in any way.
WARNING
result in hazards to you and others. Installation MUST conform with local building codes and with the National Electrical Code NFPA 70/ANSI C1-1993 or current edition and Canadian Electrical Code Part 1 CSA C22.1.
WARNING
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label. Electrical shock can cause personal injury or death.
Manufactured By
MRCOOL, LLC
Hickory, KY 42051
*P506318-03C*
(P) 506318-03C
Save these instructions for future reference
Page 1 of 11506318-03C mrcool.com
These units are designed for use in residential and light commercial type buildings. Heat Pumps may only be installed with indoor combinations listed in the Air Conditioning, Heating and Refrigeration Institute (AHRI)
Inspect the unit for any damage before installation. If damage is found, notify the transportation company
Safety Precautions
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing operations.
NOTE: Maximum liquid-line size is 3/8 in. O.D. for all residential applications including long lines.
Outdoor Section
Zoning ordinances may govern the minimum distance the condensing unit can be installed from the property line.
Install on a Solid, Level Mounting Pad
The outdoor section is to be installed on a solid foundation. This foundation should extend a minimum of 2” (inches) beyond the sides of the outdoor section. To reduce the possibility of noise transmission, the foundation slab should NOT be in contact with or be an integral part of the building foundation.
thoroughly and follow all warning or cautions attached to the unit.
1. Always wear proper personal protection equipment.
2. Always disconnect electrical power before removing panel or servicing equipment.
3. Keep hands and clothing away from moving parts.
4. Handle refrigerant with caution, refer to proper MSDS from refrigerant supplier.
5. Use care when lifting, avoid contact with sharp edges.
Installation
NOTE: In some cases noise in the living area has been
traced to gas pulsations from improper installation of equipment.
1. Locate unit away form windows, patios, decks, etc. where unit operation sounds may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb vibration.
5. When passing refrigerant tubes through the wall, seal opening with RTV or other silicon-based caulk.
6. Avoid direct tubing contact with water pipes, duct work,
Elevate Unit
CAUTION
Accumulation of water and ice in base pan may cause equipment damage.
Elevate unit per local climate and code requirements to provide clearance above estimated snowfall level and ensure adequate drainage of unit. Use snow stand in areas where prolonged freezing temperatures are encountered.
If conditions or local codes require the unit be attached to pad or mounting frame, tie down bolts should be used and fastened through knockouts provided in unit base pan.
Rooftop Installations
Mount on level platform or frame 6 inches above roof surface. Place unit above a load-bearing wall and isolate unit and tubing set from structure. Arrange supporting members to adequately support unit and minimize transmission of vibration to building. Ensure roof structure and anchoring method is adequate for location. Consult local codes governing rooftop applications.
Roof mounted units exposed to winds above 5 mph may
coil. The height should cover the face of the coil and the length should be 6” from the access panel.
7. Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing.
8. Ensure that tubing insulation is pliable and completely surrounds vapor tube.
When outdoor unit is connected to factory-approved indoor unit, outdoor unit contains system refrigerant charge for operation with indoor unit of the same size when connected
check refrigerant charge using charging information located on control box cover.
NOTE: Unit must be level to within ± 1/4 in./ft. per
Clearance Requirements
snow, or ice from roof or eaves cannot fall directly on unit.
506318-03CPage 2 of 11 mrcool.com
Figure 1.
Liquid Vapor
Capacity
-018 3/8” 3/8” 3/4” 3/4”
-024 3/8” 3/8” 3/4” 3/4”
-030 3/8” 3/8” 3/4” 3/4”
-036 3/8” 3/8” 7/8” 7/8”
-042 3/8” 3/8” 7/8” 7/8”
-048 3/8” 3/8” 7/8” 7/8”
-060 3/8” 3/8” 7/8” *1-1/8”
* Field supplied 7/8 x 1-1/8 connector required on both ends of vapor tubing.
Connections
Dia.
Tube
Dia.
Connections
Dia.
Tube
Dia.
Table 1. Recommended Liquid & Vapor Tube
Diameters (in.)
DO LOCATE THE UNIT:
With proper clearances on sides and top of unit
On a solid, level foundation or pad
To minimize refrigerant line lengths
DO NOT LOCATE THE UNIT:
On brick, concrete blocks or unstable surfaces
Near clothes dryer exhaust vents
Near sleeping area or near windows
Under eaves where water, snow or ice can fall directly on the unit
With clearance less than 2 ft. from a second unit
With clearance less than 4 ft. on top of unit
Operating Ambient
The minimum outdoor operating ambient in cooling mode is 55°F, and the maximum outdoor operating ambient in cooling mode is 125°F. The maximum outdoor operating ambient in heating mode is 66°F.
Refrigeration Line Sets
Use only refrigerant grade copper tubes. Split systems may be installed with up to 50 feet of line set (no more than 20 feet vertical) without special consideration (see long line set guidelines).
Be extra careful with sharp bends. Tubing can “kink” very easily, and if this occurs, the entire tube length will have to be replaced. Extra care at this time will eliminate future service problems.
It is recommended that vertical suction risers not be up­sized. Proper oil return to the compressor should be maintained with suction gas velocity.
Filter Drier
and reliability. If the drier is shipped loose, it must be void, if the drier is not installed.
Installation of Line Sets
DO NOT fasten liquid or suction lines in direct contact with type of hanger. Keep both lines separate, and always
insulate the suction line. Long liquid line runs (30 feet or more) in an attic will require insulation. Route refrigeration line sets to minimize length.
DO NOT let refrigerant lines come in direct contact with foundation. When running refrigerant lines through the foundation or wall, openings should allow for a sound and vibration absorbing material to be placed or installed between tubing and foundation. Any gap between
It is important that no tubing be cut or seals broken until you are ready to actually make connections to the evaporator and to the condenser section. DO NOT remove rubber plugs or copper caps from the tube ends until ready to make connections at evaporator and condenser. Under no circumstances leave the lines open to the atmosphere for any period of time, if so unit requires additional evacuation to remove moisture.
a vibration damping material.
CAUTION
If ANY refrigerant tubing is required to be buried by state or local codes, provide a 6 inch vertical rise at service valve.
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