MRCOOL MGD95SE110C5XA Installation Manual

Page 1
The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
Owner & Installation
Manual
Signature Series
MGD*95SE*XA Gas Furnace
The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
Page 2
INSTALLATION INSTRUCTIONS
Warm Air Gas Furnace
This manual must be left with the homeowner for future reference.
Table of Contents
Unit Dimensions 2 Parts Arrangement 3 Gas Furnace 4
Safety Information 4
12
Duct System 12
14
28 31 34
4
6 6 9
37
41 42 43 44 46 52
WARNING
Manufactured By
MRCOOL,LLC
Hickory, KY 42051
Save these instructions for future reference
507277-03C Page 1 of 53mrcool.com
CAUTION
*P507277-03C*
(P) 507277-03C
Page 3
Unit Dimensions
COMBUSTION
AIR INTAKE
EXHAUST AIR
OUTLET
2 1/16 (52)
5
(127)
2 1/4
(57)
9/16
(14)
Return Air
B
Opening
9/16 (14)
TOP VIEW
33
(838)
3/4 (19)
AIR FLOW
Supply
C
Air
9/16 (14)
3/4 (19)
1 (25)
Front Panel
2 (51)
Either Side
GAS PIPING INLET
(Either Side)
9
1/8 (232) Right
6 9/16 (167) Left
27 3/4
(705)
19
(494)
ELECTRICAL INLET
(Either Side)
CONDENSATE
TRAP CONNECTION
(Either Side)
6
1/2 (165)
Either Side
19
1/4
(489)
7/16
9
(229)
Supply
Air
9/16 (14)
3/4
(19)
FRONT VIEW
Capacity
045-3 070-4
090-4 110-5
WEIVEDIS
A B C
in. mm in. mm in. mm
17-1/2 446 16-3/8 416 16 406
21 533 19-7/8 504 19-1/2 495
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Page 4
Parts Arrangement
CONTROLBOX
(Includesintegratedcontrol,
transformer and door switch)
BLOWER
COMPARTMENT
ACCESS PANEL
BAG ASSEMBLY
BLOWERMOTOR
(hidden)
HEATING
COMPARTMENT
ACCESS PANEL
COMBUSTION AIR INDUCER
GAS VALVE
(include
BLOWERDECK
PRIMARY LIMIT
COLDENDHEADERBOX
HEAT EXCHANGER
BURNERBOX ASSEMBLY
sensor, rolloutswitchesand ignitor)
Figure 1.
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Page 5
Gas Furnace
NOTE: In Direct Vent installations, combustion air is taken
Non-Direct Vent installations, combustion air is taken from
Shipping and Packing List
1 - Wire tie
NOTE:
Figure 2.
Safety Information
DANGER
DANGER OF EXPLOSION!
Building Codes
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Page 6
Heating Unit Installed Parallell to Air Handler Unit
Locations and Clearances
NOTE:
NOTE:
NOTE:
GAS UNIT
Dampers
(openduring heating
operationonly)
AIR HANDLER
Dampers
(openduring cooling
operationonly)
Figure 3.
Installed in Combination with a Cooling Coil
HEAT or COOL
Quincy, MA 02269
Use of Furnace as a Construction Heater
DO NOT USE THE UNIT FOR CONSTRUCTION HEAT UNLESS ALL OF THE FOLLOWING CRITERIA ARE MET:
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Page 7
EQUIPMENT MAY EXPERIENCE PREMATURE COMPONENT FAILURE AS A RESULT OF FAILURE TO
NOTE:
CAUTION
Combustion, Dilution & Ventilation Air
DISCLAIMS ALL LIABILITY IN CONNECTION WITH
NOTWITHSTANDING THE FOREGOING, INSTALLER IS RESPONSIBLE FOR CONFIRMING THAT THE USE OF CONSTRUCTION HEAT IS CONSISTENT WITH THE POLICIES AND CODES OF ALL REGULATING
General
NOTE: In Non-Direct Vent Installations, combustion air is
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Page 8
WARNING
CAUTION
507277-03C Page 7 of 53mrcool.com
Air from Inside
Page 9
ROOFTERMINATED
EXHAUSTPIPE
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
FURNACE
OPENINGS
(ToAdjacent
Space)
NOTE : Each opening shall have a free area of at least one square inch per 1,000 Btu(645 mm all equipmentin the enclosure,but not lessthan100squareinches (64516 mm
2
).
2
per .29 kW) per hour ofthetotalinputratingof
Figure 4.
Inside
Air from Outside
(Inlet Air from Crawl Space and Outlet Air to Ventilated Attic)
VENTILATIONLOUVERS
ROOFTERMINATED
EXHAUSTPIPE
(Each end of attic)
(All Air Through Ventilated Attic)
ROOFTERMINATED
EXHAUSTPIPE
OUTLET
AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
FURNACE
NOTE: The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645 mm
VENTILATION LOUVERS
(Each end of attic)
INLETAIR
(Ends12"above
bottom)
2
per 1.17 kW) per hour
of the total input rating of all equipment in the enclosure.
Figure 6.
Outside
ROOFTERMINATED
EXHAUSTPIPE
OUTLET
AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
NOTE: Theinlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645 mm
FURNACE
INLET
AIR
2
hour of the total input rating of all equipment in the enclosure.
Figure 5.
Outside
VENTILATION
LOUVERS
(Forunheated
crawl space)
per 1.17 kW) per
OUTLET AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
NOTE: Each air duct opening shall have a free area of at least one square inch per 2,000 Btu (645 mm
FURNACE
INLETAIR
2
per .59 kW) per hour of the total input rating of all equipment in the enclosure. If the equipment room is located against an outside wall and the air openings communi­cate directly with the outdoors, each opening shall have a free area of at least 1 square inch per 4,000 Btu (645 mm
2
per1.17 kW)per
hour of the total input rating of all other equipment in the enclosure.
Figure 7.
Outside
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Page 10
Roof Terminated
Exhaust Pipe
Ventilation Louvers
12 in.(305mm) Above
Inlet Air
(Minimum
attic floor)
Installation
Setting Equipment
*Intake Debris
Screen
(Provided)
Furnace
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 8.
(Inlet Air from Ventilated Attic and Outlet Air to
Outside)
Roof Terminated
Exhaust Pipe
Inlet Air
(Minimum
Ventilation
Louvers
(Crawl space)
Furnace
12 in.(305mm)
Above crawl
space floor)
CAUTION
Shipping Bolt Removal
Coupling or 3 in. to 2 in.
Transition
(Field Provided)
*Intake Debris Screen Provided)
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 9.
(Inlet Air from Ventilated Crawl Space and Outlet Air
to Outside)
CAUTION
Figure 10.
NOTE:
WARNING
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Page 11
AIR FLOW
Top
AIR FLOW
AIR FLOW
1/2"
max.
Left Side Right Side
FRONTVIEW SIDEVIEW
Unit must be level sideto−side. Unit may be positioned from level to 1/2"towardthefrontto aidin draining.
Figure 11. Setting Equipment
Figure 12.
WARNING
SIDEVIEW
Bottom
Top 0
*Front 0
*Front 0
Back 0
Back 0
Sides 0†
Sides 0
Vent 0
Floor NC
*Frontclearancein alcove installationmustbe 24 in. (610mm). Maintain aminimumof 24 in. (610mm)forfront serviceaccess. Allow proper clearances to accommodate condensate trap. Thefurnace may be installed on a combustible wood additive base is install
oor ifan optional
Figure 13.
Clearances
See Figure 14
0
0
NC‡
Cabinet Width
NOTE
Table 1.
Front to Rear Side to Side
in. mm in. mm
19-3/4 502 16-5/8 422
19-3/4 502 20-1/8 511
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Page 12
FURNACE
PROPERLY
SIZED FLOOR
OPENING
NON-COMBUSTIBLE FLOORING
Figure 14.
Installation on Combustible Flooring
See Figure 15
CAUTION
SUPPLY AIR
PLENUM
NOTE:
Installation on Cooling Coil Cabinet
See Figure 16
NOTE:
FURNACE
Cabinet
Width
(21”)
Table 2.
FURNACE
PROPERLY
SIZED FLOOR
OPENING
Catalog
Number
Front to Rear Side to Side
in. mm in. mm
11M60 22 559 18-3/4 476
11M61 22 559 22-3/4 578
SUPPLY AIR
PLENUM
COMBUSTIBLE FLOORING BASE
COMBUSTIBLE
FLOORING
Figure 15.
PROPERLY
SIZED FLOOR
OPENING
COOLING COIL
PLENUM
Figure 16.
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Page 13
PLENUM
(Field Provided)
SECURE FROM
OUTSIDECABINET
Return Air Plenum
NOTE:
SEALINGSTRIP
(Field Provided)
(Field Provided)
SECUREFROM
INSIDECABINET
Filters
PLENUM
Side View
Figure 17.
Side View
Figure 18.
CABINET
SIDE PANEL
SEALINGSTRIP
(Field Provided)
CABINET
SIDE PANEL
D1785
F891
D2466
F441
F438
D2241
F442
Furnace Cabinet Width
17-1/2”
21”
Table 3.
Duct System
NOTE:
Supply Air Plenum
PRIMER & SOLVENT CEMENT
Cement
CANADA PIPE & FITTING & SOLVENT
CEMENT
POLYPROPYLENE VENTING SYSTEM
F628
D1527
D2468
D2661
D2665
ASTM
SPECIFICATION
F656
D2564
F493
D2235
D2564, D2235,
F493
D3138
MARKING
ULCS636
ULC-S636
TM
Table 4.
ULC-S636
ULC-S636
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Page 14
Capacity
045
070
090
110
CAUTION
Canadian Applications Only
IMPORTANT
Standard Concentric
Outdoor Exhaust
Vent Pipe
Dia. (in.)
2 YES YES YES
2-1/2 YES YES YES
3 YES YES YES
2 YES YES YES
2-1/2 YES YES YES
3 YES YES YES
2 YES YES YES YES
2-1/2 YES YES YES YES
3 YES YES YES YES
2 YES YES YES YES
2-1/2 YES YES YES YES
3 YES YES YES YES
Accelerator
(Dia. x Length)
Outdoor Exhaust
Accelerator
(Dia. x Length)
Kit
51W11**
Concentric
Kit
71M80
or
44W92††
Concentric
Kit
69M29
or
44W92††
Concentric
Kit
60L46
or
44W93
Table 5. Outdoor Termination Kits Usage
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Page 15
Joint Cementing Procedure
Venting Practices
NOTE:
DANGER
DANGER OF EXPLOSION!
SCHEDULE 40
PVC − 5’
all other pipe* − 3’
* SeeTable4forallowable pipe.
NOTE: Isolate piping at the point where it exits the outside wall or roof in order to prevent transmission of vibration to the structure.
Wall Thickness Guidelines
24"maximum 3/4"minimum
Wall
edistuoedisni
insulation
(if required)
Figure 19. Piping Suspension Guidelines
NOTE:
NOTE:
REPLACING FURNACE THAT
CHIMNEY
OR GAS
VENT
(Checksizing
for remaining
appliance)
FURNACE (Removed from from common vent system)
If this gas furnace replaces a furnace which was commonly vented with another gas appliance, the size of the existing vent pipe for that gas appliance must be checked. Without the heat of the original furnace flue products, the existing vent pipe is probably oversized for the single water heater or other appliance. The vent should be checked for proper draw with the remaining appliance.
WAS PART OF A COMMON
VENT SYSTEM
WATER
HEATER
Figure 20.
OPENINGS
(To Adjacent
Room)
Exhaust Piping
See Figure 22
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Page 16
CAUTION
IMPORTANT
CAUTION
Vent Piping Guidelines
NOTE: In non-Direct Vent installations, combustion air is
In Direct Vent installations, combustion air is taken from
Furnace capacity?
1
Which termination?
2
Which needs most
3
elbows?
How many?
4
045, 070,
090, 110
Standard or Concentric? See Table 5
Intake or
Exhaust?
Capacity Min. Vent Length*
045, 070, 090, 110
Table 6. Minimum Vent Pipe Length
507277-03C Page 15 of 53mrcool.com
Desired pipe size?
5
What is the altitude?
6
Use Table 7 to find
7
max pipe length.
2”, 2-1/2”
or 3”
Figure 21.
Page 17
Maximum Allowable Intake or Exhaust Vent Length in Feet
Number
of 90
Elbows
Used
1 20 15
2 15 10 56 41 19 95 75 38 122 122 103 103
3 10
4
5 41 26 80 60 23 107 107 88 88
6 36 21 75 55 18 102 102 83 83
7 31 16 70 50 13 97 97 78 78
8 26 11 65 45
9 21
10 16 55 35 82 82 63 63
Number
of 90
Elbows
Used
1 15 10
2 10
3
4 38 23
5 33 18 70 50 19 91 91 84 84
6 28 13 65 45 14 86 86 79 79
7 23
8 18 55 35 76 76 69 69
9 13 50 30 71 71 64 64
10 n/a 45 25 66 66 59 59
045 070 090 110 045 070 090 110 045 070 090 110 045 070 090 110
n/a
045 070 090 110 045 070 090 110 045 070 090 110 045 070 090 110
n/a
Capacity Capacity Capacity Capacity
61 46 24
51 36 14 90 70 33 117 117 98 98
46 31
n/a n/a
n/a
n/a
Capacity Capacity Capacity Capacity
53 38 22
48 33 17 85 65 34 106 106 99 99
43 28 12 80 60 29 101 101 94 94
n/a
n/a n/a
n/a
n/a
n/a
100 80 43
85 65 28 112 112 93 93
n/a
60 40 87 87 68 68
90 70 39
75 55 24 96 96 89 89
n/a
60 40
127 127 108 108
n/a
92 92 73 73
n/a
111 111 104 104
n/a
81 81 74 74
n/a
Table 7.
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Page 18
Maximum Allowable Exhaust Vent Lengths with Furnace Installed in a Closet or Basement Using Ventilated Attic or Crawl
Space for Intake Air in Feet
Number
of 90
Elbows
Used
045 070 090 110 045 070 090 110 045 070 090 110 045 070 090 110
1 15 10
2 10
3
4 46 31
5 41 26 80 60 23 107 107 88 88
6 36 21 75 55 18 102 102 83 83
7 31 16 70 50 13 97 97 78 78
n/a
8 26 11 65 45
9 21
10 16 55 35 82 82 63 63
Capacity Capacity Capacity Capacity
61 46 24
100 80 43
127 127 108 108
56 41 19 95 75 38 122 122 103 103
51 36 14 90 70 33 117 117 98 98
85 65 28 112 112 93 93
n/a
n/a n/a
n/a
n/a
n/a
92 92 73 73
n/a
60 40 87 87 68 68
n/a
NOTE
Table 8.
Pipesizedeterminedin Table 7.
*2”
2”
2”
2”
or
DO NOT transition from smaller
to larger pipe size in horizontal
runs of exhaust pipe.
2”
2”
3”
TRANSITION
* When transitioning up in pipe size, use the shortest length of 2” PVC pipe possible.
NOTE: Exhaust pipe and intake pipe must be the same diameter.
Figure 22. Typical Exhaust Pipe Connections
INTAKE
EXHAUST
TOP VIEW
507277-03C Page 17 of 53mrcool.com
Page 19
Pipesizedeterminedin Table 7.
2”
2”
2”
2”
2”
or
TRANSITION
Intake Piping
3”
*2”
TRANSITION
*2”
* When transitioning up in pipe size, use the shortest length of 2” PVC pipe possible.
NOTE: Intake pipe and exhaust pipe must be the same diameter.
*2”
3”
INTAKE
Figure 23. Typical Intake Pipe Connections (Direct Vent Applications)
EXHAUST
TOP VIEW
AIR
INTAKE
SCREEN
(Provided)
NOTE: Air intake screen and elbow may be rotated, so that screen may be positioned to face forward or to either side.
Figure 24. Typical Air Intake Pipe Connections
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Page 20
Roof Terminated
r
Exhaust Pipe
Ventilation Louvers
12 in.(305mm) Above
Inlet Air
(Minimum
attic floor)
Roof Terminated
Exhaust Pipe
*Intake Debris
Screen
(Provided)
Furnace
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 25.
(Inlet Air from Ventilated Attic and Outlet Air to
Outside)
CAUTION
Inlet Air
(Minimum
Ventilation
Louvers
(Crawl space)
Coupling or 3 in. to 2 in.
Transition
(Field Provided)
Furnace
12 in.(305mm)
Above crawl
space floor)
*Intake Debris Screen Provided)
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area of at least one square inch per 4,000 Btu (645mm hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) pe
Figure 26.
(Inlet Air from Ventilated Crawl Space and Outlet Air
to Outside)
Maximum Allowable Exhaust Vent Pipe Length (in ft.) without Insulation in Unconditioned Space for Winter Design
Winter Design Temperatures
ºF (ºC)
32 to 21 (0 to -6)
1
Vent Pipe
Diameter
045 070 090 110
PVC
2
PP PVC
2
PP PVC
2
PP PVC
18 16 31 28 50 48 30 30
13 N/A 24 N/A 42 N/A 56 N/A
9 9 18 18 35 35 47 47
9 8 18 16 32 29 30 30
20 to 1
(-7 to -17)
5 N/A 13 N/A 24 N/A 34 N/A
N/A N/A 8 8 19 19 26 26
5 3 12 10 22 19 30 27
0 to -20
(-18 to -29)
N/A N/A 7 N/A 15 N/A 22 N/A
N/A N/A N/A N/A 10 10 16 16
1
2
NOTE
NOTE
NOTE
2
PP
Table 9.
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Page 21
General Guidelines for Vent Terminations
NOTE:
NOTE:
IMPORTANT
IMPORTANT
For Canadian Installations Only
507277-03CPage 20 of 53 mrcool.com
Page 22
VENT TERMINATION CLEARANCES
FOR NON-DIRECT VENT INSTALLATIONS IN THE US AND CANADA
INSIDE CORNER
DETAIL
G
D
A
E
B
L
C
Fixed
F
Closed
Operable
B
Operable
B
B
VENT TERMINAL
AIR SUPPLY INLET
US Installations
A =
Clearance above grade, veranda,
porch, deck or balcony
B =
Clearance to window or
door that may be opened
C =
Clearance to permanently
closed window
Vertical clearance to ventilated soffit
D =
located above the termin
al within a
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
4 feet (1.2 m) below or to side of opening;
1 foot (30cm) above opening
* 12”
* Equal to or greater than soffit depth.
horizontal distance of 2 feet (610 mm)
from the center line of the terminal
E =
F =
G =
Clearance to unventilated soffit
Clearance to outside corner
Clearance to inside corner
H =
tended above meter / regulator assembly
I =
Clearance to service regulator
vent outlet
J =
Clearance to non-mechanical air
* Equal to or greater than soffit depth.
* No minimum to
3 feet (.9m) within a height 15 feet (4.5m)
*
above the meter / regulator assembly
* 3 feet (.9m)
4 feet (1.2 m) below or to side of opening;
1 foot (30 cm) above opening
pliance
K =
ply inlet
L =
Clearance above paved sidewalk or
paved driveway located on public property
M =
Clearance under veranda, porch, deck or balcony
1
In accordance with the current ANSI Z223.1/NFPA 54 Natural Fuel Gas Code
2
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck or balcony is fully open
on a minimum of two sides beneath the floor. HVAC Distributing recommends avoiding this location if possible.
3 feet (.9m) above if within 10 feet
(3m) horizontally
7 feet (2.1m)†
*12 inches (305mm)‡
H
B
Fixed
Closed
A
J
I
M
AREA WHERE TERMINAL IS NOT PERMITTED
1
Canadian Installations
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
* 12”
* Equal to or greater than soffit depth.
* Equal to or greater than soffit depth.
outside corner * No minimum to outside corner
**
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
6 feet (1.8m)
7 feet (2.1m)†
12 inches (305mm)‡
*For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearance will be in accordance with local installation codes and the requirements of the lation instructions.”
K
2
Figure 27. Vent Termination Clearances
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Page 23
VENT TERMINATION CLEARANCES
FOR DIRECT VENT INSTALLATIONS IN THE USA AND CANADA
INSIDE CORNER
DETAIL
G
D
A
E
B
L
C
Fixed
F
Closed
Operable
B
Operable
B
A
B
VENT TERMINAL
AIR SUPPLY INLET
US Installations
A =
B =
Clearance above grade, veranda,
porch, deck or balcony
Clearance to window or
door that may be opened
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 9 inches (228mm) for ap-
pliances > 10,000 Btuh (3kw) and <50,000
Btuh (15kw), 12 inches (305mm) for ap-
pliances > 50,000 Btuh (15kw)
C =
D =
Clearance to permanently
closed window
Vertical clearance to ventilated soffit
located abo
ve the terminal within a
horizontal distance of 2 feet (610mm)
* 12”
* Equal to or greater than soffit depth * Equal to or greater than soffit dept
from the center line of the terminal
E =
F =
G =
H =
Clearance to unventilated soffit
Clearance to outside corner
Clearance to inside corner
Clearance to each side of center line ex-
tended above meter / regulator assembly
I =
Clearance to service regulator
vent outlet
J =
Clearance to non-mechanical air supply inlet to building or the com-
bustion air inlet to any other ap-
pliance
* Equal to or greater than soffit depth * Equal to or greater than soffit depth
* No minimum to outside corner
*
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
*
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 9 inches (228mm) for ap-
pliances > 10,000 Btuh (3kw) and <50,000
Btuh (15kw), 12 inches (305mm) for ap-
pliances > 50,000 Btuh (15kw)
K =
Clearance to mechanical air sup-
ply inlet
L =
Clearance above paved sidewalk or
paved driveway located on public property
M =
Clearance under veranda, porch, deck or balcony
1
In accordance with the current ANSI Z223.1/NFPA 54 Natural Fuel Gas Code
2
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located
between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck or balcony is fully open on a minimum of
two sides beneath the floor. HVAC Distributing recommends avoiding this location if possible.
3 feet (.9m) above if within 10 feet
(3m) horizontally
* 7 feet (2.1m)
*12 inches (305mm)‡
H
Fixed
Closed
J
B
I
M
K
AREA WHERE TERMINAL IS NOT PERMITTED
1
Canadian Installations
2
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
* 12”
* No minimum to outside corner
*
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 i
nches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
6 feet (1.8m)
7 feet (2.1m)†
12 inches (305mm)‡
*For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearance will be in accordance with local installation codes and the requirements of the gas supplier and these installation instructions.”
h
Figure 28. Vent Termination Clearances
For Direct Vent installations in the USA and Canada
507277-03CPage 22 of 53 mrcool.com
Page 24
Details of Intake and Exhaust Piping Terminations for Direct Vent Installations
NOTE: In Direct Vent installations, combustion air is taken
NOTE:
Inches (MM)
8” (203MM) MIN
12” (305MM) ABOVE
AVERAGE SNOW
ACCUMULATION
3” (76MM) OR
2” (51MM) PVC
PROVIDE SUPPORT
FOR INTAKE AND
EXHAUST LINES
3” (76MM) MIN.
SIZE PER EXHAUST PIPE
TERMINATION SIZE REDUCTION TABLE
UNCONDITIONED
ATTIC SPACE
1/2” (13MM) FOAM
INSULATION IN
UNCONDITIONED
SPACE
Figure 29. Direct Vent Roof Termination Kit
(15F75 or 44J41)
Capacity
*045 and *070
*090
2” (51 mm), 2-1/2”
(64 mm), 3” (76 mm)
110 3” (76 mm)
Termination Pipe
1-1/2” (38 mm)
2” (51 mm)
2" EXTENSION FOR 2" PVC PIPE 1" EXTENSION FOR 3" PVC PIPE
FURNACE
INTAKE PIPE
51W11
4’’
FLAT SIDE
1−1/2" ACCELERATOR
FURNACE
EXHAUST
PIPE
GLUEEXHAUST
ENDFLUSHINTO
TERMINATION
(all −45, −070 and 090 units)
Figure 30. Flush Mount Side Wall Termination
Table 10.
NOTE:
507277-03C Page 23 of 53mrcool.com
Page 25
NOTE − FIELD−PROVIDED
REQUIRED TO ADAPT
LARGER VENT PIPE SIZE
* WALL
SUPPORT
C1
REDUCER MAY BE
TO TERMINATION
C1
A
E
D
B
STRAIGHT
APPPLICATION
D
B
A
EXTENDED
APPLICATION
FIELD FABRICATED WALL TERMINATION
A− Minimum clearance
above grade or average
snow accumulation
B− Maximum horizontal
separation between
intake and exhaust
C1 -Minimum from end of
exhaust to inlet of intake
C2 -Minimum from end of
exhaust to inlet of intake
D− Maximum exhaust
pipe length
E− Maximum wall support
distance from top of each
pipe (intake/exhaust)
D
B
* Use wall support every 24” (610 mm). Use two wall supports if extension is greater than 24” (610 mm) but less than 48” (1219 mm). NOTE − One wall support must be within 6” (152 mm) from top of each pipe (intake and exhaust) to prevent movement in any direction.
Intake Elbow
C2
D
B
C2
A
E
A
2” (51mm)
Vent Pipe
12” (305 mm)
12” (305 mm)
3” (76mm)
Vent Pipe
12” (305 mm)
6” (152 mm)6” (152 mm)
8” (203 mm)8” (203 mm)
6” (152 mm)6” (152 mm)
20” (508 mm)
6” (152 mm)6” (152 mm)
ALTERNATE TERMINATIONS (TEE & FORTY−FIVE DEGREE ELBOWS ONLY)
2” (51MM)
Vent Pipe
12” (305 mm) Min. 12” (305 mm) Min.
6” (152 mm) Min. 24” (610 mm) Max.
9” (227 mm) Min.
12” (305 mm) Min. 16” (405 mm) Max.
6” (152 mm) Max.
Front View of
Intake and Exhaust
Intake
Exhaust
Intake Elbow
B
C
A
E
B
Exhaust
D
3
D
1
12”
C
A− Clearance above
grade or average snow
accumulation
B− Horizontal
separation between
intake and exhaust
C− Minimum from
end of exhaust to
inlet of intake
D− Exhaust pipe length
E− Wall support distance
from top of each pipe
(intake/exhaust)
2
A
D
B
1
C
2
A
D
E
B
C
1
12”
2
A
1
The exhaust termination tee should be connected to the 2” or 3” PVC flue pipe as shown in the illustration. Do not use an accelerator in applications that include an exhaust termination tee. The accelerator is not required.
2
As required. Flue gas may be acidic and may adversely affect some building materials. If a side wall vent termination is used and flue gases will impinge on the building materials, a corrosion-resistant shield (24 inches square) should be used to protect the wall surface. If optional tee is used, the protective shield is recommended. The shield should be constructed using wood, sheet metal or other suitable material. All seams, joints, cracks, etc. in affected area, should be sealed using an appropriate sealant.
3
Exhaust pipe 45° elbow can be rotated to the side away from the combustion air inlet to direct exhaust away from adjacent property. The exhaust must never be directed toward the combustion air inlet.
3” (76MM)
Vent Pipe
6” (152 mm) Min. 24” (610 mm) Max.
9” (227 mm) Min.
12” (305 mm) Min. 20” (508 mm) Max.
6” (152 mm) Max.
Figure 31.
507277-03CPage 24 of 53 mrcool.com
Page 26
Exhaust
Pipe
Furnace
Figure 32. Exiting Exhaust and Intake Vent
Roof T
erminated
Exhaust Pipe
Furnace
Figure 33. Exiting Exhaust and Intake Vent
Inlet Air
Minimum 12 in.
(305MM) above
grade or snow
accumulation
Inlet Air
Minimum 12 in.
(305MM) above
grade or snow
accumulation
71M80, 69M29 or 60L46 (US)
44W92 or 44W93 (Canada)
FIELD−PROVIDED
REDUCER MAY BEREQUIRED
TO ADAPT LARGER VENT
PIPE SIZE TO TERMINATION
EXHAUST
VENT
INTAKE
AIR
(Not Furnished)
OUTSIDE
WALL
CLAMP
1−1/2" (38mm) accelerator
provided on 71M80 & 44W92
INTAKE
AIR
EXHAUST
VENT
AIR
12" (305mm) Min.
above grade or
average snow accumulation.
INTAKE
GRADE
Figure 35. Direct Vent Concentric Wall Termination
EXHAUST
VENT
INTAKE
AIR
Inches (mm)
5"
(127mm)
18" MAX.
(457mm)
EXHAUST VENT
INTAKE
AIR
12"
(305mm)
5−1/2"
(140mm)
Front View
12" (305mm) Min.
above grade or
average snow accumulation.
8” - 12”
(203MM - 305MM)
Minimum 12” (305MM)
above chimney top
plate or average snow
accumulation
* SIZE TERMINATION PIPE
PER EXHAUST PIPE TERMINATION
SIZE REDUCTION TABLE
INSULATION (optional)
INSULATE TO FORM
SEAL
NOTE
(76MM-203MM)
INTAKE PIPE
SHEET
METAL TOP
PLATE
3”-8”
STRAIGHT-CUT OR
ANGLE-CUT IN DIRECTION
OF ROOF SLOPE
SHOULDER OF FITTINGS
PROVIDE SUPPORT
OF PIPE ON TOP PLATE
(76MM-
3” - 8”
203MM)
ALTERNATE
INTAKE PIPE
EXTERIOR
PORTION OF
CHIMNEY
optional intake elbow
Side View
Figure 36. Optional Vent Termination for Multiple Unit
Installation of Direct Vent Wall Termination Kit
71M80, 69M29 or 60L46 (US)
44W92 or 44W93 (Canada)
1 1/2" (38mm) accelerator
EXHAUST
12” (305mm)
Minimum
Above Average
Snow
Accumulation
CLAMP
VENT
provided on 71M80 & 44W92
INTAKE
AIR
FLASHING
(Not Furnished)
SHEET METAL STRAP
(Clamp and sheet metal strap must be field installed to support the weight of the termination kit.)
FIELD−PROVIDED
REDUCER MAY BEREQUIRED
TO ADAPT LARGER VENT
PIPE SIZE TO TERMINATION
Figure 34. Direct Vent Application Using Existing
Chimney
507277-03C Page 25 of 53mrcool.com
Figure 37. Direct Vent Concentric Rooftop
Termination
Page 27
Direct Vent Applications
SIZE TERMINATION PER EXHAUST PIPE TERMINATION SIZE REDUCTION TABLE
12” (305MM)
ABOVE AVE.
SNOW
ACCUMULATION
3” (76MM) OR
2” (51MM) PVC
PROVIDE SUPPORT
FOR EXHAUST LINES
Figure 38.
(15F75 or 44J41)
SIZE PER EXHAUST PIPE
TERMINATION SIZE
REDUCTION TABLE
UNCONDITIONED
ATTIC SPACE
* Use wall support every 24” (610 mm). Use two supports of extension is greater than 24”
(610 mm) but less than 48” (1219 mm).
Figure 40.
Termination Extended
STRAIGHT-CUT OR
ANGLE-CUT IN DIRECTION
OF ROOF SLOPE
Minimum 12” (305MM)
above chimney top
plate or average snow
accumulation
NOTE
SHEET
METAL TOP
PLATE
INSULATE TO FORM
SEAL
* SIZE TERMINATION PIPE
PER EXHAUST PIPE TERMINATION
SIZE REDUCTION TABLE
SHOULDER OF FITTINGS
PROVIDE SUPPORT
OF PIPE ON TOP PLATE
EXTERIOR
PORTION OF
CHIMNEY
SIZE TERMINATION PER EXHAUST PIPE TERMINATION SIZE REDUCTION TABLE
Figure 39.
Figure 41.
Chimney
Termination
507277-03CPage 26 of 53 mrcool.com
Page 28
Exhaust through Crawl Space Vent Option
Exhaust from
Furnace
To Termination
Figure 42.
2” or 3”
Sanitary Tee
1/2” PVC
Drain Stub
Drain Trap
Assembly
Rubber Boot (51W18) Drain Plug (15Z70)
Clamp
(51W18 Only)
From
Furnace
Downflow Furnace
Exhaust
To Vent
Termination
Drain Trap
(assembled)
Exhaust from
Furnace
To Termination
* Kit 51W18 is shown.
Figure 43. Crawl Space Vent Pipe Drain Trap
Assembled Incorrectly
24” max.
KIT 51W18 (USA) KIT 15Z70 (Canada)
NOTE: NOTE:
Figure 44.
507277-03C Page 27 of 53mrcool.com
* Kit 51W18 is shown.
Basement Floor
To Termination
1/2” PVC to
Code-Approved
Drain
Page 29
Condensate Piping
NOTE:
Figure 45. Condensate Trap and Plug Locations
Do Not
CAUTION
Figure 46. Condensate Trap Location
(shown with right side exit of condensation)
507277-03CPage 28 of 53 mrcool.com
Page 30
Figure 47. Unit with Evaporator Coil
CAUTION
DO NOT
IMPORTANT
Figure 48. Evaporator Coil Using a Common Drain
Figure 49.
Switch
507277-03C Page 29 of 53mrcool.com
Page 31
Figure 50.
507277-03CPage 30 of 53 mrcool.com
Page 32
Gas Piping
Do Not
CAUTION
WARNING
Leak Check
MANUAL MAIN SHUT−OFF
VALVE WILLNOTHOLD
NORMALTESTPRESSURE
IMPORTANT
FURNACE
NOTE:
IMPORTANT
1/8" N.P.T. PLUGGEDTAP
CAP
Figure 51.
IMPORTANT
WARNING
ISOLATE
GASVALVE
507277-03C Page 31 of 53mrcool.com
Page 33
MANUAL
MAINSHUT−OFF
VALVE
(With 1/8in.NPT
Plugged Tap Shown)
GROUND
JOINT
UNION
Left Side Piping
(Standard)
AUTOMATIC
GASVALVE
(with manual
valve)
Plug
Plug
AUTOMATIC
GASVALVE
(with manual
valve)
MANUAL
MAINSHUT−OFF
VALVE
(With 1/8in.NPT
Plugged Tap
Shown)
GROUND
JOINT
UNION
DRIP LEG
Right Side Piping
(Alternate)
Bellows Grommet
BellowsGrommet
DRIP LEG
FIELD
PROVIDED
AND INSTALLED
NOTE − BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET
Figure 52.
Nominal
Iron Pipe
inches
(mm)
1/2
3/4 360 250 200 170 151 138 125 118 110 103
1 680 465 375 320 285 260 240 220 205 195
1-1/4 1400 950 770 660 580 530 490 460 430 400
Internal
Diameter
(mm)
10
(3.048)20(6.096)30(9.144)40(12.192)50(15.240)60(18.288)70(21.336)80(24.384)90(27.432)
175 120 97 82 73 66 61 57 53 50
100
(30.480)
1-1/2 2100 460 1180 990 900 810 750 690 650 620
2 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150
2-1/2 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850
3 11000 7700 6250 5300 4750 4300 3900 3700 3450 3250
4 23000 15800 12800 10900 9700 9700 8100 7500 7200 6700
NOTE
Table 11.
507277-03CPage 32 of 53 mrcool.com
Page 34
Removal of the Furnace from Common Vent
WARNING
507277-03C Page 33 of 53mrcool.com
Page 35
Electrical
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Left side
MAKE−UP
BOX INSIDE
CABINET
NOTE:
Figure 53.
Figure 54.
(Field Provided Right Side)
MAKE−UP
BOX OUTSIDE CABINET
Right Side
NOTE:
Accessory Terminals
507277-03CPage 34 of 53 mrcool.com
Page 36
(Referto thermostat andoutdoorunit.)
Thermostat Furnace Condensing
Unit
Indoor Blower Speeds
*CONDENSING
CONDENSING
CONDENSING
R
W1
Y
INDOORBLOWER
G
C
POWER
HEAT
COOLING
COMMON
R
W
Y
G
C
Figure 55. Furnace & Condensing Unit Thermostat
Designations
Figure 56. Typical Field Wiring Diagram
507277-03C Page 35 of 53mrcool.com
Page 37
E045B3 E070B4
E090C4
E110C5
Figure 57. Typical Wiring Diagram
507277-03CPage 36 of 53 mrcool.com
Page 38
120 HUM
LINE
XFMR
CIRC
EAC
COOL
HEAT
FAN
PARK
NEUTRALS
FS
24 COM
HUM 24
Figure 58. Integrated Control
(Automatic Hot Surface Ignition System)
Terminal Designations
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING
WARNING
CAUTION
BEFORE LIGHTING
Placing the Furnace into Operation
507277-03C Page 37 of 53mrcool.com
Page 39
Priming Condensate Trap
Gas Valve Shown In “ON’ Position
WARNING
MANIFOLD
PRESSURE ADJUSTMENT SCREW
(UNDER CAP)
INLET
PRESSURE
PORT
Figure 59.
Turning Off Gas to Unit
Failure to Operate
MANIFOLD
PRESSURE
OUTLET
Gas Valve Operation
See Figure 59
STOP!
STOP!
NOTE:
Heating Sequence of Operation
507277-03CPage 38 of 53 mrcool.com
Page 40
Gas Pressure Adjustment
Gas Flow (Approximate)
Gas Meter Clocking Chart
Seconds for One Revolution
Capacity
-045 80 160 200 400
-070 55 110 136 272
-090 41 82 102 204
-110 33 66 82 164
-135 27 54 68 136
Natural LP
1 cu ft
Dial
2 cu ft
Dial
1 cu ft
Dial
2 cu ft
Dial
Manifold Pressure Measurement
NOTE:
Proper Combustion
Table 12.
NOTE:
Supply Pressure Measurement
Unit CO2% for Nat CO2% for L.P.
Table 13.
High Altitude Information
NOTE:
Manifold Pressure in. w.g.
Capacity Gas
NOTE
Table 14.
507277-03C Page 39 of 53mrcool.com
Supply Line Pressure
in. w.g.
ft.
Page 41
Capacity
Capacity
High Altitude
Propane Natural
11K50† 73W80* 51W01 11K45†
Pressure Switch Requirements at Varying Altitudes
045 11J09
070 11J12 10U93
090 11U70 10U93
110 11J12 10U93
135 11U70 10U93
Natural Burner
Propane Burner
Table 15.
507277-03CPage 40 of 53 mrcool.com
Page 42
WARNING
Do not operate
a summer exhaust fan.
507277-03C Page 41 of 53mrcool.com
Page 43
Other Unit Adjustments
Primary Limit
Flame Rollout Switches (Two)
Pressure Switch
Temperature Rise
To adjust fan−o timing, reposition jumper across pins to
60 Second
o Time
60
90
120
Figure 60.
Electrical
180
NOJUMPER
achieve desired setting.
90 Second
o Time
60
90
120
180
120 Second
o Time
60
90
120
180
180 Second
o Time
60
90
120
180
Fan Control
Constant Torque Motor
Blower Speeds
NOTE:
Electronic Ignition
Thermostat Heat Anticipation
507277-03CPage 42 of 53 mrcool.com
Page 44
Blower Performance Data
MGD95SE045B3XA Performance (Less Filter)
External
Static
Pressure
in. w.c.
MGD95SE070B4XA Performance (Less Filter)
External
Static
Pressure
in. w.c.
Bottom Return Air, Side Return Air with Optional Return Air Base, Return Air from Both Sides or Return Air from Bottom and One Side.
High
cfm watts cfm watts cfm watts cfm watts cfm watts
1395 335 1290 250 1190 195 910 105 865 95
1375 350 1245 260 1140 205 875 110 815 100
1320 360 1215 265 1090 215 825 120 785 110
1285 365 1165 270 1065 225 795 130 735 115
1275 375 1150 285 1025 230 750 135 705 120
1230 385 1095 295 985 240 705 145 650 125
1185 380 1060 300 935 245 655 150 605 135
n/a n/a 1020 310 915 250 590 150 545 140
n/a n/a 980 315 860 255 555 160 485 140
Bottom Return Air, Side Return Air with Optional Return Air Base, Return Air from Both Sides or Return Air from Bottom and One Side.
High
cfm watts cfm watts cfm watts cfm watts cfm watts
1770 510 1550 340 1355 220 1255 180 1035 115
1720 520 1510 355 1315 230 1200 185 980 105
1705 535 1470 365 1265 245 1165 195 895 110
1665 640 1430 380 1235 250 1120 205 835 120
1605 555 1390 395 1185 260 1070 210 775 130
1585 565 1335 400 1155 275 1015 225 690 140
1540 565 1300 410 1100 290 970 235 625 145
n/a n/a 1260 420 1050 295 915 245 570 150
n/a n/a 1220 430 1015 305 865 255 520 155
Medium Low
Medium Low
MGD95SE090C4XA Performance (Less Filter)
External
Static
Pressure
in. w.c.
507277-03C Page 43 of 53mrcool.com
Bottom Return Air, Side Return Air with Optional Return Air Base, Return Air from Both Sides or Return Air from Bottom and One Side.
High
cfm watts cfm watts cfm watts cfm watts cfm watts
1765 395 1565 265 1410 210 1290 175 1180 135
1745 410 1510 280 1365 220 1265 185 1120 140
1685 425 1455 295 1310 235 1220 200 1080 150
1630 440 1415 310 1285 250 1165 210 1035 160
1620 450 1370 320 1245 255 1125 220 985 175
1570 465 1335 330 1185 265 1080 230 925 190
1540 470 1295 345 1145 280 1045 240 875 200
n/a n/a 1260 355 1110 295 990 255 825 200
n/a n/a 1210 370 1060 305 940 260 760 205
NOTE
Medium Low
Page 45
MGD95SE110C5XA Performance (Less Filter)
External
Static
Pressure
in. w.c.
Bottom Return Air, Side Return Air with Optional Return Air Base, Return Air from Both Sides or Return Air from Bottom and One Side.
High
cfm watts cfm watts cfm watts cfm watts cfm watts
2285 640 1990 435 1805 330 1685 265 1480 195
2250 660 1965 450 1775 345 1630 280 1430 205
2185 675 1910 465 1720 360 1575 295 1360 215
2150 690 1850 485 1670 375 1525 310 1290 235
2085 710 1810 495 1605 395 1465 325 1255 245
2060 725 1765 515 1565 400 1420 335 1190 255
2005 745 1700 535 1510 420 1370 355 1160 270
1970 760 1665 550 1460 440 1325 370 1100 280
1910 775 1620 560 1420 450 1275 380 1045 295
NOTE
Allowable Heating Speeds
Model Red Yellow Blue Brown Black
045-3
070-4 Factory Setting
090-4 Factory Setting
110-5 Factory Setting
Medium Low
Factory Setting
Table 16.
Model Red Yellow Blue Brown Black
Factory Setting
Exhaust and Air Intake Pipe
Service
Allowable Circulation Speeds
Table 17.
WARNING
ELECTRICAL SHOCK, FIRE, OR EXPLOSION
507277-03CPage 44 of 53 mrcool.com
Page 46
Blower
WARNING
Filters
Exhaust and Air Intake Pipes
NOTE:
NOTE:
Electrical
Cleaning Heat Exchanger
507277-03C Page 45 of 53mrcool.com
Page 47
Planned Service
Fresh air grilles and louvers
Burners
Vent pipe
Unit appearance
Cleaning the Burner Assembly
Blower access door
Return air duct
Operating performance
Combustion gases
Instruct the homeowners to pay attention to their furnace.
507277-03CPage 46 of 53 mrcool.com
Page 48
Red LED Flash Code
LED Off
1
1
NOTE
Not used
Red LED Flash Code
LED Off
1
Table 18.
2
Not used
1
2
NOTE
Table 19.
507277-03C Page 47 of 53mrcool.com
Page 49
Troubleshooting: Heating Sequence of Operation
507277-03CPage 48 of 53 mrcool.com
Page 50
Troubleshooting: Heating Sequence of Operation (continued)
507277-03C Page 49 of 53mrcool.com
Page 51
Troubleshooting: Cooling Sequence of Operation
507277-03CPage 50 of 53 mrcool.com
Page 52
Troubleshooting: Continuous Fan Sequence of Operation
507277-03C Page 51 of 53mrcool.com
Page 53
Repair Parts List
Cabinet Parts
Control Panel Parts
Transformer
Blower Parts
Motor
Motor Mounting Frame
Heating Parts
Ignitor
507277-03CPage 52 of 53 mrcool.com
Page 54
Requirements for Commonwealth of Massachusetts
requirements:
INSTALLATION OF CARBON MONOXIDE DETECTORS
INSPECTION
EXEMPTIONS: The following equipment is exempt from 24 CMR 5.08(2)(a) 1 through 4:
VENTING SYSTEM PROVIDED.
APPROVED CARBON MONOXIDE DETECTORS.
SIGNAGE
GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
VENTING SYSTEM NOT PROVIDED.
A copy of all installation instructions for all Product
equipment, all venting instructions, all parts lists
instructions shall remain with the appliance or equipment at the completion of the installation.
507277-03C Page 53 of 53mrcool.com
Page 55
Signature Series
MGD*95SE*XA Gas Furnace
ELECTRICIAN a nd/or HVAC TECHNICIAN:
LICENSE #:
INSTALLAT ION DAT E:
INSTALLATION LOCATION:
SERIAL NUMBER:
The design and specifications of this product and/or manual are subject to change without prior notice.
Consult with the sales agency or manufacturer for details.
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