The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
Owner & Installation
Manual
Signature Series
MGD*95SE*XA Gas Furnace
The Signature Series is NOT designed for amateur installation. Installation SHOULD be performed by an authorized technician.
Please read this manual carefully before installation and keep it for future reference.
Page 2
INSTALLATION INSTRUCTIONS
MGD*95SE*XA
Warm Air Gas Furnace
This manual must be left with the homeowner for future reference.
Table of Contents
Unit Dimensions2
Parts Arrangement3
Gas Furnace4
Safety Information4
12
Duct System12
14
28
31
34
4
6
6
9
37
41
42
43
44
46
52
WARNING
Manufactured By
MRCOOL,LLC
Hickory, KY 42051
Save these instructions for future reference
507277-03CPage 1 of 53mrcool.com
CAUTION
*P507277-03C*
(P) 507277-03C
Page 3
Unit Dimensions
COMBUSTION
AIR INTAKE
EXHAUST AIR
OUTLET
2 1/16 (52)
5
(127)
2 1/4
(57)
9/16
(14)
Return Air
B
Opening
9/16
(14)
TOP VIEW
33
(838)
3/4
(19)
AIR FLOW
Supply
C
Air
9/16
(14)
3/4
(19)
1 (25)
Front Panel
2 (51)
Either Side
GAS PIPING INLET
(Either Side)
9
1/8 (232) Right
6 9/16 (167) Left
27 3/4
(705)
19
(494)
ELECTRICAL INLET
(Either Side)
CONDENSATE
TRAP CONNECTION
(Either Side)
6
1/2 (165)
Either Side
19
1/4
(489)
7/16
9
(229)
Supply
Air
9/16
(14)
3/4
(19)
FRONT VIEW
Capacity
045-3
070-4
090-4
110-5
WEIVEDIS
ABC
in.mmin.mmin.mm
17-1/244616-3/841616406
2153319-7/850419-1/2495
507277-03CPage 2 of 53mrcool.com
Page 4
Parts Arrangement
CONTROLBOX
(Includesintegratedcontrol,
transformer and door switch)
BLOWER
COMPARTMENT
ACCESS PANEL
BAG ASSEMBLY
BLOWERMOTOR
(hidden)
HEATING
COMPARTMENT
ACCESS PANEL
COMBUSTION
AIR INDUCER
GAS VALVE
(include
BLOWERDECK
PRIMARY LIMIT
COLDENDHEADERBOX
HEAT EXCHANGER
BURNERBOX ASSEMBLY
sensor, rolloutswitchesand ignitor)
Figure 1.
507277-03CPage 3 of 53mrcool.com
Page 5
Gas Furnace
NOTE: In Direct Vent installations, combustion air is taken
Non-Direct Vent installations, combustion air is taken from
Shipping and Packing List
1 - Wire tie
NOTE:
Figure 2.
Safety Information
DANGER
DANGER OF EXPLOSION!
Building Codes
507277-03CPage 4 of 53mrcool.com
Page 6
Heating Unit Installed Parallell to Air Handler Unit
Locations and Clearances
NOTE:
NOTE:
NOTE:
GAS UNIT
Dampers
(openduring heating
operationonly)
AIR HANDLER
Dampers
(openduring cooling
operationonly)
Figure 3.
Installed in Combination with a Cooling Coil
HEAT or COOL
Quincy, MA 02269
Use of Furnace as a Construction Heater
DO NOT USE THE UNIT FOR CONSTRUCTION HEAT
UNLESS ALL OF THE FOLLOWING CRITERIA ARE
MET:
507277-03CPage 5 of 53mrcool.com
Page 7
EQUIPMENT MAY EXPERIENCE PREMATURE
COMPONENT FAILURE AS A RESULT OF FAILURE TO
•
•
NOTE:
•
•
•
CAUTION
Combustion, Dilution & Ventilation Air
DISCLAIMS ALL LIABILITY IN CONNECTION WITH
NOTWITHSTANDING THE FOREGOING, INSTALLER
IS RESPONSIBLE FOR CONFIRMING THAT THE USE
OF CONSTRUCTION HEAT IS CONSISTENT WITH
THE POLICIES AND CODES OF ALL REGULATING
General
•
•
NOTE: In Non-Direct Vent Installations, combustion air is
•
507277-03CPage 6 of 53mrcool.com
Page 8
WARNING
CAUTION
•
•
•
•
•
•
•
•
•
•
•
•
•
507277-03CPage 7 of 53mrcool.com
Air from Inside
Page 9
ROOFTERMINATED
EXHAUSTPIPE
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
FURNACE
OPENINGS
(ToAdjacent
Space)
NOTE : Each opening shall have a free area of at least one square inch
per 1,000 Btu(645 mm
all equipmentin the enclosure,but not lessthan100squareinches
(64516 mm
2
).
2
per .29 kW) per hour ofthetotalinputratingof
Figure 4.
Inside
Air from Outside
(Inlet Air from Crawl Space and Outlet Air to Ventilated Attic)
VENTILATIONLOUVERS
ROOFTERMINATED
EXHAUSTPIPE
(Each end of attic)
(All Air Through Ventilated Attic)
ROOFTERMINATED
EXHAUSTPIPE
OUTLET
AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
FURNACE
NOTE: The inlet and outlet air openings shall each have a free area of
at least one square inch per 4,000 Btu (645 mm
VENTILATION LOUVERS
(Each end of attic)
INLETAIR
(Ends12"above
bottom)
2
per 1.17 kW) per hour
of the total input rating of all equipment in the enclosure.
Figure 6.
Outside
ROOFTERMINATED
EXHAUSTPIPE
OUTLET
AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
NOTE: Theinlet and outlet air openings shall each have a free area
of at least one square inch per 4,000 Btu (645 mm
FURNACE
INLET
AIR
2
hour of the total input rating of all equipment in the enclosure.
Figure 5.
Outside
VENTILATION
LOUVERS
(Forunheated
crawl space)
per 1.17 kW) per
OUTLET AIR
SIDEWALL
TERMINATED
EXHAUSTPIPE
(ALTERNATE
LOCATION)
NOTE: Each air duct opening shall have a free area of at least one
square inch per 2,000 Btu (645 mm
FURNACE
INLETAIR
2
per .59 kW) per hour of the total
input rating of all equipment in the enclosure. If the equipment room
is located against an outside wall and the air openings communicate directly with the outdoors, each opening shall have a free area
of at least 1 square inch per 4,000 Btu (645 mm
2
per1.17 kW)per
hour of the total input rating of all other equipment in the enclosure.
Figure 7.
Outside
507277-03CPage 8 of 53mrcool.com
Page 10
Roof Terminated
Exhaust Pipe
Ventilation Louvers
12 in.(305mm) Above
Inlet Air
(Minimum
attic floor)
Installation
Setting Equipment
*Intake Debris
Screen
(Provided)
Furnace
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area
of at least one square inch per 4,000 Btu (645mm
hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 8.
(Inlet Air from Ventilated Attic and Outlet Air to
Outside)
Roof Terminated
Exhaust Pipe
Inlet Air
(Minimum
Ventilation
Louvers
(Crawl space)
Furnace
12 in.(305mm)
Above crawl
space floor)
CAUTION
Shipping Bolt Removal
Coupling or
3 in. to 2 in.
Transition
(Field Provided)
*Intake Debris Screen Provided)
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area
of at least one square inch per 4,000 Btu (645mm
hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 9.
(Inlet Air from Ventilated Crawl Space and Outlet Air
to Outside)
CAUTION
Figure 10.
NOTE:
WARNING
507277-03CPage 9 of 53mrcool.com
Page 11
AIR FLOW
Top
AIR FLOW
AIR FLOW
1/2"
max.
Left SideRight Side
FRONTVIEWSIDEVIEW
Unit must be level side−to−side. Unit may be positioned
from level to 1/2"towardthefrontto aidin draining.
NOTE: Isolate piping at the point where it exits the outside wall or
roof in order to prevent transmission of vibration to the structure.
Wall Thickness Guidelines
24"maximum
3/4"minimum
Wall
edistuoedisni
insulation
(if required)
Figure 19. Piping Suspension Guidelines
NOTE:
NOTE:
REPLACING FURNACE THAT
CHIMNEY
OR GAS
VENT
(Checksizing
for remaining
appliance)
FURNACE
(Removed from
from common
vent system)
If this gas furnace replaces a furnace which was
commonly vented with another gas appliance,
the size of the existing vent pipe for that gas appliance
must be checked. Without the heat of the original
furnace flue products, the existing vent pipe is
probably oversized for the single water heater or
other appliance. The vent should be checked for
proper draw with the remaining appliance.
WAS PART OF A COMMON
VENT SYSTEM
WATER
HEATER
Figure 20.
OPENINGS
(To Adjacent
Room)
Exhaust Piping
See Figure 22
507277-03CPage 14 of 53mrcool.com
Page 16
CAUTION
IMPORTANT
CAUTION
Vent Piping Guidelines
NOTE: In non-Direct Vent installations, combustion air is
In Direct Vent installations, combustion air is taken from
Furnace capacity?
1
Which termination?
2
Which needs most
3
elbows?
How many?
4
045, 070,
090, 110
Standard or
Concentric?
See Table 5
Intake or
Exhaust?
CapacityMin. Vent Length*
045, 070, 090, 110
Table 6. Minimum Vent Pipe Length
507277-03CPage 15 of 53mrcool.com
Desired pipe size?
5
What is the altitude?
6
Use Table 7 to find
7
max pipe length.
2”, 2-1/2”
or 3”
Figure 21.
Page 17
Maximum Allowable Intake or Exhaust Vent Length in Feet
Number
of 90
Elbows
Used
12015
21510564119957538122122103103
310
4
541268060231071078888
636217555181021028383
7311670501397977878
826116545
921
1016553582826363
Number
of 90
Elbows
Used
11510
210
3
43823
5331870501991918484
6281365451486867979
723
818553576766969
913503071716464
10n/a452566665959
045070090110045070090110045070090110045070090110
n/a
045070090110045070090110045070090110045070090110
n/a
CapacityCapacityCapacityCapacity
614624
5136149070331171179898
4631
n/an/a
n/a
n/a
CapacityCapacityCapacityCapacity
533822
4833178565341061069999
4328128060291011019494
n/a
n/an/a
n/a
n/a
n/a
1008043
8565281121129393
n/a
604087876868
907039
75552496968989
n/a
6040
127127108108
n/a
92927373
n/a
111111104104
n/a
81817474
n/a
Table 7.
507277-03CPage 16 of 53mrcool.com
Page 18
Maximum Allowable Exhaust Vent Lengths with Furnace Installed in a Closet or Basement Using Ventilated Attic or Crawl
Space for Intake Air in Feet
Number
of 90
Elbows
Used
045070090110045070090110045070090110045070090110
11510
210
3
44631
541268060231071078888
636217555181021028383
7311670501397977878
n/a
826116545
921
1016553582826363
CapacityCapacityCapacityCapacity
614624
1008043
127127108108
564119957538122122103103
5136149070331171179898
8565281121129393
n/a
n/an/a
n/a
n/a
n/a
92927373
n/a
604087876868
n/a
NOTE
Table 8.
Pipesizedeterminedin Table 7.
*2”
2”
2”
2”
or
DO NOT transition from smaller
to larger pipe size in horizontal
runs of exhaust pipe.
2”
2”
3”
TRANSITION
* When transitioning up in pipe size, use the shortest length of 2” PVC pipe possible.
NOTE: Exhaust pipe and intake pipe must be the same diameter.
Figure 22. Typical Exhaust Pipe Connections
INTAKE
EXHAUST
TOP VIEW
507277-03CPage 17 of 53mrcool.com
Page 19
Pipesizedeterminedin Table 7.
2”
2”
2”
2”
2”
or
TRANSITION
Intake Piping
3”
*2”
TRANSITION
*2”
* When transitioning up in pipe size, use the shortest length of 2” PVC pipe possible.
NOTE: Intake pipe and exhaust pipe must be the same diameter.
NOTE: Air intake screen and elbow may be rotated, so that
screen may be positioned to face forward or to either side.
Figure 24. Typical Air Intake Pipe Connections
507277-03CPage 18 of 53mrcool.com
Page 20
Roof Terminated
r
Exhaust Pipe
Ventilation Louvers
12 in.(305mm) Above
Inlet Air
(Minimum
attic floor)
Roof Terminated
Exhaust Pipe
*Intake Debris
Screen
(Provided)
Furnace
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area
of at least one square inch per 4,000 Btu (645mm
hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) per
Figure 25.
(Inlet Air from Ventilated Attic and Outlet Air to
Outside)
CAUTION
Inlet Air
(Minimum
Ventilation
Louvers
(Crawl space)
Coupling or
3 in. to 2 in.
Transition
(Field Provided)
Furnace
12 in.(305mm)
Above crawl
space floor)
*Intake Debris Screen Provided)
* See Maximum Vent Lengths table
NOTE-The inlet and outlet air openings shall each have a free area
of at least one square inch per 4,000 Btu (645mm
hour of the total input rating of all equipment in the enclosure.
2
per 1.17kW) pe
Figure 26.
(Inlet Air from Ventilated Crawl Space and Outlet Air
to Outside)
Maximum Allowable Exhaust Vent Pipe Length (in ft.) without Insulation in Unconditioned Space for Winter Design
Winter Design Temperatures
ºF (ºC)
32 to 21
(0 to -6)
1
Vent Pipe
Diameter
045070090110
PVC
2
PPPVC
2
PPPVC
2
PPPVC
1816312850483030
13N/A24N/A42N/A56N/A
99181835354747
98181632293030
20 to 1
(-7 to -17)
5N/A13N/A24N/A34N/A
N/AN/A8819192626
53121022193027
0 to -20
(-18 to -29)
N/AN/A7N/A15N/A22N/A
N/AN/AN/AN/A10101616
1
2
NOTE
NOTE
NOTE
2
PP
Table 9.
507277-03CPage 19 of 53mrcool.com
Page 21
General Guidelines for Vent Terminations
NOTE:
NOTE:
IMPORTANT
IMPORTANT
For Canadian Installations Only
507277-03CPage 20 of 53mrcool.com
Page 22
VENT TERMINATION CLEARANCES
FOR NON-DIRECT VENT INSTALLATIONS IN THE US AND CANADA
INSIDE CORNER
DETAIL
G
D
A
E
B
L
C
Fixed
F
Closed
Operable
B
Operable
B
B
VENT TERMINAL
AIR SUPPLY INLET
US Installations
A =
Clearance above grade, veranda,
porch, deck or balcony
B =
Clearance to window or
door that may be opened
C =
Clearance to permanently
closed window
Vertical clearance to ventilated soffit
D =
located above the termin
al within a
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
4 feet (1.2 m) below or to side of opening;
1 foot (30cm) above opening
* 12”
* Equal to or greater than soffit depth.
horizontal distance of 2 feet (610 mm)
from the center line of the terminal
E =
F =
G =
Clearance to unventilated soffit
Clearance to outside corner
Clearance to inside corner
H =
tended above meter / regulator assembly
I =
Clearance to service regulator
vent outlet
J =
Clearance to non-mechanical air
* Equal to or greater than soffit depth.
* No minimum to
3 feet (.9m) within a height 15 feet (4.5m)
*
above the meter / regulator assembly
* 3 feet (.9m)
4 feet (1.2 m) below or to side of opening;
1 foot (30 cm) above opening
pliance
K =
ply inlet
L =
Clearance above paved sidewalk or
paved driveway located on public property
M =
Clearance under veranda, porch, deck or balcony
1
In accordance with the current ANSI Z223.1/NFPA 54 Natural Fuel Gas Code
2
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck or balcony is fully open
on a minimum of two sides beneath the floor. HVAC Distributing recommends
avoiding this location if possible.
3 feet (.9m) above if within 10 feet
(3m) horizontally
7 feet (2.1m)†
*12 inches (305mm)‡
H
B
Fixed
Closed
A
J
I
M
AREA WHERE TERMINAL
IS NOT PERMITTED
1
Canadian Installations
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
* 12”
* Equal to or greater than soffit depth.
* Equal to or greater than soffit depth.
outside corner* No minimum to outside corner
**
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
6 feet (1.8m)
7 feet (2.1m)†
12 inches (305mm)‡
*For clearances not specified in ANSI Z223.1/NFPA 54 or CSA
B149.1, clearance will be in accordance with local installation
codes and the requirements of the
lation instructions.”
K
2
Figure 27. Vent Termination Clearances
507277-03CPage 21 of 53mrcool.com
Page 23
VENT TERMINATION CLEARANCES
FOR DIRECT VENT INSTALLATIONS IN THE USA AND CANADA
INSIDE CORNER
DETAIL
G
D
A
E
B
L
C
Fixed
F
Closed
Operable
B
Operable
B
A
B
VENT TERMINAL
AIR SUPPLY INLET
US Installations
A =
B =
Clearance above grade, veranda,
porch, deck or balcony
Clearance to window or
door that may be opened
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 9 inches (228mm) for ap-
pliances > 10,000 Btuh (3kw) and <50,000
Btuh (15kw), 12 inches (305mm) for ap-
pliances > 50,000 Btuh (15kw)
C =
D =
Clearance to permanently
closed window
Vertical clearance to ventilated soffit
located abo
ve the terminal within a
horizontal distance of 2 feet (610mm)
* 12”
* Equal to or greater than soffit depth* Equal to or greater than soffit dept
from the center line of the terminal
E =
F =
G =
H =
Clearance to unventilated soffit
Clearance to outside corner
Clearance to inside corner
Clearance to each side of center line ex-
tended above meter / regulator assembly
I =
Clearance to service regulator
vent outlet
J =
Clearance to non-mechanical air
supply inlet to building or the com-
bustion air inlet to any other ap-
pliance
* Equal to or greater than soffit depth* Equal to or greater than soffit depth
* No minimum to outside corner
*
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
*
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 9 inches (228mm) for ap-
pliances > 10,000 Btuh (3kw) and <50,000
Btuh (15kw), 12 inches (305mm) for ap-
pliances > 50,000 Btuh (15kw)
K =
Clearance to mechanical air sup-
ply inlet
L =
Clearance above paved sidewalk or
paved driveway located on public property
M =
Clearance under veranda, porch, deck or balcony
1
In accordance with the current ANSI Z223.1/NFPA 54 Natural Fuel Gas Code
2
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located
between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck or balcony is fully open on a minimum of
two sides beneath the floor. HVAC Distributing recommends avoiding this location
if possible.
3 feet (.9m) above if within 10 feet
(3m) horizontally
* 7 feet (2.1m)
*12 inches (305mm)‡
H
Fixed
Closed
J
B
I
M
K
AREA WHERE TERMINAL
IS NOT PERMITTED
1
Canadian Installations
2
12 inches (305mm) or 12 in. (305mm)
above average snow accumulation.
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 inches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
* 12”
* No minimum to outside corner
*
3 feet (.9m) within a height 15 feet (4.5m)
above the meter / regulator assembly
3 feet (.9m)
6 inches (152mm) for appliances <10,000
Btuh (3kw), 12 i
nches (305mm) for
appliances > 10,000 Btuh (3kw) and
<100,000 Btuh (30kw), 36 inches (.9m)
for appliances > 100,000 Btuh (30kw)
6 feet (1.8m)
7 feet (2.1m)†
12 inches (305mm)‡
*For clearances not specified in ANSI Z223.1/NFPA 54 or CSA
B149.1, clearance will be in accordance with local installation
codes and the requirements of the gas supplier and these
installation instructions.”
h
Figure 28. Vent Termination Clearances
For Direct Vent installations in the USA and Canada
507277-03CPage 22 of 53mrcool.com
Page 24
Details of Intake and Exhaust Piping
Terminations for Direct Vent Installations
NOTE: In Direct Vent installations, combustion air is taken
NOTE:
Inches (MM)
8” (203MM) MIN
12” (305MM) ABOVE
AVERAGE SNOW
ACCUMULATION
3” (76MM) OR
2” (51MM) PVC
PROVIDE SUPPORT
FOR INTAKE AND
EXHAUST LINES
3” (76MM) MIN.
SIZE PER EXHAUST PIPE
TERMINATION SIZE
REDUCTION TABLE
UNCONDITIONED
ATTIC SPACE
1/2” (13MM) FOAM
INSULATION IN
UNCONDITIONED
SPACE
Figure 29. Direct Vent Roof Termination Kit
(15F75 or 44J41)
Capacity
*045 and *070
*090
2” (51 mm), 2-1/2”
(64 mm), 3” (76 mm)
1103” (76 mm)
Termination Pipe
1-1/2” (38 mm)
2” (51 mm)
2" EXTENSION
FOR 2" PVC PIPE
1" EXTENSION
FOR 3" PVC PIPE
FURNACE
INTAKE PIPE
51W11
4’’
FLAT SIDE
1−1/2" ACCELERATOR
FURNACE
EXHAUST
PIPE
GLUEEXHAUST
ENDFLUSHINTO
TERMINATION
(all −45, −070 and −090 units)
Figure 30. Flush Mount Side Wall Termination
Table 10.
NOTE:
507277-03CPage 23 of 53mrcool.com
Page 25
NOTE − FIELD−PROVIDED
REQUIRED TO ADAPT
LARGER VENT PIPE SIZE
* WALL
SUPPORT
C1
REDUCER MAY BE
TO TERMINATION
C1
A
E
D
B
STRAIGHT
APPPLICATION
D
B
A
EXTENDED
APPLICATION
FIELD FABRICATED WALL TERMINATION
A− Minimum clearance
above grade or average
snow accumulation
B− Maximum horizontal
separation between
intake and exhaust
C1 -Minimum from end of
exhaust to inlet of intake
C2 -Minimum from end of
exhaust to inlet of intake
D− Maximum exhaust
pipe length
E− Maximum wall support
distance from top of each
pipe (intake/exhaust)
D
B
* Use wall support every 24” (610 mm). Use two
wall supports if extension is greater than
24” (610 mm) but less than 48” (1219 mm).
NOTE − One wall support must be within 6” (152 mm)
from top of each pipe (intake and exhaust) to prevent
movement in any direction.
The exhaust termination tee should be connected to the 2” or 3” PVC flue pipe as shown in the illustration.
Do not use an accelerator in applications that include an exhaust termination tee.
The accelerator is not required.
2
As required. Flue gas may be acidic and may adversely affect some building materials. If a side wall vent
termination is used and flue gases will impinge on the building materials, a corrosion-resistant shield
(24 inches square) should be used to protect the wall surface. If optional tee is used, the protective shield
is recommended. The shield should be constructed using wood, sheet metal or other suitable material.
All seams, joints, cracks, etc. in affected area, should be sealed using an appropriate sealant.
3
Exhaust pipe 45° elbow can be rotated to the side away from the combustion air inlet to direct exhaust
away from adjacent property. The exhaust must never be directed toward the combustion air inlet.
3” (76MM)
Vent Pipe
6” (152 mm) Min.
24” (610 mm) Max.
9” (227 mm) Min.
12” (305 mm) Min.
20” (508 mm) Max.
6” (152 mm) Max.
Figure 31.
507277-03CPage 24 of 53mrcool.com
Page 26
Exhaust
Pipe
Furnace
Figure 32. Exiting Exhaust and Intake Vent
Roof T
erminated
Exhaust Pipe
Furnace
Figure 33. Exiting Exhaust and Intake Vent
Inlet Air
Minimum 12 in.
(305MM) above
grade or snow
accumulation
Inlet Air
Minimum 12 in.
(305MM) above
grade or snow
accumulation
71M80, 69M29 or 60L46 (US)
44W92 or 44W93 (Canada)
FIELD−PROVIDED
REDUCER MAY BEREQUIRED
TO ADAPT LARGER VENT
PIPE SIZE TO TERMINATION
EXHAUST
VENT
INTAKE
AIR
(Not Furnished)
OUTSIDE
WALL
CLAMP
1−1/2" (38mm) accelerator
provided on 71M80 & 44W92
INTAKE
AIR
EXHAUST
VENT
AIR
12" (305mm) Min.
above grade or
average snow
accumulation.
INTAKE
GRADE
Figure 35. Direct Vent Concentric Wall Termination
EXHAUST
VENT
INTAKE
AIR
Inches (mm)
5"
(127mm)
18" MAX.
(457mm)
EXHAUST VENT
INTAKE
AIR
12"
(305mm)
5−1/2"
(140mm)
Front View
12" (305mm) Min.
above grade or
average snow
accumulation.
8” - 12”
(203MM - 305MM)
Minimum 12” (305MM)
above chimney top
plate or average snow
accumulation
* SIZE TERMINATION PIPE
PER EXHAUST PIPE TERMINATION
SIZE REDUCTION TABLE
INSULATION (optional)
INSULATE
TO FORM
SEAL
NOTE
(76MM-203MM)
INTAKE PIPE
SHEET
METAL TOP
PLATE
3”-8”
STRAIGHT-CUT OR
ANGLE-CUT IN DIRECTION
OF ROOF SLOPE
SHOULDER OF FITTINGS
PROVIDE SUPPORT
OF PIPE ON TOP PLATE
(76MM-
3” - 8”
203MM)
ALTERNATE
INTAKE PIPE
EXTERIOR
PORTION OF
CHIMNEY
optional intake elbow
Side View
Figure 36. Optional Vent Termination for Multiple Unit
Installation of Direct Vent Wall Termination Kit
71M80, 69M29 or 60L46 (US)
44W92 or 44W93 (Canada)
1 1/2" (38mm) accelerator
EXHAUST
12” (305mm)
Minimum
Above Average
Snow
Accumulation
CLAMP
VENT
provided on 71M80 & 44W92
INTAKE
AIR
FLASHING
(Not Furnished)
SHEET METAL STRAP
(Clamp and sheet metal strap
must be field installed to support
the weight of the termination kit.)
FIELD−PROVIDED
REDUCER MAY BEREQUIRED
TO ADAPT LARGER VENT
PIPE SIZE TO TERMINATION
Figure 34. Direct Vent Application Using Existing
Chimney
507277-03CPage 25 of 53mrcool.com
Figure 37. Direct Vent Concentric Rooftop
Termination
Page 27
Direct Vent Applications
SIZE TERMINATION
PER EXHAUST PIPE
TERMINATION SIZE
REDUCTION TABLE
12” (305MM)
ABOVE AVE.
SNOW
ACCUMULATION
3” (76MM) OR
2” (51MM) PVC
PROVIDE SUPPORT
FOR EXHAUST LINES
Figure 38.
(15F75 or 44J41)
SIZE PER EXHAUST PIPE
TERMINATION SIZE
REDUCTION TABLE
UNCONDITIONED
ATTIC SPACE
* Use wall support every 24” (610 mm). Use two supports of extension is greater than 24”
(610 mm) but less than 48” (1219 mm).
Figure 40.
Termination Extended
STRAIGHT-CUT OR
ANGLE-CUT IN DIRECTION
OF ROOF SLOPE
Minimum 12” (305MM)
above chimney top
plate or average snow
accumulation
NOTE
SHEET
METAL TOP
PLATE
INSULATE
TO FORM
SEAL
* SIZE TERMINATION PIPE
PER EXHAUST PIPE TERMINATION
SIZE REDUCTION TABLE
SHOULDER OF FITTINGS
PROVIDE SUPPORT
OF PIPE ON TOP PLATE
EXTERIOR
PORTION OF
CHIMNEY
SIZE TERMINATION
PER EXHAUST PIPE
TERMINATION SIZE
REDUCTION TABLE
Figure 39.
Figure 41.
Chimney
Termination
507277-03CPage 26 of 53mrcool.com
Page 28
Exhaust through Crawl Space Vent Option
Exhaust from
Furnace
To Termination
Figure 42.
2” or 3”
Sanitary Tee
1/2” PVC
Drain Stub
Drain Trap
Assembly
Rubber Boot (51W18)
Drain Plug (15Z70)
Clamp
(51W18 Only)
From
Furnace
Downflow Furnace
Exhaust
To Vent
Termination
Drain Trap
(assembled)
Exhaust from
Furnace
To Termination
* Kit 51W18 is shown.
Figure 43. Crawl Space Vent Pipe Drain Trap
Assembled Incorrectly
24” max.
KIT 51W18 (USA)
KIT 15Z70 (Canada)
NOTE:
NOTE:
Figure 44.
507277-03CPage 27 of 53mrcool.com
* Kit 51W18 is shown.
Basement Floor
To Termination
1/2” PVC to
Code-Approved
Drain
Page 29
Condensate Piping
NOTE:
Figure 45. Condensate Trap and Plug Locations
Do Not
CAUTION
Figure 46. Condensate Trap Location
(shown with right side exit of condensation)
507277-03CPage 28 of 53mrcool.com
Page 30
Figure 47. Unit with Evaporator Coil
CAUTION
DO NOT
IMPORTANT
Figure 48. Evaporator Coil Using a Common Drain
Figure 49.
Switch
507277-03CPage 29 of 53mrcool.com
Page 31
Figure 50.
507277-03CPage 30 of 53mrcool.com
Page 32
Gas Piping
Do Not
CAUTION
WARNING
Leak Check
MANUAL MAIN SHUT−OFF
VALVE WILLNOTHOLD
NORMALTESTPRESSURE
IMPORTANT
FURNACE
NOTE:
IMPORTANT
1/8" N.P.T. PLUGGEDTAP
CAP
Figure 51.
IMPORTANT
WARNING
ISOLATE
GASVALVE
507277-03CPage 31 of 53mrcool.com
Page 33
MANUAL
MAINSHUT−OFF
VALVE
(With 1/8in.NPT
Plugged Tap Shown)
GROUND
JOINT
UNION
Left Side Piping
(Standard)
AUTOMATIC
GASVALVE
(with manual
valve)
Plug
Plug
AUTOMATIC
GASVALVE
(with manual
valve)
MANUAL
MAINSHUT−OFF
VALVE
(With 1/8in.NPT
Plugged Tap
Shown)
GROUND
JOINT
UNION
DRIP LEG
Right Side Piping
(Alternate)
Bellows Grommet
BellowsGrommet
DRIP LEG
FIELD
PROVIDED
AND INSTALLED
NOTE − BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET