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Cooling Heating Circulator
WBLH-30-200H
Operation Manual
PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION
Hagavish st. Israel 58817 Tel: 972 3 5595252, Fax: 972 3 5594529 mrc@mrclab.com
MRC.10.18
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Chapter 1: Safety Measures
I. Use Instruction
Precautions:
1. Keep the instrument used in a clean work environment;
2. Only be used and maintained by skilled operators;
3. Do not remove any safety device;
4. If the loss is caused by incorrect use or failure to use the instructions,
our company will not be responsible for it.
5. The device can only be used for heating, cooling, constant temperature
source device.
II. Responsibility of the person in charge
Keep the operating instructions in a fixed position for easy reading. Only
specially trained staff can operate this instrument. Correct operation
requires the operator to read the operating instructions and wear personal
protective equipment during operation.
III. Responsibilities and requirements of the operator
Make sure the operator has understood the instructions. Pay special
attention to the safety instructions. Wear personal protection equipment
(such as safety gloves, goggles, etc.) when operating the instrument. In
the work area, the operator is responsible for safety.
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IV. Work area
The so-called working area refers to the area in front of the
instrument operating panel. The work area must be determined by the
operator who installs the peripheral equipment.
It is the user's responsibility to ensure that the device is in a clean
and safe working area during temperature control. The decision on the
work area should fully consider the danger and the use. It must be placed
in a non-explosion-proof area.
V. Safety device standards
Graded grade of
laboratory thermostatic
equipment
heat conducti
ng oil
Technical
requirements
Specify
(4)
Non-flamma
ble (1)
Over temperature
cutoff protection (3)
NFL Ⅰ
Ⅱ
Ⅲ
Flammable
(2)
Cut off after adjusting
temperature
Cut off after
temperature
adjustment and
additional low level
switch
FL
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1） Usually refers to water
2） Flash point ≥ 65 °C, which means that it must be used under
strict supervision;
3） The over-temperature protection device can be composed of a
thermal oil sensor and a corresponding over-temperature protection
switch;
4）
Defined by the manufacturer.
This instrument is used in Level III.
Introduction: Over-temperature electronic protection switch
The instrument is used as a device that provides low
temperature cold source/high temperature heat source. Both the high and
low temperatures are controlled by an intelligent controller. When the
temperature is too low (too high), the compressor (heater) will be
automatically stopped. The over-temperature switch can be adjusted
inside the control panel.
VI. Accidental processing steps
1 .Observe the alarm signal.
2.
General alarm can be excluded according to the instrument
instructions.
3. Unplug the power immediately when a dangerous situation occurs.
4. Evacuation to a safe area to avoid injury.
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VII. Environmental conditions
1. Indoor use only.
2. Use location:
altitude is <2000 meters.
3. The maximum air humidity must not exceed 80% at 32℃.
4. Voltage is maintained at ±10% of rated value.
5. Cleaning level is 2.
6. Overvoltage level is 2
VIII. Operating conditions
(1) Whether it is air-cooled or water-cooled, the temperature control
device needs to be located in an operating environment with sufficient
ventilation air; the space is more than 30cm around.
(2) When selecting the heat conduction medium, it is necessary to pay
attention to whether the upper and lower limits of its temperature, the
ignition point, viscosity, freezing point etc. meet the requirements or not,
and whether it is suitable for the use of the internal pipeline of the
instrument;
(3) When selecting the transmission thermal medium pipeline, the length
should be as short as possible and the diameter should be appropriate. If
the diameter is too small, it may cause current limitation;
(4) Do not use water as a heat conduction medium;
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(5) Unsuitable heat transfer media will negatively affect the
instrumentation and cause damage to the device. Therefore, only use the
manufacturer's specified thermal media and use within the specified
pressure range. The temperature can only be controlled below the boiling
point of the heat conduction medium, and the viscosity must not exceed
50 m2s when the heat conduction medium is operated at a low
temperature. Fill the heat conduction medium at room temperature. Fill
the heat conduction medium slowly. At the same time, ensure that no heat
conduction medium overflows. Protective equipment must be worn when
filling, such as anti-corrosion chemical gloves, goggles, etc.;
(6) The setting parameters to be reconfirmed after filling, which are the
requirements for correct operation and use of the instrument;
(7) Do not tie the heat conduction medium piping;
(8)Check the heat conduction medium tube regularly to prevent material
strain (e.g. fission).
IX. Location
Warning!
1. Ensure that the instrument is vertically upward when moving it;
2 The instrument needs to be in a horizontal plane and fixed;
3.Be put on a surface of a nonflammable object.
4 Keep the environment around the instrument clean and avoid slipping;
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5 If the instrument is located on the BMX, the brake device must be
installed on the BMX;
6 Put some materials that can absorb heat conduction medium under the
instrument to prevent overflow or leakage of heat conduction medium;
7 If any heat conduction medium overflows, it must be cleaned;
X. Heat conduction medium
It is recommended to use the heat conduction oil recommended by
the manufacturer. The working capacity and viscosity of the heat
conduction oil which is within the temperature control range of the
equipment can meet the constant temperature process requirements of the
load equipment.
The viscosity of the heat conducting oil must not exceed 50mm2s at
the lowest temperature;
the maximum density of thermal oil cannot be greater than
1kg/dm3s23.
Chapter 2: Connecting Instruments and Equipment, Filling
Thermal Media, and Using
I. Connection of the power
Warning:
Before connecting, make sure that the supply voltage meets
the requirements in the instrument data sheet! If the damage
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is caused by the incorrect voltage connection, our company is
not responsible for any liability!
Safety instructions:
Danger: Please connect the instrument to ground!
Warning: Do not move while the instrument is running
The phase sequence and open circuit protectors are
installed inside the three-phase electrical equipment. If
there is no power supply on the controller after power-on,
please replace any two fire lines until the indicators on the
phase sequence protector turn green. (If the indicator light
is flashing/unlit, it proves that there is failure of phase
sequence, phase interruption or phase sequence and open phase
protector fault)
If the voltage is 220V, what need to do is to distinguish
the zero line, fire line, and ground line (the red line is the
fire line, the blue line is the zero line and the yellow/black
line is the ground line.
II. The preparation for the start
All types of instruments and equipment must be vertical and
upwards to provide a stable and fixed device when moving,
ensuring that the thermostatic instrument will not tilt.
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Ensure that there is enough flowing air on the ventilation
side of the circulation pump and compressor, and allow the
discharged heat to dissipate in time.
Check the tightness of the connecting pipe connection
between the peripheral system and the temperature control
system.
The diameter of the connection pipe nozzle: generally, use
the national standard pipeline thread interface, which can be
changed to other modes according to actual needs.
The instrument model is HD-30, and the inlet and outlet port
size is DN15.
A valve three way is installed at the inlet of the heat
conduction medium of the instrument and equipment to facilitate
the discharge of the heat conduction medium (the inlet end is
the bottom end of the whole device).
This machine is air-cooled; and the space of more than 70cm
around the equipment is used for heat dissipation.
III. To connect an external application
1. To connect a closed application (such as a reactor)
Remove the plugs that connect the outlet and inlet of the
heat conduction medium.
Ensure that the material and performance of the pipeline
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match with the range of heat conduction oil and temperature.
In order to ensure the correct operation of the machine, it
must be ensured that no air bubbles are in the system, the
outlet is connected to the inlet of the reactor, and the inlet
is connected to the outlet of the reactor.
IX. To add heat conduction medium
Special note: when filling the heat conduction medium, the
heat conduction medium cannot be spilled on the cover plate;
the liquid spilled on the cover plate may cause the heat
conduction medium to penetrate the device electrical device,
which may cause the device to short circuit, electrical failure,
and control system failure; if the heat conduction medium is
explosive, it may cause combustion and explosion.
1. To connect high-low temperature cycle machine with reactor
(1).The connection between the high-low temperature cycle
machine and reactor must be made of stainless steel or other
metal pipes;
(2). To connect with the old-fashioned double glass
reactor: The main part is made of stainless steel bellows. It
is also possible to use thick-walled fluorine hose connections
(protective measures must be taken and fluorine hoses need to
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be replaced regularly to ensure safe use).
(3). To connect with new-fashioned glass reactor: using
stainless steel bellows connection, and the connector adopts
detachable connection.
(4). The device connector is a consumable item and is not
covered by the warranty scope of the whole machine.
2. To fill the heat conduction fluid
a. Before adding the heat conduction fluid to the
equipment, connect the inlet of the heat conduction fluid for
the heating and cooling cycle with the inlet of the heat
conduction fluid at the upper end of the reactor using a
stainless steel corrugated pipe; connect the outlet of the heat
conduction fluid of the high- and low-temperature circulating
machine with the lower end of the reactor using stainless steel
bellows.
b. Turn on the upper exhaust valve above the high-low
temperature cycle machine and open the filling port.
c. Inject the heat conduction oil into the filling port
(at the first time, it can be added to the expansion liquid level
line); turn on the power; press the cycle button (the system
will automatically discharge air); interval 30S, close the
cycle button (during the exhaust process, adding the
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heat-conducting media continuously until it is heard that there
is media returning to the adding tank at the system exhaust
valve).
d. After the whole circulation system has been filled with
the heat conduction medium (including the reactor), the liquid
level in the expansion tank is at the adding level (the
circulation system has basically eliminated air).
e. Turn off the exhaust valve, screw up the injection port
and turn on the Run button.
f. Set the temperature to 150℃ and continue exhausting.
(If there are a lot of bubbles during the heating process, turn
off the operation key and repeat step c).
V. To open the temperature control system control unit
When the main switch is turned on, the instrument performs
a preliminary test to detect all the functions of the
temperature control system, including the sensors and their
delay and so on. If an error occurs, the system cannot start
normally.
VI. Over temperature device
The over-temperature switch device has been input in the
internal program at the time of leaving the factory and cannot
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be modified. When an over-temperature condition occurs, the
system will automatically cut off the operation. This function
does not work when filling the conduction media.
Warning:
Be sure to use the manufacturer's recommended oil.
VII. Liquid level indication
The instrument uses mechanical liquid level indication to
minimize the failure of the liquid level display fault.
Please take the corresponding measures. When the liquid
level is too low, you can add appropriate amount of heat
conduction oil. When it is too high, you can also discharge
appropriate amount of heat conduction oil.
VIII. To set the temperature
Custom temperature setting: enter the required temperature
in the TSP dialog box (about the program temperature setting,
see the specific instructions for the program).
IX. Temperature control
After filling the heat conduction medium and exhaust, you
can begin to control the temperature. Set the temperature and
press the start button to start temperature control. When the
temperature reaches the set value, the system will
automatically shut down; and when it is lower than the set value,
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the system will automatically open. (About the program control,
see the control instructions)
X. Main Technical Specifications and Requirements
1. Temperature sensor: the first temperature sensor: PT100
thermal resistance; the second temperature sensor: PT100
thermal resistance
2. The range of product temperature measurement is: -30 to 200
℃.
3. All electrical components are Schneider products, the
compressor is Danfoss, and the refrigerant is R404A. The
quality is safe and reliable.
4. Display basic error: ≤ 0.5%
5. Working environment: power supply voltage is 220V ± 10%;
ambient temperature is 0 to 50℃; relative humidity: <85% RH.
XI. Panel indication
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XII. Definitions of the buttons
1. Setting button: it can set or check the temperature setting
value and its parameters.
2. Add/Self-adjustment button: press this button for 5 seconds
in non-setting state to enter or exit the system
self-adjustment state; Click this button to increase the set
value in the setting state, and the set value can be increased
continuously by long pressing this button.
3. Decrease/View button: Click this button in the non-set state
to view the first set of temperature and measured value; click
this button to decrease the set value in the setting state,
and the set value can be decreased continuously by long
pressing this button.
4. Cycle allow button: Click this button in the non-setting
state to turn the circulation pump output on or off.
5. Heat allow button: Click this button in the non-set state
to enable or disable the heat output.
6 Cooling allow button: Click this button in the non-setting
state to allow or prohibit the cooling output.
7. Power Button: Click this button to make the controller run
after power on; when the controller is in running state, press
this button for 2 seconds in non-setting state to make the
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controller in off state.
XIII. Operation and use method
1. The indicator lights up when the controller is powered
on; at the first second, the digital tube display “dF03” and
the lower row of the digital tube display the sensor input type:
two seconds after“IN–P”, the upper row of the digital tube
displays the upper range value and the lower row of the digital
tube display the next range value.
2. View and setting of the temperature
Click the "Set" button to enter the temperature setting
state, the upper row of digital tube display "SP2", and the
lower row of digital tube display temperature setting value.
After entering the temperature setting state, use the increase
and decrease button to modify the required temperature set
value. Then, click on the set button, the upper row of digital
tube display "od2", and the lower row of digital tube display
the second compressor opening bias value, using the increase
and decrease to modify the bias value. Then, click "Settings"
button, the upper row display "cd2" and the lower row display
the second compressor off bias value, using the increase and
decrease to modify the bias value. Then, clicking on "set"
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button, the controller automatically saves the set parameters
and exits the temperature setting state. In the temperature
setting state, if there is no buttons to be pressed within 60
seconds, the controller will automatically return to the normal
state and the parameters will not be saved.
In the non-setting state, click the “decrease/view” button,
the upper row display “TS1”, and the lower row display the
first set temperature setting value; then click “down/view”
button to display “ TP1”, and the lower row shows the first
set temperature measurement value. Wait for 5 seconds and then
click on the "decrease/view" button to exit the first set
temperature view state.
3. Circulation pump control
In the non-set state (invalid in the temperature setting
and parameter setting), click the "cycle allow" button to
control the pump on or off.
Note: When the value of cps (see parameter list 2) is 1, the
circulation pump must be turned on, and the cooling and heating
keys will work; when the cps value is 0, the cooling and heating
allowable keys can be turned on independently.
4. Heating control
In the non-set state (invalid in the temperature setting
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state parameter setting state), click the heating allow button,
the button indicator lights up, and the controller allows
heating output. Click the "heating allow" again, indicator
light goes out, control device prohibits heating output.
5. Cooling control
In the non-set state (invalid in the state of temperature
setting and internal parameter setting), click the cooling
allow button, the "cooling allow" button indicator light is on,
the cooling 1 compressor has a cooling output; when the first
set temperature reaches the setting value, the cooling 2
compressor has a cooling output. Then, click the cooling allow
button, the "cooling allow" indicator goes out. The cooling
controller prohibits the cooling output. The cooling 1
compressor and the cooling 2 compressor have no cooling output.
When PV2 ≥ SP2 + od2 (the second temperature measurement
value ≥ the second temperature set value + the second
compressor opening deviation), the cooling 2 compressor has a
cooling output, the "cooling 2" indicator lights up; when PV2
≤ SP2 - cd2 (the second temperature measurement value ≤ the
second set temperature setting value - the second compressor
closing deviation), the cooling 2 compressor has no cooling
output, and the "cooling 2" indicator light goes out.
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XIV. System Self-adjustment
When the temperature control effect is not ideal, the user
can perform system self-adjustment. In the process of
self-adjustment, there will be a large overshoot of temperature,
and users should fully consider this factor before performing
system self-adjustment.
In the non-setting state, press and hold the “ Add/
Self-adjustment” button for 5 seconds to enter the system
Self-adjustment procedure. The “self-adjustment” indicator
flashes. After the self-adjustment is over, the indicator light
is on and the controller will get a new set of system PID
parameters, which are automatically saved, and the controller
automatically switches to the temperature control state. In the
process of system self-adjustment, after pressing the
“Add/Auto-tuning” button for 5 seconds, you can terminate the
self-adjustment process.
If there is a second set over-temperature alarm during
system self-adjustment, the heating alarm relay will be
automatically disconnected. The "set" button is valid during
the system self-adjustment process.
Note: To do self-adjustment, turn on the “Heating Allow
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button” first to allow heating output. In the process of
self-adjustment, the controller will automatically control the
opening and closing of the cooling 1 compressor and the cooling
2 compressor according to the opening or closing of the
“cooling allow” button.
XV. Fault code description
If the upper row of digital displays on the controller
display the following fault code, the controller will turn off
all outputs.
Code Name Fault Description
Sn－1 the fault of the first set temperature sensor or controller
itself
Sn－2 the fault of the first temperature sensor or controller
itself
Sn－3 4-20mA current input exceeds the upper limit (this alarm
will only occur when nod=1)
LP－1 low pressure alarm 1 alarm (alarm when closed)
LP－2 low pressure alarm 2 alarm (alarm when closed)
HP－1 high pressure alarm 1 alarm (alarm when closed)
HP－2 high pressure alarm 2 alarm (alarm when closed)
XVI. View and setting of temperature internal parameters
Press the “Set” button for 3 seconds, and the upper row
of the digital tube display the password prompt symbol “Lc”.
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Enter the password using the increase or decrease button. Then,
press “Set”button. The controller will automatically return
to the normal display state when the input is incorrect. When
the input is correct, it will enter the temperature internal
parameter setting state. By clicking the set button, the user
can modify one parameter at a time. Press for 3 seconds, it will
exit this state and the parameter value is automatically saved.
After being in the internal parameter setting status, if
no button is pressed for 60 seconds, the program will
automatically exit this status, and the current parameter is
not saved.
Internal parameters table 1
Param
eter
Parameter Name Parameter Function
Description
（Range）Factory
Value
Lc password When Lc=9, it can view and
modify parameters
0
SP1 Temperature
Setting Value
the set value of the
temperature
－20
AL1
over-temperatu
re Alarm
When the temperature reaches
the set value, the temperature
is recovery, and "Temperature
measurement value ≥
temperature set value + AL1",
it will turn off the cooling 2.
（0~100 º）0º
cT1 compressor
delay
compressor delay protection
time
﹙0~60 minutes)
0
Pb1 zero adjustment
correcting the error occurred
by the sensor measurement at
low temperature.
﹙－99~99º﹚
0
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Pb1= actual value - meter
measurement
PK1
full-degree
adjustment
correcting the error occurred
by the sensor measurement at
high temperature.
PK1=100º（actual value - meter
measurement）
﹙－999~999º﹚
0
AP－ normally open-
normally closed
contact
parameter
when the temperature
measurement value is ≤ AP,
the normally open contact
point conducts, otherwise
normally closed contact point
is turned on.
﹙rL~rH） 0
CPS circulation
pump mode
CPS=0：the cooling and heating
allowable buttons can be
turned on individually.
CPS=1：after the circulation
pump is turned on, cooling and
heating allow to work.
﹙0 ~1﹚ 1
nt
nod set value mode
Nod=0：set manual adjustment
Nod=1：setting value will be
adjusted automatically
according to the 4-20mA input
signal.
1
SPL 4 － 20mA
conversion zero
position
the zero of the setting value
corresponding to 4mA
(－150~0) ―150
º
SPH 4 － 20mA
conversion
full-degree
the zero of the setting value
corresponding to 20mA
(－0~300º)300º
4
Pb3
4 － 20mA zero
adjustment
Corrects the error generated
in the low temperature section
of the 4-20mA signal. Pb2=
actual temperature - meter
measurement temperature
﹙－99.9 ~99.9）
0
PK3
4 － 20mA
full-degree
adjustment
Corrects the error generated
in the high emperature section
of the 4-20mA signal .PK3=1000
º（actual temperature - meter
measurement temperature）
﹙－999~999º﹚
0
Addr address local address （1 ~16） 1
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Internal parameters table 2
Par
ame
ter
Parameter Name Parameter Function
Description
（Range）Factory
Value
LC password When Lc=3, it can view and
modify parameters
0
AL2
Second set
over-temperatur
e alarm
When the "secondary set
temperature measurement ≥
second set temperature set
value + AL2", the heating
output is turned off.
（ 0.~100. ℃ ）
10.0
cT2 Second set
compressor delay
Second set compressor delay
protection time
（0~60 minutes）
3
T-- heating control
cycle
heating control cycle （1~60 seconds）
5
p-- heating
proportional
band
time proportional action
regulation
（1~rH℃）15
I-- heating integral
time
integral adjustment function （ 1~1000
seconds）200
d-- heating calculus
time
differential action
adjustment
（ 1~1000
seconds）100
Pb2 second set
zeroadjustment
correcting the error occurred
by the sensor measurement at
low temperature.
Pb2= actual value - meter
measurement
（ — 99.9~99.9
℃）
0
PK2
second set
full-degree
adjustment
correcting the error occurred
by the sensor measurement at
high temperature.
PK2=1000* （ actual value meter measurement ） / meter
measurement
（—9.9~999）
0
rL— range lower
limit
the lower limit of the
temperature measurement value
（— 150~0.0℃ ）
—150
rH range upper
limit
the upper limit of the
temperature measurement value
（0.0~300℃）
300
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cP compressor
On/Off deviation
When the "Second sete
Temperature Set value > Second
Temperature Measurement value
+ cP", turn off all
compressors.
（0.0~450℃）
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XVII. To end the temperature control
At any time, the cooling and heating cycle can be stopped
immediately by turning off the power. If you need to stop for
a long time, be sure to discharge the heat conduction medium.
XVIII. To discharge the heat conduction medium
Instruction:
Connect the verified drain pipeline to the drain outlet and
allow the liquid to flow into a suitable container (ensure that
the material of the container matches the heat conduction
medium).
Appendix: Parameter List
Name High/Low temperature cycle machine
Model WBLH-30-200H
Cycle mode Fully closed cycle
Temperature rang -30～200℃
Material Control
Temperature control
mode
Intelligent PID
Temperature adjustment
accuracy
±0.5
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Display/input LED digital display, touch key input
Heating power 1500W
Cooling capacity
1500W AT 180 degree
1500W AT 50 degree
1500W AT 0 degree
1155W AT —10 degree
753W AT —20 degree
438W AT —30 degree
Circulating pump flow Ma15L/min 0.8bar
Temperature
display/setting
Touch key input, LED digital display resolution
is 0.1 degree
Safety function Freezer overheat protection, sensor abnormal
alarm, and other overload protections
Refrigerant R404
Heat exchanger Plate heat exchanger
inlet/outlet DN15
Dimensions 390×630×680mm
Weight 50KG
Pipeline material SUS 304
Power supply 220V 50Hz
Auxiliary reactor 10L 20L glass jacket reactor
Expansion volume 6L
Pipeline capacity 2.3L
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