MR tapcon 240 Operating Instructions Manual
Voltage Regulator
TAPCON® 240
Operating Instructions
222/08 EN
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
Table of contents
1 Introduction ......................................................................................................................... 9
1.1 Manufacturer ....................................................................................................................................... 9
1.2 Subject to change without notice......................................................................................................... 9
1.3 Completeness...................................................................................................................................... 9
1.4 Supporting documents......................................................................................................................... 9
1.5 Safekeeping....................................................................................................................................... 10
1.6 Notation conventions ......................................................................................................................... 10
1.6.1 Hazard communication system ........................................................................................................................... 10
1.6.2 Information system .............................................................................................................................................. 11
1.6.3 Typographic conventions .................................................................................................................................... 11
2 Safety ................................................................................................................................. 12
2.1 General safety information ................................................................................................................ 12
2.2 Appropriate use ................................................................................................................................. 12
2.3 Inappropriate use............................................................................................................................... 12
2.4 Personnel qualification ...................................................................................................................... 13
2.5 Operator's duty of care ...................................................................................................................... 13
3 Product description .......................................................................................................... 14
3.1 Scope of delivery ............................................................................................................................... 14
3.2 Function description of the voltage regulation ................................................................................... 14
3.3 Performance features ........................................................................................................................ 15
3.4 Operating modes ............................................................................................................................... 16
3.5 Hardware ........................................................................................................................................... 17
3.5.1 Name plate .......................................................................................................................................................... 17
3.5.2 Operating controls ............................................................................................................................................... 18
3.5.3 Display elements ................................................................................................................................................. 20
3.5.4 Serial interface .................................................................................................................................................... 21
3.5.5 Assemblies .......................................................................................................................................................... 21
4 Packaging, transport and storage................................................................................... 30
4.1 Packaging.......................................................................................................................................... 30
4.1.1 Suitability, structure and production ................................................................................................................... 30
4.1.2 Markings.............................................................................................................................................................. 30
4.2 Transportation, receipt and handling of shipments............................................................................ 30
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4.3 Storage of shipments......................................................................................................................... 31
5 Mounting ............................................................................................................................ 32
5.1 Preparation ........................................................................................................................................ 32
5.2 Mounting device ................................................................................................................................ 32
5.3 Connecting device ............................................................................................................................. 33
5.3.1 Cable recommendation ....................................................................................................................................... 33
5.3.2 Information about laying fiber-optic cable............................................................................................................ 35
5.3.3 Electromagnetic compatibility.............................................................................................................................. 35
5.3.4 Connecting cables to the system periphery ........................................................................................................ 39
5.3.5 Wiring device....................................................................................................................................................... 39
5.3.6 Checking functional reliability .............................................................................................................................. 40
6 Commissioning ................................................................................................................. 41
6.1 Setting the display contrast ............................................................................................................... 41
6.2 Setting parameters ............................................................................................................................ 41
6.2.1 Setting the language ........................................................................................................................................... 42
6.2.2 Setting date and time .......................................................................................................................................... 42
6.2.3 Setting further parameters................................................................................................................................... 43
6.3 Function tests .................................................................................................................................... 44
6.3.1 Checking control functions .................................................................................................................................. 45
6.3.2 Checking additional functions.............................................................................................................................. 46
6.3.3 Checking parallel operation................................................................................................................................. 49
7 Functions and settings..................................................................................................... 54
7.1 Key lock ............................................................................................................................................. 54
7.2 General.............................................................................................................................................. 54
7.2.1 Setting device ID ................................................................................................................................................. 54
7.2.2 Setting the baud rate ........................................................................................................................................... 55
7.2.3 Setting the voltage display kV/V.......................................................................................................................... 55
7.2.4 Setting current display unit .................................................................................................................................. 56
7.2.5 Setting the switching pulse time .......................................................................................................................... 56
7.2.6 Configuring control inputs IO1-X1:33/31 ............................................................................................................. 58
7.2.7 Configuring output relays IO1-X1:25/26 and IO1-X1:23/24 ................................................................................ 59
7.2.8 Dimming display .................................................................................................................................................. 60
7.2.9 Setting motor runtime monitoring ........................................................................................................................ 61
7.2.10 Swapping tapping direction ................................................................................................................................. 63
7.3 NORMset........................................................................................................................................... 63
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7.4 Control parameters............................................................................................................................ 65
7.4.1 Setting desired value 1...3................................................................................................................................... 67
7.4.2 Bandwidth............................................................................................................................................................ 68
7.4.3 Setting delay time T1........................................................................................................................................... 70
7.4.4 Setting control response T1 ................................................................................................................................ 70
7.4.5 Setting delay time T2........................................................................................................................................... 71
7.4.6 Adjustment of desired voltage value dependent on active power ....................................................................... 72
7.5 Limit values........................................................................................................................................ 78
7.5.1 Activating/deactivating absolute or relative limit values ...................................................................................... 78
7.5.2 Setting undervoltage monitoring V< .................................................................................................................... 79
7.5.3 Setting overvoltage monitoring V> ...................................................................................................................... 82
7.5.4 Setting overcurrent monitoring I> ........................................................................................................................ 84
7.5.5 Activating/deactivating function monitoring ......................................................................................................... 85
7.5.6 Switching interval monitoring............................................................................................................................... 85
7.5.7 Permitted tap positions........................................................................................................................................ 87
7.6 Compensation ................................................................................................................................... 88
7.6.1 R&X compensation.............................................................................................................................................. 89
7.6.2 Z compensation................................................................................................................................................... 91
7.7 Cross-monitoring ............................................................................................................................... 93
7.7.1 Setting desired value for regulator 2 ................................................................................................................... 94
7.7.2 Setting undervoltage limit value V< for regulator 2.............................................................................................. 94
7.7.3 Setting overvoltage limit value V> for regulator 2................................................................................................ 95
7.7.4 Setting delay time for error message .................................................................................................................. 96
7.7.5 Setting transformer for regulator 2 ...................................................................................................................... 97
7.8 Transformer data ............................................................................................................................... 98
7.8.1 Setting the primary transformer voltage .............................................................................................................. 98
7.8.2 Setting the secondary transformer voltage.......................................................................................................... 99
7.8.3 Setting primary transformer current..................................................................................................................... 99
7.8.4 Setting the current transformer connection ....................................................................................................... 100
7.8.5 Setting the phase difference for the current transformer/voltage transformer................................................... 101
7.9 Parallel operation............................................................................................................................. 104
7.9.1 Assigning CAN bus address.............................................................................................................................. 105
7.9.2 Selecting parallel operation method .................................................................................................................. 105
7.9.3 Selecting parallel operation control ................................................................................................................... 108
7.9.4 Setting delay time for parallel operation error messages .................................................................................. 109
7.9.5 Deactivating parallel operation .......................................................................................................................... 109
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7.10 Analog tap position capture (optional) ............................................................................................. 109
7.10.1 Setting lower limit value..................................................................................................................................... 110
7.10.2 Setting upper limit value .................................................................................................................................... 111
7.11 LED selection .................................................................................................................................. 112
7.12 Measuring transducer function ........................................................................................................ 113
7.12.1 Linking measured value with output .................................................................................................................. 114
7.12.2 Assigning minimum physical parameter............................................................................................................ 114
7.12.3 Assigning maximum physical parameter........................................................................................................... 115
7.12.4 Assigning minimum absolute value ................................................................................................................... 115
7.12.5 Assigning maximum absolute value .................................................................................................................. 115
7.13 Memory (optional)............................................................................................................................ 116
7.13.1 Setting undervoltage threshold.......................................................................................................................... 117
7.13.2 Setting overvoltage threshold............................................................................................................................ 118
7.13.3 Setting time difference of average value interval .............................................................................................. 119
7.13.4 Setting event memory size ................................................................................................................................ 119
7.13.5 Time plotter ....................................................................................................................................................... 122
7.14 Communication interface CIC1 (optional)........................................................................................ 128
7.14.1 Selecting the communication port ..................................................................................................................... 128
7.14.2 Selecting communication baud rate .................................................................................................................. 129
7.14.3 Assigning network address ............................................................................................................................... 129
7.14.4 Assigning the TCP port ..................................................................................................................................... 130
7.14.5 Setting fiber-optic cable transmission behavior................................................................................................. 130
7.14.6 Selecting MODBUS type ................................................................................................................................... 131
7.14.7 Setting local SCADA address............................................................................................................................ 132
7.14.8 Setting SCADA master address ........................................................................................................................ 132
7.14.9 Enabling unsolicited messages ......................................................................................................................... 133
7.14.10 Setting number of attempts to transmit unsolicited messages .......................................................................... 134
7.14.11 Timeout for application confirm responses........................................................................................................ 134
7.14.12 Setting the transmission delay time for the RS485 interface............................................................................. 135
7.15 Communication interface CIC2 (optional)........................................................................................ 135
7.15.1 Selecting the communication port ..................................................................................................................... 135
7.15.2 Selecting communication baud rate .................................................................................................................. 136
7.15.3 Assigning network address ............................................................................................................................... 136
7.15.4 Assigning the TCP port ..................................................................................................................................... 137
7.15.5 Setting the transmission delay time for the RS485 interface............................................................................. 137
7.16 Displaying information about device ................................................................................................ 138
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7.16.1 Displaying the info screen ................................................................................................................................. 138
7.16.2 Displaying measured values ............................................................................................................................. 138
7.16.3 Carrying out LED test ........................................................................................................................................ 139
7.16.4 Displaying input/output status ........................................................................................................................... 139
7.16.5 Displaying UC card status ................................................................................................................................. 140
7.16.6 Resetting parameters ........................................................................................................................................ 141
7.16.7 Displaying real-time clock.................................................................................................................................. 141
7.16.8 Displaying parallel operation ............................................................................................................................. 141
7.16.9 Displaying data on CAN bus ............................................................................................................................. 141
7.16.10 Displaying measured value memory ................................................................................................................. 143
7.16.11 Displaying peak memory ................................................................................................................................... 143
7.16.12 Displaying CIC card SCADA information .......................................................................................................... 144
7.16.13 Displaying upcoming messages........................................................................................................................ 144
8 Maintenance and care..................................................................................................... 145
9 Fault elimination.............................................................................................................. 146
9.1 General faults .................................................................................................................................. 146
9.2 No regulation in AUTO mode .......................................................................................................... 146
9.3 Man-machine interface .................................................................................................................... 147
9.4 Incorrect measured values .............................................................................................................. 147
9.5 Parallel operation faults ................................................................................................................... 148
9.6 Tap position capture incorrect ......................................................................................................... 148
9.7 Other faults ...................................................................................................................................... 149
10 Messages......................................................................................................................... 150
10.1 Signal inputs .................................................................................................................................... 150
10.2 Signal outputs .................................................................................................................................. 151
10.3 Event messages .............................................................................................................................. 152
11 Disposal ........................................................................................................................... 153
12 Overview of parameters ................................................................................................. 154
13 Technical data ................................................................................................................. 158
13.1 Indicator elements ........................................................................................................................... 158
13.2 Power supply ................................................................................................................................... 158
13.3 Voltage measurement and current measurement ........................................................................... 160
13.4 Digital inputs and outputs ................................................................................................................ 161
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13.5 Analog inputs and outputs ............................................................................................................... 162
13.6 Control voltage supply (optional) ..................................................................................................... 162
13.7 Central processing unit .................................................................................................................... 164
13.8 System networking .......................................................................................................................... 164
13.9 Dimensions and weight ................................................................................................................... 165
13.10 Ambient conditions .......................................................................................................................... 167
13.11 Tests................................................................................................................................................ 167
13.11.1 Electrical safety ................................................................................................................................................. 167
13.11.2 EMC tests.......................................................................................................................................................... 167
13.11.3 Environmental durability tests ........................................................................................................................... 167
Glossary........................................................................................................................... 169
List of key words............................................................................................................. 170
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1 Introduction
Introduction
1
This technical file contains detailed descriptions on the safe and proper installation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the product.
This technical file is intended solely for specially trained and authorized personnel.
Manufacturer
1.1
The product is manufactured by:
Maschinenfabrik Reinhausen GmbH
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: sales@reinhausen.com
Further information on the product and copies of this technical file are available from this address if required.
Subject to change without notice
1.2
The information contained in this technical file comprises the technical specifications approved at the time of printing. Significant modifications will be included in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
Completeness
1.3
This technical file is incomplete without the supporting documentation.
Supporting documents
1.4
The following documents apply to this product:
▪ Operating instructions
▪ Connection diagrams
Also observe generally valid legislation, standards, guidelines and specifications on accident prevention and environmental protection in the respective
country of use.
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1 Introduction
Safekeeping
1.5
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
Notation conventions
1.6
This section contains an overview of the symbols and textual emphasis
used.
WARNING
1.6.1
1.6.1.1
1.6.1.2
Hazard communication system
Warnings in this technical file are displayed as follows.
Warning relating to section
Warnings relating to sections refer to entire chapters or sections, sub-sections or several paragraphs within this technical file. Warnings relating to
sections use the following format:
Type and source of danger
Consequences
► Action
► Action
Embedded warning
Embedded warnings refer to a particular part within a section. These warnings apply to smaller units of information than the warnings relating to sections. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.6.1.3
Signal words and pictograms
The following signal words are used:
Signal
word
DANGER Indicates a hazardous situation which, if not avoided, will
WARNING Indicates a hazardous situation which, if not avoided, could
CAUTION Indicates a hazardous situation which, if not avoided, could
NOTICE Indicates measures to be taken to prevent damage to
Table 1: Signal words in warning notices
Meaning
result in death or serious injury.
result in death or serious injury.
result in injury.
property.
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1 Introduction
Pictograms warn of dangers:
Pictogram Meaning
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of danger of tipping
Table 2: Pictograms used in warning notices
1.6.2
1.6.3
Typographic convention Purpose Example
UPPERCASE Operating controls, switches ON/OFF
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating controls Press Continue button
…>…>… Menu paths Parameter > Control parameter
Italics System messages, error mes-
[► Number of pages]. Cross reference [► 41].
Table 3: Typographic conventions
Information system
Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
Typographic conventions
The following typographic conventions are used in this technical file:
Function monitoring alarm trig-
sages, signals
gered
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Safety
2
General safety information
2.1
The technical file contains detailed descriptions on the safe and proper installation, connection, commissioning and monitoring of the product.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ Particular attention should be paid to the information given in this chap-
ter.
Appropriate use
2.2
The product and associated equipment and special tools supplied with it
comply with the relevant legislation, regulations and standards, particularly
health and safety requirements, applicable at the time of delivery.
If used as intended and in compliance with the specified requirements and
conditions in this technical file as well as the warning notices in this technical
file and attached to the product, then the product does not present any hazards to people, property or the environment. This applies throughout the
product's entire life, from delivery through installation and operation to disassembly and disposal.
2 Safety
The operational quality assurance system ensures a consistently high quality
standard, particularly in regard to the observance of health and safety requirements.
The following is considered appropriate use
▪ The product must be operated in accordance with this technical file and
the agreed delivery conditions and technical data
▪ The equipment and special tools supplied must be used solely for the in-
tended purpose and in accordance with the specifications of this technical file
Inappropriate use
2.3
Use is considered to be inappropriate if the product is used other than as described in the Appropriate use section. Please also note the following:
▪ Risk of explosion and fire from highly flammable or explosive gases, va-
pors, or dusts. Do not operate product in areas at risk of explosion.
▪ Unauthorized or inappropriate changes to the product may lead to per-
sonal injury, material damage, and operational faults. Only modify product following discussion with Maschinenfabrik Reinhausen GmbH.
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2 Safety
Personnel qualification
2.4
The product is designed solely for use in electrical energy systems and facilities operated by appropriately trained staff. This staff comprises people who
are familiar with the installation, assembly, commissioning and operation of
such products.
Operator's duty of care
2.5
To prevent accidents, disruptions and damage as well as unacceptable adverse effects on the environment, those responsible for transport, installation, operation, maintenance and disposal of the product or parts of the product must ensure the following:
▪ All warning and hazard notices are complied with.
▪ Personnel are instructed regularly in all relevant aspects of operational
safety, the operating instructions and particularly the safety instructions
contained therein.
▪ Regulations and operating instructions for safe working as well as the
relevant instructions for staff procedures in the case of accidents and
fires are kept on hand at all times and are displayed in the workplace
where applicable.
▪ The product is only used when in a sound operational condition and
safety equipment in particular is checked regularly for operational reliability.
▪ Only replacement parts, lubricants and auxiliary materials which are au-
thorized by the manufacturer are used.
▪ The specified operating conditions and requirements of the installation
location are complied with.
▪ All necessary devices and personal protective equipment for the specific
activity are made available.
▪ The prescribed maintenance intervals and the relevant regulations are
complied with.
▪ Installation, electrical connection and commissioning of the product may
only be carried out by qualified and trained personnel in accordance
with this technical file.
▪ The operator must ensure appropriate use of the product.
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3 Product description
Product description
3
This chapter contains an overview of the design and function of the product.
Scope of delivery
3.1
The following items are included in the delivery:
▪ TAPCON® 240
▪ CD MR-Suite (contains the TAPCON®-trol program)
▪ Technical files
▪ Serial cable RS232
▪ USB adapter with installation CD (optional)
Please note the following:
▪ Check the shipment for completeness on the basis of the shipping docu-
ments.
▪ Store the parts in a dry place until installation.
Function description of the voltage regulation
3.2
The TAPCON® serves to keep constant the output voltage of a transformer
with an on-load tap-changer.
The TAPCON® compares the transformer's measured voltage (V
defined reference voltage (V
). The difference between V
desired
actual
is the control deviation (dV).
The TAPCON® parameters can be optimally adjusted to the line voltage response to achieve a balanced control response with a small number of tapchange operations.
The following diagram shows an overview of voltage regulation.
) with a
actual
and V
desired
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3 Product description
regulating transformer
Summer Winter
Load profile of grid
Control variable for
line voltage
Automatic voltage regulator
TAPCON®
for example for parallel operation of up to 16 transformers
Station control system
Remote communication and control room
digital und analog
Inputs,
Measurement
transformer
TAPCON®
Automatic voltage regulator
I
V
Figure 1: Overview of voltage regulation
Performance features
3.3
The TAPCON® is responsible for controlling tapped transformers.
Apart from control tasks, the TAPCON® provides additional functions such
as:
▪ Integrated protective functions:
– Undervoltage blocking and overvoltage blocking
– Overvoltage detection with high-speed return
▪ Compensation for voltage drops on the line (line drop compensation)
▪ Compensation for voltage fluctuations in the meshed grid (Z compensa-
tion)
▪ Digital inputs and outputs can be individually programmed on-site by the
user
▪ Additional indicators using LEDs outside the display for freely selectable
functions
▪ Display of all measured values such as voltage, current, active power,
apparent power or reactive power, power factor (cos φ)
▪ Selection of 3 different desired values
▪ Power-dependent desired value adjustment
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3 Product description
▪ When ordering you can choose between tap position capture:
– using analog signal 4…20 mA
– using analog signal via resistor contact series
– using digital signal via BCD code
▪ Additional digital inputs and outputs which can be freely parameterized
by the customer
▪ Parallel operation of up to 16 transformers in 2 groups using the follow-
ing methods:
– Master/Follower
– Circulating reactive current minimization
Operating modes
3.4
The device can be operated in the following operating modes:
Auto mode (AUTO)
In auto mode, the voltage is automatically controlled in accordance with the
set parameters. You cannot change further device settings in auto mode.
There is no active management by a higher level control system in this operating mode.
Manual mode (MANUAL)
In manual mode, there is no automatic control. The motor-drive unit can be
controlled via the device's operating panel. You can change the device settings.
Local mode (LOCAL)
There is no active management by a superordinate control system in this operating mode.
Remote mode (REMOTE)
In remote mode, you can perform commands using an external control level.
In this case, manual operation of the , , and keys is disa-
bled.
Automatic regulation Yes Yes No No
Tap-change operation
using operating controls
Tap-change operation
using inputs
+
LOCAL +REMOTE +LOCAL +REMOTE
No No Yes No
No No No Yes
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3 Product description
Tap-change operation
using SCADA*
Value adjustment using
SCADA*
Table 4: Overview of operating modes
*) Optional when connecting TAPCON® to a control system (SCADA)
Hardware
3.5
The individual assemblies are fitted in a standardized 19-inch plug-in housing. The front panels of the assemblies are secured to the plug-in housing at
the top and bottom. An IEC 60603-2 plug connector provides the electrical
connection.
The assemblies are connected to one another via a data bus and direct current (DC) supply. This allows for an upgrade with additional plug-in modules
and extension cards at a later date.
+
LOCAL +REMOTE +LOCAL +REMOTE
No No No Yes
No Yes No Yes
Figure 2: Front view
1 Operating panel with display
and LEDs
2 Rack for optional expansions 4 Name plate
3.5.1
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Name plate
The name plate is on the outside of the device:
3 19-inch plug-in housing (in ac-
cordance with DIN 41494 Part
5)
Figure 3: Name plate
3 Product description
3.5.2
Operating controls
The device has 15 pushbuttons. The illustration below is an overview of all
the device's operating controls .
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3 Product description
Figure 4: Operating controls
RAISE key: Sends control command for raise tap-change to the
motor-drive unit in manual mode.
LOWER key: Sends control command for lower tap-change to the
motor-drive unit in manual mode.
REMOTE key: Activate/deactivate "Remote" operating mode.
When you deactivate this operating mode, the "Local" operating
mode is automatically activated.
MANUAL key: Activate "Manual" operating mode.
AUTO key: Activate "Automatic" operating mode.
PREV key: Change measured value display and switch to previous parameters.
NEXT key: Change measured value display and switch to next
parameters.
ENTER key: Confirm selection and save modified parameters.
ESC key: Escape current menu and select previous menu levels.
MENU key: Select main menu.
F1…F5 function keys: Select functions displayed on the screen.
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3 Product description
3.5.3
Display elements
The device has a graphics display and 15 LEDs, which indicate the various
operating statuses or events.
Figure 5: Display elements
1 Operating status LED, green 9 LED 3, function can be freely
assigned, yellow
2 Overcurrent blocking LED, red 10 LED 4, function can be freely
assigned, green/yellow/red
3 Undervoltage blocking LED,
11 Graphics display
red
4 Overvoltage blocking LED,
12 Auto mode active LED
red
5 Parallel operation active LED,
13 Manual mode active LED
green
6 NORMset active LED , green 14 Remote operating mode ac-
tive LED
7 LED 1, function can be freely
15 Lower tap-change active LED
assigned, yellow
8 LED 2, function can be freely
16 Raise tap-change active LED
assigned, yellow
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3 Product description
3.5.4
Serial interface
The parameters for the device can be set using a PC. The COM 1 (RS232)
serial interface on the front panel is provided for this purpose. You can use
the connection cable supplied to establish a connection to your PC via the
RS232 or USB port (using the optional USB adapter).
TAPCON®-trol software is needed for parameterization via the serial interface. The software and the related operating instructions are contained on
the CD provided.
3.5.5
Figure 6: Device connection to a PC
Assemblies
Depending on configuration, the device may have various assemblies which
perform the functions required. Depending on configuration, the device may
be equipped with the following assemblies:
Card Default/option Max. number
AN Option 1
AC Option 1
AD8 Option 1
AD Option 1, optional with extension
module
CIC Option 2
CPU Standard 1
IO Standard 1
MI Standard 1
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3 Product description
Card Default/option Max. number
SU Standard 1
UC Standard 1 UC card in standard
Up to 5 additional UC cards
possible
Table 5: Assemblies
The functions of the assemblies are described in the following sections. You
can find more information about the assemblies and a description of the interfaces in the Technical data [► 158] section.
3.5.5.1
Power supply
The wide range power supply (SU card) supplies the device with power. Depending on configuration, the device is equipped with one of the following
variants:
▪ SUH-P: Rated input voltage 100...240 V AC or 88...353 V DC (input volt-
age range 88...264 V AC, 88...353 V DC)
▪ SUM-P: Input voltage 36...72 V DC
▪ SUL-P: Input voltage 18...36 V DC
Figure 7: SUH-P card
Figure 8: SUM-P card
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3 Product description
Figure 9: SUL-P card
3.5.5.2
Voltage measurement and current measurement
To measure voltage and current, the device can be equipped with the assembly MI or MI3-G:
▪ MI: 1-phase measurement of voltage and current
▪ MI3-G: 3-phase measurement of voltage and current
Only connect the MI card to one current transformer, otherwise the current
measurement will not work.
Figure 10: MI-1 card
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Figure 11: MI3G card
3 Product description
3.5.5.3
Digital inputs and outputs
To record and output digital signals, the device may be equipped with the
following assemblies:
▪ IO card
▪ UC card
IO card
The IO card contains 9 digital inputs and 8 digital potential-free outputs. 5
outputs take the form of change-over contacts.
Figure 12: IO card
UC card
The UC card contains 10 digital inputs and 10 digital potential-free outputs.
The device can be equipped with several UC cards (UC1, UC2...).
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3 Product description
Figure 13: UC1 card
3.5.5.4
Analog inputs and outputs
To record and output analog signals, the device may be equipped with the
following assemblies:
▪ AD card
▪ AD8 card
▪ AN card
AD card
The analog input card has 1 input or with an extension card 2 inputs that can
record the following analog signals:
▪ 0...±10 V
▪ 0...±10 mA
▪ 0...±20 mA
▪ Resistance measurement (50...2 000 Ω)
Figure 14: AD card
Only use the R8/R12 and R42/R46 rotary potentiometers to calibrate the resistance measurement.
Maschinenfabrik Reinhausen 2014 25222/08 EN TAPCON® 240
3 Product description
AD8 card
The analog input card has 8 inputs that can record the analog signals
(4...20mA).
Figure 15: AD8 card
AN card
Depending on configuration, the AN card provides 2 analog outputs or with
an extension module AN1 a total of 4 analog outputs. The following signal
types are supported:
▪ 0...±20mA
▪ 0...±10mA
▪ 0...±1mA
▪ 0...±10V
3.5.5.5
Figure 16: AN card
Control voltage supply
An additional non-regulated control voltage of 60 V DC can be created with
the AC card if your system does not have external DC voltage as the signal
voltage for the device's digital inputs. Depending on device configuration,
one of the following two variants can be fitted:
▪ AC230: 230 V AC input voltage
Maschinenfabrik Reinhausen 201426 222/08 ENTAPCON® 240
3 Product description
▪ AC115: 115 V AC input voltage
CAUTION
Risk of injury from increased output voltage
Slight loading of the AC card may result in the output voltage increasing to
up to 85 V DC.
► Only wire card when not energized.
The output performance of the AC card is limited. The generated DC voltage can be used only for the control inputs of the device.
3.5.5.6
Figure 17: AC230 card
Figure 18: AC115 card
Central processing unit
The CPU card is the device's central computing unit. All internal device functions and the application functions, such as processing measured values,
are controlled and monitored by the CPU card.
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3 Product description
The CPU card contains a flash memory (optional measured value memory)
as a non-volatile data storage in which the operating data such as measured
values or events are stored. An EEPROM for storing parameters and a realtime clock (RTC) for recording time are included on the CPU card.
The CPU card contains the following interfaces:
▪ RS232 system interface
▪ CAN bus
3.5.5.7
Figure 19: CPU card
1 CAN bus interface
System networking
As an option, the device can be equipped with up to 2 CIC cards. The CIC
cards are used to communicate using a control system protocol or
TAPCON®-trol software (CIC2).
Maschinenfabrik Reinhausen 201428 222/08 ENTAPCON® 240
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Figure 20: CIC card
1 RS232 6 TxD LED for transmit signal
2 RS485 7 RxD LED for receive signal
3 RJ45 (Ethernet), optional 8 Clk LED for operating mode
(flashes for 2 seconds)
4 Fiber-optic cable, optional 9 Clip for connecting cable
shield
5 Reset key
Maschinenfabrik Reinhausen 2014 29222/08 EN TAPCON® 240
Packaging, transport and storage
4
Packaging
4.1
4 Packaging, transport and storage
4.1.1
4.1.2
Suitability, structure and production
The goods are packaged in a sturdy cardboard box. This ensures that the
shipment is secure when in the intended transportation position and that
none of its parts touch the loading surface of the means of transport or touch
the ground after unloading.
The box is designed for a maximum load of 10 kg.
Inlays inside the box stabilize the goods, preventing impermissible changes
of position, and protect them from vibration.
Markings
The packaging bears a signature with instructions for safe transport and correct storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect
against
moisture
Table 6: Shipping pictograms
Top Fragile Attach lifting
gear here
Center of
mass
Transportation, receipt and handling of shipments
4.2
In addition to oscillation stress and shock stress, jolts must also be expected
during transportation. In order to prevent possible damage, avoid dropping,
tipping, knocking over and colliding with the product.
If a crate tips over, falls from a certain height (e.g. when slings tear) or experiences an unbroken fall, damage must be expected regardless of the
weight.
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any type.
The checks must take place after unloading when the crate or transport container can be accessed from all sides.
Maschinenfabrik Reinhausen 201430 222/08 ENTAPCON® 240
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