MQ Multiquip GLOBUG GBX12S Operation Manual
OPERATION MANUAL
GLOBUG
MODEL GBX12S
LIGHT TOWER
Revision #0 (05/30/19)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could
cause injury or death, you should immediately inform the National Highway
Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at
1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it
fi nds that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NHTSA cannot become involved in individual
problems between you, your dealer, or Multiquip Inc.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free
at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or
write to:
Administrator
NHTSA
1200 New Jersey Avenue, SE
Washington, DC 20590
You can also obtain information about motor vehicle safety from
http://www.safercar.gov.
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 3
GBX12S Light Tower
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Safety Information .............................................. 5-12
Specifications ........................................................ 14
Dimensions ............................................................ 15
Footcandle Plot ...................................................... 16
General Information ............................................... 17
Control Panel .................................................... 18-19
Components ..................................................... 20-21
Setup ................................................................ 22-24
Operation .......................................................... 25-26
Storage .................................................................. 27
Transporting ........................................................... 28
Maintenance ..................................................... 29-33
Troubleshooting ................................................ 34-38
Safety Guidelines — Trailers .............................. 3-52
Block Diagram ....................................................... 53
Wiring Diagram (Engine 1) .................................... 54
Wiring Diagram (Engine 2) .................................... 55
Wiring Diagram (Lights) ......................................... 56
Wiring Diagram (Trailer) ......................................... 57
Ac Wiring Diagram ................................................. 58
Dc Wiring Diagram................................................. 59
TABLE OF CONTENTS
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
SAFETY INFORMATION
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
or NOTICE.
safety messages.
NOTICE
Addresses practices not related to personal injury.
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 5
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
know the location of the nearest phone or
Also, know the phone
fi re
This information will be invaluable in the
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
NEVER
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS
keep a phone on the job site.
numbers of the nearest ambulance, doctor and
department.
case of an emergency.
PAGE 6 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
LIGHT TOWER SAFETY
NOTICE
keep the immediate area surrounding the light
Fix damage to machine and replace any broken parts
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
use
attempt to replace lamp with the power on.
Always shut down the engine and turn off circuit breakers
use force when installing the lamp. Excessive force
leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
install and remove
SAFETY INFORMATION
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
ALWAYS ensure light tower is on level ground before use
so that it cannot slide or shift around, endangering workers.
Always keep immediate area free of bystanders.
ALWAYS make sure trailer is leveled with all outriggers
extended before raising tower. Outriggers must remain
extended while tower is up.
ALWAYS keep area behind trailer clear of people while
raising and lowering mast.
NEVER remove safety pin or pull mast locking pin while
tower is in a raised position!
CHECK the mast and winch cables for wear. If any
problem occurs when lowering or raising the tower, STOP
immediately! Contact a trained technician for assistance.
NEVER pivot or retract mast while unit is operating.
ALWAYS
tower clean, neat, and free of debris.
ALWAYS keep the machine in proper running condition.
immediately.
ALWAYS
To prevent the light tower from overturning, NEVER
in winds that exceed 45 MPH (72 km/h).
LAMP SAFETY
WARNING
NEVER
when changing the lamp.
CAUTION
NEVER
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER
spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp.
ALWAYS have a trained technician
a lamp, or replace any damaged fi xture wiring.
NEVER use the light tower mast as a crane. DO NOT
lift anything with the mast.
ALWAYS lower the light tower when not in use, or if high
winds or electrical storms are expected.
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 7
ENGINE SAFETY
NOTICE
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
Wet stacking is a common problem with diesel engines
which are operated for extended periods with light or
no load applied. When a diesel engine operates without
suffi cient load (less than 40% of the rated output), it will
not operate at its optimum temperature. This will allow
unburned fuel to accumulate in the exhaust system,
which can foul the fuel injectors, engine valves and
exhaust system, including turbochargers, and reduce
it must be able to provide fuel and air in the proper ratio
and at a high enough engine temperature for the engine
Wet stacking does not usually cause any permanent
damage and can be alleviated if additional load is
applied to relieve the condition. It can reduce the system
performance and increase maintenance. Applying an
increasing load over a period of time until the excess
fuel is burned off and the system capacity is reached
usually can repair the condition. This can take several
State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
to prevent accidental discharge of sparks or fl ames
from the engine exhaust. Spark arresters are qualifi ed
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
SAFETY INFORMATION
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment
requires an adequate free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the engine is hot.
High pressure boiling water will gush out of the radiator
and severely scald any persons in the general area of
the generator.
DANGEROUS
GAS FUMES
NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER
the engine start diffi cult.
the operating performance.
In order for a diesel engine to operate at peak effi ciency,
to completely burn all of the fuel.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the generator.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
generator.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
PAGE 8 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
hours to burn off the accumulated unburned fuel.
local Health and Safety Administrator.
FUEL SAFETY
DO NOT start the engine near spilled fuel or combustible
TOWING SAFETY — LIGHT TOWER
ALWAYS inspect the hitch and coupling for wear. NEVER
Check the tire air pressure on both towing vehicle and
Trailer tires should be infl ated to 50 psi cold.
safety
attach trailer’s safety chains to towing
make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
• Secure portable power cables in cable tray with tie
55 MPH
) unless posted otherwise. Recommended off-
)or less
Avoid sudden stops and starts. This can cause skidding,
or jack-knifi ng. Smooth, gradual starts and stops will
Trailer should be adjusted to a level position at all times
Raise and lock trailer jack stands in up position when
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
DANGER
SAFETY INFORMATION
tow a trailer with defective hitches, couplings, chains, etc.
trailer.
Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a
chain.
ALWAYS properly
vehicle.
ALWAYS
working properly.
DOT Requirements include the following:
• Connect and test electric brake operation.
wraps.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
CAUTION
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
Safety Towing Regulations, before towing
your light tower.
In order to reduce the possibility of an accident while
transporting the light tower on public roads, ALWAYS
make sure the trailer that supports the light tower and
the towing vehicle are mechanically sound and in good
operating condition.
ALWAYS shutdown engine before transporting.
The maximum speed for highway towing is
(86 km/h
road towing is not to exceed 15 MPH (24 km/h
depending on type of terrain.
improve towing.
Avoid sharp turns to prevent rolling.
when towing.
towing.
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross
vehicle weight rating.”
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 9
SAFETY INFORMATION
TRANSPORTING SAFETY
Loading and Tie-Down on Flatbed Truck
When loading onto fl atbed truck, make sure that front
jackstand of light tower is retracted and in the horizontal
position so that the foot does not make contact with the
Make sure that the two side (left and right) and two rear
jackstands are in the vertical postion, slightly extended,
Straps and chains should be routed through the transport
tie-down points located beneath each corner of the
cabinet to allow even application of force to the front
secure the unit by running a strap or chain over
the tongue of the light tower. This may cause severe
POINT
REAR JACK
CAUTION
Before lifting, make sure that light tower parts are not
damaged and screws are not loosened or lost.
ALWAYS make sure lifting device has been properly
secured to lifting hook of the equipment.
NEVER lift the equipment while engine is running.
Use adequate lifting cable (wire or rope) of suffi cient
strength.
Use one point suspension hook and lift straight upwards.
FRONT
If lifting through pockets, make sure forks of forklift are
inserted in pockets as far as possible before lifting.
LIFTING BALE
GBX
REAR
NOTICE
deck fl oor.
FRONT
JACKSTAND
RETRACTED
TONGUE
SIDE
JACK
STAND
TRANSPORT TIE-DOWN
GBX
so that each foot makes contact with the deck fl oor.
and rear of the machine.
DO NOT
damage to the unit.
STAND
Place chock blocks underneath wheel to prevent rolling
while parked.
Place support blocks underneath the trailer’s bumper
to prevent tipping while parked.
Use the trailer’s swivel jack to adjust the trailer height to
a level position while parked.
NEVER allow any person or animal to stand underneath
the equipment while lifting.
DO NOT lift equipment to unnecessary heights.
PAGE 10 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
ELECTRICAL SAFETY
DANGER
of 34 MPH.
Backfeed to a utility system can cause electrocution
connect the generator
to a building’s electrical system without a transfer switch
or other approved device. All installations should be
cables or cords when
connecting equipment to generator. Inspect for cuts in
Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and
The light tower is equipped with a ground terminal for
complete the grounding path
make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
Severe injury or death by
can result from operating an ungrounded
The electrical voltage required to operate the generator
can cause severe injury or even death through physical
contact with live circuits. Turn generator and all circuit
breakers OFF before performing maintenance on the
generator.
NEVER insert any objects into the output
receptacles during operation. This is
extremely dangerous. The possibility exists
of electrical shock, electrocution or
death.
NEVER operate light tower
or handle any electrical
equipment while standing in
water, while barefoot, while
hands are wet or in the rain.
A dangerous electrical
shock could occur, causing
severe bodily harm or
even death.
SAFETY INFORMATION
and/or property damage. NEVER
performed by a licensed electrician in
GBX
accordance with all applicable laws and
electrical codes. Failure to do so could
result in electrical shock or burn,
causing serious injury or even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
ALWAYS make sure the
area above the light tower is
open and clear of overhead
power lines and other
obstructions. The tower
extends in excess of 30
feet (9 meters). Contact
with overhead power
lines or other obstructions
GBX
could result in equipment
damage, electrical shock,
electrocution and even
death.
Similar to boom equipment, light tower may become
energized with high voltage. DO NOT operate the light
tower within a radial distance of 17 feet (5.1 meters)
from high voltage power lines. If light tower becomes
energized with high voltage, contact with the equipment
could result in electrocution.
NEVER operate GBX24S light tower in winds in excess
of 45 MPH.
damage to the light tower.
Grounding Safety
DANGER
your protection. ALWAYS
from the light tower to an extrnal grounding source.
ALWAYS
before operating generator.
electrocution
generator.
NEVER use gas piping as an electrical ground.
NEVER operate GBX24B light tower in winds in excess
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 11
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when handling
the battery to avoid eye irritation. The battery
contains acids that can cause injury to the
eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gasses.
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.
DO NOT
hazardous waste.
DO NOT
down a drain or into any water source.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
PAGE 12 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
NOTES
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 13
Table 1. GBX12S Light Tower Specifications
Model GBX12S
Voltage 120 VAC
SPECIFICATIONS
Light Tower
Light
Mast
Trailer
Generator Output Power 3000 VA
Dimensions
Frequency 60 Hz
Max. Current 11 A
Wind Stability 45 mph (20 m/s)
Type LED Spot 300 W (X4)
Lumens 168,000 lm
Ambient Temperature 14 to 104°F (-10 to 40°C)
Format 5 Stages Telescopic
Height 23 ft (7 m)
Rotation 359°
Operation Method Manual
Tire 23.6 in. Dia. (600 mm) x 2 Air Tire
Tire Inflation Pressure 50 psi (344.7 kPa)
Outrigger Rear: Sliding Type 2, Towbar: 1
Jack 4
Stowed
Working
(2670 x 2455 x 2,880 - 7670 mm)
57.6 x 47.2 x 87 in
(1465 x 1200 x 2210 mm)
105.1 x 96.6 x 113.4 - 302 in
Weight Operating 1,375 lb (624 kg)
Table 2. Engine Specifications
Model Kubota Z482-E4BG
Type 2 Cylinder, Liquid-cooled
EPA Certification Tier 4F
Fuel Type Diesel
Output Power 6.1 HP (4.6 kW)
Fuel Capacity 45 gal (170 L)
Oil Capacity 0.66 gal (2.5 L)
Starting Method Electric Start
Engine Protection High Temp / Low Oil
PAGE 14 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
DIMENSIONS
A
C
Figure 1. GBX12S Dimensions
Table 3. GBX24S Dimensions
Reference
Letter
A 105.1 (2,670)
B 96.6 (2,455)
C 113.4 - 302 (2,880 - 7,670)
Dimension
in. (mm)
B
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 15
FOOTCANDLE PLOT
Figure 2. Footcandle Plot
PAGE 16 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
GENERAL INFORMATION
The Multiquip model GBX12S (4-Spot LED) is a compact,
mobile light tower that provides exceptional clear lighting
for multiple applications found in: construction, emergency
response, special events, security, and general large
projection lighting challenges.
The GBX12S utilizes four powerful 300W LED lamps that
are supported by industrial grade enclosures that withstand
high impact and inclement weather. The LED assembly has
a service life of 40,000 hours; and at full power, projects
168,000 lumens. The four lamps are adjustable to infinite
angles and direction for optimum lighting orientation.
The unit is supported by a DOT/NHSTA qualified trailer that
provides 4 adjustable jack stands, and a retractable tow bar.
A five-section, anodized, aluminum mast assembly raises
to a maximum height of 23 feet. The light tower cabinet
assembly supports the 6.1 HP(4.6 kW) diesel engine, 3 kVA
generator, control panel, and fuel tank. A lockable flip-up
rear hatch provides easy access to the engine/generator
and fuel tank.
GBX12S LIGHT TOWER • OPERATION MANUAL — REV. #0 (05/30/19) — PAGE 17
CONTROL PANEL
10
9
8
7
6
1
2
3
4
5
Figure 3. GBX12S Control Panel
PAGE 18 —GBX12S LIGHT TOWER• OPERATION MANUAL — REV. #0 (05/30/19)
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