MQ BA- Parts Manual

OPERATION AND PARTS MANUAL
BA-SERIES
WALK-BEHIND TROWEL
MODEL # SERIAL #
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #3 (11/30/04)
MULTIQUIP INC
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
P/N 20905
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
BA-SERIES WALK-BEHIND TROWEL — PARTS & OPERATION MANUAL — REV. #3 (11/30/04) — PAGE 3
BA-SERIES TROWEL— TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Training Checklist ...................................................... 6
Daily Pre-Operation Checklist ................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-11
Operation And Safety Decals .................................. 12
Specifications (Trowel) ............................................ 13
Specifications (Engines).......................................... 14
Specifications (Trowel Weights) .............................. 14
General Information ................................................ 15
MQ WHITEMAN — BA-SERIES TROWEL
Controls and Components ................................. 16-17
Basic Engine ........................................................... 18
Assembly and Installation .................................. 19-21
Pre-Inspection .................................................... 22-23
Initial Start-Up (Gasoline Engine) ......................24-25
Operation ........................................................... 26-27
Options ............................................................... 28-29
Maintenance ...................................................... 30-34
Troubleshooting (Trowel) ................................... 35-36
Troubleshooting (Engine) ........................................ 37
Explanation of Codes in Remarks Column ............. 38
Suggested Spare Parts ........................................... 39
Nameplate and Decals.......................................40-41
Standard Handle Assy. .......................................42-43
Quick Pitch™ Handle Assy. ............................... 44-46
Thrust Bearing Kit Assy. ..................................... 48-49
4 Blade Spider Assy. .......................................... 50-51
Gearbox and Engine Mounts Assy. ................... 52-54
Engines, Honda, Robin, & Briggs & Stratton ..... 56-57
Hand Clutch Assy. .............................................. 58-59
Guard Ring Assy. ............................................... 60-61
Stabilizer Ring Assy............................................ 62-63
Blades and Adjustment Fixture Assy. ................ 64-65
Lifting Bale Assy. (Option) .................................. 66-67
HONDA GX240K1QA2 ENGINE
Air Cleaner Assy. ................................................ 68-69
Camshaft Assy. .................................................. 70-71
Carburetor Assy. ................................................ 72-73
Control Assy. ...................................................... 74-75
Crankcase Cover Assy. ...................................... 76-77
Crankshaft Assy. ................................................ 78-79
Cylinder Barrel Assy. ..........................................80-81
Cylinder Head Assy. ...........................................82-83
Fan Cover Assy. .................................................84-85
Flywheel Assy..................................................... 86-87
Fuel Tank Assy. .................................................. 88-89
Ignition Coil Assy. ............................................... 90-91
Muffler Assy........................................................ 92-93
Piston Assy. ........................................................ 94-95
Recoil Starter Assy. ............................................ 96-97
Labels ................................................................ 98-99
ROBIN EH25-2 ENGINE
Crankcase Assy. ............................................ 100-101
Crankshaft Assy. ............................................ 102-103
Intake and Exhaust Assy. ...............................104-105
Governor Assy. .............................................. 106-107
Cooling and Starting Assy. ............................. 108-109
Fuel Tank Assy. .............................................. 110-111
Carburetor Assy. ............................................ 112-113
Recoil Start Assy. ...........................................114-115
Oil Sensor Assy. ............................................. 116-117
Terms and Conditions of Sale — Parts ................. 118
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — BA-SERIES WALK-BEHIND TROWEL— PARTS & OPERATION MANUAL — REV. #3 (11/30/04)
BA-SERIES TROWEL— PARTS ORDERING PROCEDURES
■■
Dealer account number
■■
■■
Dealer name and address
■■
■■
Shipping address (if different than billing address)
■■
■■
Return fax number
■■
■■
Applicable model number
■■
■■
Quantity, part number and description of each part
■■
■■
Specify preferred method of shipment:
■■
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
■■
UPS Ground Service at no charge for freight
■■
■■
UPS Third Day Service at one-half of actual freight
■■
cost
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
BA-SERIES WALK-BEHIND TROWEL — PARTS & OPERATION MANUAL — REV. #3 (11/30/04) — PAGE 5
800-421-1244
Toll-free FAX:
800/6-PARTS-7 • 800-672-7877
BA-SERIES TROWEL— TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
.ON NOITPIRCSED ?KO ETAD
1 .yletelpmoclaunaMs’rotarepOdaeR
TSILKCEHCGNINIART
2
3 erudecorpgnileufer,metsysleuF
4 .)gninnurtonenihcam(slortnocfonoitarepO
5 .noitarepohctiwsllik,slortnocytefaS
6 .serudecorppotsycnegremE
7 .enihcamfoputratS
8 gnirevuenaM
9 gnihctiP
01 .seuqinhcetgnihsinifetercnoC
11 .enihcamfonwodtuhS
21 .)tnempiuqelanoitpo(enihcamfognitfiL
dnaenignefognikcehc,stnenopmocfonoitacol,tuoyalenihcaM
.leveldiulfxobraeg
31 .egarotsdnatropsnartenihcaM
Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 6 — BA-SERIES WALK-BEHIND TROWEL— PARTS & OPERATION MANUAL — REV. #3 (11/30/04)
BA-SERIES TROWEL— DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
1 .leveLliOenignE
2 .leveLdiulFxobraeG
3 .sedalBfonoitidnoC
4 .noitarepOhctiPedalB
5 .noitarepOhctiwSlliKytefaS
6 noitarepOhctulC
COMMENTS:
TSILKCEHCNOITAREPO-ERPYLIAD
BA-SERIES WALK-BEHIND TROWEL — PARTS & OPERATION MANUAL — REV. #3 (11/30/04) — PAGE 7
BA-SERIES TROWEL— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MultiQuip BA-SERIES WALK-BEHIND TROWEL. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this WALK-BEHIND TROWEL, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: You CAN be injured if you
DO NOT follow directions.
Potential hazards associated with B-Series trowel operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
" which appear throughout
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers,
clothing
injury.
away from all moving parts to prevent
hands, hair
and
PAGE 8 — BA-SERIES WALK-BEHIND TROWEL— PARTS & OPERATION MANUAL — REV. #3 (11/30/04)
BA-SERIES TROWEL— SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the trowel is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
NOTE
This
walk-behind trowel
the surrounding environment could be damaged if you do not follow instructions.
, other property, or
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
BA-SERIES WALK-BEHIND TROWEL — PARTS & OPERATION MANUAL — REV. #3 (11/30/04) — PAGE 9
BA-SERIES TROWEL— RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the BA-Series walk-behind trowel.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel (except electric models)
components can cause serious burns.
in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the
trowel's engine and may cause injury to people. Remember the trowel's engine gives off carbon monoxide gas.
DEADLY
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacture does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the trowel for loosened threads or bolts before starting.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
NEVER operate the trowel in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
smoke
around or near the
, or if fuel is spilled on a
bodily harm or even death.
hot!
PAGE 10 — BA-SERIES WALK-BEHIND TROWEL— PARTS & OPERATION MANUAL — REV. #3 (11/30/04)
BA-SERIES TROWEL— RULES FOR SAFE OPERATION
DO NOT operate this trowel unless all guards and safety devices are attached and in place. See Pages 16 and 17.
ALWAYS use proper lifting techniques when moving the trowel.
ALWAYS check to make sure that the operating area is clear before starting the engine.
ALWAYS test the safety the trowel.
NEVER place your while starting or operating this equipment.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of operating the trowel.
NEVER leave the machine
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury.
Maintenance Safety
Disconnect the spark plug wires before attempting any type of service.
kill switch
feet
or
rotating
devices before operating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Emergencies
Keep the trowel in proper running condition. Make sure that there is no buildup of concrete, grease, oil or
debris on the trowel. Fix damage to the trowel immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used High Temperatures – Allow the machine and engine to
cool
before adding fuel or performing service and maintenance functions. Contact with cause serious burns.
ALWAYS know the location of the nearest
fire extinguisher
location of the nearest telephone. Also know the phone numbers of the nearest
ambulance, doctor
This information will be invaluable in the case of an
motor oil, fuel
emergency
and
.
and
fuel filters
hot!
components can
first aid kit
and
. Know the
fire department
.
.
Securely support any machine components that must be raised.
NEVER lubricate components or attempt service on a running machine.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour down a drain or into any water source.
waste, oil
or
fuel
directly onto the ground,
BA-SERIES WALK-BEHIND TROWEL — PARTS & OPERATION MANUAL — REV. #3 (11/30/04) — PAGE 11
BA-SERIES TROWEL— OPERATION AND SAFETY DECALS
Machine Safety Decals
The BA-Series walk-behind trowel is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
CAUTION
DO NOT LIFT MACHINERY BY GUARD
RING. MAY CAUSE DAMAGE TO
GUARD RING SHOCK MOUNTS
USE LIFT HANDLES ONLY
P/N 1261
P/N 1940
C
H
T
I
P
-
K
C
I
U
Q
BOISE, IDAHO USA
U. S. PATENT
XXXXXXX
C
O
N
C
R
E
I
T
F
E
P/N 1758
H
A
N
D
L
E
R
E
H
S
I
N
P/N 1736
I
C
U
K
Q
P
H
I
T
C
P/N 12405
WARNING!
INJURY COULD RESULT IF FINISHER IS LIFTED
WITHOUT PITCH HANDLE FIRMLY ENGAGE
P/N 20526
WARNING!
DO NOT OPERATE HANDLE UNTIL IT IS
SECURELY FASTENED TO POWER TROWEL
& INSTRUCTIONS HAVE BEEN READ
P/N 20527
E
T
E
F
R
L
C
N
O
C
FINISHER
B
O
I
S
E
P/N 1492
,
O
O
R
P
A
S
U
O
I
H
D
A
O
W
E
R
L
E
W
O
R
T
P/N 1848
PRELOAD TRIM INDICATOR
FINISH
J
COMBO
FINISH
P/N 1735
Symbol indicates that it is mandatory to wear safety glasses, safety helmet and ear protection.
P/N 11247
Symbol indicates that it is mandatory to wear gloves.
P/N 11247
Radiating heat symbol. Symbol indicates equipment is hot.
P/N 11246
Symbol for examining or checking of the machine. Mostly used for maintenance. Check lubrication oil in gearbox.
P/N 11246
COMBO
B
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
Figure 1. BA-Series Trowel Decals
GENUINE
TROWEL
P/N 2938
METRIC
MADE IN USA
NAMEPLATE
P/N1499
CONTACT MULTIQUIP
SERVICE DEPT.
Symbol indicates that it is mandatory to wear safety shoes, with extra protection (steel toed).
P/N 11247
This is the symbol for belt drive.
P/N 11246
This is the symbol for gear drive.
P/N 11246
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
PAGE 12 — BA-SERIES WALK-BEHIND TROWEL— PARTS & OPERATION MANUAL — REV. #3 (11/30/04)
Loading...
+ 26 hidden pages