MPS MP1584 User Manual

Page 1
MP1584
3A, 1.5MHz, 28V
Step-Down Converter
DESCRIPTION
The MP1584 is a high frequency step-down switching regulator with an integrated internal high-side high voltage power MOSFET. It provides 3A output with current mode control for fast loop response and easy compensation.
The wide 4.5V to 28V input range accommodates a variety of step-down applications, including those in an automotive input environment. A 100µA operational quiescent current allows use in battery-powered applications.
High power conversion efficiency over a wide load range is achieved by scaling down the switching frequency at light load condition to reduce the switching and gate driving losses.
The frequency foldback helps prevent inductor current runaway during startup and thermal shutdown provides reliable, fault tolerant operation.
By switching at 1.5MHz, the MP1584 is able to prevent EMI (Electromagnetic Interference) noise problems, such as those found in AM radio and ADSL applications.
FEATURES
Wide 4.5V to 28V Operating Input Range Programmable Switching Frequency from
100kHz to 1.5MHz
High-Efficiency Pulse Skipping Mode for
Light Load
Ceramic Capacitor Stable Internal Soft-Start Internally Set Current Limit without a
Current Sensing Resistor
Available in SOIC8E Package.
APPLICATIONS
High Voltage Power Conversion Automotive Systems Industrial Power Systems Distributed Power Systems Battery Powered Systems
“MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc.
The MP1584 is available in a thermally enhanced SOIC8E package.
TYPICAL APPLICATION
C4
100nF
8
V
IN
EN
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7
2
6
VIN
EN
FREQ
BST
MP1584
GND
5
SW
FB
COMP
1
D1
4
3
C3 220pF
C6 NS
V
OUT
3.3V
Efficiency Curve
(fSW=500kHz)
100
VIN=12V
90
80
70
60
50
40
EFFICIENCY (%)
30
20
10
0
0.01 0.1 1 10
VIN=24V
OUTPUT CURRENT (A)
Page 2
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
ORDERING INFORMATION
Part Number* Package Top Marking Free Air Temperature (TA)
MP1584EN
SOIC8E
MP1584EN
–20C to +85C
* For Tape & Reel, add suffix –Z (e.g. MP1584EN–Z);
For RoHS Compliant Packaging, add suffix –LF. (e.g. MP1584EN–LF–Z)
PACKAGE REFERENCE
TOP VIEW
SW
COMP
ABSOLUTE MAXIMUM RATINGS
EN
FB
1
2
3
4
(1)
Supply Voltage (VIN) ..................... –0.3V to +30V
Switch Voltage (V
) ............ –0.3V to VIN + 0.3V
SW
BST to SW ..................................... –0.3V to +6V
All Other Pins ................................. –0.3V to +6V
Continuous Power Dissipation (T +25°C)
(2)
=
A
............................................................. 2.5W
Junction Temperature ............................... 150C
Lead Temperature .................................... 260C
Storage Temperature .............. –65°C to +150C
Recommended Operating Conditions
Supply Voltage V Output Voltage V
........................... 4.5V to 28V
IN
......................... 0.8V to 25V
OUT
(3)
BST
8
VIN
7
FREQ
6
GND
5
Operating Junct. Temp (T
Thermal Resistance
) ..... –20C to +125C
J
(4)
θ
JA
θJC
SOIC8E .................................. 50 ...... 10 ... C/W
Notes:
1) Exceeding these ratings may damage the device.
2) The maximum allowable power dissipation is a function of the maximum junction temperature T ambient thermal resistance
. The maximum allowable continuous power dissipation at
T
A
any ambient temperature is calculated by P
)/ JA. Exceeding the maximum allowable power dissipation
T
A
will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage.
3) The device is not guaranteed to function outside of its operating conditions.
4) Measured on JESD51-7, 4-layer PCB.
(MAX), the junction-to-
J
, and the ambient temperature
JA
(MAX)=(TJ(MAX)-
D
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Page 3
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
)
(5)
(5)
(5)
(5)
ELECTRICAL CHARACTERISTICS
VIN = 12V, VEN = 2.5V, V
Parameter Symbol Condition Min Typ Max Units
Feedback Voltage VFB 4.5V < VIN < 28V 0.776 0.8 0.824 V
Upper Switch On Resistance R
Upper Switch Leakage VEN = 0V, VSW = 0V, VIN = 28V 1 A
Current Limit 4.0 4.7 A
COMP to Current Sense Transconductance
Error Amp Voltage Gain
Error Amp Transconductance I
Error Amp Min Source current VFB = 0.7V 5 µA
Error Amp Min Sink current VFB = 0.9V –5 µA
VIN UVLO Threshold 2.7 3.0 3.3 V
VIN UVLO Hysteresis 0.35 V
Soft-Start Time
Oscillator Frequency R
Shutdown Supply Current VEN = 0V 12 20 µA
Quiescent Supply Current No load, VFB = 0.9V 100 125 µA
Thermal Shutdown 150
Thermal Shutdown Hysteresis 15
Minimum Off Time
Minimum On Time
EN Up Threshold 1.35 1.5 1.65 V
EN Hysteresis 300 mV
Note:
5) Guaranteed by design.
0V < VFB < 0.8V 1.5 ms
100 ns
100 ns
= 1.4V, TA= +25C, unless otherwise noted.
COMP
V
DS(ON
G
9 A/V
CS
– VSW = 5V 150 m
BST
200 V/V
= ±3µA 40 60 80 µA/V
COMP
= 100k 900 kHz
FREQ
C C
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Page 4
PIN FUNCTIONS
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
SOIC Pin #
Name Description
1 SW
2 EN
3 COMP
4 FB
GND
5
Exposed
Pad
6 FREQ
7 VIN
8 BST
Switch Node. This is the output from the high-side switch. A low forward drop Schottky diode to ground is required. The diode must be close to the SW pins to reduce switching spikes.
Enable Input. Pulling this pin below the specified threshold shuts the chip down. Pulling it up above the specified threshold or leaving it floating enables the chip.
Compensation. This node is the output of the error amplifier. Control loop frequency compensation is applied to this pin.
Feedback. This is the input to the error amplifier. The output voltage is set by a resistive divider connected between the output and GND which scales down V
equal to the internal +0.8V
OUT
reference.
Ground. It should be connected as close as possible to the output capacitor to shorten the high current switch paths. Connect exposed pad to GND plane for optimal thermal performance.
Switching Frequency Program Input. Connect a resistor from this pin to ground to set the switching frequency.
Input Supply. This supplies power to all the internal control circuitry, both BS regulators and the high-side switch. A decoupling capacitor to ground must be placed close to this pin to minimize switching spikes.
Bootstrap. This is the positive power supply for the internal floating high-side MOSFET driver. Connect a bypass capacitor between this pin and SW pin.
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Page 5
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
TYPICAL PERFORMANCE CHARACTERISTICS
VIN = 12V, V
Oscillating Frequency vs. R
1600
1400
1200
1000
800
600
400
200
OSCILLATING FREQUENCY (kHZ)
0
10 100 1000 10000
Steady State
I
OUT
V
OUT
AC Coupled
10mV/div.
=5V, C1 = 10µF, C2 = 22µF, L1= 10µH, TA = +25C, unless otherwise noted.
OUT
freq
Steady State
I
OUT
V
OUT
=2A, fSW=500kHz
=0.1A, fSW=500kHz
V
OUT
AC Coupled
10mV/div.
Steady State
I
=1A, fSW=500kHz
OUT
AC Coupled
10mV/div.
V
SW
10V/div.
1A/div.
V
V
SW
10V/div.
I
L
I
L
1 v.
1A/div.
2 v.
SW
10V/div.
2A/div.
I
L
v.
2
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Page 6
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
TYPICAL PERFORMANCE CHARACTERISTICS (continued)
VIN = 12V, C1 = 10µF, C2 = 22µF, L1 = 10µH, fSW=500kHz, and TA = +25C, unless otherwise noted.
V
5V/div.
Startup
I
OUT
EN
= 0.1A
V
5V/div.
EN
Shutdown
I
= 0.1A
OUT
V
5V/div.
Startup
I
OUT
EN
= 1A
V
OUT
2V/div.
V
10V/div.
1A/div.
V
5V/div.
V
OUT
2V/div.
V
10V/div.
1A/div.
SW
I
L
Shutdown
I
OUT
EN
SW
I
L
= 1A
5ms/div.
V
OUT
2V/div.
V
SW
10V/div.
1A/div.
V
5V/div.
V
OUT
2V/div.
V
10V/div.
2A/div.
I
L
Startup
I
EN
SW
I
L
OUT
= 2A
1ms/div.
5ms/div.
V
OUT
2V/div.
V
SW
10V/div.
1A/div.
V
5V/div.
V
OUT
2V/div.
V
SW
10V/div.
2A/div.
I
L
Shutdown
I
OUT
EN
I
L
5ms/div.
= 2A
Short Circuit Entry
I
= 0.1A to Short
OUT
V
OUT
2V/div.
I
L
1A/div.
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Short Circuit Recovery
I
= Short to 0.1A
OUT
V
OUT
2V/div.
I
L
1A/div.
Page 7
BLOCK DIAGRAM
EN
REFERENCE UVLO/
THERMAL
SHUTDOWN
INTERNAL
REGULATORS
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
V
IN
2.6V
5V
+
--
SW
VIN
+
--
BST
--
+
Shift
OSCILLATOR
GND
V
OUT
FB
1.5ms SS
SS
0V8
Gm Error Amp
--
+
SS
COMP
COMP
I
SW
Level
Figure 1—Functional Block Diagram
OPERATION
The MP1584 is a variable frequency, non-synchronous, step-down switching regulator with an integrated high-side high voltage power MOSFET. It provides a highly efficient solution with current mode control for fast loop response and easy compensation. It features a wide input voltage range, internal soft-start control and precision current limiting. Its very low operational quiescent current makes it suitable for battery powered applications.
I
SW
CLK
FREQ
SW
PWM Control
At moderate to high output current, the MP1584 operates in a fixed frequency, peak current control mode to regulate the output voltage. A PWM cycle is initiated by the internal clock. The power MOSFET is turned on and remains on until its current reaches the value set by the COMP voltage. When the power switch is off, it remains off for at least 100ns before the next cycle starts. If, in one PWM period, the current in the power MOSFET does not reach the COMP set current value, the power MOSFET remains on, saving a turn-off operation.
V
OUT
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Page 8
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
Error Amplifier
The error amplifier compares the FB pin voltage with the internal reference (REF) and outputs a current proportional to the difference between the two. This output current is then used to charge the external compensation network to form the COMP voltage, which is used to control the power MOSFET current.
During operation, the minimum COMP voltage is clamped to 0.9V and its maximum is clamped to 2.0V. COMP is internally pulled down to GND in shutdown mode. COMP should not be pulled up beyond 2.6V.
Internal Regulator
Most of the internal circuitries are powered from the 2.6V internal regulator. This regulator takes the VIN input and operates in the full VIN range. When VIN is greater than 3.0V, the output of the regulator is in full regulation. When VIN is lower than 3.0V, the output decreases.
Enable Control
The MP1584 has a dedicated enable control pin (EN). With high enough input voltage, the chip can be enabled and disabled by EN which has positive logic. Its falling threshold is a precision
1.2V, and its rising threshold is 1.5V (300mV higher).
When floating, EN is pulled up to about 3.0V by an internal 1µA current source so it is enabled. To pull it down, 1µA current capability is needed.
When EN is pulled down below 1.2V, the chip is put into the lowest shutdown current mode. When EN is higher than zero but lower than its rising threshold, the chip is still in shutdown mode but the shutdown current increases slightly.
Under-Voltage Lockout (UVLO)
Under-voltage lockout (UVLO) is implemented to protect the chip from operating at insufficient supply voltage. The UVLO rising threshold is about 3.0V while its falling threshold is a consistent 2.6V.
Internal Soft-Start
The soft-start is implemented to prevent the converter output voltage from overshooting during startup. When the chip starts, the internal circuitry generates a soft-start voltage (SS) ramping up from 0V to 2.6V. When it is lower than the internal reference (REF), SS overrides REF so the error amplifier uses SS as the reference. When SS is higher than REF, REF regains control.
Thermal Shutdown
Thermal shutdown is implemented to prevent the chip from operating at exceedingly high temperatures. When the silicon die temperature is higher than its upper threshold, it shuts down the whole chip. When the temperature is lower than its lower threshold, the chip is enabled again.
Floating Driver and Bootstrap Charging
The floating power MOSFET driver is powered by an external bootstrap capacitor. This floating driver has its own UVLO protection. This UVLO’s rising threshold is 2.2V with a threshold of 150mV.
The bootstrap capacitor is charged and regulated to about 5V by the dedicated internal bootstrap regulator. When the voltage between the BST and SW nodes is lower than its regulation, a PMOS pass transistor connected from VIN to BST is turned on. The charging current path is from VIN, BST and then to SW. External circuit should provide enough voltage headroom to facilitate the charging.
As long as VIN is sufficiently higher than SW, the bootstrap capacitor can be charged. When the power MOSFET is ON, VIN is about equal to SW so the bootstrap capacitor cannot be charged. When the external diode is on, the difference between VIN and SW is largest, thus making it the best period to charge. When there is no current in the inductor, SW equals the output voltage V V
and V
IN
OUT
so the difference between
OUT
can be used to charge the
bootstrap capacitor.
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Page 9
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
At higher duty cycle operation condition, the time period available to the bootstrap charging is less so the bootstrap capacitor may not be sufficiently charged.
In case the internal circuit does not have sufficient voltage and the bootstrap capacitor is not charged, extra external circuitry can be used to ensure the bootstrap voltage is in the
normal operational region. Refer to External Bootstrap Diode in Application section.
The DC quiescent current of the floating driver is about 20µA. Make sure the bleeding current at the SW node is higher than this value, such that:
V
I
O
O
)2R1R(
A20
Current Comparator and Current Limit
The power MOSFET current is accurately sensed via a current sense MOSFET. It is then fed to the high speed current comparator for the current mode control purpose. The current comparator takes this sensed current as one of its inputs. When the power MOSFET is turned on, the comparator is first blanked till the end of the turn-on transition to avoid noise issues. The comparator then compares the power switch current with the COMP voltage. When the sensed current is higher than the COMP voltage, the comparator output is low, turning off the power MOSFET. The cycle-by-cycle maximum current of the internal power MOSFET is internally limited.
Startup and Shutdown
If both VIN and EN are higher than their appropriate thresholds, the chip starts. The reference block starts first, generating stable reference voltage and currents, and then the internal regulator is enabled. The regulator provides stable supply for the remaining circuitries.
While the internal supply rail is up, an internal timer holds the power MOSFET OFF for about 50µs to blank the startup glitches. When the internal soft-start block is enabled, it first holds its SS output low to ensure the remaining circuitries are ready and then slowly ramps up.
Three events can shut down the chip: EN low, VIN low and thermal shutdown. In the shutdown procedure, power MOSFET is turned off first to avoid any fault triggering. The COMP voltage and the internal supply rail are then pulled down.
Programmable Oscillator
The MP1584 oscillating frequency is set by an external resistor, R ground. The value of R from:
R(k)
freq
from the FREQ pin to
freq
can be calculated
freq

180000
f(kHz)

s
1.1
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Page 10
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
APPLICATION INFORMATION
COMPONENT SELECTION
Setting the Output Voltage
The output voltage is set using a resistive voltage divider from the output voltage to FB pin. The voltage divider divides the output voltage down to the feedback voltage by the ratio:
2R
VV
OUTFB
Thus the output voltage is:
VV
FBOUT
About 20µA current from high side BS circuitry can be seen at the output when the MP1584 is at no load. In order to absorb this small amount of current, keep R2 under 40K. A typical value for R2 can be 40.2k. With this value, R1 can be determined by:
OUT
For example, for a 3.3V output voltage, R2 is
40.2k, and R1 is 127k.
Inductor
The inductor is required to supply constant current to the output load while being driven by the switched input voltage. A larger value inductor will result in less ripple current that will result in lower output ripple voltage. However, the larger value inductor will have a larger physical size, higher series resistance, and/or lower saturation current.
2R1R
)2R1R(
2R
)k)(8.0V(25.501R
A good rule for determining the inductance to use is to allow the peak-to-peak ripple current in the inductor to be approximately 30% of the maximum switch current limit. Also, make sure that the peak inductor current is below the maximum switch current limit. The inductance value can be calculated by:
V
OUT
V
 
IN
Where V voltage, f
V
OUT
1L
OUT is the output voltage, VIN is the input
S is the switching frequency, and IL is
 
1
If
LS
the peak-to-peak inductor ripple current.
Choose an inductor that will not saturate under the maximum inductor peak current. The peak inductor current can be calculated by:
V
OUT
V
 
IN
Where I
V
II
LOADLP
LOAD is the load current.
OUT
S
 
1Lf2
1
Table 1 lists a number of suitable inductors from various manufacturers. The choice of which style inductor to use mainly depends on the price vs. size requirements and any EMI requirement.
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Page 11
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
Table 1—Inductor Selection Guide
Dimensions
Part Number Inductance (µH) Max DCR () Current Rating (A)
Wurth Electronics
7447789003 3.3 0.024 3.42 7.3x7.3x3.2
744066100 10 0.035 3.6 10x10x3.8
744771115 15 0.025 3.75 12x12x6
744771122 22 0.031 3.37 12x12x6
TDK
RLF7030T-3R3 3.3 0.02 4.1 7.3x6.8x3.2
RLF7030T-4R7 4.7 0.031 3.4 7.3x6.8x3.2
SLF10145T-100 10 0.0364 3 10.1x10.1x4.5
SLF12565T-220M3R5 22 0.0316 3.5 12.5x12.5x6.5
Toko
FDV0630-3R3M 3.3 0.031 4.3 7.7x7x3
FDV0630-4R7M 4.7 0.049 3.3 7.7x7x3
919AS-100M 10 0.0265 4.3 10.3x10.3x4.5
919AS-160M 16 0.0492 3.3 10.3x10.3x4.5
919AS-220M 22 0.0776 3 10.3x10.3x4.5
L x W x H (mm3)
Output Rectifier Diode
The output rectifier diode supplies the current to the inductor when the high-side switch is off. To reduce losses due to the diode forward voltage and recovery times, use a Schottky diode.
Choose a diode whose maximum reverse voltage rating is greater than the maximum input voltage, and whose current rating is greater than the maximum load current. Table 2 lists example Schottky diodes and manufacturers.
Table 2—Diode Selection Guide
Input Capacitor
The input current to the step-down converter is discontinuous, therefore a capacitor is required to supply the AC current to the step-down converter while maintaining the DC input voltage. Use low ESR capacitors for the best performance. Ceramic capacitors are preferred, but tantalum or low-ESR electrolytic capacitors may also suffice.
For simplification, choose the input capacitor with RMS current rating greater than half of the maximum load current.
Voltage/
Diodes
B340A-13-F 40V, 3A Diodes Inc.
CMSH3-40MA 40V, 3A Central Semi
Current
Rating
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Manufacturer
Page 12
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
The input capacitor (C1) can be electrolytic, tantalum or ceramic. When using electrolytic or tantalum capacitors, a small, high quality ceramic capacitor, i.e. 0.1F, should be placed as close to the IC as possible. When using ceramic capacitors, make sure that they have enough capacitance to provide sufficient charge to prevent excessive voltage ripple at input. The input voltage ripple caused by capacitance can be estimated by:
OUT
V
 
1
IN
I
LOAD
V
IN
S
V
1Cf
V
OUT
 
V
IN
Output Capacitor
The output capacitor (C2) is required to maintain the DC output voltage. Ceramic, tantalum, or low ESR electrolytic capacitors are recommended. Low ESR capacitors are preferred to keep the output voltage ripple low. The output voltage ripple can be estimated by:
OUT
 
1
Lf
V
V
OUT
S
V
OUT
V
 
IN
R
ESR
Where L is the inductor value and R
ESR is the
1
 
2Cf8
S
equivalent series resistance (ESR) value of the output capacitor.
In the case of ceramic capacitors, the impedance at the switching frequency is dominated by the capacitance. The output voltage ripple is mainly caused by the capacitance. For simplification, the output voltage ripple can be estimated by:
V
OUT
V
OUT
2
S
 
1
2CLf8
V
OUT
V
 
IN
In the case of tantalum or electrolytic capacitors, the ESR dominates the impedance at the switching frequency. For simplification, the output ripple can be approximated to:
V
OUT
OUT
Lf
S
V 
V
 
1
 
OUT
V
IN
R
ESR
The characteristics of the output capacitor also affect the stability of the regulation system. The MP1584 can be optimized for a wide range of capacitance and ESR values.
Compensation Components
MP1584 employs current mode control for easy compensation and fast transient response. The system stability and transient response are controlled through the COMP pin. COMP pin is the output of the internal error amplifier. A series capacitor-resistor combination sets a pole-zero combination to control the characteristics of the control system. The DC gain of the voltage feedback loop is given by:
V
FB
V
OUT
Where A 200V/V; G
VEA is the error amplifier voltage gain,
CS is the current sense
transconductance, 9A/V; R
AGRA
VEACSLOADVDC
LOAD is the load
resistor value.
The system has two poles of importance. One is due to the compensation capacitor (C3), the output resistor of error amplifier. The other is due to the output capacitor and the load resistor. These poles are located at:
G
Where, G
f
1P
f
2P
EA is the error amplifier
EA
1
A3C2
R2C2
VEA
LOAD
transconductance, 60A/V.
The system has one zero of importance, due to the compensation capacitor (C3) and the compensation resistor (R3). This zero is located at:
f
1Z
1
3R3C2
The system may have another zero of importance, if the output capacitor has a large capacitance and/or a high ESR value. The zero, due to the ESR and capacitance of the output capacitor, is located at:
f
ESR
1
R2C2
ESR
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MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
In this case (as shown in Figure 2), a third pole set by the compensation capacitor (C6) and the compensation resistor (R3) is used to compensate the effect of the ESR zero on the loop gain. This pole is located at:
f
3P
1
3R6C2
The goal of compensation design is to shape the converter transfer function to get a desired loop gain. The system crossover frequency where the feedback loop has the unity gain is important. Lower crossover frequencies result in slower line and load transient responses, while higher crossover frequencies could cause system unstable. A good rule of thumb is to set the crossover frequency to approximately one­tenth of the switching frequency. The Table 3 lists the typical values of compensation components for some standard output voltages with various output capacitors and inductors. The values of the compensation components have been optimized for fast transient responses and good stability at given conditions.
Table 3—Compensation Values for Typical Output Voltage/Capacitor Combinations
V
OUT
(V)
1.8 4.7 47 105 100 None
L (µH)
C2
(µF)
R3
(k)
C3
(pF)
C6
1. Choose the compensation resistor (R3) to set
the desired crossover frequency. Determine the R3 value by the following equation:
V
f2C2
Where f
3R
C is the desired crossover frequency.
GG
CSEA
OUT
C
V
FB
2. Choose the compensation capacitor (C3) to
achieve the desired phase margin. For applications with typical inductor values, setting the compensation zero, f
Z1, below one forth of
the crossover frequency provides sufficient phase margin. Determine the C3 value by the following equation:
3C
4
f3R2
C
3. Determine if the second compensation
capacitor (C6) is required. It is required if the ESR zero of the output capacitor is located at less than half of the switching frequency, or the following relationship is valid:
1
R2C2
ESR
f
S
2
If this is the case, then add the second compensation capacitor (C6) to set the pole f
P3
at the location of the ESR zero. Determine the C6 value by the equation:
R2C
3R
ESR
2.5 4.7 - 6.8 22 54.9 220 None
3.3 6.8 -10 22 68.1 220 None
5 15 - 22 22 100 150 None
12 22 - 33 22 147 150 None
6C
To optimize the compensation components for conditions not listed in Table 3, the following procedure can be used.
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Page 14
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
High Frequency Operation
The switching frequency of MP1584 can be programmed up to 1.5MHz with an external resistor.
With higher switching frequencies, the inductive reactance (X
) of capacitor comes to dominate,
L
so that the ESL of input/output capacitor determines the input/output ripple voltage at higher switching frequency. As a result of that, high frequency ceramic capacitor is strongly recommended as input decoupling capacitor and output filtering capacitor for such high frequency operation.
Layout becomes more important when the device switches at higher frequency. It is essential to place the input decoupling capacitor, catch diode and the MP1584 (Vin pin, SW pin and PGND) as close as possible, with traces that are very short and fairly wide. This can help to greatly reduce the voltage spike on SW node, and lower the EMI noise level as well.
Try to run the feedback trace as far from the inductor and noisy power traces as possible. It is often a good idea to run the feedback trace on the side of the PCB opposite of the inductor with a ground plane separating the two. The compensation components should be placed closed to the MP1584. Do not place the compensation components close to or under high dv/dt SW node, or inside the high di/dt power loop. If you have to do so, the proper ground plane must be in place to isolate those. Switching loss is expected to be increased at high switching frequency. To help to improve the thermal conduction, a grid of thermal vias can be created right under the exposed pad. It is recommended that they be small (15mil barrel diameter) so that the hole is essentially filled up during the plating process, thus aiding conduction to the other side. Too large a hole can cause ‘solder wicking’ problems during the reflow soldering process. The pitch (distance between the centers) of several such thermal vias in an area is typically 40mil.
External Bootstrap Diode
It is recommended that an external bootstrap diode be added when the input voltage is no greater than 5V or the 5V rail is available in the system. This helps improve the efficiency of the regulator. The bootstrap diode can be a low cost one such as IN4148 or BAT54.
5V
BS
MP1584
SW
Figure 2—External Bootstrap Diode
This diode is also recommended for high duty cycle operation (when V V
(<5Vin) applications.
IN
OUT
/V
>65%) or low
IN
At no load or light load, the converter may operate in pulse skipping mode in order to maintain the output voltage in regulation. Thus there is less time to refresh the BS voltage. In order to have enough gate voltage under such operating conditions, the difference of V
IN
–V
OUT
should be greater than 3V. For example, if the V
is set to 3.3V, the VIN needs to be higher
OUT
than 3.3V+3V=6.3V to maintain enough BS voltage at no load or light load. To meet this requirement, EN pin can be used to program the input UVLO voltage to Vout+3V.
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Page 15
TYPICAL APPLICATION CIRCUITS
V
4.5V - 28V
IN
7
VIN
BST
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
C4
100nF
8
SW
1
D1
V
OUT
1.8V
EN
2
6
EN
FREQ
MP1584
COMP
GND
5
FB
4
3
C3 100pF
C6 NS
Figure 3—1.8V Output Typical Application Schematic
C4
100nF
8
V
8V - 28V
EN
IN
7
2
6
VIN
EN
FREQ
BST
MP1584
COMP
GND
5
SW
FB
1
D1
4
3
C3 150pF
C6 NS
V 5V
OUT
Figure 4—5V Output Typical Application Schematic
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Page 16
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
PCB LAYOUT GUIDE
PCB layout is very important to achieve stable operation. It is highly recommended to duplicate EVB layout for optimum performance.
If change is necessary, please follow these guidelines and take Figure 5 for reference.
1) Keep the path of switching current short and minimize the loop area formed by Input cap, high-side MOSFET and external switching diode.
2) Bypass ceramic capacitors are suggested to be put close to the V
V
IN
EN
C1
R4
Pin.
IN
R5
VIN
EN
BST
MP1584
3) Ensure all feedback connections are short and direct. Place the feedback resistors and compensation components as close to the chip as possible.
4) Route SW away from sensitive analog areas such as FB.
5) Connect IN, SW, and especially GND respectively to a large copper area to cool the chip to improve thermal performance and long-term reliability.
C4
SW
FB
D1
R2
L1
C2
R1
V
OUT
FREQ
R6
MP1584 Typical Application Circuit
Top Layer
COMP
GND
C3
R3
Bottom Layer
Figure 5MP1584 Typical Application Circuit and PCB Layout Guide
MP1584 Rev. 1.0 www.MonolithicPower.com 16 8/8/2011 MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2011 MPS. All Rights Reserved.
Page 17
PACKAGE INFORMATION
0.189(4.80)
0.197(5.00)
85
MP1584 – 3A, 1.5MHz, 28V STEP-DOWN CONVERTER
SOIC8E (EXPOSED PAD)
0.124(3.15)
0.136(3.45)
PIN 1 ID
0.013(0.33)
0.020(0.51)
0.024(0.61)
0.063(1.60)
0.150(3.80)
0.157(4.00)
14
TOP VIEW
0.051(1.30)
0.067(1.70) SEATING PLANE
0.000(0.00)
0.006(0.15)
0.050(1.27) BSC
FRONT VIEW
0.050(1.27)
0.228(5.80)
0.244(6.20)
BOTTOM VIEW
SEE DETAIL "A"
GAUGE PLANE
0.010(0.25) BSC
o
0o-8
SIDE VIEW
0.016(0.41)
0.050(1.27)
DETAIL "A"
0.010(0.25)
0.020(0.50)
0.089(2.26)
0.101(2.56)
0.0075(0.19)
0.0098(0.25)
o
x 45
0.138(3.51)
RECOMMENDED LAND PATTERN
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications.
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0.103(2.62)
0.213(5.40)
NOTE:
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS.
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.004" INCHES MAX.
5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA.
6) DRAWING IS NOT TO SCALE.
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