MP Pumps HTO 300 User Manual

MP PUMPS HTO SERIES
®
HTO 300 INSTALLATION AND SERVICE INSTRUCTIONS
This bulletin must be read completely before installing, operating, or servicing the pump.
WARNING:
If any of the items listed below are violated, serious injury or death from burns caused by hot oil may occur.
• DO NOT perform service or maintenance when the pumping system is pressurized or hot ­serious injury or death from burns caused by hot oil may occur.
• DO NOT operate the pump in a manner that it was not intended to be used.
• DO NOT install for use in an open environment where people are present.
NOT
• DO
does not allow the pipe to expand and cause the pump to be strained.
• DO NOT continue to operate the pumping system when a known leak exists or the system continues to smoke.
• DO NOT continue to operate the pump when unusual noise or vibration occurs.
• DO NOT install or use near water where the pumping system may come into contact with water or is splashed by water.
install in a rigid piping system that
• DO NOT operate beyond the pressure or temperature limits stated in the product literature, see form 9001.
• DO NOT allow severe temperature changes to occur in a short time period within the pumping system.
• DO NOT mix different types or grades of oil within the oil system.
NOT
• DO
heat transfer oil by the manufacturer.
• DO NOT exceed the maximum oil temperature rated by the oil manufacturer at the hottest point in the pumping system.
• DO NOT mount the pump such that high piping loads exist on the pump flanges.
use an oil that is not a recommended
FORM 3065-B
MP PUMPS HTO SERIES
OPERATION AND MAINTENANCE
Thermal oil vapors leaking from a system can be highly flammable.
Any system leak should be repaired immediately.
Do not insulate the pump or system piping with porous flammable insulation. Fluid may wick, decompose and spontaneously ignite.
Ideal mechanical seal life is 20,000 hours. Reduced seal life may be experienced from extreme conditions.
Recommended spare parts and service parts to rebuild the HTO-120 are:
PART NO. DESCRIPTION QTY.
29822 DRIVE SLEEVE 1 26744 GASKET 1 30842 ISOLATOR 2
HTO 300 ASSEMBLY INSTRUCTIONS
At disassembly, check the impeller and other wear items for unusual wear. Replace if necessary.
When servicing the pump, care should be taken that the pump has cooled to a sufficient temperature to permit disassembly. The product should be drained from the pump housing and disposed in accordance with the fluid manufacturer's recommendations. Operating personnel should be warned to exercise care and utilize eye and skin protection when servicing the pump.
PART NO. DESCRIPTION QTY.
34933 SEAL ASSEMBLY 1 29825 GASKET 3 30841 O-RNG 1
Press the seal seat (part of #5) into the seal
1. housing #4.
2. Set the drive sleeve #7 standing up on the workbench with the threaded end up. Place the seal housing #4 on the sleeve with the seal seat facing up.
Lubricate the seal head's o-ring (part of #5)
3. and slide it over the sleeve.
4. Install snap ring #6 into the groove on the sleeve.
5. Install the pipe plug into the seal housing. Use sealant on the threads.
6. Install the three gaskets #8, two graphite isolators #9, and o-ring #10 over the drive sleeve onto the seal housing.
Place the seal housing assembly fr
7. into the adapter #13 and install 3 capscr #3 through the seal housing and into the
que the capscr
or
adapter 5 ft-lbs. increments.
Apply Loctite onto the drive sleeve thr
8. and install the impeller #14 by threading it onto the sleeve. Make sure that the impeller shoulders against the sleeve.
9. Position the gasket #15 onto the adapter and install the housing #16 to the adapter using eight capscrews #11 and lockwashers #12.
. T
ews to 20 ft-lbs. in
om step 6
ews
eads
Slide the fan clamp #2 onto the sleeve with
10. fan blades closest to the seal housing. The pump end assembly (Pumpak) is complete.
11. Pumpak assembly to the motor as follows:
Place 5/16x5/16x.5 key into the key slot
1. of the motor shaft.
2. Slide the Pumpak onto the motor with the shaft/key indexed to lineup with a slot in the pump sleeve.
Install and tighten (4) 1/2"–13 capscr
3. onto the motor flange with 40 ft-lbs. torque.
4. Reaching through the inlet of the pump push the impeller back towar motor until it stops up against the carbon isolators.
While holding the impeller in this
5. position, tighten the fasteners of the fan clamp with 15 ft-lbs. tor
6. Rotate impeller to check for contact
ts.
with stationar
7. Install piping.
8. After wiring the motor, check rotation by momentarily applying power and viewing the rotation of the fan clamp. Viewed from the motor end, the clamp should
otate in a clockwise direction.
r
y par
ds the
que.
ews
- 2 -
MP PUMPS HTO SERIES
APPLICATION AND INSTALLATION INSTRUCTIONS
Application assistance and technical information can be obtained by calling MP PUMPS at 586-293-8240.
The HTO Pump is designed for pumping high temperature fluids that are non-corrosive, non-volatile and have good lubricating qualities.
INSTALLATION AND START-UP
INSTALLATION
1. The pump must be installed in a horizontal shaft position.
2. The housing may be rotated to a horizontal or vertical discharge to fit the particular piping installation.
3. Rigid and supported piping must be used that will not strain the pump housing when temperature changes are made during the use of the pump.
4. The piping system must be free of foreign material and moisture befor
5. Pipe thr on the NPT flanges that is compatible with the fluid being pumped and is rated for the temperatur
6. The installation should permit adequate circulation of air to provide proper cooling of the motor and pump seal housing.
7. Do not install in a sealed enclosure or insulate the pump adapter and motor. The motor and/or pump seal may fail from excessive heat.
8. A good installation will have an enclosure that provides adequate air flow of ambient air to the motor of the pump.
ead sealing compound must be used
e requir
ements.
e start-up.
The primary application for use is with heat transfer oils.
It is the users' responsibility to determine the pump and product compatibility with the materials of construction.
START-UP
1. Follow all requirements and recommendations from the heat transfer fluid manufacturer for fill, start-up and use.
2. Check for leaks before insulating the piping system.
3. Check for proper shaft rotation by jogging the power and observing the fan clamp. Rotation arrows are provided on pump housing.
4. The seal cavity inside the pump will internally vent during fill and start-up.
5. A small amount of oil may leak from the seal cavity at the shaft; this is normal for a new installation and will stop after approximately one hour
Do not allow the pump to run dr
6. to operate the pump when it is noisy, vibrating, or leaks are observed. These noticeable signs give a war the equipment and must be investigated to avoid possible damage or injury from burns caused by hot oil.
.
y, or continue
ning that something is wrong with
- 3 -
HOT OIL PUMP
ITEM PART NO. DESCRIPTION QTY.
1 30264 CAPSCREW STL 5/16-18 2
2 29833 COOLING FAN CLAMP DUCTILE IRON 1
3 21277 CAPSCREW S.S 3/8-16 3
4 29830 SEAL HOUSING – DUCTILE IRON 1
5 34933
6 29826
7 29822 DRIVE SLEEVE – STAINLESS STEEL 1
8 29825
9 30842 ISOLATOR 2
SEAL ASSEMBL
SNAP RING
GASKET
Y 1.5' – Type 2 1
1
3
ITEM PART NO. DESCRIPTION QTY.
10 30841 O-RING – VITON 1
11 41256 CAPSCREW STL 3/8-16 8
12 30626 LOCKWASHER STL 3/8 8
13 29828 ADAPTOR – DUCTILE IRON 1
30837
14
26744
15
16 26733 HOUSING – DUCTILE IRON 1
41479
17
18 30824 PIPE PLUG 1/8 N.P.T. (NOT SHOWN) 1
IMPELLER – 6.62 DIA – DUCTILE IRON
GASKET
. (NOT SHOWN)
PIPE PLUG 1/2 N.P
.T
1
1
2
Loading...