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Terminator 3 Micro
User Manual
20 pgs2.53 Mb0

MPI Terminator 3 Micro, Terminator 3 Std, Terminator 5, Terminator 7, Terminator 9 User Manual

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Page 1
Terminator Net Cleaner 3 - 9
Version 1 and 2
Users Manual
Rev.1.1 - 2012
Page 2
Read this!
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Table of Contents
.........................................................................................................................................INTRODUCTION* 4
..............................................................................................................................SAFETY*INSTRUCTIONS* 5
............................................................................................................................................Fundamentals, 5
........................................................................................................................................Cleaning)unit) 5
.............................................................................................................................................Under)use) 5
......................................................................................................................................TECHNICAL*DATA* 6
..............................................................................................................................Terminator)3)Micro) 6
..................................................................................................................................Terminator)3)Std) 6
........................................................................................................................................Terminator)5) 6
........................................................................................................................................Terminator)7) 6
........................................................................................................................................Terminator)9) 6
.............................................................................................................................................MAIN*PARTS* 7
..............................................................................................................................................Cleaning,Unit, 7
.........................................................................................................Video,Monitoring,System,(Op<onal), 8
......................................................................................................................................BEFORE*STARTUP* 9
......................................................................................................Li@ing,the,cleaning,unit,into,the,water, 9
.........................................................................................................Start,highEpressure,water,generator, 9
..................................................................................................................................................A@er,use, 10
....................................................................................................................................Cleaning,a@er,use, 10
............................................................................................................................................Maintenance, 10
................................................................................................................................................SUPPORT* 11
..........................................................................................................................................SPARE*PARTS* 12
................................................................................................................................Ordering,spare,parts, 12
.......................................................................................................................................CONSUMABLES* 12
.............................................................................................................................Ordering,consumables, 13
..............................................................................................................................................PART*LISTS* 14
............................................................................................................................Connectors,and,Tubing, 14
...........................................................................................................................................Disc,Assembly, 16
.........................................................................................................................Tube,Connector,Thruster, 17
.....................................................................................................................................................Spindle, 18
...............................................................................................................................Tubes,for,Terminator, 19
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Introduction
Dear customer,
You have bought a Terminator Net Cleaner from Multi Pump Innovation AS, and have thus acquired a highly sophisticated state of the art net cleaning system.
To keep this equipment in best possible condition, it is very important that all spare parts used are of genuine Multi Pump Innovation AS origin.
In case of neglected or inappropriate maintenance, Multi Pump Innovation AS will refuse to accept any warranty commitment as specified in our terms of delivery. Repair work on this equipment can be carried out by the customers qualified personnel.
Should you need more details concerning your Terminator Net Cleaner system in order to keep it in perfect condition, please contact our technical support for further information.
Multi Pump Innovation AS.
Contact information:
Multi Pump Innovation AS
Sopelimkroken 51, 1341 Slependen
Norway
Phone: +47 93 02 70 80
Phone: +47 45 25 29 28
Mail: [email protected]
This manual is valid for the following equipment only:
Terminator Net Cleaner
3, 5, 7, 9, and 11 Disc Version
Copyright ©Multipump Innovation AS, 2012.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Safety instructions
Fundamentals
Cleaning unit
This system cleans the net with water at very high pressure. It is important that hoses are kept away from sharp edges to prevent damage and leakages during use and storage. Do not expose the hoses or cables to any type of mechanical strain.
Use the tube frame or the lifting points when handling or lifting the cleaning unit, and let the hoses hang freely from the unit without any force.
Under use
Learn how to stop the machine if an emergency situation occurs.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Technical data
Terminator 3 Micro
!"#$%&'( ))(*$
+#,"-.#/-.'( 011(2(311(2()41(,,(56(2(!(2(+7
Terminator 3 Std
!"#$%&'( 81(*$
+#,"-.#/-.'( 9)11(2(9111(2(411(,,(56(2(!(2(+7
Terminator 5
!"#$%&'( 41(*$
( +#,"-.#/-.'( )111(2(9111(2(411(,,(56(2(!(2(+7
Terminator 7
!"#$%&'( 31(*$
( +#,"-.#/-.'( ))11(2(9911(2(:11(,,(56(2(!(2(+7
Terminator 9
!"#$%&'( ;1(*$
( +#,"-.#/-.'( 8111(2(9)11(2(:11(,,(56(2(!(2(+7
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Main parts
Cleaning Unit
Part No
Part Name
1
Swivel
2
Hose Connector
3
Tube Connector
4
Disc5Adapter
6
Tube Connector
7
Thruster Connector
8
Fitting for Spindle
9
Thruster
10
Tube Connector
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Video Monitoring System (Optional)
Video monitoring systems are available for the Terminator systems. Contact MPI for further information.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Before startup
Flush all tubes and hoses with high-pressure water before the first startup of a new cleaning unit. This must be done before the nozzles are mounted!
Ensure that the nozzles are mounted correctly, and the threads are filled with grease.
Check the oil level on the high-pressure water generator.
Ensure there is enough diesel on the high-pressure water generator for the intended operations.
Check the high-pressure water generator for dirty oil-, diesel-, and water inlet filters.
Ensure that all hoses and cables are connected correctly and according to the wiring diagram, and are without damages.
Check that all hoses are arranged correctly before the cleaning unit is lifted into the water.
Ensure that all water valves are in the right position.
Ensure that the cleaning unit is leveled in container, resting on the bottom plate with the tracks free from the surface.
Have the operation plan/cleaning plan with documented obstacles available close to the control panel.
All loose or slack ropes must be tightened or removed from the net if they prevent normal operation of the cleaning unit.
Lifting the cleaning unit into the water
Start with the hoses reeled on deck.
Attach the lifting device to the tube framework or lifting lugs.
Carefully lift the cleaning unit up and lower it next to the net wall.
Lower it into the water.
Add hoses in required lengths.
Prepare startup of high-pressure water generator.
Start high-pressure water generator
Ensure that the cleaning unit and the hoses is are in a sensible position.
Start the generator.
The recommended water pressure is between 260 and 290 bar, with a water flow of 140 to 190 liters pr. min, and 1300 to 1500 rpm.
Ensure that the cleaning unit presses against the net.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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After use
Stop the high-pressure generator.
Connect the lifting device in the tube frame or lifting lugs.
Lift the cleaning unit out of the water and into the flushing container.
Reel all hoses in a safe place.
De-connect high-pressure water hose.
Cleaning after use
Connect the high-pressure water connector to a freshwater outlet and flush.
In sub-zero temperatures it is necessary to add an antifreeze agent to the water to prevent hoses, tubes, and nozzles form freezing.
Maintenance
Contamination of the high-pressure water from the pump can clog the nozzles and reduce the efficiency of the system. Remove the nozzles and flush all hoses and tubes with water regularly.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Support
Please call Multi Pump Innovation's support phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected] if you need additional support.
In order to help you with the problems we need information about machine type, and serial number for the machine.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Spare parts
Ordering spare parts
For spare part orders we need the following information:
1. Type of machine
2. Part number according to spare parts list
3. Number of parts
Consumables
The following table shows different nozzles for the Terminator Net Cleaner 3 - 9.
Contact MPI for further information.
Thruster Nozzle
Disc Nozzle
02
0,4030,5040,6050,7060,8070,9081,0091,1
1,2
1,3
1,4
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Ordering consumables
For consumables orders we need the following information:
1. Type of machine
2. Number of machine (for example for example 3, 5, 7, or 9)
3. Stock number of spare part according to spare parts list (for example 028-xxx)
For orders, inquiries and information, please call phone +47 93 02 70 80 or +47 45 25 29 28, or send an email to [email protected]
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Part Lists
Connectors and Tubing
Terminator Net Cleaner 3 - 9 Users Manual
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17
3
2
1 18
10
4
5
11
13
17
18
12
7
8
14
6
2
1
18
17
9
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Pos No
Part No
Part Name
1
MPI-97
Nipple for Swivel Straight
2
MPI-94
Nipple 90 deg with Swivel
3
MPI-311
Tube 119 mm
4
MPI-98
T-Piece with 3 Nuts
5
MPI-310
Tube 65 mm
6
MPI-305
Tube 173 mm
7
MPI-82
T-Piece with 2 Nuts
8
MPI-102
T-Piece with one Swivel Nut
9
MPI-33
Nipple with Swivel to 1/2”
10
MPI-903
Bend 180 deg
11
MPI-101
Nipple for Thruster
12
MPI-303
Tube 85 mm
13
MPI-96
Nipple for Swivel with Nut
14
MPI-4
Thruster Complete
17
MPI-3
Adapter for Disc
18
MPI-99
Swivel Complete
Terminator Net Cleaner 3 - 9 Users Manual
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Disc Assembly
Pos No
Part No
Part Name
1
MPI-2
Disc
2
MPI-3
Adapter
3 - 4
MPI-M5x50
Screw Kit
5
MPI-99
Spindle Assembly (Complete)
Terminator Net Cleaner 3 - 9 Users Manual
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Tube Connector Thruster
Pos No
Part No
Part Name
1
MPI-101
Thruster Connector
Terminator Net Cleaner 3 - 9 Users Manual
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Spindle
Pos No
Part No
Part Name
1
MPI-26
Spindle Head
2
MPI-51
Shaft Seal
3
MPI-65
Seal Kit
4
MPI-19
Spindle Shaft
5
MPI-6
Bearing
6
MPI-52
Shaft Seal
7
MPI-59
Spindle Body
A Spindle Shaft Kit with 3 bearings (pos 4 and 5) is available as MPI-55.
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
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Tubes for Terminator
MPI-302
MPI-310
MPI-303
MPI-312
MPI-311
MPI-304
MPI-305
MPI-313
MPI-314
MPI-903
60 mm
65 mm
85 mm
114 mm119 mm120 mm173 mm280 mm342 mm180 deg for
thruster
T3 Micro
2111100001T3 Std0110
11901001T51000020123T70000050145T92000050077
Terminator Net Cleaner 3 - 9 Users Manual
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Multi Pump Innovation (c)2012
Terminator Net Cleaner 3 - 9 Users Manual
/Users/os/Work/MPI/Terminator Manual/ Terminator 3-11 Users Manual.pages
Page 20
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