moyno 35650, 35651, 35652, 36751, 36752 Service Manual

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SERVICE MANUAL
MOYNO® 500 PUMPS
300 Series Motorized
35650, 35651, 35652, 36750, 36751, and 36752 Model
DESIGN FEATURES
Housing: Pump Rotor: Pump Stator:
Seal: Motor Shaft:
Motor:
Note: Alternate elastomers available. Refer to Repair/ Conversion Kit Numbers, page 4.
Cast iron/316 SS
AISI 416 stainless steel/ANSI 316 SS
NBR
NBR (Nitrile)
Mechanical (carbon/ceramic)
3 phase; 1-1/2 HP, 208/230/460V for Models 35650 and 35651; 2 HP, 230/460V for Models 36751 and 36750; 1 phase; 1-1/2 HP, 115/230V for Model 35652; 1 phase; 2 HP, 115/230V for Model 36752.60 Hertz, 1725 rpm, totally enclosed
Section:
MOYNO
®
500 PUMPS
Page: 1 of 4 Date: March 1, 1998
INSTALLATION
Mounting Position.
position. When mounting vertically, it is necessary to keep bearings above seals to prevent possible seal leakage into bearings.
Pre-Wetting.
elements and mechanical seal by adding fluid to be pumped into suction and discharge ports. Turn pump over several times in a clockwise direction to work fluid into pump elements.
Piping.
avoid excessive strain on pump housings. See Table 1 for suction and discharge port sizes of each pump model. Use pipe “dope” or tape to facilitate disassembly and to provide seal on pipe connections.
Electrical.
nameplate or inside the terminal box for the proper connections. The wiring should be direct and conform to local electrical codes. Check power connections for proper voltage. Voltage variations must not exceed + 10% of nameplate voltage. Motors do not have overload protection. To prevent damage to pump, pump rotation must be clockwise when facing pump from motor end.
Piping to pump should be self-supporting to
Follow the wiring diagram on the motor
Pump may be mounted in any
Prior to connecting pump, wet pump
OPERATION
Self-Priming
pump is capable of 25 ft. suction lift with pipe size equal to port size. Be sure suction lines are air tight or pump will not self-prime.
DO NOT RUN DRY.
for lubrication. For proper lubrication, flow rate should be at least 10% of rated capacity.
Pressure and Temperature Limits.
maximum discharge pressure of each model. Unit is suitable for service at temperatures shown in Table 2.
. With wetted pumping elements, the
Unit depends on liquid pumped
See Table 1 for
Storage.
periods by removing bottom drain plug. To drain Model 36750, 36751 and 36752 remove suction housing bolts and loosen suction housing.
Always drain pump for extended storage
Caution: Suction pressure should never be
greater than discharge pressure.
Table 1. Pump Data
Pump Model
Suction Port (NPT) Discharge Port (NPT) Voltage Rating (VAC)
Discharge Pressure (psig) (maximum)
NOTE: SSU = 5 x CP (approximate)
specific gravity
356 367
1-1/2 2 1-1/4 1-1/4
See Motor Name Plate
For Voltage Ratings
50 50
See Motor Name Plate
For Voltage Ratings
Table 2. Temperature Limits
Elastomer Temperature Limits
*NBR 10°-160°F
*EPDM 10°-210°F
*FPM 10°-240°F *NBR = Nitrile EPDM =
Ethylene-Propylene-Diene Terpolymer
FPM = Fluoroelastomer
Page 2
TROUBLE SHOOTING
WARNING: Before making adjustments,
disconnect power source and thoroughly bleed pressure from system. Failure to do so could result in electric shock or serious bodily harm.
Failure To Pump.
Motor will not start: Check power supply. Voltage
1.
must be ± 10% of nameplate rating when motor is in locked rotor condition.
Motor runs and thermally kicks out: Check for
2.
excessive pressure. Increase ventilation to motor. Do not use less than #14 wire size.
Stator torn; possible excessive pressure: Replace
3.
stator, check pressure at discharge port.
4. Flexible joint broken; possible excessive Replace joint, check pressure at discharge port. Wrong rotation: Rotation must be clockwise when
5.
facing pump from motor end. Reverse the connections of any two line leads to the motor.
Excessive suction lift or vacuum.
6.
Pump Overloads.
Excessive discharge pressure: Check pressure at
1.
discharge port for maximum ratings given in Table Fluid viscosity too high: Limit fluid viscosity to 100
2.
CP or 500 SSU.
Noisy Operation.
Excessive suction lift or vacuum: Maximum suction
1.
lift is 25 feet for water. Suction line too small: Check pipe size. Be sure
2.
lines are free from obstructions. Pump cavitates: Pump speed is 1725 rpm.
3.
Viscosity of fluid should not exceed 100 CP or 500 SSU.
Flexible joint worn: Replace joint. Check pressure
4.
at discharge port. Insufficient mounting: Mount to be secure to a firm
5.
base. Vibration induced noise can be reduced by using mount pads and short sections of hose on suction and discharge ports.
Seal Leakage.
Leakage at startup: If leakage is slight, allow pump
1.
to run several hours to let faces run in. Persistent seal leakage: Faces may be cracked
2.
from freezing or thermal shock. Replace seal.
Pump Will Not Prime.
Air leak on suction side: Check pipe connections.
1.
pressure:
PUMP DISASSEMBLY
WARNING: Before disassembling pump,
disconnect power source and thoroughly bleed pressure from system. Failure to do so could result in electric shock or serious bodily harm.
Disconnect power source.
1.
Remove suction and discharge pip ing.
2.
Remove screws (112) holding suction housing (2)
3.
to discharge housing (1). Remove suction housing (2) and stator (21).
Rotor (22) can be detached from flexible joint (24)
4.
by using a punch to remove rotor pin (45). Support joint when removing pin.
Flexible joint (24) can be removed from motor
5.
shaft by using a punch through the discharge port to remove shaft pin (46).
Carefully slide mechanical seal (69) off motor
6.
shaft. Remove discharge housing (1) from motor (70) by
7.
removing screws (112A and 112C) and washers (215).
Carefully pry seal seat out of discharge housing
8.
(1). If any part of mechanical seal (69) is worn or broken, the complete assembly should be replaced. Seal components are matched parts and not interchangeable.
Remove slinger ring (77).
9.
PUMP ASSEMBLY
Replace slinger ring (77).
1.
Attach discharge housing (1) to motor (70)
2.
lock washers (215) and body screws (112A). Install mechanical seal (69) using the following
3.
procedures:
Clean and oil sealing faces using light oil (not
a.
grease).
Caution: Do not use oil on EPDM parts.
Substitute glycerin or soap and water.
Oil the outer surface of seal seat, and push
b.
assembly over motor shaft into the bore of the discharge housing (1) seating it firmly and squarely.
After cleaning and oiling the shaft, slide the
c.
seal body along the shaft until it meets the seal seat.
Install seal spring and spring retainer on shaft.
d.
On Model 367, position seal spacer (69A) on
4.
motor shaft with slots away from seal (69). Pin flexible joint (24) to motor shaft with shaft pin
5.
(46) using a punch through the discharge port. Pin rotor (22) to flexible joint using rotor pin (45).
6.
Support joint while installing pin. Slide stator (21) on rotor (22) carefully
7.
stator flange in housing groove Secure stator (21) and suction housing (2) to
8.
discharge housing (1) using screws (112).
9.
Proceed as in installation instructions.
.
using
locating
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