Page 1
Simply Engineered Better
Technical Manual
Hood Type
Dishwasher
Model:
M-DH
High Temperature with Built-in Booster
Machine Serial No.
April, 2003 Manual P/N 113512 Rev A
P.O. Box 4183 2674 N. Service Road
Winston-Salem, North Carolina 27115-4183 Jordan Station, Ontario, Canada L0R 1S0
336/661-1992 Fax: 336/661-1660 905/562-4195 Fax: 905/562-4618
www.championindustries.com
Page 2
Complete the information below so it will be available for quick reference.
Model Number Serial Number
Voltage and Phase
Moyer Diebel Service Agency Phone
Moyer Diebel Parts Source Phone
Moyer Diebel Service
Moyer Diebel (USA)
Phone: 1 (336) 661-1992
1 (800) 858-4477
Fax: 1 (336) 661-1660
E-mail www.moyerdiebel.com
We strongly recommend that you Fax or e-mail your orders.
NOTE: When calling to order parts, be sure to have the model number, serial number,
voltage and phase of your machine.
Machine Data Plate with
model & serial number
located on the front of the
lower panel.
COPYRIGHT © 2002 by Moyer Diebel
Page 3
REVISION RECORD
Revision History
Revision Revised Serial Number Comments
Date Pages Effectivity
09/01/01 — First issue of manual and replacement parts
06/10/02 3 Inserted electrical wiring diagrams.
3/28/03 16, 17 Inserted revised drawing and parts list.
i
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REVISION RECORD
ii
Page 5
TABLE OF CONTENTS
CONTENTS
Page
REVISION HISTORY .................................................................................................................... i
GENERAL....................................................................................................................................... 1
INSTALLATION ............................................................................................................................ 2
Unpacking........................................................................................................................... 2
Electrical Connections ........................................................................................................ 2
Plumbing Connections........................................................................................................ 4
Ventilation Connections ..................................................................................................... 4
Chemical Connections ........................................................................................................ 5
Completing Installation ...................................................................................................... 5
OPERATION................................................................................................................................... 6
MAINTENANCE ............................................................................................................................ 7
Daily Cleaning .................................................................................................................... 7
Maintenance........................................................................................................................ 7
TROUBLESHOOTING .................................................................................................................. 9
REPLACEMENT PARTS...............................................................................................................11
ELECTRICAL SCHEMATICS....................................................................................................... 23
LIST OF FIGURES
Figure 1— Front Panel..................................................................................................................... 2
Figure 2— Wiring Connection ........................................................................................................ 3
Figure 2— Wash Tank Assembly.................................................................................................... 12
Figure 3— Wash and Rinse Assemblies .......................................................................................... 14
Figure 4— Rinse Booster Assembly and Rinse System .................................................................. 16
Figure 5— Control Cabinet ............................................................................................................. 18
Figure 6— Control Panel ................................................................................................................. 20
iii
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THIS PAGE
INTENTIONALLY
LEFT BLANK
iv
Page 7
GENERAL SPECIFICATION
GENERAL SPECIFICATIONS
About this manual
All information, illustrations and specifications contained in this manual are based upon the
latest product information available at the time of publication. Champion constantly improves
its products and reserves the right to make changes at any time or to change specifications or
design without notice and without incurring any obligation.
Organization of Manual
This manual is divided into seven parts:
• General Specifications
• Installation
• Daily Operation
• Cleaning and Maintenance
• Troubleshooting
• Replacement Parts, contains parts diagrams and parts list.
• Electrical Schematics
NOTE:
Unless noted otherwise, dimensions, capacities, temperatures, etc., given in this manual
are U.S. Customary Measures and the Metric Equivalent of the U.S. Customary measures.
Model
The M-DH model is a high temperature (180F/82°C rinse) sanitizing model with booster.
Standard Equipment
• Automatic operation
• Built-in electric booster heater
• Field convertible to corner model
• Electric tank heat
• Extended wash/de-lime switch
• Low-water tank heat protection
• 1-hp drip-proof pump motor
• Splash-proof control console
• Door safety switch
• Common utility connections
• Detergent/chemical connection
provisions
• Balanced door lift system
• Stainless steel front and side panels
• Interchangeable upper and lower
spray arms
• International symbols on controls
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Page 8
INSTALLATION
INSTALLATION
Unpack the dishwasher
!
CAUTION:
Care should be taken when lifting the machine to prevent damage.
NOTE:
The installation of your machine must meet all applicable health and safety codes.
1. Immediately after unpacking the machine, inspect for any shipping damage.
If damage is found, save the packing material and contact the carrier
immediately.
2. Remove the dishwasher from the skid. Move the machine to its
permanent location.
3. Machine must be placed on a sound self-draining floor.
4. Level the machine (if required) by placing a level on the top of the
machine and adjusting the feet. Level the machine from
front-back and side to side.
5. Refer to Fig 1. Remove (2) screws that hold the front panel.
Remove the front panel in preparation for service connections.
Figure 1
Remove Front Panel
Electrical Connections
WARNING:
!
Electrical grounding connections must comply with all applicable Electrical Codes.
WARNING:
When working on the dishwasher, disconnect the electric service and place a tag at the
disconnect switch to indicate work is being done on that circuit.
1. A qualified electrician must compare the electrical power supply with the machine electrical specifications before connecting to the incoming service through a fused disconnect
switch.
2. Recommended electrical supply is three phase, permanently wired via wall switch
mounted adjacent to machine. Machine may also be installed on 25A single phase (15A
single phase with reduced rinse heating). Easy on site conversion of standard machine for
any of these requirements.
3. A knock out is provided at the lower right rear corner (as viewed from the front) for
electrical service connection. A fused disconnect switch or circuit breaker (supplied by
others) is required to protect the power supply circuit.
4. Remove (2) lower screws from the front panel of the machine to expose the electrical
controls.
5. Three phase or single phase incoming wire connections are made at the bottom of the
machine’s main terminal block. The main terminal block is located on the side of the front
right post of the dishwasher.
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Page 9
SINGLE PHASE CONNECTION
INSTALLATION
L1
Connect (1) Hot wire
to either L1, L2 or L3
THREE PHASE CONNECTION
L1
L2 L3
208/240V
L2 L3
N
Connect the second
Hot wire to "N"
terminal
NOTE: Remove Jumper
wires for 3 phase
applications.
N
Ground
Earth
Ground
Ground
208/240V
208/240V
Connect (3) Hot wires
to L1, L2 and L3
Figure 2
Wiring Connections
208/240V
Connect the
Neutral wire
to "N" terminal
{
Earth
Ground
3
Page 10
INSTALLATION
INSTALLATION (CONT.)
Plumbing Connections
NOTE:
Plumbing connections must comply with all applicable sanitary and plumbing codes.
Water Connections
1. All M-DH dishwashers require a single, hot water supply.
2. The hot water connection to the dishwasher is 1/2” BSP male.
3. The connection is made from underneath the dishwasher.
4. The recommended minimum water temperature is 140F/60°C.
5. A manual shut-off valve for water (supplied by others) should be installed in the supply
line to allow for servicing of the machine. The shut-off valve should be the same size or
larger than the supply line.
6. Install a pressure reducing valve (PRV) in the water supply line if flow pressure exceeds
20-22 PSI/138-151.8kPa.
Drain Connections
1. The dishwasher is a gravity drain machine equipped with 1-1/2” O.D. hose connection
point.
2. The maximum drain flow rate is 15 gallons/min-56.8 liters/min.
3. Drain height for the dishwasher must not exceed 11” (280mm) above the floor level.
4. The drain connection is made to the dishwasher from behind the machine or through an
access hole in the base of the machine.
Ventilation
NOTE:
Ventilation must comply with local sanitary and plumbing codes.
CAUTION:
!
Exhaust air should not be vented into a wall, ceiling, or concealed space of a building.
Condensation can cause damage.
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INSTALLATION (CONT.)
Chemical Connections
NOTE:
Consult a qualified chemical supplier for your chemical needs.
1. A chemical signal terminal block is supplied for chemical dispensing equipment.
2. The terminal block is located below the control panel fuse block.
3. The detergent signal is limited to a maximum load of 1 Amp. Signal voltage is 115VAC.
4. The Rinse aid signal is limited to a maximum load of 1 Amp. Signal voltage is 115VAC.
5. The feeder units must have separate neutrals for detergent and rinse aid connections.
INSTALLATION
6. A 1/2” detergent injection point is provided at the rear and left side of the dishwasher.
7. Detergent may be added manually, put in three tablespoons of powdered domestic detergent into the wash tank after the machine has been filled, then add another tablespoon full
after every fourth or fifth cycle. This is not recommended except in a temporary situation,
ex: dispensing equipment is down, out of chemical and awaiting supplier, etc.
8. Rinse aid injectors can be purchased separately. There is a 1/4” NPT rinse aid injection
point provided in the final rinse manifold. Use a liquid rinse aid. Contact your local
chemical supplier about product type for factors such as water hardness etc.
Peristaltic Detergent Pump
To prime the peristaltic pump:
1. Insert pump inlet hose into the detergent container.
2. Close machine door and switch machine on.
3. Allow wash tank to fill up then press detergent pump prime switch to prime inlet and
outlet hose.
4. Stop priming when detergent reaches machine.
Machine will not fill unless READY light is on and door is shut. Turn power off before
opening door as machine will cycle again when door is closed. Pump operates during the wash
cycle and is set to run for approximately 10 seconds. Use yellow adjusting tool, supplied with
the instructions, to adjust cam 6 to vary this time. Increase cam gap (away from 0 mark) to
increase pumping time.
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Page 12
OPERATION
INITIAL START-UP
Complete the installation
After the plumbing and electrical connections are made, follow the steps below to complete
the installation of your dishwasher.
1. Remove the protective covering from the exterior of the machine.
2. Remove any foreign material from the inside of the machine.
3. Make sure dishwasher power is off.
4. Turn the main water supply on.
5. Turn main power on at the main power service disconnect switch.
6. Install the scrap screens.
7. Make sure that the overflow seats securely in the tank bottom.
8. Make sure doors are fully closed.
9. The control panel is located on the lower right side of machine. Select any cycle (1, 2, 3
10. The ON light will glow red and the machine will fill automatically.
minutes).
11. When machine is full the tank heater and booster heater will begin to heat the water in the
dishwasher. Wait approximately 10 minutes for the wash tank to reach operating temperature. The temperature should be a minimum of 140F/60°C. The machine is ready for use
when the READY light (tick symbol) glows amber.
OPERATION
Operation and Use
1. Before washing make sure that:
• wall mounted on/off switch is switched on;
• water supply is open and water pressure is present;
• pump suction filters are installed in proper location;
• overflow tube is inserted in drain;
• rotating spray arms move freely;
• rinse and detergent containers are full;
2. Select required cycle. Try cycle 3 initially and switch to faster cycles only if necessary.
3. Scrap and preflush all items to be washed. Load items into the rack. Do not overload the
rack. Wash only one layer of silverware in a rack.
4. Open the door and insert the rack into machine. Close door.
5. Machine starts automatically. CYCLE light glows green.
6. Remove rack when the CYCLE light goes out.
NOTE:
Machine will not operate unless the READY light is on. Wash temperature light (thermometer symbol) glows amber when wash temperature has been reached. After removing
racks from machine, DO NOT shut door as machine will start up again.
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Page 13
DAILY CLEANING
1. Turn dishwasher and wall switch OFF.
2. Remove the overflow to drain wash tank.
3. Remove scrap screens and wash pump inlet screen. Rinse thoroughly to make sure that
they are clean. Do not bang or beat them on the side of sink or other hard objects as this
will eventually cause them to break or bend thus causing them to fit or work properly.
4. Reinstall the overflow, pump screen, and the scrap screens.
Frequently check and clean the nozzles. Blocked nozzles will prevent the machine from
cleaning properly. To clean the wash/rinse arms:
1. Undo the thumbscrew that holds the arms in place. Do not remove the retaining plate.
2. Twist and remove the end nozzle then withdraw the end cap.
3. Flush arms with water, use a toothpick or paperclip (if necessary) to clear the nozzles.
4. Do not beat the arms on anything to clean nozzles.
5. Replace end cap and end nozzle.
MAINTENANCE
6. Replace arms back into position in machine.
To flush out dishwasher if needed:
1. Leave the overflow out of machine.
2. Close the door.
3. Turn power ON at the dishwasher.
4. Leave on machine on for about 20 seconds. DO NOT leave machine unattended during
this process.
5. Shut power OFF to dishwasher.
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MAINTENANCE
MAINTENANCE
Before carrying out the cleaning and the maintenance operations, turn off the main disconnect
switch for the equipment.
Do not use corrosive products such as sodium hypochlorite (bleach), acids, steel wool or steel
brushes to clean the inside and the outside of machine.
The presence of calcium and magnesium salt in water can compromise machine performance.
Asked a qualified chemical person to remove the deposits periodically.
Stainless steel surfaces should be cleaned well in order to avoid some oxidation risks, or
chemical reactions.
Optimal Results:
Poor wash results can be noted when residue remains on the dishware. To guard against poor results,
make sure of the following:
• Wash nozzles are clean.
• Rinse nozzles are clean and there is sufficient water supply pressure
20-22 PSI/138-151.8kPa.
• Water temperature is a minimum of 140F/60°C.
• Detergent is in the chemical container
• Pump suction filters are clean.
• Racks are suitable for the dishes and cutlery that are to be washed.
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Page 15
TROUBLESHOOTING
TROUBLESHOOTING
In order to find the cause of a breakdown or abnormal operating condition in your dishwasher
please ensure that:
1. All switches are ON
2. Drain and overflow tube are in place and seated
3. Wash pipe and rinse nozzles are clean
4. Scrap screens and pump inlet screen are properly positioned
5. Spray arms are in their proper positions
6. Thermostat(s) are at their correct setting
7. Detergent, and rinse additive dispensers are adequately filled
8. Doors are fully closed.
If a problem still exists, use the following table for troubleshooting
CONDITION CAUSE SOLUTION
Cycle will not start Door not closed ................................ Make sure doors are fully closed
Door safety switch faulty ................. Contact your service agency
Start switch faulty ............................ Contact your service agency
Main switch off ................................ Check disconnect
Overload protector tripped ............... Reset overload in control box
Not up to temperature ...................... Give machine time to initially reach
......................................................
Low or no water Main water supply is turned off ....... Turn on house water supply
Drain/overflow tube is not
in place and seated ........................... Place and seat drain tube
Machine doors not fully closed........ Close doors securely
Faulty fill valve ................................ Contact your service agency
Stuck or defective float .................... Check floats and clean
— temperature
Continuous water filling Stuck or defective float .................... Check floats and clean
Fill valve will not close .................... Clean or replace
Drain tube not in place ..................... Look for drain tube in tank
Pressure switch faulty ...................... Replace pressure switch
Any motor not running Overload protector tripped ............... Reset overload in control box
Defective motor................................ Contact your service agency
Wash tank water temperature Incoming water temperature
is low when in use at machine too low ........................... Raise temperature to 140°F/60°C
Defective thermometer ..................... Check or replace
Defective thermostat ........................ Check for proper setting or replace
Defective heater element .................. Check or replace
Defective solenoid valve .................. Check or replace
Arms not rotating Rinse nozzles not clean .................... Clean
Bearings worn .................................. Replace
Water supply pressure low ............... Check incoming water pressure
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Page 16
TROUBLESHOOTING
TROUBLESHOOTING (CONT.)
CONDITION CAUSE SOLUTION
Insufficient pumped spray Clogged pump intake screen ............ Clean
pressure Clogged spray pipe .......................... Clean
Scrap screen full ............................... Must be kept clean and in place
Low water level in tank.................... Check drain and overflow tube
Defective pump seal ......................... Contact service agent
Insufficient final rinse or no Faulty pressure reducing valve ........ Clean or replace
final rinse Improper setting on pressure
reducing valve .................................. Set flow pressure to 20-22 psi [138-151kPa]
Clogged rinse nozzle and/or
pipe ................................................... Clean with paper clip/delime
Improper water line size................... Have installer change to proper size
Rinse cycle too short ........................ Check timer
Low final rinse temperature Low incoming water ........................ Check the booster be sure the thermostat is set to maintain
180°F/82°C temperature. Check incoming water is set min.
140°F/60°C.
Check valve to be sure it is clean
and operating.
Defective thermometer..................... Check for proper setting or replace
Defective thermostat ........................ Replace
Bad booster element ......................... Contact your service agency
High limit tripped............................. Reset
Machine leaking Leaking at chemical injector ............ Check or replace injector
Leaking at chemical hose ................. Replace hoses
Pump seal leaking ............................ Replace seal
Leaking at pump hose ...................... Contact your service agency
Water splashing out door Nozzles/End caps missing................ Replace caps
Wash nozzles blocked ...................... Clean
Arms not rotating ............................. Replace bearings
Door handle twisted (pass through) . Adjust or replace handle
Poor washing results Detergent dispenser not
operating properly ............................ Contact detergent supplier
Insufficient detergents ...................... Contact detergent supplier
Food Soil concentration too
high in wash tank ............................. Drain tank, clean and refill every 2 hours of
operation or after each meal period.
Wash water temperature
too low.............................................. See condition “Wash Tank
Water Temperature” above
Wash arm clogged............................ Clean
Improperly scraped dishes ............... Check scraping procedures
Ware improperly
placed in rack ................................... Use proper racks. Do not overload racks
Improperly cleaned
equipment ......................................... Unclog wash sprays and rinse nozzles
to maintain proper pressure and flow
conditions. Overflows must be open.
Keep wash water as clean as possible.
Electric elements
has soil/lime buildup ........................ Clean and delime
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Page 17
REPLACEMENT PARTS
REPLACEMENT
PARTS
11
Page 18
REPLACEMENT PARTS
26
(DEMA HOLE PLUG)
39
Note #1: Use Loctite 290
Note #2: Use thread tape
Note #3: Use Loctite 243
15
16
6
31
16
15
14
Note #2
37
38
Note #1
32
36
Tank Bottom
14
28
3
Note #3
25
Note #3
34
10
11
3
2
1
2
13
12
18
30
7
31
17
9
5
4
33
33
31
32
29
32
8
31
18
27
24
35
31
32
19
21
23
20
22
ELEMENT
LOCKNUTS
ELEMENT
GASKETS
THERMOSTAT
PROBE
12
Figure 3
Wash Tank Assy
Page 19
REPLACEMENT PARTS
WASH TANK ASSEMBLY
Fig.3 Part
Item No. No. Part Description Qty.
1 32590001 Hose Outlet .............................................................................................. 1
2 ASS24 Hose Clamp ............................................................................................. 2
3 40030000 Spindle..................................................................................................... 2
4 6037 Backnut 126*40mm ................................................................................ 1
5 1896 Drain Waste Gasket................................................................................. 1
6 3904 Wash Pump Assy .................................................................................... 1
7 C160603 Pump Inlet Flange ................................................................................... 1
8 24.38210 Hose Inlet ................................................................................................ 1
9 C16301 Drain Outlet ............................................................................................. 1
10 C180704 Overflow Pipe ......................................................................................... 1
11 1238 Wash Inlet Filter...................................................................................... 1
12 ARP229 Oring........................................................................................................ 1
13 ARP241 Oring........................................................................................................ 1
14 8835 Set Screw 5/6” x 1/2” .............................................................................. 2
15 8568 Washer Spring 5/16” ............................................................................... 2
16 8058 Nut 5/16” ................................................................................................. 2
17 8106 Nut Hex M6............................................................................................. 4
18 88461 Bolt Hex Head M6 x 12 .......................................................................... 2
19 8800 Screw Pan Head M4 x 6.......................................................................... 2
20 30201 Thermostat............................................................................................... 1
21 3032 Gland Nut ................................................................................................ 1
22 3033 Gasket Gland ........................................................................................... 1
23 3031 Gland Bulkhead....................................................................................... 1
24 30071 Element Wash 1.8KW............................................................................. 1
25 60030092 Door Switch Assy.................................................................................... 1
26 88021 Screw Pan Head M4 x 30........................................................................ 2
27 1557 Rack Guide.............................................................................................. 1
28 1560 Rack Guide Bracket ................................................................................ 1
29 60080017 Bolt Truss Head M5 x 12 ........................................................................ 2
30 60080015 Bolt Hex M6 x 16 .................................................................................... 4
31 8566 Washer Spring 1/4” ................................................................................. 8
32 8108 Nut Dome M6.......................................................................................... 4
33 ASS36 Hose Clamp ............................................................................................. 2
34 32510012 Wash Manifold ........................................................................................ 1
35 111151 C-Clip Float Switch (per float ball)......................................................... 2
36 110854 Dual Float Switch .................................................................................... 1
37 110750 Gasket float switch .................................................................................. 1
38 107589 Washer, lock 1/2” .................................................................................... 1
39 104584 Nut, Plain (1-2-13) .................................................................................. 1
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Page 20
REPLACEMENT PARTS
8
13
9
10
12
5
11
9
8
7
1
2
3
14
4
15
5
5
6
7
1
2
14
Figure 4
Wash and Rinse Arm Assemblies
Page 21
REPLACEMENT PARTS
WASH AND RINSE ARM ASSEMBLIES
Fig.4 Part
Item No. No. Part Description Qty.
1 40030037 Plug, Wash End ....................................................................................... 2
2 ARP018 O-ring, Wash Plug ................................................................................... 2
3 32530020 Wash Arm ............................................................................................... 1
4 32590023 Wash Hub ................................................................................................ 1
5 C190624 Plastic Bushing ........................................................................................ 4
6 40030021 Wash Arm ............................................................................................... 1
7 60080017 Screw M5 x 12 Truss Head ..................................................................... 2
8 40030010 Plug, Rinse Arm ...................................................................................... 2
9 60020001 Nozzle, Rinse .......................................................................................... 6
10 81530002 Rinse Arm ............................................................................................... 1
11 81530001 Rinse Arm ............................................................................................... 1
12 40030002 Rinse Arm Hub........................................................................................ 1
13 40030073 Rinse Arm Spindle .................................................................................. 1
14 40030074 Wash Spindle Nut.................................................................................... 1
15 40030072 Wash Arm Spindle .................................................................................. 1
16 32510014 Wash Arm Assembly (includes items 1-6) ............................................. A/R
17 81510013 Rinse Arm Assembly (include items 5, 7-12) ......................................... A/R
15
Page 22
REPLACEMENT PARTS
9
BULKHEAD NUT & GASKET
NOTE #1. USE THREAD TAPE ON CROX AND THREADED
FITTINGS TO SEAL JOINTS.
NOTE #2. USE 243 LOCTITE ON SPINDLE THREAD
BEFORE FITTING INTO WASH HUB.
NOTE #3. USE 243 OR 290 LOCTITE TO LOCK BOLT TO
BASE PLATE.
NOTE #4. USE 10-12 TURNS OF THREAD TAPE ON ALL
JOINTS.
NOTE #5. ENSURE LINE STRAINER AND SOLENOID FLOW
DIRECTIONS ARE AS SHOWN.
NOTE #1
13
2
16
7
WASH HUBS
NOTE #2
4
16
18
NOTE #5
5
NOTE #4
17
2
19
20
NOTE #4
24
21
22
FLOW DIRECTION
23
NOTE #4
5
25
2
1
NOTE #3
16
14
15
5
26
3
8
2
10
12
6
11
5
Figure 5
Rinse Booster Assmbly and Rinse System
Page 23
REPLACEMENT PARTS
RINSE BOOSTER ASSEMBLY
AND RINSE SYSTEM
Fig.5 Part
Item No. No. Part Description Qty.
1 40010061 Rinse Booster Assy (Includes Item 26) ................................................... 1
2 60090028 Hose Clamp ............................................................................................. 6
3 60060066 Tee 12MM x 3/8 BSP Branch ................................................................. 1
4 1672 Rinse Solenoid Assy (Includes Items 17-25) .......................................... 1
5 60060073 Hose ......................................................................................................... 15ft
6 88461 Bolt Hex SST M6 x 12 ........................................................................... 1
7 40030048 Crox Tailpiece MCO 1/2". ...................................................................... 1
8 40020061 Bracket Rinse tank Mounting.................................................................. 1
9 6083 Elbow Crox-Female 15MM Brass .......................................................... 1
10 60090060 Ball Polypropylene PB030 7/16" ............................................................ 1
11 8566 Washer Spring M6 .................................................................................. 1
12 60060067 Socket 3/8 x 1/8 Nylon Reducing ........................................................... 1
13 6001 Nut Crox 15MM Brass ............................................................................ 1
14 60080052 Bolt Pan Slot M3 x 6 ............................................................................... 1
15 60030088 Thermostat............................................................................................... 1
16 40030072 Wash Spindle........................................................................................... 2
17 6153 Tailpiece 1/2 x 1/2 ................................................................................... 1
18 3324 Coil, Solenoid 240V 10W LED .............................................................. 1
19 3321 Body, Solenoid EVSI10 .......................................................................... 1
20 60060003 Nipple 1/2" x 2" Brass ............................................................................. 1
21 6075 Musen Ring Saddle Clamp Brass 20MM................................................ 1
22 6950 Strainer Line 1/2" .................................................................................... 1
23 6047 Nipple Hex 1/2"....................................................................................... 1
24 60080009 Nut SST Hex M10 ................................................................................... 2
25 60080024 MS Hex SST 304 M10 x 60 .................................................................... 1
26 3005 Element 5KW 208-240V (Includes Cap & Gasket) ................................ 1
17
Page 24
REPLACEMENT PARTS
17
17
16
16
Screw assignment
diagram
17
17
11
18
3
12
15
13
7
6
19
1
14
2
10
20
8
5
9
4
18
Figure6
Control Cabinet
Page 25
REPLACEMENT PARTS
CONTROL CABINET
Fig.6 Part
Item No. No. Part Description Qty.
1 32275 Terminal Strip 6 Way .............................................................................. 1
2 60030089 Bushing Snap-In 25mm........................................................................... 1
3 60030090 Bushing Snap-In 30mm........................................................................... 1
4 3227 Terminal Strip 3 Way .............................................................................. 1
5 3231 Din Rail ................................................................................................... 12”
6 3020 Thermostat ............................................................................................... 1
7 3028 Screw. ...................................................................................................... 2
8 60030081 2 Pole Base .............................................................................................. 2
9 60030080 Relay 2 Pole 240V................................................................................... 2
10 60030083 Contactor 240V ....................................................................................... 1
11 32823 Timer Triple Cycle 180sec ...................................................................... 1
12 8816 Brass Stud 3/16 x 3/4 .............................................................................. 1
13 8151 Nut Hex Brass 3/16 Pressed .................................................................... 1
14 16611 Wiring Tray Bracket Assy....................................................................... 1
15 8565 Washer Brass 3/16................................................................................... 1
16 8802 Screw Pan M4 x 25 ................................................................................. 4
17 8801 Screw Pan M4 x 12 ................................................................................. 6
18 3894 Capacitor ................................................................................................. 1
19 60030097 On/Off Power Switch .............................................................................. 1
20 60030082 Wire Clip Relay Base .............................................................................. 2
19
Page 26
REPLACEMENT PARTS
1
12
2
12
3
5
6
4
10
7
8
9
20
11
NOTE: 1 SECURE GAUGES USING U CLAMP AND LOCKNUT SUPPLIED
Figure 7
Control Panel
Page 27
REPLACEMENT PARTS
CONTROL PANEL
Fig.7 Part
Item No. No. Part Description Qty.
1 40020060 Control Cabinet Panel ............................................................................. 1
2 30411 4 Position Switch..................................................................................... 1
3 8800 Screw, Pan M4 x 6 .................................................................................. 2
4 30415 Knob, 4 Position ...................................................................................... 1
5 3135 Lens, Neon (Green) ................................................................................. 1
6 3134 Lens, Neon (Amber)................................................................................ 2
7 3133 Lens, Neon (Red) .................................................................................... 1
8 31385 Neon Assembly (Green).......................................................................... 1
9 3138 Neon Assembly (Clear) ........................................................................... 3
10 35021 Temperature Gauge ................................................................................. 2
11 60080017 Screw, Truss Head M5 x 12 .................................................................... 2
12 40070006 Label Contol Cabinet .............................................................................. 1
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REPLACEMENT PARTS
THIS PAGE
INTENTIONALLY
LEFT BLANK
22
Page 29
ELECTRICAL SCHEMATICS
ELECTRICAL
SCHEMATICS
23
Page 30
2 of Installation section in manual
For a more detailed explaination of
wiring connections, see page 3
Fig.
7/29/02
DATE
C
M-DH ELECTRIC
REV
080221
Page 31
7/29/02
DATE
2 of Installation section in manual
For a more detailed explaination of
wiring connections, see page 3
Fig.
C
M-DH ELECTRIC
REV
080223
Page 32
7/29/02
DATE
D
M-DH ELECTRIC
REV
080133
For a more detailed explaination of wiring connections
see page 3 Fig. 2 of Installation section of manual.
Page 33
7/29/02
DATE
E
M-DH ELECTRIC
REV
080134
For a more detailed explaination of wiring connections
see page 3 Fig. 2 of Installation section of manual.
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