Moyer Diebel 383HT Parts List

Page 1
SERVICE REPLACEMENT PARTS
Pièces de Rechange - Partes de Reemplazo
Model: 383HT
High Temperature Undercounter Dishwasher
3765 Champion Boulevard Winston-Salem, NC 27105 (336) 661-1992 Fax: (336) 661-1660 Toll-free: 1 (800) 858-4477
Issue Date: 4.29.16
Manual P/N 116145 rev. —
For machines beginning with S/N W160458678 and above
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: 1( 800) 263-5798
Printed in the USA
Page 2
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com
ATTENTION
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate
is located on the right front corner
of the lower panel
Please have this information ready
if you call for service assistance.
COPYRIGHT © 2016 All rights reserved Printed in the USA
Page 3
Revision Record
REVISION PAGES EFFECTIVE S/N DESCRIPTION DATE
4/29/16 ALL W160458678 Released first edition
Revision Record
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Limited Warranty
LIMITED WARRANTY
Moyer Diebel. (herein referred to as The Company), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name "Moyer Diebel"
and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to Moyer Diebel within ten (10) days after installation either online on the Moyer Diebel website (http://www.moyerdiebel.com/service/) for the USA or http://www.championindustries.com/warranty-registration for Canada or by fax on the form provided in the front of this manual. If warranty registration is not returned to The Company within such period, the warranty will expire after one year from the date of shipment. The Company will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period, The Company, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, The Company's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Moyer Diebel elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by The Company's authorized service technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of all further liability in connection with its warranty. In no event will The Company's warranty obligation exceed The Company's charge for the machine. The following are not covered by The Company's warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Company will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. MOYER DIEBEL SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSE-QUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY'S DISHWASHING MACHINES AND THE COMPANY'S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Moyer Diebel does not authorize any other person, including persons who deal in Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Moyer Diebel Dishwashing Machines.
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Service Replacement Parts
Service Replacement Parts
Illustrations Page
Wash Pump/Motor Assembly
Booster ........................................................................................................................... 4
Control Panel ................................................................................................................... 6
Power Wiring Box ............................................................................................................ 8
Fill Valve ....................................................................................................................... 10
Wash and Rinse Spray Arms ........................................................................................... 12
Hoses and Drain Pump ................................................................................................... 14
Panels and Door ............................................................................................................ 16
Upper Tank ................................................................................................................... 18
Rear Tank ...................................................................................................................... 20
Rinse-aid Dispensing Pump .............................................................................................. 22
Detergent Dispensing Pump ............................................................................................. 24
Dish racks and Pressure Regulating Valve (PRV) .................................................................. 22
........................................................................................... 2
1
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Pump/Motor
10
12
13
14
9
8
7
6
5
4
3
2
1
11
15
2
Page 7
Pump/Motor
Item Part Description Qty. No. No.
1 0512340 SCREW, M4, PHIL, PAN HD. 9
2 0512341 IMPELLER HOUSING COVER 1
3 114144 NUT, M6 (LEFT-HAND THREAD) 1
4 0501501 WASHER, LOCK, 1/4" 1
5 0501478 WASHER, PLAIN, 17/64" 1
6 0512345 IMPELLER 1
7 114139 SEAL, PUMP 1
8 110285 GASKET, PUMP 1
9 114137 PLATE, PUMP BACKING 1
10 107337 NUT, M4 9
11 0512101-1 PUMP/MOTOR ASSEMBLY COMPLETE 1 220VAC/60/1
12 0513131 COVER, REAR MOTOR FAN 1
13 H29043 CAPACITOR 16μF 1
14 0312144 BRACKET, WASH PUMP 1
15 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 2
THE MOTOR IS NOT A SEPARATE PART
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Booster
1
2
4
3
5
7
1
6
11
3
12
11
3
3
13
9
8
10
4
Page 9
Booster
Item Part Description Qty. No. No.
1 0513310 THERMISTOR 1
2 0513314 TEE, RINSE 1/2" HB X 3/8" NPT X 1/8" NPT BRASS 1
3 0512985 CLAMP, HOSE 4
4 107417 HOSE, RUBBER 1/2" ID X 0.84" OD A/R
5 108954 NUT, GRIP, 6-32 W/NYLON INSERT SST 2
6 110562 THERMOSTAT, FIXED, SNAP, 240ºF 1
7 0513880 PLUG, 3/8" NPT FACE 1
8 0512928 GASKET, HEATER 1
9 0512847 HEATER, SCREW PLUG, 4KW 208V (Does not include gasket) 1
---- 0512848 HEATER, SCREW PLUG, 6KW 220V (Does not include gasket) 1
10 100210 PLUG, 1/8" NPT SQ. HEAD, SST 1
11 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 2
12 0713850 TANK, BOOSTER 1
13 0512134 TEE, 3/4" POLY 1
----- HARNESS, WIRING 1
5
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Control Panel
11
12
15
10
9
14
8
12
7
13
11
10
1
9
2
3
6
8
4
5
6
Page 11
Control Panel
Item Part Description Qty. No. No.
1 0313864 PANEL, FACIA 1
2 0513834 LABEL, FACIA 1
3 0512216 CONTACT, MOMENTARY, N.O. 1
4 0512217 HOUSING, SWITCH 1
5 0512218 BUTTON, SWITCH (GREEN) 1
6 0512226 SWITCH, ROCKER SPDT, MOMENTARY (PRIME) 1
7 0512920 SWITCH, ROCKER (ON-OFF/DRAIN) 1
8 0501408 SCREW, TRUSS, SLOT 8-32 X 1/2" SST 2
9 0512320 STEAM, GASKET 2
10 0512357 STANDOFF, LED DISPLAY 2
11 0503580 NUT, KEPS, 10-32 2
12 0501563 SCREW, #8 X 3/8" PHILS TRUSS HD. SST 4
13 0513830 BOARD, CONTROL CIRCUIT 1
14 0513869 LED DISPLAY, SURROUND 1
15 0501563 SCREW, #8 X 3/8" 2
----- 0513795 FUSE, 1/16A (NOT SHOWN) 1
----- 0512373 FUSE, 4A (NOT SHOWN) 1
----- 0513837 HARNESS, SENSOR 1
----- 0513836 HARNESS, SWITCH 1
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Power Wiring Box
1
8
2
10
4
12
11
3
13
5
8
7
6
9
8
Page 13
Power Wiring Box
Item Part Description Qty. No. No.
1 0512472 LABEL, CONNECTION BOX 1
2 0313396 COVER, BOX WIRING 1
3 0313395 BOX, WIRING 1
4 0503638 SCREW, 6-32 X 1/4" 2
5 103310 LUG, GROUND 1
6 0512185 SCREW, 1/4-20 X 3/8" 1
7 0509527 BLOCK, TERMINAL, 4-POLE 1
8 0501412 SCREW, 10-32 X 3/8", TRUSS HD. 2
9 107964 BUSHING, STRAIN RELIEF, SMALL A/R
10 0512432 CONTACTOR, 3-POLE , 25/40A, 120VAC COIL 1
11 0512792 SCREW, 10-32 X 1/4" 2
12 0513106 RELAY, DPDT, 30A, 120VAC COIL 1
13 0503592 LABEL, GROUND 1
------ 0513838 MAIN WIRING HARNESS (NOT SHOWN) 1
9
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Fill Valve
2
1
3
5
4
10
Page 15
Fill Valve
Item Part Description Qty. No. No.
1 0512853 VALVE, WATER INLET 115VAC/60/1 1 (Includes Items 2 and 3)
2 0512861 COIL, 115VAC/60/1, 7W 1
3 0512860 KIT, REPAIR SOLENOID VALVE A/R
4 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 2
5 0313862 BRACKET, VALVE 1
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Wash and Rinse Spray Arms
2
1
4
22
20
19
23
20
5
14
15
22
21
22
3
6
7
8
18
18
22
21
19
8
12
7
16
17
10
9
11
12
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Wash and Rinse Spray Arms
Item Part Description Qty. No. No.
1 0501478 WASHER, 17/64 id X 9/16" OD SST 4
2 107967 NUT, GRIP 1/40-20 NYLON INSERT SST 4
3 H35509 HUB, UPPER SPRAY ARM 1
4 107873 WASHER, PACKING 1
5 110215 PLUG, UPPER MANIFOLD 1
6 0512133 O-RING, 2-1/8" OD X 1-3/4" ID X 3/16" 1
7* 0712749 BEARING ASSEMBLY 2
8 H34998 SPACER, NUT 2
9 0512133 O-RING, 2-1/8" OD X 1-3/4" ID X 3/16" 1
10 0512066 HUB, LOWER WASH ARM 1
11 0512918 MANIFOLD, LOWER FWR 1
12 H420548 WASH ARM ASSEMBLY (Includes Item 7) 2
14 0501481 WASHER, NYLITE 4
15 100738 BOLT, 1/4-20 X 1" SST 4
16 0512124 SHAFT, LOWER 1
17 0512239 O-RING 1
18 0312840 HUB, RINSE ARM, MOLDED 2
19 0501408 SCREW, TRUSS SLOTTED 8-32 X 1/4" SST 4
20 0512841 ARM, RIGHT-HAND RINSE (7 JETS) 2
21 0512842 ARM, LEFT-HAND RINSE (8 JETS) 2
22 0512843 CAP, RINSE ARM, 5/16-24 4
23 H36275 SPINDLE, RINSE ARM 2
--- 0712834 RINSE ARM ASSEMBLY (Includes Items 8, 18-23) 2
* Note: The bearing assembly, P/N 0712749 includes 2 bearings, 1 locknut, and 1 wash arm hub. The bearings, locknut and hub are not available as separate service replacement parts.
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Hoses and Drain Pump
10
15
9
13
14
11
12
2
5
6
7
8
3
19
4
1
3
3
40
41
12
3
39
38
37
16
17
14
18
17
16
1
23
12
4
13
5
20
36
35
32
16
33
34
5
21
22
26
31
30
25
29
28
26
24
27
14
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Hoses and Drain Pump
Item Part Description Qty. No. No.
1 0502571 CLAMP, HOSE 2 2 0512120 HOSE, UPPER WASH ARM 1 3 0503679 CLAMP, HOSE GEAR-TYPE SST 6 4 107417 HOSE, RUBBER 1/2" 1D X .84" OD A/R 5 0502653 ELBOW, 90° 3/8" MPT X 1/2" HOSE 3 6 100500 BREAKER, VACUUM 1/2" 1 __ 0508366 KIT, REPAIR VACUUM BREAKER A/R 7 201029-1 NUT, LOCK 1/2" NP 1 8 0312190 BRACKET, VACUUM BREAKER 1 9 0501501 WASHER, SPLIT 1/4" SST 2 10 0501539 NUT, HEX 1/4-20 SST 2 11 0512925 HOSE, FILL 1 12 0512936 WASHER, SILICON 5/8" ID X 7/8" OD 3 13 0502618 BARB, HOSE 1/2" X 3/8 MPT 2 14 0502571 CLAMP, HOSE 2 15 0512119 HOSE, DISCHARGE WASH PUMP 1 14 0502571 CLAMP, HOSE GEAR-TYPE 2 15 0512119 HOSE, DISCHARGE 1 16 0509302 HOSE, 5/8" ID X 1" OD A/R 17 0508808 CLAMP, HOSE 4 18 0512926 HOSE, BOOSTER FILL 1 19 0512134 TEE, 3/4" POLY. 1 20 0502583 CONNECTOR, CROSS 3/8" 1 21 0502577 BUSHING, REDUCER 3/8" X 1/4 NPT 1 22 0513845 ELBOW, 1/4" TUBE X 1/4" MPT BRASS 1 23 0512231 COUPLER, 3/4" MPT X 3/4" HOSE BARB 1 24 0512855 HOSE, SUCTION WASH PUMP 1 25 0502668 HOSE, DRAIN PUMP SUCTION 1 26 0512322 CLAMP, HOSE 2 27 D500605 ELBOW, PUMP SUCTION 1 28 0502563 CLAMP, HOSE GEAR-TYPE 2 29 D80208 GASKET, PUMP SUCTION 1 30 D540088 FLANGE, PUMP SUCTION 1 31 0512227 PUMP, DRAIN 1 32 109835 SCREW, #8 X 1/2" SELF-TAPPING 2 33 0512185 BOLT, HEX FLANGE, 1/4-20 X 3/8" SST 2 34 0312145-2 BRACKET, DRAIN PUMP 1 35 0512322 CLAMP, HOSE GEAR-TYPE 1-13/16"- 2-3/4" MAX SST 1 36 0513849 HOSE, DRAIN MOLDED 1 37 0513842 NUT, ANTI-SIPHON VALVE 1 38 0513847 O-RING 1 39 0513843 BALL, 3/8" DIA. SST 1 40 0513848 WASHER, SILICONE 1 41 0513841 BODY, ANTI-SIPHON VALVE 1
----- 0506015 NIPPLE, 3/8" (NOT SHOWN) 1
----- 0507324 VALVE, CHECK 3/8" (NOT SHOWN) 1
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Panels and Door
15
12
16
17
18
14
13
11
6
7
9
10
3
4
5
8
7
6
2
1
16
Page 21
Panels and Door
Item Part Description Qty. No. No.
1 0312905 WRAP, OUTER PANEL 1
2 0512930 GASKET, DOOR, 1/8" X 7/8" 22-5/8" 1
3 0313863 PANEL, FRONT 1
4 0713141 DOOR 1
5 0512953 GASKET, RH DOOR HINGE 1
6 0512854 SPRING, DOOR 2
7 0312892 ARM, DOOR SPRING 2
8 0503745 SCREW, 8-32 X 3/16" PHIL. SST 2
9 0312908 ACTIVATOR, DOOR SWITCH 1
10 0512954 GASKET, LH DOOR HINGE 1
11 109812 GAUGE, PRESSURE 0-60PSI 1
12 100779 SCREW, 1/4-20 X 5/8" TRUSS HD. PHIL. SST 2
13 107928 TUBING, 1/4" NATURAL A/R
14 111100 ADAPTOR, 1/4" X 1/8" NPT FEMALE PLASTIC 1
15 0503718 FOOT, ADJUSTING 4
16 0501412 SCREW TRUSS PHIL.10-32 X 3/8" SST 5
17 0313867 PANEL, REAR 1
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Upper Tank
18
1
16
17
2
13
9
10
8
14
15
12
11
7
3
4
5
6
7
18
Page 23
Upper Tank
Item Part Description Qty. No. No.
1 0512845 SCREEN, SCRAP (ORDER WITH ITEM 18) 1
2 0512953 GASKET, RH DOOR HINGE 1
3 0307369 PLATE, NUT 4-40 1
4 0312948 BRACKET, SWITCH DOOR 1
5 0501379 SWITCH, DOOR 15A 1
6 0501437 SCREW, 4-40 X 1/2" PAN HEAD PHILS. SST 2
7 108954 NUT, GRIP 6-32 W/NYLON INSERT SST 2
8 108418 PLUG, 1/2" 1
9 109034 GASKET, FIBER 1
10 108417 NUT 1
11 0513310 THERMISTER 1
12 0512299 ADAPTER, THERMISTER 1
13 0512846 ELEMENT, TANK 2kW 240VAC 1
14 0512594 GASKET, LH DOOR HINGE 1
15 0512099 O-RING 1
16 201029-1 NUT, 1/2" NP 1
17 113604 THERMOSTAT, FIXED SNAP, 212°F 1
18 0313868 SCREEN, PERFORATED METAL (ORDER WITH ITEM 1) 1
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Tank Rear
1
2
7
11
6
7
8
9
7
12
11
8
5
13
5
3
4
20
10
9
Page 25
Tank Rear
Item Part Description Qty. No. No.
1 0503580 NUT, 10-32 SST 1
2 0513645 CLIP 1
3 0313865 BRACKET, SENSOR 1
4 0513831 SENSOR, LEVEL 1
5 H450134 CLAMP, HOSE 2
6 H160121 HOSE, AIR A/R
7 0512761 CLAMP, DOUBLE CONDUIT 3
8 B502523 CLAMP, 3/4" PLATED STRAP 3
9 107967 NUT, GRIP, 1/4-20 W/NYLON INSERT SST 3
10 H25010 TRAP, AIR 1
11 H25263 GASKET, AIR TRAP 1
12 H25239 O-RING 1
13 H25011 COVER, AIR TRAP 1
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Rinse-aid Dispensing Pump
3
2
5
4
1
R/A pump includes hose, strainer
6
22
Page 27
Rinse-aid Dispensing Pump
Item Part Description Qty. No. No.
1 0505483 LABEL, RINSE-AID 1
2 0502572 CLAMP 4
3 0502663 HOSE A/R
4 0512998 PUMP, RINSE-AID 1
5 0512185 BOLT, HEX FLANGE, 1/4-20 X 3/8" SST 2
6 0313861 BRACKET, CHEMICAL PUMP 1
23
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Detergent Dispensing Pump
1
13
14
10
11
2
3
4
5
12
11
2
6
24
9
8
7
Replace Item 8 every six months.
Page 29
Detergent Dispensing Pump
Item Part Description Qty. No. No.
1 0503695 LABEL, DETERGENT 1
2 0502667 HOSE, 1/4ID X 3/8OD PVC A/R
3 0306363 TUBE,1/2IDX11-7/8LG. STIFFENER 1
4 0501869 STRAINER 1
5 0510870-1 GEARMOTOR, 115/60/1 1
6 0313861 BRACKET, CHEMICAL PUMP 1
7 114203 PUMP HD KIT, PERISTALIC 1
8 114202 TUBE ASY,SANTOPRENE, 3/16 X 3/8 X 8.5 LG 1
9 0512369 CLAMP, SNAP HOSE 1
10 0502644 ELBOW, 1/4 HOSE BARB 1
11 0501519 TIE, NYLON 4" 5
12 0513672 NUT 1
13 110750 GASKET 1
14 0713656 KIT, DETERGENT FITTING 1
25
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Dish Racks, PRV
1
2
3
26
Page 31
Dish Racks, PRV
Item Part Description Qty. No. No.
1 101273 DISH RACK, FLAT-BOTTOM A/R
2 101285 DISH RACK, PEG A/R
3 108265 VALVE, PRESSURE. REGULATING 1/2" NPT BRONZE 1
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