Moyer Diebel 201HT M4, 201LT M4 Operation Manual

Page 1
Installation/Operation Manual with Service Replacement Parts
Undercounter Dishwashers
M4 Series
201HT High Temperature Wash Refresh with built-in booster and Pumped Final Rinse
201HT
201LT Low Temperature Chemical Sanitization Wash Refresh with Pumped Final Rinse
201LT
3765 Champion Blvd., Winston-Salem, NC 27105 (336) 661-1556 Fax: (336) 661-1660 Toll-free: (800) 858-4477
Manual P/N 115743 rev. _
For machines beginning with S/N W150350341 and above
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 (905) 562-4195 Fax: (905) 562-4618 Toll-free: (800) 263-5798
Printed in the USA
Page 2
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada: Toll-free: (800) 263-5798 Tel: (905) 562-4195 Fax: (905) 562-4618 email: service@moyerdiebellimited.com
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
Please have this information ready
ATTENTION:
The machine data plate is located
on the lower front panel.
if you call for service assistance.
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green
Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a
CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
COPYRIGHT © 2015 All rights reserved Printed in the USA
Page 3
PRODUCT REGISTRATION
ONLINE
Connect to the internet and enter the URL below to register your machine.
IN CANADA:
http://www.championindustries.com/canada/register
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PRODUCT REGISTRATION
BY FAX
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1 (800) 204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Date of Installation: Company Name:
Address: Telephone #: ( ) ---
(Street)
Serial #
State
or Province
Zip or
Postal Code
Contact:
Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT
Page 5
Revision History
Revision History
A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Revision Revised Serial Number Revision Date Pages Effectivity Description
7.9.15 --- W150350341 Released First 201HT Edition W150350281 Released FIrst 201LT Edition
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Limited Warranty
Limited Warranty
LIMITED WARRANTY
Moyer Diebel. (herein referred to as The Company), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: The Company warrants all new machines of its manufacture bearing the name "Moyer Diebel"
and installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by The Company, whichever occurs first. [See below for special provisions relating to glasswashers.] Warranty registration must be submitted to Moyer Diebel within ten (10) days after installation either online on the Moyer Diebel website (http://www.moyerdiebel.com/register/) in the USA or http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual. If warranty registration is not returned to The Company within such period, the warranty will expire after one year from the date of shipment. The Company will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period, The Company, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, The Company's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Moyer Diebel elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by The Company's authorized service technician. Defective parts become the property of The Company. Use of replacement parts not authorized by The Company will relieve The Company of all further liability in connection with its warranty. In no event will The Company's warranty obligation exceed The Company's charge for the machine. The following are not covered by The Company's warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: The Company warrants all new machine parts produced or authorized by The Company to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period The Company will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. THE COMPANY'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. THE COMPANY MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. MOYER DIEBEL SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSE­QUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN THE COMPANY'S DISHWASHING MACHINES AND THE COMPANY'S PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Moyer Diebel does not authorize any other person, including persons who deal in Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Moyer Diebel Dishwashing Machines.
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Table of Contents
Table of Contents
ModelS 201HT, 201LT
Revision History Limited Warranty
........................................................................................................ i
...................................................................................................... ii
Installation - Model 201HT ..................................................................... 1
Receiving - 201HT .................................................................................................. 1
Placement - 201HT ................................................................................................. 1
Water Connections - 201HT .................................................................................... 2
Drain Connections - 201HT ..................................................................................... 3
Electrical Connections 201HT 1 Phase w/o Booster - 201HT ....................................... 6
Electrical Connections 201HT 1 and 3 PH Wiring Diagrams - 201HT ........................... 7
Connecting Incoming Power to the Main Terminal Block (1 and 3 PH) - 201HT .............. 8
Booster Heater Conversion from 1 to 3 PH - 201HT .................................................. 11
Booster Fill Switch - (Filling the booster for the first time) - 201HT ................................. 14
Chemical Connections - 201HT .............................................................................. 16
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps - 201HT ................... 17
Pump Priming - Detergent and Rinse-aid Dispensing Pumps - 201HT............................ 19
Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps - 201HT ................................... 21
Operation - Model 201HT ................................................................................. 22
Loading Dish Racks - 201HT ................................................................................. 22
Normal Wash Mode - 201HT ............................................................................... 24
Scrub Mode - 201HT ........................................................................................... 25
Rinse Sentry Mode - 201HT .................................................................................. 26
Drain Mode - 201HT ........................................................................................... 26
Cleaning - Model 201HT ....................................................................... 28
Cleaning the Wash Tank - 201HT ........................................................................... 28
Cleaning the Wash Arms - 201HT .......................................................................... 29
Cleaning Scrap Screen and Sump Strainer - 201HT..................................................31
De-liming - Model 201HT ...................................................................................... 32
Maintenance - Model 201HT .................................................................. 34
Daily, Weekly, Monthly ........................................................................................ 34
(continued on next page)
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Table of Contents
Table of Contents
Model 201LT
Installation - Model 201LT...................................................................... 37
Receiving - 201LT ................................................................................................. 37
Placement - 201LT ................................................................................................ 37
Single Phase Electrical Connections - 201LT ............................................................. 38
Water Connections - 201LT .................................................................................... 39
Drain Connections - 201LT ..................................................................................... 40
Pumps and Injection Points - Detergent and Rinse-aid Dispensing Pumps - 201LT .................... 42
Pump Priming - Detergent and Rinse-aid Dispensing Pumps - 201LT ............................. 44
Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps - 201LT ..................................... 45
Operation - Model 201LT .................................................................................. 46
Loading Dish Racks - 201LT .................................................................................. 46
Normal Wash Mode - 201LT ................................................................................ 47
Vari-Cycle Mode - 201LT ...................................................................................... 48
Drain Mode - 201LT ............................................................................................. 49
Cleaning - Model 201LT ........................................................................ 50
Cleaning the Wash Tank - 201LT ............................................................................50
Cleaning the Wash Arms - 201LT ...........................................................................50
Cleaning Scrap Screen and Sump Strainer - 201LT ................................................... 51
De-liming - Models 201LT ......................................................................................52
Maintenance - Model 201LT ................................................................... 54
Daily, Weekly, Monthly ........................................................................................ 54
Troubleshooting - Models 201HT, 201LT .............................................................. 57
Service Replacement Part - Models 201HT, 201LT .......................................... 69
Electrical Schematics - Models 201HT, 201LT ................................................ 107
Timing Charts - Models 201HT, 201LT
................................................................. 110
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Receiving and Placement - Installation
Counter-top
Wall
3" [8cm] Min.
34"
[86cm]
Min.
Floor
Receiving - 201HT
NOTE:
The installation of your dishwasher must be performed by qualified service personnel familiar with food service equipment and must comply with all local health codes. Problems due to improper installation are not covered by the Limited Warranty.
NOTE:
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Placement - 201HT
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any options or accessories that may have shipped with your dishwasher.
4. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.
5. The dishwasher can be installed as a free-standing unit or under a counter-top. The typical counter-top height in most locations is 34" [86cm].
6. It is highly recommended that the underside of the counter-top be clad in metal.
7. Under counter installations should provide storage space for the dishwasher chemical supply containers. Do not elevate the containers above the finished floor.
8. Chemical supply containers should be placed as close to the machine as possible and the chemical tubing taped to the back of the machine should be repositioned before permanently placing the machine.
9. Place the dishwasher in its permanent location.
10. The dishwasher has 4 adjustable feet for leveling.
11. Level the dishwasher front-to-back and side-to-side.
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Installation - 201HT
Water Connections - 201HT
NOTE:
The installation of your dishwasher must be performed by qualified service personnel familiar with food service equipment. Problems due to improper installation are not covered by the Limited Warranty.
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
! CAUTION ! Plumbing connections must be made BEFORE the electrical installaion is performed. Damage to the machine's water heaters will occur if the power is turned on to the machine without an adequate water supply.
! ATTENTION ! It is the installing plumber's responsibility to flush the incoming line to remove debris before connecting to the dishwasher. Failure to do so may void the machine warranty.
1. All models have a 6 ft. flexible hot water fill hose with a 3/4" female garden hose connector.
2. A 1/2" or larger main incoming supply line must be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the main water supply, as close to the dishwasher as possible for servicing.
The 201HT without booster has a built-in flow control. The flowing incoming hot water supply
pressure must be between 25-95 psi. The hot water supply must provide a minimum of 180°F/82°C, measured at the dishwasher.
The 201HT with booster has a built-in flow control. The flowing incoming hot water supply pressure must be between 25-95 psi. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for 40°F/22°C rise booster or 110°F/43°C for 70°F/39°C rise booster.
4. A water hardness of 3 grains/gal (US) [5.3 mg/L] or less is recommended. Excessively hard water may need a water softener or other means of water treatment to prevent lime build-up.
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201HT - Installation
Drain Connections - 201HT
! VERY IMPORTANT !
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
Refer to the photo below.
1. All models are equipped with a 6 ft.. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[1 m] and must be vented to prevent the wash tank from siphoning.
2. The drain hose is located at the rear of the dishwasher, and is secured to the rear of the machine by two clamps to maintain an anti-siphoning loop in the drain hose.
3. A 3/4" hose barb fitting is strapped to the drain hose prior to shipment. The service part number for the hose barb is P/N 0512321.
4. Additional plumbing parts must be supplied by the plumbing installer.
5. The maximum drain flow is 15 US gpm/12.4 imp gpm/60 lpm.
! ATTENTION !
FAILURE TO FOLLOW THE DRAIN CONNECTION INSTRUCTIONS MAY VOID THE WARRANTY.
DO NOT REMOVE HOSE CLAMPS
NOR STRETCH HOSE
3/4" DRAIN HOSE BARB FITTING
STRAPPED TO DRAIN HOSE
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Installation - 201HT
Drain Connection - 201HT (continued)
DO NOT REMOVE THE CLAMPS HOLDING THE DRAIN HOSE TO THE
BACK OF THE DISHWASHER.
DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER.
DO NOT REDUCE THE SIZE OF THE DRAIN HOSE CONNECTION NOR USE A DOMESTIC
DRAIN FITTING.
DO NOT ADD ADDITIONAL LENGTH TO THE DRAIN HOSE.
DO NOT ALLOW THE DRAIN HOSE TO KINK.
For a Direct Drain Connection:
1. Install the drain hose to an 1-1/2" or larger vented "WYE" drain fitting.
2. CONNECTION TO A "TEE" FITTING WILL PREVENT THE DISHWASHER FROM DRAINING COMPLETELY.
Drain Hose
Clamp
(Supplied by others)
3/4" NPT Hose Barb
Fitting
Drain Adapter Fitting
WYE Fitting
DO
connect the dishwasher flexible drain
hose to a vented WYE drain fitting.
4
DO NOT
connect the dishwasher flexible
drain hose to a TEE drain fitting.
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201HT - Installation
Drain Connection - 201HT
For an Indirect Drain Connection:
1. A 1" [25.4mm] minimum air gap must be provided between the outlet of the dishwasher drain hose and the flood-level rim of the floor drain, floor sink or any other locally approved drain receptacle. (See illustration below.)
Dishwasher Drain Hose
Minimum Air Gap 1” [25.4mm]
Floor
Floor Drain
! VERY IMPORTANT !
IMPROPER INSTALLATION OF MACHINE DRAIN HOSE.
Machine drain problems are often the result of improper installation and may not
be covered by the limited warranty.
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Page 14
Installation - 201HT
L1 N
115VAC
15A
4 ft. power cord w/plug supplied
SINGLE PHASE POWER CONNECTION
Model 201HT
without Booster
Electrical Connections - 201HT 1PH without Built-in Booster
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
Refer to the connection diagram below for single a phase machine without a built-in booster.
1. A three prong 4 foot power cord and plug is prewired with the machine for connection to a 115VAC power source.
201HT models without a built-in booster are equipped with a 4 ft. power cord and plug. These
models require a 115VAC,15A receptacle.
A qualified electrician must connect the main incoming power to the dishwasher in
accordance with all local codes and regulations or in the absence of local codes in
accordance with the National Electrical Code or the Canadian Electrical Code.
6
! ATTENTION !
! ATTENTION !
Page 15
201HT - Installation
L1 L2 L3 N
208-230
VAC
0 VAC
0 VAC
115VAC
GRD
SINGLE PHASE POWER CONNECTION
Model 201HT with Booster
Do not connect power to L3
HOW TO CONNECT 1 PHASE POWER
! VERY IMPORTANT !
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has connections
for L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main Power connections are complete.
If the data plate says the machine is 1 Phase,
then connect a 1 PH power supply.
DO NOT CONNECT POWER TO L3.
THE ELECTRICAL POWER MUST BE A
3-WIRE PLUS GROUND SUPPLY WHICH
INCLUDES A CURRENT CARRYING NEUTRAL.
Electrical Connections - 201HT with Built-in Booster
1PH and 3PH Wiring Diagrams
! ATTENTION !
ALL DISHWASHERS ARE SHIPPED FROM THE FACTORY WIRED FOR SINGLE PHASE
OPERATION UNLESS SPECIFIED AT THE TIME OF ORDER.
IF YOU ARE CONVERTING A SINGLE PHASE MACHINE TO THREE PHASE BE SURE
TO FOLLOW THE BOOSTER WIRING INSTRUCTIONS ON PAGES 11-13.
THREE PHASE POWER CONNECTION
Model 201HT with Booster
GRD
L1 L2 L3 N
INCLUDES A CURRENT CARRYING NEUTRAL.
HOW TO CONNECT 3 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
If the data plate says the machine is 3 Phase,
.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has terminals for
L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2, L3 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main power connections are complete.
THE ELECTRICAL POWER MUST BE A
4-WIRE PLUS GROUND SUPPLY WHICH
then connect a 3 PH power supply.
208-230
VAC
208-230
VAC
208-230 VAC
! VERY IMPORTANT !
115VAC
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Installation - 201HT
Connecting Incoming Power to the Main Terminal Block for 1PH and 3PH Machines with Boosters- 201HT
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
! VERY IMPORTANT !
PROVIDE A 3 FEET/1 METER SERVICE LOOP IN THE POWER SUPPLY
CABLE TO SERVICE THE DISHWASHER.
! SINGLE PHASE POWER REQUIREMENT !
SINGLE PHASE 201HT
The electrical power must be a 3-wire plus ground supply which
includes a current carrying neutral.
! THREE PHASE POWER REQUIREMENT !
THREE PHASE 201HT
The electrical power must be a 4-wire plus ground supply which
includes a current carrying neutral.
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201HT - Installation
Connecting Incoming Power to the Main Terminal Block
for 1PH and 3PH Machines with Boosters- 201HT
Refer to the photo below:
1. Remove the lower front dishwasher panel.
2. Remove the retaining fasteners (A) from the swing-out brackets and swing the chemical pump bracket (B) and the chemical circuit board bracket (C) out of the way as shown.
(continued on next page)
A
B
C
A
Main Terminal Block Cover
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Installation - 201HT
Connecting Incoming Power to the Main Terminal Block for 1PH and 3PH Machines with Boosters
(continued from previous page)
Refer to the photo below:
3. Provide a 3 foot/1 meter service loop in the power supply cable to service the machine
4. Route the power cable from the rear of the machine to the terminal block making sure the cable does not touch the booster tank.
5. Connect the power cable to the terminal block bracket using a suitable strain relief connector.
6. Connect the power wires according to the wiring diagrams on page 3 for either single phase or three phase operation.
7. Swing the chemical pump bracket and the chemical board back into position and secure with the existing fasteners.
Main Terminal Block Cover Main Terminal Block
10
Page 19
201HT - Installation
Booster Heater Conversion from 1PH to 3 PH Operation
! VERY IMPORTANT !
THE BOOSTER HEATER IS WIRED FOR 1PH OPERATION WHEN SHIPPED.
FOLLOW THE INSTRUCTIONS BELOW TO WIRE THE BOOSTER FOR 3PH.
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
1. To convert the booster heater from single phase to three phase operation, locate the booster wire labeled 1H3 that is cable-tied to the booster hose.
2. Remove the shrink insulation from the terminal and connect to the booster heater element as shown in the wiring diagram on page 7.
The three phase booster wire (1H3) is cable-tied to the hose adjacent to the booster tank.
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Installation - 201HT
Booster Heater Conversion from 1PH to 3 PH Operation (continued)
! VERY IMPORTANT !
THE BOOSTER HEATER IS WIRED FOR 1PH OPERATION WHEN SHIPPED. FOLLOW THE INSTRUCTIONS BELOW TO WIRE THE BOOSTER FOR 3PH.
3. Disconnect the existing booster heater wires and change the booster heater element
jumpers as shown in the illustration below
4. Connect wires 1H1, 1H2, and 1H3 as shown below.
Booster Heater
Connected for 1PH
Wire not
connected
1H2
1H1
1H3
1H3
Wiring Diagram - Booster heater element connections shown for 1 phase and 3 phase operation.
Booster Heater
Connected for 3PH
1H1
1H2
5. A replacement 3PH data plate is stowed on the back of the lower front access panel.
6. Replace the existing 1PH data plate on the front of the panel with the new 3PH data plate.
Discard the 1PH data plate.
7. Refer to the instructions on page 3 to connect the main incoming power to the
machine.
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Page 21
201HT - Installation
Completing the 1PH to 3PH Electrical Conversion
! ATTENTION !
CHANGE THE DATA PLATE ON THE LOWER FRONT PANEL OF THE MACHINE
AFTER THE MACHINE IS WIRED FOR 3PH AND THE BOOSTER HEATER IS CONNECTED
FOR 3PH.
1. The data plate on the dishwasher lower front panel must be changed after the
machine is converted from single phase operation to three phase operation.
2. Locate the replacement data plate stowed on the back of the lower front panel.
3. Remove the paper backing from the label and carefully place it over the existing
data plate label making sure it covers the label completely.
4 Re-install the lower front panel to complete the conversion.
A three phase data plate is located on the back of the lower front panel.
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Installation - 201HT
Booster Fill Switch - 201HT (Filling the booster tank for the first time)
! CAUTION !
AVOID PERMANENT DAMAGE TO THE BOOSTER HEATER
DO NOT TURN THE DISHWASHER POWER SWITCH
ON WHEN FILLING THE BOOSTER FOR THE FIRST TIME.
THE BUILT-IN BOOSTER TANK WAS DRAINED BEFORE SHIPMENT AND
MUST BE REFILLED BEFORE OPERATING THE DISHWASHER.
THE BOOSTER FILL SWITCH IS LOCATED BEHIND THE LOWER FRONT PANEL ON THE
RIGHT SIDE OF THE MACHINE.
To refill the booster for the first time:
1. Turn the main breaker or disconnect switch to the dishwasher ON.
2. DO NOT PUSH THE DISHWASHER ON-OFF/DRAIN POWER SWITCH TO THE ON POSITION.
3. Locate the booster fill switch and note the switch is in the OFF position.
(continued on next page)
1
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Page 23
201HT - Installation
Booster Fill Switch - 201HT
(Filling the booster tank for the first time)
4. PUSH AND HOLD the booster fill switch in the FILL position until water starts filling inside the wash compartment.
5. Release the FILL switch.
2
6. PUSH the booster fill switch to the ON position and release.
7. The booster fill operation is complete.
8. Replace the lower front panel on the machine.
3
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Page 24
Installation - 201HT
Chemical Connections - 201HT
! VERY IMPORTANT !
ALWAYS USE A COMMERCIAL-GRADE NON-CHLORINATED DETERGENT.
PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE.
DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR.
! VERY IMPORTANT !
Contact a chemical supplier for detergent and rinse-aid chemicals. The chemical supplier must
adjust the chemical dispensing pumps for water hardness and food soil types.
Chemical Dispensing Pumps
1. The detergent and rinse-aid pumps are located on the lower left-side of the machine behind the lower-front access panel.
2. Each pump is equipped with 6 feet [1.8 m] of pick-up tubes consisting of supply tubing, stiffener tubes, and strainers.
3. The pick-up tubes are stowed on the back of the machine for shipping.
4. A red label marked DETERGENT and a blue label marked RINSE-AID identify the chemical lines.
RINSE-AID
DETERGENT
The 201HT pumps are located on
the left-side behind the lower front panel
16
of the dishwasher.
Page 25
201HT - Installation
Detergent and Rinse-aid Pumps and Injection Points - 201HT
! VERY IMPORTANT !
ALWAYS USE A COMMERCIAL-GRADE NON-CHLORINATED DETERGENT.
PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE.
DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR.
Injection Point Locations
1. For 201HT, the detergent and rinse-aid enter the wash tank compartment through a fitting on back right corner of the wash compartment.
201HT
DETERGENT
and
RINSE-AID
INJECTION
POINT
(continued on next page)
17
Page 26
Blank Page
This Page
Intentionally
Left Blank
18
Page 27
201HT - Installation
Detergent and Rinse-aid Pumps and Injection Points - 201HT
Priming the Dispensing Pumps
! VERY IMPORTANT !
The chemical dispensing pumps must be primed before operating the dishwasher and
whenever the chemical container is changed.
201HT Control Panel
1. The chemical dispensing pump supply lines must be primed before they will pump the chemicals properly.
2. Make sure the chemical containers are full and the correct pick-up tubes are in their containers.
3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
4. Open the dishwasher door, then push and hold the prime push button UP to the DETERGENT position until detergent is observed entering the wash tank compartment through the fitting located on the back right corner of the tank. Release the push button.
5. Push and hold the prime push button DOWN to the Rinse-aid position until you see air bubbles moving through the rinse-aid tubing coming out of the chemical container. Release the push button.
6. Close the door to complete the priming operation.
DETERGENT
RINSE AID
PRIME
(continued on next page)
19
Page 28
Installation - 201HT
Detergent and Rinse-aid Pumps and Injection Points - 201HT
! ATTENTION !
The amount of dispensed chemical is determined by the run time of the dispensing pump.
Refer to the photo below:
1. The chemical dispensing pump run and the tank fill adjustment screws are located on the
end of the chemical circuit board swing-out bracket.
2. It is not necessary to swing the bracket out to make adjustments, but if desired, remove the mounting nut (A) and swing the bracket (B) out and to the right.
3. Refer to the next page for adjustment instructions.
! VERY IMPORTANT !
INSPECT & REPLACE THE CHEMICAL DISPENSING PUMP SQUEEZE TUBES EVERY SIX MONTHS.
A
B
B
! VERY IMPORTANT !
Contact a chemical supplier for detergent and rinse-aid chemicals. The
chemical supplier must adjust the chemical dispensing pumps for water
hardness and food soil types.
20
Page 29
Detergent and Rinse-aid Pumps and Injection Points - 201HT
Refer to the photo below:
To adjust the amount of chemicals dispensed by the pumps:
1. Make sure the chemical containers are full and the pick-up tubes are in their proper containers.
3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
4. Run a normal dishwasher cycle and test detergent and rinse-aid concentrations according to the chemical supplier's instructions.
201HT - Installation
CAUTION: Excessive pressure to the potentiometers when adjusting can result in bent or broken adjusting screws.
5. Each dispensing pump has a clearly marked adjustment screw. Turn the screw CW to increase the run time of the dispensing pump and CCW to reduce the run time.
Fill Adjustments
To adjust the tank fill:
1. The fill adjustment screw will provide a small change in the tank water level.
2. If a large adjustment is needed, check the incoming water pressure and make sure the fill hose is not kinked.
3. If the above items are okay then the size of the incoming water supply should be checked. The incoming water supply line must be a minimum of 1/2" or larger.
Use a 4mm
blade
screwdriver
Fill Adjustment
For 201HT
21
Page 30
Operation - 201HT
Operation - 201HT
Loading Dish Racks
! VERY IMPORTANT !
DO NOT OVERLOAD THE DISH RACK.
LOAD ONE DISH RACK INTO THE MACHINE AT A TIME.
1. Prescrap and rinse the wares before loading to remove large food particles.
2. Load soiled wares into the dish rack. Place plates and glasses in a peg rack. Place cups and bowls in a flat bottom rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack.
Do not overload the dish rack. Wash one dish rack at a time.
3. Slide one dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than one dish rack at a time.
Prescrap and rinse wares before
loading into the machine.
Load plates and glasses in a peg
rack.
22
Page 31
201HT - Operation
Loading Dish Racks (continued)
Load pots and pans in a
flat-bottom rack.
Load utensils in a single layer in a
flat-bottom rack.
Load cups and bowls in a
flat-bottom rack.
NEVER stack dish racks.
Wash one dish rack at a time.
23
Page 32
Operation - 201HT
Operation - 201HT
Normal Wash Mode
201HT Control Panel
ON-OFF/DRAIN
Power Switch
Wash Temperature
Digital Display
Final Rinse Temperature
Digital Display
Prime
Push button
1. Close the dishwasher front door.
2. Push the dishwasher Power Switch UP to turn the power ON.
3. The power switch will illuminate and the machine will fill with water.
4. Wait until the wash temperature gauge indicates a minimum of 150ºF/66ºC.
PLACE AN EMPTY DISHRACK IN THE MACHINE AND RUN THE FIRST CYCLE EMPTY TO HEAT THE WASH TANK INTERIOR.
5. Load the dish rack into the machine. Wash one dish rack at a time.
Scrub
Delime
Pushbutton
In-cycle Light Start
Push button
6. Close the door, then press the START BUTTON for 1 second. The green in-cycle light will illuminate and the wash cycle will begin. The total cycle is approximately 141 seconds.
7. Opening the door during a cycle will stop the dishwasher. If the door is open more than 5 seconds the cycle will restart from the beginning, if open less than 5 seconds the cycle will resume where it left off when the dishwasher door is closed.
8. The final rinse cycle begins at the end of the wash cycle. The machine drains and then refills with fresh water hot water. Check the rinse temperature gauge during the final rinse. It must indicate a minimum of 180-195ºF/82-91ºC. The final rinse water is retained for the next wash cycle.
9. When the green cycle light goes out, open the door and remove the rack of clean wares.
! ATTENTION !
DOOR LEFT OPEN DURING WASH CYCLE
If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then
the dishwasher cycle will reset to the beginning of the normal wash cycle.
! ATTENTION !
RINSE SENTRY MODE WILL EXTEND WASH CYCLE TIME
In the event that the final rinse temperature has not reached 180-195ºF/82-91ºC after the
wash cycle, the rinse sentry will extend the wash cycle time until the booster reaches
180-195ºF/82-91ºC. If the proper temperature is not reached within 5 minutes, the machine
will leave the rinse sentry mode and complete the cycle.
24
Page 33
Operation - 201HT
Scrub Mode - 201HT
The Scrub Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard Normal Wash Mode. The dishwasher will remain in the Scrub Mode until the operator exits the mode or 15 minutes has elapsed.
1. Load a dish rack into the dishwasher, close the door and press the START button.
2. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.
3. Wait 10 seconds for the detergent to enter the wash compartment before pressing the SCRUB button.
Press the Scrub/Delime button to place the
machine into the extended wash mode to
clean heavily soiled wares.
SCRUB
D E L I M E
4. Press the SCRUB button to place the dishwasher in the Scrub Mode.
5. The green extended wash light will illuminate indicating that the machine is in the Scrub Mode.
6. The dishwasher will continue to wash for a maximum of 15 minutes or until the operator presses the SCRUB button again whichever occurs first.
7. Press the SCRUB button. The green extended wash light will go out indicating that the dishwasher has returned to the Normal Wash Mode.
8. The dishwasher will finish the wash cycle and perform a final rinse of the wares.
25
Page 34
Operation - 201HT
Rinse Sentry Mode - 201HT
! ATTENTION !
DOOR LEFT OPEN DURING WASH CYCLE
If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then
the dishwasher cycle will reset to the beginning of the normal wash cycle.
! ATTENTION !
RINSE SENTRY MODE WILL EXTEND WASH CYCLE TIME
In the event that the final rinse temperature has not reached 180-195ºF/82-91ºC after the
wash cycle, the rinse sentry will extend the wash cycle time until the booster reaches
180-195ºF/82-91ºC. If the proper temperature is not reached within 5 minutes, the machine
will leave the rinse sentry mode and complete the cycle.
Drain Mode
The dishwasher will enter the drain mode whenever the Power Switch is pushed down to the OFF/DRAIN position.
(DRAIN)
POWER
Place the Power Switch in the OFF/(DRAIN) position
26
(continued on next page)
Page 35
201HT - Operation
201HT - Operation
Drain Mode (continued)
1. Push the illuminated power switch down to the OFF/(DRAIN) position. The power switch light will go out.
2. The cycle light will illuminate and the machine will drain.
3. The machine, will flush, perform 3 short drain cycles and then drain completely.
4. The cycle light will go out indicating that the drain cycle is complete. Do not open the door until the light goes out.
! VERY IMPORTANT !
Draining Problems Related To Improper Installation.
Problems with draining are often the result of improper installation. The drain hose
is looped and clamped as shown in the photo below and must not be changed.
The drain hose is looped and clamped and must not be changed. Altering the drain hose routing may result in the machine's inability to drain or may cause the machine to siphon the water out of the machine.
27
Page 36
Cleaning - 201HT
Cleaning - 201HT
! VERY IMPORTANT !
DRAIN AND CLEAN THE DISHWASHER EVERY 2 HOURS OF CONTINUOUS
OPERATION, AFTER EACH MEAL PERIOD, AND AT THE END OF THE DAY.
Cleaning the wash tank:
1. Remove the upper and lower spray arms and flush clean in a sink.
2. Remove the scrap screen taking care that debris does not fall off the screen and into the wash tank or sump. Flush the screen clean in a sink. Be sure to back-flush the screen.
3. DO NOT strike the scrap screen on solid surfaces.
4. Check the sump for foreign material.
5. Clean the pump intake strainer in the bottom of the sump.
6. DO NOT scrub the interior with metal scrub pads.
7. Check the sump heating element for lime deposits and gently remove with a scouring pad. DO NOT USE METALLIC SCRUB PADS.
8. Wipe the exterior of the dishwasher with a soft clean cloth and a mild detergent.
9. Leave the door open to aid in overnight drying.
! ATTENTION !
DO NOT USE METALLIC SCRUB PADS TO CLEAN THE MACHINE.
DO NOT SPRAY THE EXTERIOR OF THE MACHINE WITH WATER.
28
Page 37
201HT - Cleaning
201HT - Cleaning
Cleaning the wash arms:
1. Unscrew the retaining screw from the upper and lower interchangeable spray arms.
2. Flush the spray arms clean in a sink. Be sure to flush the wash arm bearings.
Retaining
Screw
Wash Arm
Bearing
201HT
29
Page 38
Cleaning - 201HT
Cleaning - 201HT
Scrap Screen and Sump Strainer
1. Lift the scrap screen straight up and out of the machine to prevent food particles from falling into the tank sump.
2. Flush the scrap screen in a remote sink making sure to back-flush both side of the screen.
3. Wipe the tank sump of water and debris.
4. Carefully inspect the pump intake strainer. This strainer is not removeable but must be thoroughly cleaned before reinstalling the scrap screen.
Sump
Strainer
Scrap
Screen
Tank
Sump
! ATTENTION !
A CLOGGED OR
RESTRICTED SUMP
STRAINER WILL
PREVENT THE
PROPER WASHING,
RINSING AND
DRAINING OF THE
MACHINE.
WIPE THE EXTERIOR OF THE MACHINE WITH A SOFT CLOTH AND MILD
DETERGENT. DO NOT SPRAY THE EXTERIOR WITH WATER OR BLEACH.
LEAVE THE DOOR OPEN TO AID IN OVERNIGHT DRYING.
30
! ATTENTION !
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This Page
Intentionally
Left Blank
31
Page 40
De-liming - 201HT
De-liming - 201HT
DANGER:
Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite sanitizing agent. Mixing may cause hazardous gases to form. De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.
CAUTION:
Skin contact with de-liming solutions can cause severe irritation and possible chemical burns. Always wear eye protection, rubber gloves and protective clothing when handling chemicals.
De-lime Mode - 201HT
The SCRUB/DELIME switch is used to the de-lime the machine.
SCRUB
D E L I M E
Model 201HT
Scurb/Delime Push button
32
Page 41
201HT - De-liming
De-liming - 201HT
A de-liming agent must be used in accordance with your chemical supplier's instructions.
Follow the steps below to de-lime the 201HT:
1. Open the dishwasher door and remove any dish racks.
2. Turn the power switch on the dishwasher to the ON position.
3. Remove the detergent and rinse-aid, and sanitizer chemical supply tubing from their chemical supply containers.
4. Place the tubing in a container of hot water.
5. Press and hold the prime switch UP in the DETERGENT position to flush the detergent from the supply tubing. Release the switch.
6. Press and hold the prime switch DOWN in the SANITIZER position to flush the sanitizer from the supply tubing. Release the switch.
7. Press and hold the rinse-aid prime switch UP in the RINSE AID position to flush the rinse-aid from the supply tubing. Release the switch.
8. Turn the dishwasher power switch to OFF/DRAIN to drain the wash tank. The green cycle light will go out in about 2 minutes.
9. Always wear eye protection, rubber gloves and protective clothing when handling chemicals.
10. Open the door and carefully add the de-liming chemical to the wash tank in accordance with your chemical supplier's instructions. Be careful to avoid splashing.
11. Close the door and press the SCRUB/Delime push button three times.
12. The SCRUB green indicator light will illuminate and the machine will run for 23 minutes.
13. Check the de-liming results and if scale is still present repeat steps 9-11.
14. Push the power switch ON to refill the machine and return the dishwasher to normal operation.
15. Run 4 empty cycles to flush any de-liming chemicals from the machine.
16. Return chemical supply tubing to their containers and prime the chemical lines.
17. Return the dishwasher to normal operation.
33
33
Page 42
Maintenance - 201HT
Maintenance - 201HT
Follow the maintenance schedules below to keep the dishwasher operating most efficiently. Daily Maintenance
1. Make sure the water supply is on and that the drain is not clogged.
2. Check the temperature gauges and/or displays to ensure they are operating.
3. Make sure the dish racks are in good condition.
4. Check the chemical containers and refill as required.
5. Follow the cleaning procedures provided in the Cleaning Section.
Weekly Maintenance
1. Perform Steps 1-5 in the Daily Maintenance.
2. Inspect water lines for leaks.
3. Check for water leaks underneath the dishwasher.
4. Make sure the flexible water fill and drain hoses are not kinked.
5. Make sure that the dishwasher is level.
6. Clean accumulated lime deposits from the wash tank heating element.
7. Inspect the scrap screen and replace it if damaged.
8. Check the spray arms and replace or repair if damaged.
Monthly Maintenance
1. Perform the Daily and Weekly Maintenance listed above.
2. Clean the chemical dispenser pick-up tubing for the chemical dispensing pumps.
To clean the pick-up tubing:
1. Remove the pick-up tubes from their containers.
2. Place each tube in a separate container of hot water.
3. Press and hold the PRIME buttons UP and DOWN until water flows into the wash tank compartment.
4. Return the pick-up tubes to their containers.
5. Run 3 empty dishwasher cycles to flush any chemicals from the dishwasher wash compartment.
6. Return the pick-up tubes to their containers and prime the chemical lines.
There are no lubrication points on the dishwasher.
34
NOTE:
Page 43
Model 201LT Low Temperature Undercounter Dishwasher
Model 201LT Low Temperature Undercounter Dishwasher
35
Page 44
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This Page
Intentionally
Left Blank
36
Page 45
Receiving and Placement - Installation
Counter-top
Wall
3" [8cm] Min.
34"
[86cm]
Min.
Floor
Receiving - 201LT
NOTE:
The installation of your dishwasher must be performed by qualified service personnel familiar with food service equipment and must comply with all local health codes. Problems due to improper installation are not covered by the Limited Warranty.
NOTE:
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Placement - 201LT
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any options or accessories that may have shipped with your dishwasher.
4. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.
5. The dishwasher can be installed as a free-standing unit or under a counter-top. The typical counter-top height in most locations is 34" [86cm].
6. It is highly recommended that the underside of the counter-top be clad in metal.
7. Under counter installations should provide storage space for the dishwasher chemical supply containers. Do not elevate the containers above the finished floor.
8. Chemical supply containers should be placed as close to the machine as possible and the chemical tubing taped to the back of the machine should be repositioned before permanently placing the machine.
9. Place the dishwasher in its permanent location.
10. The dishwasher has 4 adjustable feet for leveling.
11. Level the dishwasher front-to-back and side-to-side.
37
Page 46
Installation - 201LT
(Single Phase) Electrical Connections - 201LT
WARNING: Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to indicate that work is being performed on the circuit.
! ATTENTION !
A qualified electrician must connect the main incoming power to the dishwasher in
accordance with all local codes and regulations or in the absence of local codes in
accordance with the National Electrical Code or the Canadian Electrical Code.
Refer to the connection diagram below for single a phase machine without a built-in booster.
1. A three prong 4 foot power cord and plug is prewired with the machine for connection to a 115VAC power source.
SINGLE PHASE POWER CONNECTION
Model 201LT
L1 N
115VAC
15A
4 ft. power cord w/plug supplied
Model 201LT is equipped with a 4 ft. power cord and plug. These models require a
38
! ATTENTION !
115VAC,15A receptacle.
Page 47
201LT - Installation
Water Connection - 201LT
! VERY IMPORTANT !
Make sure that the flexible water supply and drain hoses are not kinked.
Plumbing connections must allow the machine to be pulled out for service and cleaning.
Plumbing connections must comply with national, provincial local plumbing and sanitary codes. Only
qualified service personnel familiar with food service equipment should install the machine.
The installing plumber must thoroughly flush the water supply line to remove all debris
BEFORE connecting the water supply line to the machine.
1. All models have a 6 ft. flexible hot water fill hose with a 3/4" female garden hose
connector.
2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.
3. We recommend that a 1/2" or larger shut-off valve be installed in the main water supply,
as close to the dishwasher as possible for servicing.
4. The 201HT has a built-in flow control which requires that the incoming hot water supply
pressure must be between 25-95 psi.
5. The hot water supply must provide a minimum of 120°F/49°C, measured at the
dishwasher; however, 140°F/60°C is recommended.
6. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended. Hard
water can adversely affect wash results.
Drain Connection - 201LT
1. All models have a 6 ft.. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[0.9 m].
2. A 3/4" hose barb tting is strapped to the drain hose to connect the drain hose to a
wye drain tting. The service part number for the hose barb is P/N 0512321.
3. The maximum drain ow is 15 US gpm/12.4 imp gpm/60 lpm.
DO NOT REMOVE HOSE
CLAMPS
NOR STRETCH HOSE
3/4" DRAIN HOSE BARB FITTING
STRAPPED TO DRAIN HOSE
39
Page 48
Installation - 201LT
Drain Connection - 201LT (continued)
NOTE
Plumbing connections must comply with national, provincial local plumbing and sanitary codes.
DO NOT REMOVE THE CLAMPS HOLDING THE DRAIN HOSE TO THE
BACK OF THE DISHWASHER.
DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER.
DO NOT REDUCE THE SIZE OF THE DRAIN HOSE CONNECTION NOR USE A DOMESTIC
DRAIN FITTING.
DO NOT ADD ADDITIONAL LENGTH TO THE DRAIN HOSE.
DO NOT ALLOW THE DRAIN HOSE TO KINK.
For a Direct Drain Connection:
1. Install the drain hose to an 1-1/2" or larger "WYE" vented drain fitting.
2. CONNECTION TO A "TEE" FITTING WILL PREVENT THE DISHWASHER FROM DRAINING COMPLETELY.
Drain Hose
Drain Adapter
Clamp
Fitting
(Supplied by others)
3/4" NPT Hose Barb
Fitting
WYE Fitting
DO
connect the dishwasher flexible drain
hose to a WYE drain fitting.
40
DO NOT
connect the dishwasher flexible
drain hose to a TEE drain fitting.
Page 49
201LT - Installation
For an Indirect Drain Connection:
1. A 1" [25.4mm] minimum air gap must be provided between the outlet of the dishwasher drain hose outlet and the flood-level rim of the floor drain, floor sink or any other locally approved drain receptacle. (See illustration below.)
Dishwasher Drain Hose
Minimum Air Gap 1” [25.4mm]
Floor
Floor Drain
! VERY IMPORTANT !
IMPROPER INSTALLATION OF MACHINE DRAIN HOSE.
Machine drain problems are often the result of improper installation and may not
be covered by the limited warranty.
41
Page 50
Installation - 201LT
Pumps and Injection Points - Detergent, Rinse-aid and Sanitizer Dispensing Pumps - 201LT
! VERY IMPORTANT !
ALWAYS USE A COMMERCIAL-GRADE NON-CHLORINATED DETERGENT.
PLACE THE CHEMICAL SUPPLY CONTAINERS AS CLOSE TO THE MACHINE AS POSSIBLE.
DO NOT ELEVATE THE CHEMICAL CONTAINERS ABOVE THE FINISHED FLOOR.
! VERY IMPORTANT !
Contact a chemical supplier for detergent and rinse-aid chemicals. The chemical supplier
must adjust the chemical dispensing pumps for water hardness and food soil types.
1. The chemical dispensing pumps are located on a center bracket behind the lower-front access panel.
2. Each pump is equipped with 6 feet [1.8 m] of supply tubing, stiffener tubes, and strainers.
3. A RED label marked DETERGENT, a BLUE label marked RINSE-AID and a WHITE Label marked SANITIZER identify the chemical lines.
4. The chemicals enter the wash tank compartment through a fitting located on the rear right­hand side of the wash compartment.
201LT
DETERGENT
RINSE-AID
and SANITIZER INJECTION
POINT
On the 201LT, chemicals enter the wash tank through a fitting on the rear wall of the tank.
CHEMICAL
PICK-UP
TUBES
The chemical dispensing pick-up tubes are stowed at
the rear of the dishwasher.
42
Page 51
201LT - Installation
Pumps and Injection Points - Detergent, Rinse-aid and Sanitizer
Dispensing Pumps - 201LT
! VERY IMPORTANT !
CHEMICAL SQUEEZE TUBES
SHOULD BE INSPECTED AND
REPLACED EVERY 6 MONTHS
RINSE-AID
SANITIZER
DETERGENT
The chemical dispensing pumps are located on the bracket behind
the lower-front access panel.
! VERY IMPORTANT !
5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide
a minimum concentration of 50 ppm in the final rinse for the USA and 100 ppm in Ontario,
Canada. The 50 ppm or 100 ppm concentration must be
checked using chlorine test strips to make sure that the proper concentration is maintained.
43
Page 52
Installation - 201LT
Pump Priming - Detergent, Rinse-aid and Sanitizer Dispensing Pumps
201LT Control Panel
140
120
160
100
180
40
60
20
0
-20
0
80 100
1110
NSF
120
C
F
Prime
200
210
220
80
60
40
20
Push button
1. Make sure the chemical containers are full and the correct pick-up tubes are in their containers.
2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher
will ll with water.
3. Refer to the illustration below and note the two momentary push buttons provided to
prime the detergent, sanitizer and rinse aid pumps.
4. Open the dishwasher door and observe the inlet chute on the rear right-hand side of the wash tank.
5. Push and hold the PRIME push button UP to the DETERGENT position until detergent
is observed entering the wash tank compartment. Release the push button.
6. Push and hold the same push button DOWN until sanitizer is observed entering the
wash tank compartment. Release the push button.
7. Push and hold the other push button UP to the RINSE AID position until air bubble
are observed moving in the pick-up tube, then hold the button for another 2 minutes Release the push button.
8. Priming is complete.
44
Page 53
201LT - Installation
Pump and Tank Fill Adjustments
! ATTENTION !
The amount of dispensed chemical is determined by the run time of the dispensing pump.
1. Adjustment screws are provided for the dispensing pumps and for the wash tank fill. They are located on the right-hand side of the dishwasher behind the lower front access panel.
2. Make sure the chemical containers are full and the pick-up tubes are in their proper containers.
3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
Use a 4mm
blade
screwdriver
4. Run a normal dishwasher cycle and test chmical concentrations according to the chemical supplier's instructions.
CAUTION:
Excessive pressure to the potentiometers when
adjusting can result in bent or broken adjusting
screws.
5. Each dispensing pump has a clearly marked adjustment screw. Turn the screw CW to increase the run time of the dispensing pump and CCW to reduce the run time of the dispensing pump.
6. The Fill adjustment screw will provide a small change in the tank water level. If a large adjustment is needed, check the incoming water pressure and make sure the fill hose is not kinked. If the above items are okay then the size of the incoming water supply should be checked. The incoming water supply line must be a minimum of 1/2" or larger.
45
Page 54
Operation - 201LT
Operation - 201LT
Loading Dish Racks
! VERY IMPORTANT !
Prescrape and rinse wares before loading
into the machine.
! VERY IMPORTANT !
DO NOT OVERLOAD THE DISH RACK.
LOAD ONE DISH RACK INTO THE MACHINE AT A TIME.
Load plates and glasses in a peg rack.
Load utensils in a single layer in a flat bottom
rack.
Load cups and bowls in a flat bottom rack.
Load pots and pans in a flat bottom rack.
1. Prescrape and rinse the wares before loading to remove large food particles.
2. Load soiled wares into the dish rack. Place plates and glasses in a peg rack. Place
cups and bowls in a at bottom rack. Place utensils in a single layer in a at-bottom
rack. Place pots and pans in a at-bottom rack.
Do not overload the dish rack. Wash one dish rack at a time.
3. Slide one dish rack into the wash compartment making sure that wares do not interfere
with the rotating spray arms. Do not wash more than one dish rack at a time.
46
Page 55
UL130 - Operation
Operation - 201LT
Normal Wash Mode
140
120
160
100
180
40
60
80
60
40
20
0
200
80
20
100
210
1110
0
NSF
120
-20
C
220
F
Cycle Light
Push button
ON-OFF/DRAIN
Power Switch
Combination Wash and Final
Rinse Temperature Gauge
Prime
Push buttons
Vari-Cycle
Delime Switch
and Light
1. Close the dishwasher front door.
2. Push the dishwasher Power Switch UP to turn the power ON.
3. The power switch will illuminate and the machine will fill with water.
4. Wait until the wash temperature gauge indicates a minimum of 120ºF/49ºC.
RUN THE FIRST CYCLE WITH AN EMPTY DISH RACK TO HEAT THE WASH TANK INTERIOR.
5. Load the dish rack into the machine. Wash one dish rack at a time.
6. Close the door, then press the START BUTTON for 1 second. The green in-cycle light will illuminate and the wash cycle will begin. The total cycle is approximately 141 seconds.
7. Opening the door during a cycle will stop the dishwasher. If the door is open more than 5 seconds the cycle will restart from the beginning, if open less than 5 seconds the cycle will resume where it left off when the dishwasher door is closed.
Start
8. The final rinse cycle begins at the end of the wash cycle. The machine drains and then refills with fresh water hot water. Check the rinse temperature gauge during the final rinse. It must indicate a minimum of 120ºF/49ºC. The final rinse water is retained for the next wash cycle.
9. When the green cycle light goes out, open the door and remove the rack of clean wares.
5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to
provide a minimum concentration of 50 ppm in the final rinse for the USA and 100 ppm
in Ontario, Canada. The 50 ppm or 100 ppm concentration must be
checked using chlorine test strips to make sure that the concentration is maintained.
! VERY IMPORTANT !
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Page 56
Operation - 201LT
Vari-Cycle Mode - 201LT
The Vari-Cycle Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard Normal Wash Mode. The dishwasher will remain in the Vari-cycle Mode until the operator exits the mode or 15 minutes has elapsed.
1. Load a dish rack into the dishwasher, close the door and press the START button.
2. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.
3. Wait 10 seconds for the detergent to enter the wash compartment before pressing the Vari-cycle/Delime button.
Press the Vari-Cycle button to increase the wash time for clean heavily soiled wares.
4. Press the Vari-cycle/Delime button to place the dishwasher increase the wash time.
5. The green vari-cycle light will illuminate indicating that the machine is in the vari-cycle mode.
6. The dishwasher will continue to wash for a maximum of 15 minutes or until the operator presses the vari-cycle button again whichever occurs first.
7. Press the vari-cycle button. The green vari-cycle light will go out indicating that the dishwasher has returned to the Normal Wash Mode.
8. The dishwasher will finish the wash cycle and perform a final rinse of the wares.
48
Page 57
The dishwasher will enter the drain mode whenever the Power Switch is pushed down to the OFF/DRAIN position.
(DRAIN)
POWER
1. Push the illuminated power switch down to the OFF/DRAIN position. The power switch light will go out.
201LT - Operation
Drain Mode
2. The cycle light will illuminate and the machine will drain.
3. The machine, will flush, perform 3 short drain cycles and then drain completely.
4. The cycle light will go out indicating that the drain cycle is complete.
! VERY IMPORTANT !
Draining Problems Related To Improper Installation.
Problems with machine draining are often the result of improper installation. The drain hose
is looped and clamped as shown in the photo below and must not be changed.
The drain hose is looped and clamped and must not be changed. Altering the drain hose routing may result in the machine's inability to drain or may cause the machine to siphon the water out of the machine.
49
Page 58
Cleaning - 201LT
Cleaning - 201LT
Retaining
Screw
Wash Arm
Bearing
!
VERY IMPORTANT !
DRAIN AND CLEAN THE DISHWASHER EVERY 2 HOURS OF CONTINUOUS
OPERATION, AFTER EACH MEAL PERIOD, AND AT THE END OF THE DAY.
Cleaning the wash tank:
1. Remove the upper and lower spray arms and flush clean in a sink.
2. Remove the scrap screen taking care that debris does not fall off the screen and into the wash tank or sump. Flush the screen clean in a sink. Be sure to back-flush the screen.
3. DO NOT strike the scrap screen on solid surfaces.
4. Check the sump for foreign material.
5. Clean the wash pump strainer in the bottom of the sump.
6. DO NOT scrub the interior with metallic scrub pads.
7. Check the sump heating element for lime deposits and gently remove with a scouring pad. DO NOT USE METALLIC PADS.
8. Wipe the exterior of the dishwasher with a soft clean cloth and a mild detergent. DO NOT USE BLEACH.
9. Leave the door open to aid in overnight drying.
Cleaning the wash arms:
1. There are two combination wash/rinse arms in the wash tank. They are interchangeable.
2. The wash arms are should be removed and thoroughly flushed clean in a sink.
3. Special attention should be paid to the cleaning and inspection of the wash arm bearings making sure they are clean and free of excessive wear.
4. If the bearings are damaged, contact an authorized service agent for replacement.
50
Page 59
201LT - Cleaning
Cleaning - 201LT (continued)
1. Lift the scrap screen straight up and out of the machine to prevent food particles from falling into the tank sump.
2. Flush the scrap screen in a remote sink making sure to back-flush both side of the screen.
3. Wipe the tank sump of water and debris.
4. Carefully inspect the sump strainer. This strainer is not removable but must be thoroughly cleaned before reinstalling the scrap screen.
Scrap Screen and Sump Strainer
Scrap
Screen
Tank
Sump
! ATTENTION !
A CLOGGED SUMP
STRAINER WILL
PREVENT THE
PROPER WASHING,
RINSING AND
DRAINING OF THE
MACHINE.
Sump
Strainer
! ATTENTION !
WIPE THE EXTERIOR OF THE MACHINE WITH A SOFT CLOTH AND MILD
DETERGENT. DO NOT SPRAY THE EXTERIOR WITH WATER.
LEAVE THE DOOR OPEN TO AID IN OVERNIGHT DRYING.
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Page 60
De-liming - 201LT
De-liming - 201LT
DANGER:
Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite sanitizing agent. Mixing may cause hazardous gases to form. De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.
CAUTION:
Skin contact with de-liming solutions can cause severe irritation and possible chemical burns. Always wear eye protection, rubber gloves and protective clothing when handling chemicals.
De-lime Mode - 201LT
The Vari-cycle/Delime switch is used to the de-lime the machine.
Model 201LT
Vari-Cycle/Delime Push button
52
Page 61
201LT - De-liming
201LT De-liming
Follow the steps below to de-lime the 201LT:
1. Open the dishwasher door and remove any dish racks.
2. Turn the power switch on the dishwasher to the ON position.
3. Remove the detergent and rinse-aid, and sanitizer chemical supply tubing from their chemical supply containers.
4. Place the tubing in a container of hot water.
5. Press and hold the prime switch UP in the DETERGENT position to flush the detergent from the supply tubing. Release the switch.
6. Press and hold the prime switch DOWN in the SANITIZER position to flush the sanitizer from the supply tubing. Release the switch.
7. Press and hold the rinse-aid prime switch UP in the RINSE AID position to flush the rinse-aid from the supply tubing. Release the switch.
8. Turn the dishwasher power switch to OFF/DRAIN to drain the wash tank. The green cycle light will go out in about 2 minutes.
9. Always wear eye protection, rubber gloves and protective clothing when handling chemicals. Open the door and carefully add the de-liming chemical to the wash tank in
accordance with your chemical supplier's instructions. Be careful to avoid splashing.
10. Close the door and press the Vari-cycle/Delime push button three times.
11. The Vari-cycle/Delime green indicator light will illuminate and the machine will run for 23 minutes.
12. Check the de-liming results and if scale is still present repeat steps 9-11.
13. Push the power switch ON to refill the machine and return the dishwasher to normal operation.
14. Return chemical supply tubing to their containers and prime the chemical lines.
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Page 62
Maintenance - 201LT
Follow the maintenance schedules below to keep the dishwasher operating most efficiently.
Daily Maintenance
1. Make sure the water supply is on and that the drain is not clogged.
2. Check the temperature gauges and/or displays to ensure they are operating.
3. Make sure the dish racks are in good condition.
4. Check the chemical containers and refill as required.
5. Follow the cleaning procedures provided in the 201LT Cleaning Section.
Weekly Maintenance
1. Perform Steps 1-5 in the Daily Maintenance.
2. Inspect water lines for leaks.
3. Check for water leaks underneath the dishwasher.
4. Make sure the flexible water fill and drain hoses are not kinked.
5. Make sure that the dishwasher is level.
6. Clean accumulated lime deposits from the wash tank heating element.
7. Inspect the scrap screen and replace it if damaged.
8. Check the spray arms and replace or repair if damaged.
Monthly Maintenance
1. Perform the Daily and Weekly Maintenance listed above.
2. Clean the chemical dispenser pick-up tubing for the chemical dispensing pumps.
To clean the pick-up tubing:
1. Remove the pick-up tubes from their containers.
2. Place each tube in a separate container of hot water.
3. Press and hold the PRIME buttons UP and DOWN until water flows into the wash tank compartment.
4. Return the pick-up tubes to their containers.
5. Run 3 empty dishwasher cycles to flush any chemicals from the dishwasher wash compartment.
6. Return the pick-up tubes to their containers and prime the chemical lines.
There are no lubrication points on the dishwasher.
54
NOTE:
Page 63
201HT, 201LT - Troubleshooting Chart and Timing Charts
Models 201HT, 201LT Troubleshooting Charts
55
Page 64
Blank Page
This Page
Intentionally
Left Blank
56
Page 65
Troubleshooting
201HT, 201LT
Illustrations Page
Troubleshooting Chart - 2101HT, 201LT .................................................................60
Wash Display Codes Temperature Display Board - 201HT Only
Rinse Display Codes Temperature Display Board - 201HT Only
Booster Display Codes Temperature Display Board - 201HT Only
Timer Board Connection Diagram - 201HT, 201LT
Timer Board Diagnostic Testing - 201HT, 201LT
Temperature Display Board Power Terminal Connections - 201HT, 201LT
Temperature Display Board M3-M4 Selector Slide Switch - 201HT, 201LT
Temperature Display Board Diagnostics - 201HT, 201LT
Booster/Wash Tank Heater Interlock Circuit Operation - 201HT Only
....................................................64
........................................................65
............................................ 68
.................................61
.................................. 62
............................... 63
......................... 69
....................66
................... 67
57
Page 66
Troubleshooting - 201HT, 201LT
Condition Cause Solution
Dishwasher will not run.
Low or no water.
Chemicals won’t feed into dishwasher.
Door not closed. Main power OFF. Dishwasher OFF.
Main water supply off. Fill hose kinked. Low incoming water pressure Solenoid valve defective. Solenoid strainer clogged. Circuit board fuse blown.
Chemical supply low. Supply tubing damaged. Supply tubing kinked. Pick-up tube clogged Chemical circuit board fuse blown.
Close door completely. Check breaker on panel. Turn dishwasher power switch ON.
Open supply valve. Straighten fill hose. Set flowing water pressure to 20-22 PSI. Install repair kit or replace. Clean strainer. Contact service agent..
Refill chemical container. Replace tubing. Straighten tubing. Clean/replace tube. Contact service agent.
Low water pressure pumped from wash spray arms.
Clogged scrap screen. Clogged spray arms.
Clogged pump intake screen.
Clean scrap screen. Clean spray arms.
Inspect sump and clean pump intake screen.
Dishwasher stays in wash cycle.
201HT-Incoming water supply cold Rinse Sentry extends wash mode for a maximum time of 5-minutes to allow final rinse water booster
temperature to reach 180˚F/82˚C.
201LT- Vari-Cyle button was pressed and vari-cycle light is on.
Raise incoming water temperature. Adjust/replace final rinse booster
thermistor. Press Vari-cycle button to exit and
return to the normal wash mode.
Poor wash results.
Excessively hard water. Water temperature low.
Thermistor defective. (See chemicals won’t feed
above.) (See low or no water above.) Detergent injector defective.
Chemical circuit board fuse blown. Wares incorrectly loaded.
in dishrack.
Booster high limit tripped. Wash tank high limit tripped.
Contact chemical supplier. Raise incoming water
temperature to 140°F Replace thermistor. (See chemicals won’t feed
above.) (See low or no water above.) Replace squeeze tube.
Replace injector motor. Clean tubing and pick-up.
Contact service agent. Reposition wares or reduce amount of
wares in dish racks.
Reset or replace high limit. Reset or replace high limit.
Water has drained out of the wash tank while the dishwasher was idle.
Anti-siphon loop in drain hose has been removed.
Drain hose clamp is not holding the drain hose in proper position.
Building plumbing does not provide correct air vent to prevent siphoning.
Re-route drain hose. DO NOT STRETCH HOSE
Replace/adjust hose clamp making sure goose-neck is maintained.
Contact service Agent and/or plumber.
58
Page 67
Wash Display Codes
201HT Only - Digital Temperature Display Codes
Digital Temperature Display Codes
Display codes that appear in the display windows indicate the operating condition of the machine. Refer to the illustrations below for the meaning of the codes.
WASH DISPLAY CODE
L o
WASH TEMP
H1 8 6
WASH TEMP RINSE TEMP
HH
1 8 8
RINSE TEMP
CAUSE
Wash temperature
is below 100˚F
Wash temperature
is above 180˚F
Wash tank is empty and tank heater is on.
WASH TEMP
E1 7 9
WASH TEMP
1 7 1
RINSE TEMP
RINSE TEMP
CAUTION:
The tank may be extremely hot.
Defective wash thermistor or open, broken, wire between thermistor and board or loose connection.
59
Page 68
Digital Temperature Display Codes - 201HT Only
Rinse Display Codes
RINSE DISPLAY CODE
1 5 9
WASH TEMP
1 5 6
WASH TEMP RINSE TEMP
L o
RINSE TEMP
HHH
CAUSE
Rinse temperature
is below 100˚F
Rinse temperature
is above 200˚F
1 4 9
WASH TEMP
WASH TEMP
RINSE TEMP
E1 4 6
RINSE TEMP
Booster tank is empty & booster heater is on.
CAUTION:
Temperature in the booster may be extremely hot
Defective rinse thermistor or open, broken, wire between thermistor and board or loose connection.
60
Page 69
201HT Only - Digital Temperature Display Codes
Booster Display Codes
Error Codes for Booster and Final Rinse Thermistors Only.
DISPLAY CODES
1 5 0
WASH TEMP
RINSE TEMP
H
1 5 0
WASH TEMP RINSE TEMP
CAUSE
Booster overtemp lockout because booster temperature is greater than 210˚F.
NOTE: Booster is locked out for 10 minutes before being re-energized.
Booster therrmistor is defective or disconnected, broken wires.
NOTE: After the therrmistor is reconnected, there is a 5 second delay before the display is re-energized.
1 5 0
WASH TEMP
RINSE TEMP
Both booster and final rinse display thermistors are defective, unplugged, or open or broken wires between the display and thermistor.
NOTE: After a therrmistor is reconnected, there is a 5 second delay before the display is re-energized.
61
Page 70
Timer Board Connection Diagram - 201HT, 201LT 
62
Page 71
201HT, 201LT - Timer Board Diagnostic Testing
Diagnostic Testing for the Solid State Timer Board, P/N 0712105
Beginning with S/N W150350341 and above
Before testing, Press the dishwasher power switch to OFF/DRAIN and allow the machine to complete the drain cycle.
1
Check the incoming voltages.
With the Power switch in the OFF/DRAIN position, press the START button 2 times.
2
If the drain valve opens and closes 5 times then the DRAIN VALVE is okay.
Open the door.
If the green cycle indicator light blinks continuously
3
for 10 seconds, then the DOOR SWITCH and the CYCLE LIGHT are okay.
Press and release the START button.
If the green cycle indicator light flashes then the
4
START BUTTON is okay.
With the Power switch in the OFF/DRAIN position, press the START button 3 times.
The timer board and the following components are okay if the components run consecutively for a few seconds in the following order:
ON
OFF
(DRAIN)
POWER
PRESS START TWO TIMES
Indicator light
Indicator light
PRESS START AND RELEASE
PRESS START THREE TIMES
START
START
START
START
5
1. Fill Valve
2. Detergent Pump
3. Rinse-aid Pump
4. Drain Valve opens and then closes
5. Wash Pump
6. Drain Pump or Sanitizer Pump
Troubleshooting - See below if one or more of the components in Step 5 did not run.
CONDITION
A single component in Step 5 does not run. Check the component that did not run.
Wash pump only component that runs (Except UH330B, 601HT) Check timer bd 4A fuse. (All except UH330B & 601HT)
6
Wash pump only component that runs (UH330B, 601HT ONLY)
Wash pump only component that won’t run. 4A/8A fuse okay.
None of the components in Step 5 run. Check neutral wire - see troubleshooting guide.
POSSIBLE CAUSE/SOLUTION
Check timer bd 8A fuse. (UH330B & 601HT ONLY)
Check pump/motor - see troubleshooting guide.
0512979 rev. B
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Page 72
Digital Temperature Display Board - 201HT, 201LT
Power Neutral
Power Terminals.
for display board
120VAC input
A
for booster control
120VAC input
B
Undercounter Temperature Display Board — P/N 0512106-1
Booster OUT
to booster contactor coil
120VAC ouput
F
Wash
Heater OUT
Booster IN
to wash tank heater
240VAC output
Heater
IN
Fuse 20A
Wash
E
for wash tank heater
240VAC input
C
for wash tank heater
20 Amp fuse
D
64
Page 73
M4
M3
201HT, 201LT - Digital Temperature Display Board
Undercounter Temperature Display Board — P/N 0512106-1
M3 - M4 Model Selector Slide Switch
M3 Setting
Slide the selector switch to the M3 position
M4 Setting
Slide the selector switch to the M4 position
NOTE:
The machine will not operate properly if the
selector switch is set to the wrong position.
for machines equipped with thermistors only.
for machines equipped with thermostats.
Before installing a new version display board,
you must select the model type using the
M3 - M4 Switch located at the bottom center
of the circuit board.
! ATTENTION — VERY IMPORTANT !
65
Page 74
Digital Temperature Display Board - 201HT, 201LT
Pushbutton
Rinse Test
B
for Wash and Rinse
Thermistors
Pushbutton
Wash Test
C
Wire Harness Plug
A
Undercounter Temperature Display Board
P/N 0512106-1
booster temperature. Full range
is 3/4 turns 180-200°F. DO
wash temperature. Full range is
3/4 turns 120-160°F. DO NOT
FORCE PAST THE STOPS.
NOT FORCE PAST THE STOPS.
E - Turn clockwise to increase the
D - Turn clockwise to increase the
When performing diagnostics the values are
displayed in °F even if the display is set for °C.
A F/C Slide switch is provided on the board
to change the display from the factory default
setting of °F to the optional °C.
is operating normally.
should appear in the wash
temperature display window
indicating the circuit board
Temperature Adjustments
SETTING
ONLY
SETTING
ONLY
in the rinse temperature display
window indicating the circuit
pushbutton for 10 seconds
A numerical value of 140
board is operating normally.
C - Push and hold the wash test
Temperature
Adjust
M4
Temperature
Adjust
M4
pushbutton. A numerical value
of 179-180 should appear
Booster
D
Wash
E
operation, disconnect the harn-
ess from this plug. The wash and
rinse displays will display E.
B - Push and hold the rinse test
A - When testing the circuit board
Diagnostics
66
Page 75
201HT Only - Booster Heater/Wash Tank Heater Interlock Circuit Operation
heater is connected for 1 PH
heater is connected for 1 PH
k
No power when booste heater is connected fo 1 PH
Auxiliary
Contactor
Booster Heater/Wash Tank Heater Interlock Circuit Operation
For Model 201HT, the booster heater/wash tank heater interlock circuit removes power from the wash tank heater whenever the booster heater contactor energizes. The illustration below shows how the booster heater contactor is wired.
The booster heater contactor is located on the center of the base behind the lower front access panel.
Interlock Circuit Operation
1. The dishwasher fills with water when the main power switch on the dishwasher is turned on. The booster heater thermistor calls for heat which energizes the booster heater contactor.
2. The auxiliary contact on the top of the contactor opens and removes power from the wash tank heater.
3. When the booster heater thermister is satisfied, the booster heater contactor de-energizes and the auxiliary contacts close applying power to the wash tank heater.
4. This operation is repeated whenever the booster thermistor calls for heat.
1H3
1H1
1H2
To booster heater 1 PH 208-230VAC
r r
To wash tank heater 115VAC
Booster Heater
Contactor
L3
No power when booster heater is connected for 1 PH
L1 N
L2
L1
From main terminal block 115 VAC
From main terminal bloc 1 PH 208-230VAC
Main Terminal Block (MTB)
L1 L2 L3 N
Auxiliary
To booster
heater contactor
Contactor
115VAC
1PH
208-230VAC
No power when booster
To
No power when booster
67
Page 76
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This Page
Intentionally
Left Blank
68
Page 77
201HT, 201LT - Service Replacement Parts
Models 201HT, 201LT Service Replacement Parts
69
Page 78
Blank Page
This Page
Intentionally
Left Blank
70
Page 79
Service Replacement Parts
Service Replacement Parts
Illustrations Page
Wash Pump/Motor Assembly - 201HT, 201LT ....................................................................74
Base Assembly - 201HT, 201LT
Fill Piping Assembly - 201HT, 201LT
Fill Solenoid Valve - 201HT, 201LT
Fill Chute Assembly - 201HT, 201LT
Chemical Dispensing Pumps - 201HT Only
Chemical Dispensing Pumps - 201LT Only
Booster Assembly - 201HT Only
Power Input Block and Cord Assemblies - 201HT, 201LT
Timer Control Board Assembly - 201HT, 201LT
Wash/Rinse Spray Arm and Drain Valve - 201HT, 201LT
Control Panel - 201HT Only
Control Panel - 201LT Only
Panels - 201HT, 201LT
Door Assembly - 201HT, 201LT
Dish racks - 201HT, 201LT
................................................................................................... 102
......................................................................................... 76
.................................................................................. 80
....................................................................................82
...................................................................................84
......................................................................... 86
.......................................................................... 88
........................................................................................90
...................................................................94
.............................................................................................98
.............................................................................................100
....................................................................................... 104
.............................................................................................106
...................................................... 92
..................................................... 96
71
Page 80
Wash Pump/Motor Assembly - 201HT, 201LT
14
15
1
13
5
6
7
8
9
10
2
4
3
12
11
72
Page 81
201HT, 201LT - Wash Pump/Motor Assembly
Item Part Description Qty. No. No.
1 0512347 CAPACITOR 40µF 1
2 0512101 PUMP/MOTOR ASSEMBLY COMPLETE 1 115VAC/60/1
3 0313394 BRACKET, WASH PUMP 1
4 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 2
5 110285 GASKET 1
6 114139 SEAL 1
7 0512345 IMPELLER 1
8 0501478 WASHER, PLAIN, 17/64" 1
9 106482 WASHER, LOCK, 1/4" 1
10 114144 NUT, M6 1
11 0512340 SCREW, M4, PHIL, PAN HD. 9
12 0512341 VOLUTE, PUMP 1
13 114137 BACKPLATE, PUMP 1
14 107337 NUT, M4 9
15 0513131 COVER, REAR MOTOR FAN 1
NOTE: The pump motor is not sold separately.
73
Page 82
Base Assembly - 201HT, 201LT
23
11
13
22
3
To upper wash hub
20
21
20
2
1
4
5
7
6
8
6
10
9
201LT Only
13
12
5
15
14
6
16
17
18
201LT Only
19
18
19
74
25
26
27
24
24
13
25
28
29
30
31
Page 83
201HT, 201LT - Base Assembly
Item Part Description Qty. No. No.
1 0512136 SCREEN, SCRAP ASSY. 1
2 0513324 FLANGE, PUMP SUCTION 1
3 0513677 O-RING A/R
4 0512169 HEATER, 120VAC 750W (201LT) 1
----- 0512426 HEATER, 240V 2kW (201HT) 1
5 201029-1 NUT, LOCK 1/2 INCH NI PLATED A/R
6 0512099 O-RING 1
7 0508872 ADAPTOR, THERMOMETER (201LT Only) 1
8 0512107 THERMOMETER, WASH TANK (201LT Only) 1
9 108954 NUT, GRIP 6-32 WITH NYLON INSERT SST 2
10 113604 THERMOSTAT, HI-LIMIT BI-METAL SNAP, 212°F 1
11 0508808 CLAMP, SS GEAR 2
12 0512299 ADAPTOR, THERMISTOR 1
13 0513310 THERMISTOR, 10 KΩ, 2 WIRE ASSY (201HT Only) 1
14 0509302 HOSE, 5/8" ID X 1" OD X 6" LG. A/R
15 0507323 THERMOSTAT, WASH (201LT Only) 1
16 0513329 GASKET, PUMP SUCTION 1
17 0513325 ELBOW, PUMP SUCTION 1
18 0501476 WASHER 6
19 107967 NUT, 1/4-20 W/NYLON INSERT SST 6
20 0502571 CLAMP, HOSE 1-1/16" - 2" 2
21 0513328 HOSE, PUMP SUCTION 1
22 0512119 HOSE, PUMP DISCHARGE 1
23 0512101 PUMP/MOTOR COMPLETE 115/60/1 1
24 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 1
25 0512985 CLAMP, HOSE 1
26 0504952 VALVE, FILL 5.0 GPM 1
75
Page 84
Base Assembly - 201HT, 201LT
Item Part Description Qty. No. No.
27 0509526 HOSE, 1/2" X 7 FT. FEM. GARD. ADAPT. 1
28 0501379 SWITCH, 15A 1
29 0512792 SCREW, 10-32 X 1/4" RD. HD. PHILL. SST 2
30 0508752 SCREW, 4-40 X 5/8" RH. HD. PHILL. SST 2
31 0313432 BRACKET, DOOR SWITCH 1
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Page 85
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Blank Page
Intentionally
Left Blank
77
Page 86
Fill Piping Assembly - 201HT, 201LT
Note: This is a 3/4" garden hose fitting
From Hot Water
Supply
8
Fill Valve Assembly
on Next Page
7
9
5
6
2
1
4
6
2
3
2
78
To Fill Chute
201HT, 201LT
Page 87
201HT, 201LT - Fill Piping Assembly
Item Part Description Qty. No. No.
1 0502653 ELBOW, 90° 3/8" MPT X 1/2" HOSE 1
2 0512185 BOLT, HEX FLANGE 1/4-20 X 3/8" SST 4
3 0300065 SUPPORT, VALVE 1
4 0300203 CLAMP, VALVE 1
5 0502618 HOSE BARB, 1/2" X 3/8" MPT 1
6 0512985 CLAMP, HOSE 1
7 0509526 HOSE, 1/2" X 7 FT. FEM. GARD. ADAPT. 1
8 0505320 WASHER, 1” OD GARDEN HOSE 1
9 0504952 VALVE, FILL, 3/8" NPT 1
79
Page 88
Fill Solenoid Valve - 201HT, 201LT
8
7
6
5
9
4
3
1
80
2
Page 89
201HT, 201LT - Fill Solenoid Valve
Item Part Description Qty. No. No.
1 0504952 VALVE, FILL 5.0 GPM 1
2 0502803 SCREEN, VALVE STRAINER 1
3 0502804 GASKET, CAP 1
4 0504958 WASHER, FLOW 5.0 GPM 1
5 0502811 KIT, REBUILD 1
6 0505229 GUIDE 1
7 0501406 SCREW, SLOT SS RH 8-32 X 1/2" 3
8 0505235 COIL, 115V 60HZ 10W 1
9 0502807 GASKET, OUTLET (COPPER) 1
81
Page 90
Fill Chute Assembly - 201HT, 201LT
18
20
19
21
17
1
17
2
10
3
7
9
17
8
4
5
6
17
16
15
14
13
11
12
82
Page 91
201HT, 201LT - Fill Chute Assembly
Item Part Description Qty. No. No.
1 107417 HOSE, RUBBER 1/2" ID X .84" OD A/R
2 0502666 HOSE, 1/8" ID X 1/4" OD PVC A/R
3 0502667 HOSE, 1/4" ID X 3/8" OD PVC A/R
4 100194 NUT, GRIP 10-32 W/NYLON INSERT 2
5 0503722 NUT, HEX 10-32 SST 4
6 0507709 WASHER, FLAT #10 SST 4
7 0508867 CHUTE, INLET 1
8 0509048 GASKET, INLET CHUTE 1
9 0308822 CLAMP, EMT 1/2" 1
10 0509302 HOSE, 5/8" ID X 1" OD PVC BRAIDED A/R
11 0306363 TUBE, STIFFENER A/R
12 0501869 STRAINER A/R
13 0509526 HOSE, FILL 1/2" X 7 FT. FEM. GARD. ADAPT. 1
14 0503695 LABEL, DETERGENT HOSE 1
15 0505483 LABEL, RINSE-AID HOSE 1
16 0503694 LABEL, SANITIZER HOSE (201LT ONLY) 1
17 0512369 CLAMP, CONDUIT 4
18 0502571 CLAMP, HOSE GEAR A/R
19 0512120 HOSE, WASH 1
20 106090 TIE PLATE 2
---- 0501518 TIE, NYLON 5-1/2" 2
21 0512757 CONDUIT, 1/2" A/R
--- 0512758 CONDUIT, 3/8" A/R
83
Page 92
Chemical Dispensing Pumps - 201HT Only
9
5
3
2
2
4
1
6
DETERGENT
7
7
7
8
11
10
6
12
16
15
IMPORTANT: Check Items 9 and 20 every 6 months and replace if stretched or worn.
7
20
21
19
12
13
14
18
RINSE-AID
17
84
Page 93
201HT Only - Chemical Dispensing Pumps
Item Part Description Qty. No. No.
1 0501869 STRAINER 2
2 0306363 TUBE, 3/8" ID X 12" LG. STIFFENER 1
3 0505483 LABEL, RINSE-AID HOSE 1
4 112883-1 TUBING, 1/8" OD X 1/16" ID A/R
5 0503695 LABEL, DETERGENT HOSE A/R
6 0502667 HOSE, 1/4" ID X 3/8" OD PVC A/R
7 0501519 TIE, NYLON 4" 7
8 0512369 CLAMP, HOSE 2
9 114202 TUBE, PUMP 3/16" ID X 3/8" OD X 9" LG. 1
10 114203 PUMP HD KIT, PERISTALIC 2
11 0502644 ELBOW, 1/4" HOSE BARB 2
12 100007 SCREW, 10-32 X 3/8" TRUSS SST 3
13 0313644 PIN, HINGE 1
14 0513645 HOLDER, CABLE 4
15 0313393 BRACKET, CHEMICAL PUMP 1
16 0510870-1 GEARMOTOR, 115/60/1 2
17 0503756 MOTOR, INJECTOR PUMP 1
18 0313431 BRACKET, HINGED PANELS 1
19 0502666 HOSE, 1/8" ID X 1/4" OD PVC A/R
20 0706635 TUBE, ELEMENT 45 CC 1
21 0707142 ROTOR 1
85
Page 94
Chemical Dispensing Pumps - 201LT Only
5
4
3
4
6
2
1
4
8
SANITIZER
4
9
8
9
7
10
10
IMPORTANT: Check Items 9 and 13 every 6 months and replace if stretched or worn.
11
11
RINSE-AID
12
20
22
18
21
17
19
16
17
7
8
15
17
17
DETERGENT
17
17
18
86
8
13
14
Page 95
201LT Only - Chemical Dispensing Pumps
Item Part Description Qty. No. No.
1 0501869 STRAINER 2
2 0306363 TUBE, 3/8" ID X 12" LG. STIFFENER 1
3 0505483 LABEL, RINSE-AID HOSE 1
4 0502666 HOSE, 1/8" ID X 1/4" OD PVC A/R
5 0503694 LABEL, SANITIZER HOSE A/R
6 0503695 LABEL, DETERGENT HOSE A/R
7 0502667 HOSE, 1/4" ID X 3/8" OD PVC A/R
8 0501519 TIE, NYLON 4" 8
9 0706635 TUBE, ELEMENT ASSEMBLY 45CC 1
10 0707142 ROTOR 1
11 0503756 MOTOR, INJECTOR PUMP 1
12 0502644 ELBOW, 1/4" HOSE BARB 2
13 114202 TUBE, 3/16" ID X 3/8" OD X 9" LG. 1
14 114203 PUMP HD KIT, PERISTALIC 1
15 0512369 CLAMP, HOSE 1
16 0313393 BRACKET, CHEMICAL PUMP 1
17 0504822 SCREW, 8-32 X 1/2" PAN HD. SST 4
18 100007 SCREW, 10-32 X 3/8" TRUSS SST 3
19 0510870-1 GEARMOTOR, 115/60/1 1
20 0313644 PIN, HINGE 1
21 0313431 BRACKET, HINGED PANELS 1
22 0513645 HOLDER, CABLE 4
87
Page 96
Booster Assembly - 201HT Only
3
1
1
4
15
14
6
5
4
13
7
8
9
10
11
12
2
2
1
88
Page 97
201HT Only - Booster Assembly
Item Part Description Qty. No. No.
1 0512985 CLAMP, SS GEAR-MIN. 1/2" 4
2 107417 HOSE, RUBBER 1/2" ID X .84" OD A/R
3 0513314 TEE, RINSE 1
4 0513310 THERMISTOR 10 kΩ, 2-WIRE 2
5 110562 THERMOSTAT, HIGH LIMIT 240°F 1
6 108954 NUT, GRIP 6-32 W/NYLON INSERT SST 2
7 0512185 BOLT, HEX FLANGE, 1/4-20 X 3/8" SST 2
8 109985 SEAL, BOOSTER ELEMENT 1
9 111235-1 BOOSTER, ELEMENT 5 KW, 40°F RISE 1
--- 111233 BOOSTER, ELEMENT 9 KW, 70°F RISE 1
10 106482 WASHER, LOCK 1/4" SPLIT SST 3
11 100003 NUT, PLAIN 1/4-20 SST 6
12 111885 INSULATOR 1
13 107908 COVER, ELEMENT 1
14 0713333 TANK, BOOSTER SST 1
15 0508817 PLUG, 1/8" 1
---- 0513538 HARNESS, BOOSTER THERMISTOR 2
--- 0513537 HARNESS, WIRING (UH130B NOT SHOWN) 1
89
Page 98
Power Input Block and Cord Assemblies - 201HT, 201LT
201HT
5
16
6
1
4
2
3
7
90
10
201LT
8
9
15
14
13
11
12
Page 99
201HT, 201LT - Power Input Block and Cord Assemblies
Item Part Description Qty. No. No.
1 0313396 COVER, BOX WIRING 1
2 0501411 SCREW, 10-32 X 1/4", TRUSS HD. 2
3 0512432 CONTACTOR, 3-POLE 120VAC COIL 1
4 0509527 BLOCK, TERMINAL, 4-POLE (201HT Only) 1
5 103310 LUG, GROUND 1
6 0313395 BOX, WIRING 1
7 107964 BUSHING, STRAIN RELIEF, SMALL A/R
8 201029-1 NUT, LOCK 1/2 INCH NI PLATED A/R
9 0512099 O-RING 1
10 0513312 CORD AND PLUG, 115VAC (201LT Only) 1
11 0507323 THERMOSTAT, WASH (201HT Only) 1
12 0503647 RELIEF, STRAIN 1
13 0501450 SCREW, 6-32 X 3/16" NIBS, RH PHIL. SST 2
14 0313410 BRACKET, POWER CORD 1
15 0512185 BOLT, HEX FLANGE, 1/4-20 X 3/8" SST 1
16 0503592 LABEL, GROUND 1
91
Page 100
Timer Control Board Assembly - 201HT, 201LT
1
2
Front View
4
4
5
6
7
2
8
4
11
9
10
Rear View
14
12
92
13
3
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