Moxa Technologies V460, V462-CE, V464-CE, V466-CE, V468-CE User Manual

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V460 Series Hardware User ’s Manual
First Edition, March 2008
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Moxa Inc.
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V460 Series Hardware User’s Manual
Any software described in this manual is furnished under a license agreement and may be used only in
accordance with the terms of that agreement.
Copyright Notice
Copyright © 2008 Moxa Inc.
All rights reserved.
Reproduction without permi ssion is pr ohibited.
Trademarks
MOXA is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa.
Moxa provides this document “as is,” without warranty of any kind, either expressed or implied, including, but not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Table of Contents
Chapter 1 Introduction..................................................................................................1-1
Overview.................................................................................................................................. 1-2
Package Checklist.................................................................................................................... 1-2
Product Features ...................................................................................................................... 1-3
Product Hardware Specifications............................................................................................. 1-4
Hardware Block Diagrams....................................................................................................... 1-6
Chapter 2 Hardware Introduction.................................................................................2-1
Appearance.............................................................................................................................. 2-2
Dimensions (unit = mm).......................................................................................................... 2-5
LED Indicators......................................................................................................................... 2-5
Power On/Off Button...............................................................................................................2-6
Reset Button............................................................................................................................. 2-6
Real Time Clock...................................................................................................................... 2-6
Placement Options................................................................................................................... 2-7
Wall or Cabinet .......................................................................................................... 2-7
DIN-Rail Mounting.................................................................................................... 2-7
Chapter 3 Hardware Connection Description .............................................................3-1
Wiring Requirements............................................................................................................... 3-2
Connecting the Power ................................................................................................ 3-2
Grounding the Unit..................................................................................................... 3-3
Connecting to a Display........................................................................................................... 3-3
Connecting to a Keyboard and Mouse.....................................................................................3-4
Connecting to the Network...................................................................................................... 3-4
Connecting to a Serial Device.................................................................................................. 3-5
Connecting to the unmanaged switch ports (V466 only).........................................................3-6
PCMCIA (V462 only).............................................................................................................. 3-6
Connecting to the DI/DO (V468 only)..................................................................................... 3-6
Digital Input Wiring................................................................................................... 3-7
Digital Output Wiring ................................................................................................ 3-7
Installing a Memory Module ................................................................................................... 3-7
Inserting a CompactFlash Card................................................................................................ 3-8
USB Hosts ............................................................................................................................... 3-9
Audio Interface...................................................................................................................... 3-10
Chapter 4 BIOS Setup ...................................................................................................4-1
Entering the BIOS Setup Utility .............................................................................................. 4-2
Modifying the BIOS Main Settings......................................................................................... 4-2
Basic Configuration.................................................................................................... 4-2
System Security.......................................................................................................... 4-3
Advanced Settings ................................................................................................................... 4-4
Removable Device/Hard Disk/Cd-ROM Boot Priority.............................................. 4-4
First / Second / Third Boot Device............................................................................. 4-4
Boot Other Device...................................................................................................... 4-4
Modifying Advanced BIOS Settings.......................................................................... 4-4
Advanced Chipset Settings......................................................................................... 4-6
PnP/PCI Configurations............................................................................................. 4-8
Peripherals ............................................................................................................................... 4-9
Power......................................................................................................................................4-11
Hardware Monitor.................................................................................................................. 4-12
Load Defaults......................................................................................................................... 4-12
Exiting the BIOS Setup.......................................................................................................... 4-13
Upgrading the BIOS .............................................................................................................. 4-15
1
1
Chapter 1 Introduction
Thank you for purchasing the Moxa V460 series x86-based industrial ready-to-run embedded computer. This product’s features include RS-232/422/485 serial ports, dual or quad 10/100 Mbps Ethernet ports, VGA output, a CompactFlash socket for mass storage expansion, PS/2 connector for keyboard/mouse usage, four USB 2.0 ports that support system boot, mass storage disk expansion, or other peripherals, 8 di gi t a l inp ut chan nel s a n d 8 di gi t a l output channels, and input channels with 3 KV protection (V468), 8 10/10 0 M bps unmanaged switch ports (V466), and PCMCIA slot (V462). The V460 series is based on the AMD low power consumption solution, which makes it suitable for various industrial and harsh applications such as SCADA, factory automation, and applications that require an onsite display or monitor. The x86 architecture and friendly Windows embedded platform provide an integrated powerful tool for handling data. The V460 can be used as a field host and control center for on-site applications that transfer or relay information.
This manual introduces the hardware of the V460 series embedded computers. After a brief introduction of the hardware features, the manual focuses on installation and hardware configuration with device interfaces.
In this chapter, we cover the following topics:
Overview
Package Checklist
Product Features
Product Hardware Specifications
Hardware Block Diagrams
V460 Series Hardware User’s Manual Introduction
1-2
Overview
The V460 series of x86 ready-to-run embedded computers is designed around the AMD LX800 and Geode chipset, which exhibits low power consumption and high reliability. In additio n to the usual computer peripherals, the V460 integrates dual or quad LAN ports, 4 USB 2.0 hosts, and 4 serial ports, making the V460 into an ideal industrial embedded computer for handling not only communication tasks, but also applications that require advanced computin g power. In addition, all output and information can be displayed onscreen through the built-in VGA interface. The V460 series offers a variety of I/O options for use in a variety of applications and vertical markets.
The on-board CompactFlash and DDR SDRAM provide ample storage capacity, and the Windows-based operating system comes pre-installed and ready-to-run, providing a Windows-like environment for easy software development. Software written for desktop PCs can be easily ported to the V460 using a common complier, which means that programmers do not need to spend a lot of time modifying existing software code. In addition, the operating system, device drivers, and user-developed software can all be stored in the pre-installed CompactFlash memory Card to enhance system reliability.
Package Checklist
V462-CE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Dual LANs, 4 Serial Ports, CompactFlash, PCMCIA, USB, Audio, WinCE 6.0.
V464-CE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, CompactFlash, USB, Audio, WinCE 6.0.
V466-CE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, 8 Unmanaged Switch Ports, CompactFlash, USB, Audio, WinCE 6.0.
V468-CE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, 8DI, 8DO, CompactFlash, USB, Audio, WinCE 6.0.
V462-XPE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Dual LANs, 4 Serial Ports, CompactFlash, PCMCIA, USB, Audio, WinXP embedded.
V464-XPE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, CompactFlash, USB, Audio, WinXP embedded.
V466-XPE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, 8 Unmanaged Switch Ports, CompactFlash, USB, Audio, WinXP embedded.
V468-XPE
x86 Ready-to-Run Embedded Computer with AMD LX 800, VGA, Quad LANs, 4 Serial Ports, 8DI, 8DO, CompactFlash, USB, Audio, WinXP embedded.
V460 Series Hardware User’s Manual Introduction
1-3
All models of the V462/464/466/468 series are shipped with the following items:
y 1 V460 Series Embedded Computer y Quick Installation Guide y Document & Software CD y Ethernet Cable: RJ45 to RJ45 cross-over cable, 100 cm y PS2 to KB/MS Y type Cable y Din-rail Kit y Product Warranty Statement
Optional Accessories
Switching Power Adaptor: 60W, 24 VDC output, 100 to 240 VAC input, power cord must be ordered separately.
y Power Cords:
Power cord with Australia Plug Power Cord with UK Plug Power Cord with Euro Plug Power Cord with US Straight Plug
NOTE: Notify your sales representative if any of the above items are missing or damaged.
Product Features
y AMD Geode LX 800@0.9W CPU, 500 MHz y Built-in 256 MB DDR SDRAM (512MB for XPE version) y Built-in 256 MB Industrial DOM to store OS (1GB for XPE version) y 512K battery backup SRAM y 2 RS-232 and 2 RS-232/422/485 serial ports y Serial port 3 and port 4 support ANY BAUD RATE y 2 or 4 10/100 Mbps Ethernet ports for network red u ndancy y 8 unmanaged switch ports y 8 + 8 DI/DO with 3 KV isolation protection y CompactFlash socket for storage expansion y 4 USB 2.0 hosts that support system boot up y LED indicators for Power, Battery, Storage y Ready-to-run WinCE 6.0 or XP embedded platfo rm y Din-rail and Wall mount installation supported y Robust, fanless design
V460 Series Hardware User’s Manual Introduction
1-4
Product Hardware Specifications
System
CPU
AMD Geode LX 800@0.9W processor with 128K L2 Cache, 500 MHz
System Chipset
AMD CS5536 chipset
FSB
400 MHz
Expansion Bus
On-board PC/104-Plus
BIOS
4 mega-bit Flash BIOS, supporting Plug & Play, APM 1.2
System Memory
200-pin SO-DIMM socket x 1 with built-in 256 MB DDRSupport DDR400 up to 1GB
SRAM
512K SRAM, battery backup
OS
Windows CE 6.0, WindowsXP Embedded
Display
Graphics Controller
CPU Integrated 2D graphics
Display Interface
CRT Interface for VGA output
Network Communication
LAN
V462: Auto-sensing 10/100 Mbps x 2, RJ45 connector V464: Auto-sensing 10/100 Mbps x 4, RJ45 connector V466: Auto-sensing 10/100 Mbps x 4, RJ45 connector V468: Auto-sensing 10/100 Mbps x 4, RJ45 connector
LAN Controller
Realtek RTL8100C
Protection
Built-in 1.5KV magnetic isolation protection
Serial Communication
Serial Ports
Ports 1 and 2: RS-232, DB9 male Ports 3 4: RS-232/422/485, software-selectable, DB9 male RS-232 signals: TxD, RxD, DTR, DSR, RTS, CTS, DCD, GND RS-422 signals: TxD+, TxD-, RxD+, RxD-, GND RS-485-4w signals: TxD+, TxD-, RxD+, RxD-, GND RS-485-2w signals: Data+, Data-, GND
Protection
Built-in 15 KV ESD protection for all signals
Data bits
5, 6, 7, 8
Stop bits
1, 1.5, 2
Parity
None, Even, Odd, Space, Mark
Flow Control
RTS/CTS, XON/XOFF, RS-485 ADDC™
Speed
50 bps to 921.6 Kbps; ports 3 and 4 support ANY BUAD RATE
Connector Type
D-Sub male 9-pin connector
Unmanaged Switch Communication (V466 only)
Switch Port
Unmanaged 10/100 Mbps switch ports x 8
V460 Series Hardware User’s Manual Introduction
1-5
Digital Input (V468 only)
Input Channels
8, source type
Digital input levels
Dry contact: Logic level 0: Close to GND Logic level 1: Open Wet contact: Logic level 0: +3V max Logic level 1: +10 to +30V (COM to DI)
Protection
3 KV optical isolation protection
Connector Type
10-pin screw terminal block (8 points / COM / GND)
Digital Output (V468 only)
Output Channels
8, sink type
On-state Voltage
24 VDC nominal, open collector t o 30 V
Output Current Rating
Max. 200 mA per channel
Protection:
3 KV optical isolation protection
Connector Type
9-pin screw terminal block
Other Peripherals
USB
USB 2.0 compliant hosts x 4, type A connector, supporting system boot up
Audio
AC97 audio, supporting speaker-out interface
KB/MS
1 PS/2 interface supporting standard PS/2 keyboard and PS/2 mouse via Y-type cable
Watchdog Timer
Supports 1 to 255 level time interval system reset, software programmable
RTC
Comes with battery backup
PCMCIA
Cardbus card and 16-bit PCMCIA 2.1/ JEIDA 4.2 card (V462 only)
LEDs
System
Power x 1, Ready x 1, Storage x 1
LAN
V462: 10M/Link x 2 (on connector), 100M/Link x 2 (on connector) V464: 10M/Link x 4 (on connector), 100M/Link x 4 (on connector) V466: 10M/Link x 4 (on connector), 100M/Link x 4 (on connector) V468: 10M/Link x 4 (on connector), 100M/Link x 4 (on connector)
Power Requirements
Power Input
9 to 36 VDC, 3-pin terminal block (V+, V-, SG)
Power Consumption
2820 mA @ 36V, 730 mA @ 9V
Physical Properties
Board Form Factor
EPIC
Dimensions (WxDxH):
260 x 135 x 50 mm (without wall mount kit)
Weight
1.36 kg
Construction Material
Aluminum
Mounting Options
DIN-rail, wall mounting
V460 Series Hardware User’s Manual Introduction
1-6
Environmental Limits Operating Temperature
-10 to 60°C (14 to 140°F), 5 to 95% RH
-40 to 75°C (-40 to 167°F) is optional for -T models
Storage Temperature
-20 to 80°C (-4 to 176°F), 5 to 95% RH
-40 to 85°C (-40 to 185°F) is optional for -T models
Regulatory Approvals
EMC
FCC, CE (Class A)
Safety
UL, cUL, LVD
Other
RoHS, WEEE
Warranty
5 years
Hardware Block Diagrams
V462
AMD CS5536
DDR SDRAM
VGA
USB Host x 4
CF Function
Super I/O
IDE
Audio
ISA Bridge
LAN1 LAN2
PCMCIA
MOXA UART ASIC
Battery Backup SRAM
RS-232
RS-232/422/485
AMD LX800 CPU
RS-232
Serial Port 1
Serial Port 2
Serial Port 3
Serial Port 4
V460 Series Hardware User’s Manual Introduction
1-7
V464
AMD CS5536
DDR SDRAM
VGA
Super I/O
IDE
Audio
ISA Bridge
LAN1 LAN2
MOXA UART ASIC
Battery Backup SRAM
RS-232/422/485
AMD LX800 CPU
LAN Controller
LAN3 LAN4
USB Host x 4
CF Function
RS-232 RS-232
Serial Port 1
Serial Port 2
Serial Port 3
Serial Port 4
V466
AMD CS5536
DDR SDRAM
VGA
USB Host x 4
CF Function
Super I/O
IDE
Audio
ISA Bridge
LAN1 LAN2
MOXA UART ASIC
Battery Backup SRAM
RS-232
RS-232/422/485
AMD LX800 CPU
LAN Controller
LAN3 LAN4
Switch Controller
7 85 61 2 3 4
Switch Port x 8
Serial Port 1
Serial Port 2
RS-232
Serial Port 3
Serial Port 4
V460 Series Hardware User’s Manual Introduction
1-8
V468
AMD CS5536
DDR SDRAM
VGA
CF Function
Super I/O
IDE
Audio
ISA Bridge
LAN1 LAN2
MOXA UART ASIC
Battery Backup SRAM
RS-232/422/485
AMD LX800 CPU
LAN Controller
LAN3 LAN4
CPLD
DI x 8 DO x 8
USB Host x 4
RS-232
Serial Port 1
Serial Port 2
RS-232
Serial Port 3
Serial Port 4
2
2
Chapter 2 Hardware Introduction
The V460 embedded computers are compact and rugged, making them suitable for industrial applications. The LED indicators allow users to monitor performance and identify trouble spots quickly, the multiple serial ports can be used to connect a variety of devices, the PCMCIA slot (V462) can be used for a variety of applications, the 8 switch ports (V466) can be used to connect different nodes via Ethernet to enlarge your automation network scope, and the 8+8 DI/DO (V468) enables the embedded computer to be used as an on-site center to gather signals and alarms from field equipment and convert protocols to ease the loading on other management nodes.
The V460 computers have a reliable and stable hardware platform that lets you devote the bulk of your time to application development. In this chapter, we provide basic information about the embedded computer’s hardware and its various components. The following topics are covered:
Appearance
Dimensions (unit = mm)
LED Indicators
Power On/Off Button
Reset Button
Real Time Clock
Placement Options
¾
Wall or Cabinet
¾
DIN-Rail Mounting
V460 Series Hardware User’s Manual Hardware Introduction
2-2
Appearance
Top View
Front View
V462
10/100 Mbps Ethernet x 2
Power LED
SRAM Battery Status LED
Storage LED
VGA
PS/2
PCMCIA Socket USB 2.0 Host x 4
CompactFlash Socket
Audio Line Out
Reset
V464
10/100 Mbps Ethernet x 4
Power LED
SRAM Battery Status LED
Storage LED
VGA
PS/2
USB 2.0 Host x 4
CompactFlash Socket
Audio Line Out
Reset
V460 Series Hardware User’s Manual Hardware Introduction
2-3
V466
10/100 Mbps Ethernet x 4
Power LED
SRAM Battery Status LED
Storage LED
VGA
PS/2
USB 2.0 Host x 4
CompactFlash Socket
Audio Line Out
Reset
V468
10/100 Mbps Ethernet x 4
Power LED
SRAM Battery Status LED
Storage LED
VGA
PS/2
USB 2.0 Host x 4
CompactFlash Socket
Audio Line Out
Reset
Rear View
V462
RS-232
Serial Ports x 2
RS-232/422/485 Serial Ports x 2
Power Switch
Power Input 9-36 VDC
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