Moxa Technologies ToughNet TN-5524-8PoE Hardware Installation Manual

 2012 Moxa Inc. All rights reserved.

P/N: 1802055240010

Moxa ToughNet Switch

TN-5524-8PoE

Hardware Installation Guide

Layer 2 M12 Managed PoE Ethernet Switches

First Edition, October 2012

- 2 -

Overview

The ToughNet TN-5524-8PoE series M12 managed Ethernet switches are
designed for industrial applications in harsh environments. The TN series
switches use M12 and other circular connectors to ensure tight, robust
connections, and guarantee reliable operation against environmental
disturbances, such as vibration and shock. The TN-5524-8PoE series
switches provide 24 Fast Ethernet M12 ports, 8 of which are
10/100BaseT(X) PoE compliant.

TN-5524-8PoE switches provide up to 15.4 watts of power per PoE port,
and allow power to be supplied to connected devices (such as surveillance
cameras, wireless access points, and IP phones) when AC power is not
readily available or is cost-prohibitive to provide locally. Models with an
extended operating temperature range of -40 to 75°C are also available.
The TN-5524-8PoE series Ethernet switches are compliant with
EN50155/50121-3-2/50121-4 (railway applications), making the
switches suitable for onboard train applications.

Package Checklist

Your ToughNet TN-5524-8PoE switch is shipped with the following items.
If any of these items is missing or damaged, contact your customer
service representative for assistance.

• 1 Moxa ToughNet switch

• Hardware installation guide

• CD-ROM with user’s manual, Windows utility, and SNMP MIB file

• Moxa product warranty statement

• M12 to DB9 console port cable

• 2 protective caps for console and relay output ports

• Panel mounting kit

Features

Anti-Vibration Circular Connectors for Robust Links

• M12 D-coding 4-pin female connectors for Fast Ethernet
10/100BaseT(X) ports

• M12 A-coding 5-pin male connectors for console and relay output

• M23 6-pin male connector for power input

Isolated Power Input

• Supports 24 VDC (16.8 to 30 VDC), isolated

High Performance Network Switching Technology

• IPv6 ready, certified by the IPv6 Logo Committee

• IEEE 1588 PTP (Precision Time Protocol) for the precise time

synchronization of networks

• DHCP Option 82 for IP address assignment with different policies

• Modbus/TCP industrial Ethernet protocol

• Turbo Ring, Turbo Chain,and RSTP/STP (IEEE802.1w/D)

• IGMP Snooping and GMRP for filtering multicast traffic from industrial

Ethernet protocols

• Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease

network planning

• QoS (IEEE802.1p/1Q and TOS/DiffServ) to increase determinism

• 802.3ad, LACP for optimum bandwidth utilization

- 3 -

• IEEE802.1X and https/SSL to enhance network security

• SNMP v1/v2c/v3 for different levels of network management

• RMON for efficient network monitoring and proactive capability

• Bandwidth management prevents unpredictable network status

• Lock port restricts access to authorized MAC addresses only

• Port mirroring for online debugging

• Automatic warning by exception through email, relay output

• Automatic recovery of connected devices’ IP addresses

• Line-swap fast recovery

• LLDP for automatic topology discovery through network management

software

• Configurable through Web browser, Telnet/Serial console, and

Windows utility

Designed for Industry-specific Applications

• Power failure, port break alarm by relay output

• EN50155/EN50121-3-2/EN50121-4

• -40 to 75°C operating temperature range (for “-T” models)

• IP40, rugged high-strength housing

• Panel mounting mounting installation capability

Recommended Optional Accessories

• CBL-M23(FF6P)/OPEN-BK-100 IP67:
1-meter M23 to 6-pin power cable with IP67-rated female 6-pin M23
connector

• PLG-WPM23-01-IP67:
M23 cable connector, female 6-pin, crimp type

• CBL-M12D(MM4P)/RJ45-100 IP67:
1-meter M12-to-RJ45 Cat-5E UTP Ethernet cable with IP67-rated
male 4-pin M12 D-coded connector

• CBL-M12(FF5P)/OPEN-100 IP67:
1-meter M12-to-5-pin power cable with IP67-rated female 5-pin M12
A-coded connector

• M12D-4P-IP68:
Field-installable M12 D-coded screw-in connector, male 4-pin,
IP68-rated

• M12A-5P-IP68:
Field-installable M12 A-coded screw-in connector, female 5-pin,
IP68-rated

• CAP-M12F-MIP67-PAK04:
Caps for M12 D-coded 4-pin male connectors, metal and IP67-rated;
4 pieces in one pack

- 4 -

TN-5524-8PoE Panel Layouts

1. Screw holes for panel mounting kit

2. Console port

3. Grounding screw

4. Relay output port

5. Power input voltage range indication

6. Power input port (male 6-pin shielded M23 connector)

7. PWR1 LED: for power input 1

8. PWR2 LED: for power input 2

9. FAULT LED

10.

MSTR/HEAD LED: for ring master or chain head

11.

CPLR/TAIL LED: for ring coupler or chain tail

12.

TP port’s 10/100 Mbps LED

13.

10/100BaseT(X) port (female 4-

pin shielded M12 connector with D

coding)

14.

10/100BaseT(X) PoE port (female 4-pin shielded M12 connector

with D coding)

15. LED for PoE port

- 5 -

ATTENTION

DO NOT open or remove the vent

(#15

). Once the seal has been

removed, the warranty becomes invalid.

Exposed connectors (including

3, 5, 14 and 18

) when not in use
must be tightly covered with protective caps (an optional
accessory) to ensure IP54/IP67

-rated protection.

Mounting Dimensions (unit = mm)

Panel/Wall Mounting

STEP 1:

Mounting the TN-5524-8PoE switches to a wall requires 4 screws. Use the
ToughNet switch as a guide to mark the correct positions of the 4 screws.

STEP 2:

Use the 4 screws in the panel mounting kit. If yo

u

would like to use your own screws, make sure the
screw head is

between 6.0 mm and 7.0 mm in

diameter and the shaft is less than

4.0 mm in

diameter, as shown at the right.

Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet switch between the wall and the
screws.

NOTE

Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inser

ting the screw through

one of the keyhole-shaped apertures of the ToughNet switch.

STEP 3:

Once the screws are fixed in the wall, hang the ToughNet switch on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the switch downwards. Tighten the four screws for added
stability.

- 6 -

NOTE

To provide greater protection from vibrations and shocks, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.

Wiring Requirements

WARNING

Turn the power off before disconnecting modules or

wires. The

correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.

These devices must be s

upplied by a SELV source as defined in

the Low Voltage Directive 2006/95/EC and 2004/108/EC.

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.

This device has

UL508 approval. Use copper conductors only,

60/75°C, and tighten to 4.5 pound

-inches. For use in pollution

degree 2 environments.

ATTENTION

Safety First!

Observe all electrical codes dictating the maximum current
allowable for each wire size. If the current goes above the
maximum ratings, the wiring could overheat, causing serious
damage to your equipment.

Be sure to read the following guidelines:

• Use separate paths to route wiring for power and devices. If power
wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.

NOTE

Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.

- 7 -

• You can use the type of signal transmitted through a wire to
determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.

• Keep input wiring and output wiring separated.

• We strongly advise that you label wiring for all devices in the system.

Grounding the ToughNet Switch

Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well

-grounded

mounting surface such as a metal panel.

Connecting the Power Supplies

The ToughNet TN-5524-8PoE series switches support one power supply.
The M23 6-pin male connector on the TN-5524-8PoEfront panel is used
for the power input.

Pinouts for the power input port on the TN-5524-8PoE

Pinouts for the power input port on the TN-5524-8PoE

Pin

Description

Usage

1 PWR1 Live / DC +

Connect “PWR1 Live / DC +” to the Live

terminal when using an

AC power source or

to the positive (+) terminal when using a

DC

power source.

2 PWR1 Neutral / DC -

Connect “PWR1 Neutral / DC –” to the

Neutral terminal when using an AC power
source or to the negative (-) terminal when

using a DC power source.

3 Chassis Ground

Connect the “Chassis Ground” to the safety

ground terminal for AC inputs or to the

equipment ground bus for DC inputs.

- 8 -

STEP 1:

Plug your power cord connector to the power input port of the
TN-5524-8PoE switch.

STEP 2:

Screw the nut on your power cord connector to the power input connector
on the switch to ensure a tight connection.

ATTENTION

Before connecting the TN

-5524-8PoEto the power input, make

sure the power source voltage is stable.

Connecting the Relay Outputs

Each TN-5524-8PoE switch has two sets of relay outputs—relay output 1
and relay output 2.The M12 A-coded 5-pin male connector on the
TN-5524-8PoE’s front panel is used for the two relay outputs. Use a power
cord with an M12 A-coded 5-pin female connector to connect the relay
contacts. You can purchase an M12 power cable from Moxa; the model
number is CBL-M12 (FF5P)/OPEN-100 IP67.

Pinouts for the relay output port on TN-5524-8PoE

FAULT:

The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.

Connecting the Data Lines

10/100BaseT(X) Ethernet Port Connection

All TN-5524-8PoE models have 24 10/100BaseT(X) Ethernet ports (4-pin
shielded M12 connector with D coding). The 10/100TX ports located on
the TN-5524-8PoEfront panel are used to connect to Ethernet-enabled
devices. Most users configure these ports for Auto MDI/MDI-X mode, in
which case the port’s pinouts are adjusted automatically depending on
the type of Ethernet cable used (straight-through or cross-over), and the
type of device (NIC-type or HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.

- 9 -

Pinouts for the 10/100BaseT(X) Ports on the TN-5524-8PoE

Pinouts for the RJ45 (8-pin) Port

8-pin RJ45

MDI Port Pinouts

MDI-X Port Pinouts

Pin

Signal

1

Tx+

2

Tx-

3

Rx+

6

Rx-

Pin

Signal

1

Rx+

2

Rx-

3

Tx+

6

Tx-

M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

- 10 -

M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring

LED Indicators

Several LED indicators are located on the ToughNet switch’s front panel.
The function of each LED is described in the table below.

LED

Color

State

Description

System LEDs

PWR1 AMBER

ON

Power is being supplied to power input
PWR1.

OFF

Power is not being supplied to power

input PWR1

PWR2 AMBER

ON

Power is being supplied to power input
PWR2.

OFF

Power is not being supplied to power
input PWR2.

FAULT RED

ON

When the corresponding PORT alarm is
enabled, and a user-

configured event is

triggered.

OFF

When the corresponding PORT alarm is

enabled and a user-configured event is
not triggered, or when the

corresponding PORT alarm is disabled.

MSTR/

HEAD

GREEN

ON

When the TN switch is either the Master

of this Turbo Ring, or the Head of this

Turbo Chain.

Blinking

When the TN switch is Ring Master of

this Turbo Ring and the Turbo Ring is

broken, or it is Chain Head of this Turbo
Chain and the Turbo Chain is broken.

OFF

When the TN switch is neither the
Master of this Turbo Ring, nor the Head
of this Turbo Chain.

CPLR/

TAIL

GREEN

ON

When the TN switch enables the

coupling function to form a back-

up path

in this Turbo Ring, or it is the Tail of

this

Turbo Chain.

Blinking

When the Turbo Chain is down.

OFF

When the TN switch disables the
coupling function of Turbo Ring, or it is
not the Tail of the Turbo Chain.

- 11 -

LED

Color

State

Description

Ports LEDs

TP

(10/100M)

AMBER

ON

TP port’s 10 Mbps link is active.

Blinking

Data is being transmitted at 10 Mbps.

Off

TP port’s 10 Mbps link is inactive.

GREEN

On

TP port’s 100 Mbps link is active.

Blinking

Data is being transmitted at 100 Mbps.

off

TP port’s 100 Mbps link is inactive.

PoE AMBER

On

Power is being supplied to a Powered
Device (PD)

Off

Power is not being supplied to a Powered
Device (PD)

Specifications

Technology

Standards

IEEE 802.3 for 10BaseT

IEEE 802.3u for 100BaseT(X)
IEEE 802.af PoE
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1Q for VLAN Tagging
IEEE 802.1p for Class of Service
IEEE 802.1X for Authentication

IEEE 802.3ad for Port Trunk with LACP

Protocols

IGMP v1/v2 device, GMRP, GVRP, SNMP

v1/v2C/v3, DHCP Server/Client, DHCP Option
66/67/82, BootP, TFTP, SNTP, SMTP, RARP,

RMON, HTTP, HTTPS, Telent, SSH, Syslog, LLDP,
IEEE 1588 PTP, Modbus/TCP, IPv6

MIB

MIB-II, Ethernet-like MIB, P-BRIDGE MIB,

Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON

MIB Group 1, 2, 3, 9

Flow Control IEEE802.3x flow control, back pressure flow

control

Switch Properties

Priority Queues

4

Max. Number of
Available VLANs

64
VLAN ID Range

VID 1 to 4094

IGMP Groups

256

Interface

Fast Ethernet

Front cabling, M12 connector, 10/100BaseT(X)

auto negotiation speed, F/H duplex mode, and

auto MDI/MDI-X connection

Console Port

M12 A-coding 5-pin male connector

System LED Indicators

PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL

Port LED Indicators

10/100M (Fast Ethernet port)

Alarm Contact

Two relay outputs in one M12 A-coding 5-pin
male connector with current carrying capacity of
3 A @ 30 VDC

- 12 -

Power Requirements

Input Voltage

24: 24 VDC (16.8 to 30 VDC)

Input Current

Max. 8.4 A @ 24 VDC

Connection

M23 6-pin male connector

Overload Current

Protection

Present

Reverse Polarity
Protection

Present

Physical Characteristics

Housing

Metal, IP40 protection (with protective caps on
unused ports)

Dimensions (W × H × D)

390 x 132 x 122.3 mm (15.35 x 5.20 x 4.81 in)

Weight

TN-5524-8PoE Series: 5330 g

Installation

Panel mounting

Environmental Limits

Operating Temperature

Wide Temp. Models: -40 to 75°C (-40 to 167°F)

Storage Temperature

-40 to 85°C (-40 to 185°F)

Operating Humidity

5 to 95% (non-condensing)

Regulatory Approvals

Safety

UL508 (Pending)

Rail Traffic

EN50155, EN50121-3-2, EN50121-4 (Pending)

Road Traffic

NEMA TS2 (Pending), e-Mark (Pending)

EMI

FCC Part 15, CISPR (EN55022) class A

EMS

EN61000-4-2 (ESD), level 3

EN61000-4-3 (RS), level 4
EN61000-4-4 (EFT), level 3
EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
EN61000-4-8
EN61000-4-11

EN61000-4-12

Shock

IEC61373

Freefall

IEC60068-2-32

Vibration

IEC61373

Note: Please check Moxa’s website for the most up-to-date
certification status.

WARRANTY

Time Period

5 years

Details

See www.moxa.com/warranty

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:
Toll

-free: 1-888-669-2872

Tel:

1-714-528-6777

Fax:

1-714-528-6778

Moxa China (Shanghai office):
Toll

-free: 800-820-5036

Tel:

[phone]

Fax:

[phone]

Moxa Europe

:

Tel:

[phone]

Fax:

[phone]

Moxa Asia

-Pacific:

Tel:

[phone]

Fax:

[phone]