Moxa Technologies TN-5510A-2GLSX-ODC, TN-5510A-8POE-2GLSX-ODC, ToughNet TN-5510A-2GLSX-ODC, ToughNet TN-5510A-8POE-2GLSX-ODC Hardware Installation Manual

 2015 Moxa Inc. All rights reserved.

Reproduction without permission is prohibited.

P/N: 1802055100061

*1802055100061*

TN-5510A-2GLSX-ODC and

TN-5510A-8POE-2GLSX-ODC

Hardware Installation Guide

Moxa ToughNet Switch

Second Edition, March 2015

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Overview

The ToughNet TN-5510A-2GLSX-ODC and TN-5510A-8POE-2GLSX-ODC
series M12 managed Ethernet switches are designed for industrial
applications in harsh environments. The TN series switches use M12
connectors to ensure tight, robust connections, and guarantee reliable
operation against environmental disturbances, such as vibration and
shock. The wide 24 to 110 VDC range with dual power inputs (non-PoE
series) increases the reliability of your communications.

The TN-5510A-2GLSX-ODC and TN-5510A-8PoE-2GLSX-ODC switches
provide up to 8 Fast Ethernet M12 ports, and 2 ports on the down side to
provide the Gigabit fiber interface with an embedded 2 km multimode
fiber transceiver. Moreover, the -40 to 75°C operating temperature and
IP54-rated waterproof enclosure allow deployment in harsh
environments. The TN-5510A Ethernet switch is compliant with the
essential sections of EN 50155 (railway applications), making it suitable
for a variety of industrial applications.

Package Checklist

The ToughNet TN-5510A-2GLSX-ODC and TN-5510A-8POE-2GLSX-ODC
switches are shipped with the following items. If any of these items are
missing or damaged, please contact your customer service
representative for assistance.

• 1 Moxa ToughNet switch

• M12 to DB9 console port cable

• 2 protective caps for console and relay output ports

• Panel mounting screws

• CD-ROM with user’s manual

• Hardware installation guide

• Warranty card

Features

Anti-Vibration Circular Connectors for Robust Links

• M12 D-coding 4-pin female connectors for Fast Ethernet

10/100BaseT(X) ports

• Fiber-optic ODC connectors with embedded 2 km Gigabit Ethernet

1000BaseLSX

• M12 A-coding 5-pin male connectors for console and relay output

• M23 6-pin male connector for power input

Dual Power Inputs

• Supports 24-110 VDC (16.8 to 137.5 VDC)

High Performance Network Switching Technology

• IEEE 1588 PTP (Precision Time Protocol) for precise time

synchronization of networks

• DHCP Option 82 for IP address assignment with different policies

• EtherNet/IP and Modbus/TCP industrial Ethernet protocols supported

• Turbo Ring and Turbo Chain (recovery time <20 ms @250 switches),

and STP/RSTP/MSTP for network redundancy

• IGMP Snooping and GMRP for filtering multicast traffic from industrial

Ethernet protocols

• Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease

network planning

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• QoS (IEEE 802.1p/1Q and ToS/DiffServ) allows real-time traffic

classification and prioritization

• 802.3ad, LACP for optimum bandwidth utilization

• TACACS+, SNMPv3, IEEE 802.1X, HTTPS, and SSH to enhance

network security

• SNMP v1/v2c/v3 for different levels of network management

• RMON for efficient network monitoring and proactive capability

• Bandwidth management prevents unpredictable network status

• Lock port allows access by only authorized MAC addresses

• Port mirroring for online debugging

• Automatic warning by exception through email, relay output

• Automatic recovery of connected device’s IP addresses

• Line-swap fast recovery

• LLDP for automatic topology discovery in network management

software

• Loop protection prevents network loops

• Configurable through Web browser, Telnet/serial console, CLI, and

Windows utility

Designed for Industrial-Specific Applications

• Two Gigabit fiber ports to meet high EMI immunity, long-distance,

and bandwidth requirements

• Essential compliance with EN 50155

• -40 to 75°C operating temperature range

• IP54, rugged high-strength case

• Panel mounting or DIN rail mounting installation capability

Recommended Optional Accessories

• CBL-M23(FF6P)Open-BK-100-IP67: 1-meter M23 to 6-pin power

cable with IP67-rated female 6-pin M23 connector

• CBL-M12D(MM4P)/RJ45-100 IP67: 1-meter M12-to-RJ45 Cat-5E UTP

Ethernet cable with IP67-rated male 4-pin M12 D-coded connector

• CBL-M12(FF5P)/OPEN-100 IP67: 1-meter M12-to-5-pin power cable

with IP67-rated female 5-pin M12 A-coded connector

• M12D-4P-IP68: Field-installable M12 D-coded screw-in connector,

male 4-pin, IP68-rated

• M12A-5P-IP68: Field-installable M12 A-coded screw-in connector,

female 5-pin, IP68-rated

• CAP-M12F-M: Metal cap for M12 female connector

• DK-DC50131: DIN rail mounting kit, 50 x 131 mm

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TN-5510A-2GLSX-ODC Panel Layouts

1. Screw holes for panel mounting kit

2. Console port

3. Grounding screw

4. Relay output port

5. Power input voltage range indicator

6. Power input port (male 6-pin shielded M23 connector)

7. PWR1 LED: for power input 1

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8. PWR2 LED: for power input 2

9. FAULT LED

10. MSTR/HEAD LED: for ring master or chain head

11. CPLR/TAIL LED: for ring coupler or chain tail

12. TP port’s 10/100 Mbps LED

13. 10/100BaseT(X) port (female 4-pin shielded M12 connector with D

coding)

14. Waterproof vent

15. Product label

16. 12 screw holes for DIN rail mounting kit

17. E2 LED: Down-side E2 Gigabit port’s 1000 Mbps LED

18. E1 LED: Down-side E1 Gigabit port’s 1000 Mbps LED

19. Gigabit fiber port E1 (corresponding to port 9 in the TN-5510A User’s

Manual)

20. Gigabit fiber port E2 (corresponding to port 10 in the TN-5510A

User’s Manual)

ATTENTION

Please DO NOT open or remove vent 15. The warranty will be
invalid if the seal is removed.
All exposed connectors, including 3, 5, 7, and 14, should be
tightly covered by protective caps when they are not in use to
ensure IP54 protection.

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Mounting Dimensions (unit = mm)

TN-5510A-2GLSX-ODC Series

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TN-5510A-8PoE-2GLSX-ODC Series

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Panel/Wall Mounting

STEP 1:

Mounting the TN-5510A to a wall requires 4 screws. Use the ToughNet
switch as a guide to mark the correct positions of the 4 screws.

STEP 2:

Use the 4 screws in the panel
mounting kit. If you would like to use
your own screws, make sure the
screw head is between 6.0 mm
and 7.0 mm in diameter and the
shaft is less than 4.0 mm in
diameter, as shown at the right.

Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet switch between the wall and the
screws.

NOTE

Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inserting the screw through
one of the keyhole-shaped apertures of the ToughNet switch.

STEP 3:

Once the screws are fixed in the wall, hang the ToughNet switch on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the switch downwards. Tighten the four screws for added
stability.

NOTE

To provide greater protection from vibration and shock, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.

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DIN Rail Mounting (optional)

Use a pair of optional DK-DC50131 DIN
rail mounting kits (must be purchased
separately) to mount the TN-5510A on
a 35 mm DIN rail.

STEP 1:

Use 12 screws (6 screws per plate) to
attach the two DIN rail attachment
plates to the rear panel of the switch.

STEP 2:

If the spring-loaded bracket is locked in place, push the recessed button
to release it. Once released, you should feel some resistance from the
spring as you slide the bracket up and down a few millimeters in each
direction.

STEP 3:

Insert the top of the DIN rail into
the top slot of the DIN rail
attachment plates.

STEP 4:

The DIN rail attachment plates will
snap into position, as shown in the
figure below.

To remove the Moxa ToughNet Switch from the DIN rail, use a
screwdriver to pull down the bottom parts of the two spring-loaded
brackets until they are fixed in the “locked” position, and then reverse
Steps 3 and 4 above.

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Wiring Requirements

WARNING

Turn the power off before disconnecting modules or wires. The
correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be supplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.

ATTENTION

Safety First!

Observe all electrical codes dictating the maximum current
allowable for each wire size. If the current goes above the
maximum ratings, the wiring could overheat, causing serious
damage to your equipment.

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.
This device has UL 508 approval. Use copper conductors only,
60/75°C, and tighten to 4.5 pound-inches. For use in pollution
degree 2 environments.

Please read and follow these guidelines:

• Use separate paths to route wiring for power and devices. If power

wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.

NOTE

Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.

• You can use the type of signal transmitted through a wire to

determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.

• Keep input wiring and output wiring separated.

• It is strongly advised that you label wiring for all devices in the system

when necessary.

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Grounding the ToughNet Switch

Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded
mounting surface such as a metal panel.

Connecting the Power Supplies

In non-PoE switches, the ToughNet TN-5510A series switches support
two sets of power input—power input 1 and power input 2. The M23 6-pin
male connector on the TN-5510A non-PoE switches’ front panel is used for
the dual power inputs.

Pinouts for the power input port on the TN-5510A (non-PoE
series)

Pinouts for the power input port on the TN-5510A-PoE series

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Pinouts for the power input port on the TN-5510A

Pin

Description

Usage

1

PWR1 Live / DC +

Connect “PWR1 Live / DC +” to the positive

(+) terminal when using a DC power source.

2

PWR1 Neutral / DC -

Connect “PWR1 Neutral / DC -” to the
negative (-) terminal when using a DC power
source. The negative inputs for the two
power supplies are N1/V- and N2/V-.

3

Chassis Ground

Connect the “Chassis Ground” to the

equipment ground bus for DC inputs.

4

PWR2 Neutral / DC -

Connect “PWR2 Neutral / DC -” to the
negative (-) terminal when using a DC power
source. The negative inputs for the two
power supplies are N1/V- and N2/V-.

5

PWR2 Live / DC +

Connect “PWR2 Live / DC +” to the positive

(+) terminal when using a DC power source.

STEP 1:

Plug your power cord’s M23 connector into the power input port of the
TN-5510A switch.

STEP 2:

Screw the nut on your power cord connector to the power input connector
on the switch to ensure a tight connection.

ATTENTION

Before connecting the TN-5510A to the power input, make sure
the power source voltage is stable.

Connecting the Relay Outputs

Each TN-5510A switch has two sets of relay outputs—relay output 1 and
relay output 2. The M12 A-coded 5-pin male connector on the TN-5510A’s
front panel is used for the two relay outputs. Use a power cord with an
M12 A-coded 5-pin female connector to connect the relay contacts from
the switch. You may purchase an M12 power cable from Moxa. The model
number of the cable, which must be purchased separately, is CBL-M12
(FF5P)/OPEN-100 IP67.

Pinouts for the relay output port on TN-5510A

N.C.: Not connected

FAULT:

The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.

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RS-232 Connection

The TN switch has one RS-232 (M12 5-pin) console port, located on the
front panel. Use an M12-to-DB9 console cable to connect the TN switch’s
console port to your PC’s COM port. You may than use a console terminal
program, such as Moxa PComm Terminal Emulator to access the TN
switch’s configuration utility.

M12 Console Port Pinouts

Connecting the Data Lines

10/100BaseT(X) Ethernet Port Connection

All TN-5510A models have 8 10/100BaseT(X) Ethernet ports (4-pin
shielded M12 connector with D coding). The 10/100BaseTX ports located
on the TN-5510A’s front panel are used to connect to Ethernet-enabled
devices. Most users configure these ports for Auto MDI/MDI-X mode, in

which case the port’s pinouts are adjusted automatically depending on

the type of Ethernet cable used (straight-through or cross-over), and the
type of device (NIC-type or HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.

Pinouts for the 10/100BaseT(X) Ports on the TN-5510A

Pinouts for the 1000BaseLSX Q-ODC® Gigabit Fiber port

Mating Sequence

Push plug slightly into
connector socket

Rotate to find keying
position

Unmated – push
connector to mate

Mated – connector snaps
in and is fully strain
relieved

Pull coupling ring to
unmate

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M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable Wiring

ATTENTION

The protective cover must be fixed properly to ensure IP54
protection. Use a torque wrench set to a torque of 4 kgf-m when
tightening the screws. Note that applying a larger torque may
damage the plastic protective cover.

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LED Indicators

Several LED indicators are located on the ToughNet switch’s front panel.
The function of each LED is described in the following table.

LED

Color

State

Description

System LEDs

PWR1

AMBER
ON

Power is being supplied to power input
PWR1.

OFF

Power is not being supplied to power input
PWR1

PWR2

AMBER
ON

Power is being supplied to power input
PWR2.

OFF

Power is not being supplied to power input
PWR2.

FAULT

RED

ON

When the corresponding PORT alarm is
enabled, and a user-configured event is
triggered.

OFF

When the corresponding PORT alarm is
enabled and a user-configured event is not
triggered, or when the corresponding PORT
alarm is disabled.

MSTR/
HEAD

GREEN

ON

When the TN switch is either the Master of
this Turbo Ring, or the Head of this Turbo
Chain.

Blinking

When the TN switch is Ring Master of this
Turbo Ring and the Turbo Ring is broken, or
it is Chain Head of this Turbo Chain and the
Turbo Chain is broken.

OFF

When the TN switch is neither the Master of
this Turbo Ring, nor the Head of this Turbo
Chain.

CPLR/
TAIL

GREEN

ON

When the TN switch enables the coupling
function to form a back-up path in this
Turbo Ring, or it is the Tail of this Turbo
Chain.

Blinking

When the Turbo Chain is down.

OFF

When the TN switch disables the coupling
function of Turbo Ring, or it is not the Tail of
the Turbo Chain.

Ports LEDs

TP
(10/
100M)

AMBER
ON

TP port’s 10 Mbps link is active.

Blinking

Data is being transmitted at 10 Mbps.

OFF

TP port’s 10 Mbps link is inactive.

GREEN
ON

TP port’s 100 Mbps link is active.

Blinking

Data is being transmitted at 100 Mbps.

OFF

TP port’s 100 Mbps link is inactive.

PoE
Ports

AMBER
ON

Power is being supplied to a Powered
Device (PD)

OFF

Power is not being supplied to a Powered
Device (PD)

E1/E2
(1000M)

GREEN
ON

TP port’s 1000 Mbps link is active.

Blinking

Data is being transmitted at 1000 Mbps.

OFF

TP port’s 1000 Mbps link is inactive.

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Specifications

Technology

Standards

IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.3ab for 1000BaseT(X)
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1s for Multiple Spanning Tree Protocol
IEEE 802.1Q for VLAN Tagging
IEEE 802.1p for Class of Service
IEEE 802.1X for Authentication
IEEE 802.3ad for Port Trunk with LACP

Protocols

IGMP v1/v2 device, GMRP, GVRP, SNMP
v1/v2C/v3, DHCP Server/Client, DHCP Option
66/67/82, BootP, TFTP, SNTP, SMTP, RARP,
RMON, HTTP, HTTPS, Telnet, SSH, Syslog, LLDP,
IEEE 1588 PTP, IPv6, NTP Server/Client,
EtherNet/IP, Modbus/TCP

MIB

MIB-II, Ethernet-like MIB, P-BRIDGE MIB,
Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON
MIB Group 1, 2, 3, 9

Flow Control

IEEE802.3x flow control, back pressure flow
control

Switch Properties

Priority Queues

4

Max. Number of
Available VLANs

64
VLAN ID Range

VID 1 to 4094

IGMP Groups

256

Interface

Fast Ethernet

Front cabling, M12 connector, 10/100BaseT(X)
auto negotiation speed, F/H duplex mode, and
auto MDI/MDI-X connection

Gigabit Ethernet

Down cabling, M12 connector, 1000BaseLSX

Console Port

M12 A-coding 5-pin male connector

System LED Indicators

PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL

Port LED Indicators

10/100M (Fast Ethernet port), 10/100/1000M
(Gigabit Ethernet port), PoE

Alarm Contact

Two relay outputs in one M12 A-coding 5-pin
male connector with current carrying capacity of
1 A @ 30 VDC

Power Requirements

Input Voltage

WV: 24–110 VDC (16.8 to 137.5 VDC)

Input Current

TN-5510A-2GLSX-ODC Series: 0.45 A
TN-5510A-8PoE-2GLSX-ODC Series: 7.8 A

Connection

M23, 6-pin male connector

Overload Current
Protection

Present

Reverse Polarity
Protection

Present

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Physical Characteristics

Housing

Metal, IP54 protection (with protective caps on
unused ports)

Dimensions (W  H  D)

TN-5510A-2GLSX-ODC Series:
185 x 204.3 x 76.0 mm (7.28 x 8.04 x 2.99 in)
TN-5510A-8PoE-2GLSX-ODC Series:
185 x 204.3 x 115 mm (7.28 x 8.04 x 4.53 in)

Weight

TN-5510A-2GLSX-ODC Series: 1,805 g
TN-5510A-8PoE-2GLSX-ODC Series: 2,690 g

Installation

Panel mounting, DIN-Rail mounting
(with optional kit)

Environmental Limits

Operating Temperature

-40 to 75°C (-40 to 167°F)

Storage Temperature

-40 to 85°C (-40 to 185°F)

Operating Humidity

5 to 95% (non-condensing)

Regulatory Approvals

Safety

UL/cUL 508

Rail Traffic

EN50155, EN50121-3-2, EN50121-4

EMI

FCC Part 15, CISPR (EN55022) class A

EMS

EN61000-4-2 (ESD), level 3
EN61000-4-3 (RS), level 3
EN61000-4-4 (EFT), level 3
EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
EN61000-4-8

Shock

IEC61373

Freefall

IEC60068-2-32

Vibration

IEC61373

Note: Please check Moxa’s website for the most up-to-date certification
status.

Warranty

5 years
Details: See www.moxa.com/warranty

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]

Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]

Moxa Europe:
Tel: [phone]
Fax: [phone]

Moxa Asia-Pacific:
Tel: [phone]
Fax: [phone]

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