Moxa Technologies TN-5508A, TN-5510A Hardware Installation Manual

 2015 Moxa Inc. All rights reserved.

P/N: 1802055080021

*1802055080021*

TN-5508A/5510A Series

Hardware Installation Guide

Moxa ToughNet Switch

Second Edition, March 2015

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Overview

The ToughNet TN-5508A/5510A series M12 managed Ethernet switches
are designed for industrial applications in harsh environments. The TN
series switches use M12 connectors to ensure tight, robust connections,
and guarantee reliable operation against environmental disturbances,
such as vibration and shock. The wide 24 to 110 VDC with dual power
input (non-PoE series) increases the reliability of your communications.

The TN-5508A series includes PoE and non-PoE switches.

• TN-5508A series: 8 Fast Ethernet M12 ports.

• TN-5508A-8PoE series: 8 PoE Fast Ethernet M12 ports.

The TN-5510A series also includes PoE and non-PoE switches.

• TN-5510A series: 8 Fast Ethernet M12 ports, supports additional 2

Gigabit ports located on the bottom of the unit, with or without
bypass function.

• TN-5510A-8PoE series: 8 PoE Fast Ethernet M12 ports, supports

additional 2 Gigabit ports located on the bottom of the unit, with or
without bypass function.

The -40 to 75°C operating temperature and IP54 rated waterproof
enclosure allow deployment in harsh environments. The
TN-5508A/5510A series Ethernet switches are compliant with
EN50155/50121-3-2/50121-4 (railway applications) requirements,
covering operating temperature, power input voltage, surge, ESD and
vibration, making the switches suitable for a variety of industrial
applications

Package Checklist

Your ToughNet TN-5508A/5510A switch is shipped with the following
items. If any of these items is missing or damaged, please contact your
customer service representative for assistance.

• 1 Moxa ToughNet switch.

• Hardware installation guide.

• CD-ROM with user’s manual.

• Moxa product warranty statement.

• M12 to DB9 console port cable.

• 2 protective caps for console and relay output ports

• Panel mounting screws.

Features

Anti-Vibration Circular Connectors for Robust Links

• M12 D-coding 4-pin female connectors for Fast Ethernet

10/100BaseT(X) ports.

• M12 X-coded 8-pin female connectors for Gigabit Ethernet

10/100/1000BaseT(X) ports

• M12 A-coding 5-pin male connectors for console and relay output.

• M23 6-pin male connectors for power input.

Isolated Power Inputs

• Supports 24-110 VDC (16.8 to 137.5 VDC).

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High Performance Network Switching Technology

• IPv6 ready, certified by the IPv6 Logo Committee.

• IEEE 1588 PTP (Precision Time Protocol) for the precise time

synchronization of networks.

• DHCP Option 82 for IP address assignment with different policies.

• EtherNet/IP and Modbus/TCP industrial Ethernet protocols supported.

• Turbo Ring and Turbo Chain (recovery time <20 ms @250

switches),and STP/RSTP/MSTP for network redundancy

• IGMP Snooping and GMRP for filtering multicast traffic from industrial

Ethernet protocols.

• Port-based VLAN, IEEE802.1Q VLAN, and GVRP protocol to ease

network planning.

• QoS (IEEE 802.1p/1Q and ToS/DiffServ) allows real-time traffic

classification and prioritization.

• 802.3ad, LACP for optimum bandwidth utilization.

• TACACS+, SNMPv3, IEEE 802.1X, HTTPS, and SSH to enhance

network security

• SNMP v1/v2c/v3 for different levels of network management.

• RMON for efficient network monitoring and proactive capability.

• Bandwidth management prevents unpredictable network status.

• Lock port allows access by only authorized MAC addresses.

• Port mirroring for online debugging.

• Automatic warning by exception through email, relay output.

• Automatic recovery of connected devices’ IP addresses.

• Line-swap fast recovery.

• LLDP for automatic topology discovery through network management

software.

• Loop protection prevents network loops

• Configurable through Web browser, Telnet/Serial console, CLI, and

Windows utility.

Designed for Industry-specific Applications

• Two Gigabit Ethernet ports to meet high bandwidth requirements.

• Bypass relay option on the 2 Gigabit Ethernet ports ensure non-stop

data communication in the event a switch stops working due to a
power failure.

• EN 50155/50121-3-2/50121-4 compliant.

• -40 to 75°C operating temperature range.

• IP54 rugged high-strength case.

• Panel mounting or DIN-Rail mounting installation capability.

Recommended Optional Accessories

• CBL-M23(FF6P)Open-BK-100-IP67: 1-meter M23 to 6-pin power

cable with IP67-rated female 6-pin M23 connector.

• CBL-M12D(MM4P)/RJ45-100 IP67: 1-meter M12-to-RJ45 Cat-5E UTP

Ethernet cable with IP67-rated male 4-pin M12 D-coded connector.

• CBL-M12(FF5P)/OPEN-100 IP67: 1-meter M12-to-5-pin power cable

with IP67-rated female 5-pin M12 A-coded connector.

• M12D-4P-IP68: Field-installable M12 D-coded screw-in connector,

male 4-pin, IP68-rated.

• M12A-5P-IP68: Field-installable M12 A-coded screw-in connector,

female 5-pin, IP68-rated.

• CAP-M12F-M: Metal cap for M12 female connector

• DK-DC50131: DIN-Rail mounting kit, 50 x 131 mm.

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TN-5508A/5510A Panel Layouts

1. Model name.

2. Screw holes for panel mounting kit.

3. Console port.

4. Grounding screw.

5. Relay output port.

6. Power input voltage range indication.

7. Power input port (male 5-pin shielded M23 connector).

8. PWR1 LED: for power input 1.

9. PWR2 LED: for power input 2.

10. FAULT LED.

11. MSTR/HEAD LED: for ring master or chain head.

12. CPLR/TAIL LED: for ring coupler or chain tail.

13. TP port’s 10/100 Mbps LED.

14. 10/100BaseT(X) port (M12 D-coded 4-pin female connector)

15. Waterproof vent.

16. Product label.

17. 12 Screw holes for DIN-Rail mounting kit.

18. E2 LED: Not used by the TN-5508A series.

19. E1 LED: Not used by the TN-5508A series.

20. Gigabit Ethernet port E1 (corresponding to port 9 in the TN-5510A

User's Manual).

21. Gigabit Ethernet port E2 (corresponding to port 10 in the TN-5510A

User's Manual).

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TN-5508A-8PoE/5510A-8PoE Panel Layouts

1. Model name

2. Screw holes for panel mounting kit

3. Console port

4. Grounding screw

5. Relay output port

6. Power input voltage range indication

7. Power input port (male 5-pin shielded M23 connector)

8. PWR1 LED: for power input 1

9. PWR2 LED: for power input 2

10. FAULT LED

11. MSTR/HEAD LED: for ring master or chain head

12. CPLR/TAIL LED: for ring coupler or chain tail

13. TP port’s 10/100 Mbps LED

14. 10/100BaseT(X) port (M12 D-coded 4-pin female connector)

15. Waterproof vent

16. Product label

17. 12 Screw holes for DIN-Rail mounting kit

18. E2 LED: Down-side E2 Gigabit port's 10/100/1000 Mbps LED

19. E1 LED: Down-side E1 Gigabit port's 10/100/1000 Mbps LED

20. Gigabit Ethernet port E1 (corresponding to port 9 in the TN-5510A

User's Manual)

21. Gigabit Ethernet port E2 (corresponding to port 10 in the TN-5510A

User's Manual)

- 6 -

ATTENTION

DO NOT open or remove the vent (#15). Once the seal has been
removed, the warranty becomes invalid.
Exposed connectors (including 3, 5, and 14) when not in use
must be tightly covered with protective caps (an optional
accessory) to ensure IP54-rated protection.

Mounting Dimensions (unit = mm)

TN-5508A Series

- 7 -

TN-5508A-8PoE Series

- 8 -

TN-5510A Series

- 9 -

TN-5510A-8PoE Series

Panel/Wall Mounting

STEP 1:

Mounting the TN-5508A/5510A to a wall requires 4 screws. Use the
ToughNet switch as a guide to mark the correct positions of the 4 screws.

STEP 2:

Use the 4 screws in the panel
mounting kit. If you would like to use
your own screws, make sure the
screw head is between 6.0 mm
and 7.0 mm in diameter and the
shaft is less than 4.0 mm in
diameter, as shown at the right.

Do not screw the screws in all the way—leave a space of about 2 mm to
allow room for sliding the ToughNet switch between the wall and the
screws.

NOTE

Before tightening the screws into the wall, make sure the screw
head and shaft size are suitable by inserting the screw through
one of the keyhole-shaped apertures of the ToughNet switch.

- 10 -

STEP 3:

Once the screws are fixed in the wall, hang the ToughNet switch on the 4
screws through the large opening of the keyhole-shaped apertures, and
then slide the switch downwards. Tighten the four screws for added
stability.

NOTE

To provide greater protection from vibrations and shocks, use
screws with shaft diameter between 6.0 mm and 7.0 mm, and fix
the ToughNet switch onto the wall directly through the large
opening of the keyhole-shaped apertures.

DIN-Rail Mounting (optional)

With the optional DIN-Rail
mounting kit DK-DC50131 (must
be purchased separately), you can
mount the TN-5508A/5510A on a
35mm DIN-Rail.

STEP 1:

Use 12 screws (6 screws per plate)
to attach the two DIN-Rail
attachment plates to the rear panel
of the switch.

STEP 2:

If the spring-loaded bracket is locked in place, push the recessed button
to release it. Once released, you should feel some resistance from the
spring as you slide the bracket up and down a few millimeters in each
direction.

STEP 3:

Position the ToughNet switch onthe
DIN-Rail, tilting to hook clamps over
the top edge of the rail.

STEP 4:

Swing the switch down fully onto
the DIN-Rail, until both clamps
completely latch.

- 11 -

To remove the Moxa ToughNet Switch from the DIN-Rail, use a
screwdriver to pull out the two spring-loaded brackets from the bottom
until they are fixed in the “locked” position. Then reverse Step 3 and 4
above.

Wiring Requirements

WARNING

Turn the power off before disconnecting modules or wires. The
correct power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be supplied by a SELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or
wiring your Moxa switch.
This device has UL508 approval. Use copper conductors only,
75°C, and tighten to 4.5 pound-inches. For use in pollution
degree 2 environments.

ATTENTION

Safety First!

Observe all electrical codes dictating the maximum current
allowable for each wire size. If the current goes above the
maximum ratings, the wiring could overheat, causing serious
damage to your equipment.

- 12 -

Please read and follow these guidelines:

• Use separate paths to route wiring for power and devices. If power

wiring and device wiring paths must cross, make sure the wires are
perpendicular at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with
different signal characteristics should be routed separately.

• You can use the type of signal transmitted through a wire to

determine which wires should be kept separate. The rule of thumb is
that wiring that shares similar electrical characteristics can be
bundled together.

• Keep input wiring and output wiring separated.

• It is strongly advised that you label wiring for all devices in the system

when necessary.

Grounding the ToughNet Switch

Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
grounding screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded
mounting surface such as a metal panel.

Connecting the Power Supplies

In non-PoE switches, the ToughNet TN-5508A/5510A series switches
support two sets of power input—power input 1 and power input 2. The
M23 6-pin male connector on the TN-5508A/5510A non-PoE switches’
front panel is used for the dual power inputs.

- 13 -

Pinouts for the power input port on the TN-5508A/5510A

(non-PoE series).

Pinouts for the power input port on the

TN-5508A/5510A-PoE series

Pin

Description

Usage

1

PWR1 Live / DC +

Connect “PWR1 Live / DC +” to the

positive (+) terminal when using a DC
power source.

2

PWR1 Neutral / DC -

Connect “PWR1 Neutral / DC -” to the
negative (-) terminal when using a DC
power source. The negative inputs for the
two power supplies are N1/V- and N2/V-.

3

Chassis Ground

Connect the “Chassis Ground” to the

equipment ground bus for DC inputs.

4

PWR2 Neutral / DC -

Connect “PWR2 Neutral / DC -” to the
negative (-) terminal when using a DC
power source. The negative inputs for the
two power supplies are N1/V- and N2/V-.

5

PWR2 Live / DC +

Connect “PWR2 Live / DC +” to the

positive (+) terminal when using a DC
power source.

STEP 1:

Plug your power cord connector to the power input port of the
TN-5508A/5510A switch.

STEP 2:

Screw the nut on your power cord connector to the power input connector
on the switch to ensure a tight connection.

ATTENTION

Before connecting the TN-5508A/5510A to the power input,
make sure the power source voltage is stable.

- 14 -

ATTENTION

Do not power on the TN-5508A/5510A before connecting the M23
connector.

Connecting the Relay Outputs

Each TN-5508A/5510A switch has two sets of relay outputs—relay output
1 and relay output 2.The M12 A-coded 5-pin male connector on the
TN-5508A/5510A front panel is used for the two relay outputs. Use a
power cord with an M12 A-coded 5-pin female connector to connect the
relay contacts. You can purchase an M12 power cable from Moxa; the
model number is CBL-M12 (FF5P)/OPEN-100 IP67.

Pinouts for the relay output port on TN-5508A/5510A.

N.C.: Not connected

FAULT:

The two sets of relay contacts of the M12 A-coded 5-pin male connector
are used to detect user-configured events. The two wires attached to the
fault contacts form an open circuit when a user-configured event is
triggered. If a user-configured event does not occur, the fault circuit
remains closed.

Connecting the Data Lines

10/100BaseT(X) Ethernet Port Connection

All TN-5508A/5510A models have 8 10/100BaseT(X) Ethernet ports (M12
D-coded 4-pin female connector). The 10/100TX ports located on the
TN-5508A/5510A front panel are used to connect to Ethernet-enabled
devices. Most users configure these ports for Auto MDI/MDI-X mode, in

which case the port’s pinouts are adjusted automatically depending on

the type of Ethernet cable used (straight-through or cross-over), and the
type of device (NIC-type or HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.

- 15 -

Pinouts for the 10/100BaseT(X) Ports on the

TN-5508A/5510A.

Housing:shield

Pinouts for the 10/100/1000BaseT(X) M12 (8-pin) Port

M12 (4-pin, M) to M12 (4-pin, M) Cross-Over Cable Wiring

M12 (4-pin, M) to M12 (4-pin, M) Straight-Trough Cable

Wiring

- 16 -

M12 (4-pin, M) to RJ45 (8-pin) Cross-Over Cable Wiring

M12 (4-pin, M) to RJ45 (8-pin) Straight-Trough Cable

Wiring

ATTENTION

The protective cover must be fixed properly to ensure IP54
protection. Use a torque wrench set to a torque of 4 kgf-m when
tightening the screws. Note that applying a larger torque may
damage the plastic protective cover.

Bypass Relay Function

The TN-5510A-2GTXBP and TN-5510A-8PoE-2GTXBP models’ two Gigabit
Ethernet ports are equipped with a bypass relay function. When the
switch is operating normally, these two Gigabit ports work in the same
way as the other ports. That is, frame ingressions are processed and then
forwarded. In the event the switch stops working due to a power failure,
the bypass relay function will be triggered to ensure non-stop data
communication.

The figure below illustrates the bypass relay function. For example, if
Switch B loses power, then the two Gigabit ports will be bypassed through
the relay circuit and the transmission line from Switch A to B and the
transmission line from Switch B to C will interconnect automatically; this
way there is no stoppage.

The bypass relay function helps the network recover from single-node
failures in a linear topology.

- 17 -

With the maximum segment length of category 5 twisted-pair cable being
100 meters, cable length must be considered when designing a network
that utilizes this function. For example, the total length of the cables from
Switch A to B and from B to C must be no more than 100 meters. This way,
if the two adjacent nodes (switch B and C for example) encounter a power
failure, there will be no stoppage, provided that the total length of the
cables A-to-B, B-to-C, and C-to-D are no more than 100 meters.

The bypass relay function works best for networks with linear topologies.

ToughNet™ switches with bypass relay function are not recommended to

be used in networks that employ ring topologies because network loops
may occur when redundancy protocols such as RSTP or TurboRing™ are
applied.

LED Indicators

Several LED indicators are located on the ToughNet switch’s front panel.

The function of each LED is described in the table below.

LED

Color

State

Description

System LEDs

PWR1

AMBER

ON

Power is being supplied to power input
PWR1.

OFF

Power is not being supplied to power
input PWR1

PWR2

AMBER

ON

Power is being supplied to power input
PWR2.

OFF

Power is not being supplied to power
input PWR2.

FAULT

RED

ON

When the corresponding PORT alarm is
enabled, and a user-configured event is
triggered.

OFF

When the corresponding PORT alarm is
enabled and a user-configured event is
not triggered, or when the corresponding
PORT alarm is disabled.

MSTR/

HEAD

GREEN

ON

When the TN switch is either the Master
of this Turbo Ring, or the Head of this
Turbo Chain.

Blinking

When the TN switch is Ring Master of this
Turbo Ring and the Turbo Ring is broken,
or it is Chain Head of this Turbo Chain
and the Turbo Chain is broken.

OFF

When the TN switch is neither the Master
of this Turbo Ring, nor the Head of this
Turbo Chain.

Bypassing

Switch A

Switch B

Switch C

Switch D

- 18 -

CPLR/

TAIL

GREEN

ON

When the TN switch enables the coupling
function to form a back-up path in this
Turbo Ring, or it is the Tail of this Turbo
Chain.

Blinking

When Turbo Chain is down.

OFF

When the TN switch disables the coupling
function of Turbo Ring, or it is not the Tail
of the Turbo Chain.

Ports LEDs

TP

(10/

100M)

AMBER

ON

TP port’s 10 Mbps link is active.

Blinking

Data is being transmitted at 10 Mbps.

OFF

TP port’s 10 Mbps link is inactive.

GREEN

ON

TP port’s 100 Mbps link is active.

Blinking

Data is being transmitted at 100 Mbps.

OFF

TP port’s 100 Mbps link is inactive.

PoE Ports

AMBER

ON

Power is being supplied to a Powered
Device (PD)

OFF

Power is not being supplied to a Powered
Device (PD)

E1/E2

(10/100/

1000M)

AMBER

ON

TP port’s 10 or 100 Mbps link is active.

Blinking

Data is being transmitted at 10 or 100
Mbps.

OFF

TP port’s 10 or 100 Mbps link is inactive.

GREEN

ON

TP port’s 1000 Mbps link is active.

Blinking

Data is being transmitted at 1000 Mbps.

OFF

TP port’s 1000 Mbps link is inactive.

Specifications

Technology

Standards

IEEE 802.3 for 10BaseT
IEEE 802.3u for 100BaseT(X)
IEEE 802.3ab for 1000BaseT(X) (TN-5510A series
only)
IEEE 802.3x for Flow Control
IEEE 802.1D for Spanning Tree Protocol
IEEE 802.1w for Rapid STP
IEEE 802.1Q for VLAN Tagging
IEEE 802.1s for Multiple Spanning Tree Protocol
IEEE 802.1p for Class of Service
IEEE 802.1X for Authentication
IEEE 802.3ad for Port Trunk with LACP

Protocols

IGMP v1/v2 device, GMRP, GVRP, SNMP
v1/v2C/v3, DHCP Server/Client, DHCP Option
66/67/82, BootP, TFTP, SNTP, SMTP, RARP,
RMON, HTTP, HTTPS, Telent, SSH, Syslog, LLDP,
IEEE 1588 PTP v2, IPv6, NTP Server/Client,
EtherNet/IP, Modbus/TCP

MIB

MIB-II, Ethernet-like MIB, P-BRIDGE MIB,
Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON MIB
Group 1, 2, 3, 9

Flow Control

IEEE802.3x flow control, back pressure flow
control

- 19 -

Switch Properties

Priority Queues

4

Max. Number of
Available VLANs

64
VLAN ID Range

VID 1 to 4094

IGMP Groups

256

Interface

Fast Ethernet

Front cabling, M12 D-coded 4-pin female
connector, 10/100BaseT(X) auto negotiation
speed, F/H duplex mode, and auto MDI/MDI-X
connection

Gigabit Ethernet

Down cabling, M12 X-coded 8-pin female
connector, 10/100/1000BaseT(X) auto
negotiation speed, F/H duplex mode, auto
MDI/MDI-X connection, and bypass relay option

Console Port

M12 A-coding 5-pin male connector

System LED
Indicators

PWR1, PWR2, FAULT, MSTR/HEAD, CPLR/TAIL

Port LED Indicators

10/100M (Fast Ethernet port), 10/100/1000M
(Gigabit Ethernet port), PoE

Alarm Contact

Two relay outputs in one M12 A-coding 5-pin male
connector with current carrying capacity of 1 A @
30 VDC

Power Requirements

Input Voltage

WV: 24-110 VDC (16.8 to 137.5 VDC)

Max. Input Current

TN-5508A Series: 0.28 A
TN-5510A-2GTX Series: 0.52 A
TN-5510A-2GTXBP Series: 0.56 A
TN-5508A-8PoE Series: 7.6 A
TN-5510A-8PoE-2GTX Series: 7.85 A
TN-5510A-8PoE-2GTXBP Series: 7.9 A

Connection

M23 6-pin male connector

Overload Current
Protection

Present

Reverse Polarity
Protection

Present

Physical Characteristics

Housing

Metal, IP54 protection (with protective caps on
unused ports)

Dimensions
(W  H  D)

TN-5508A Series:
185 x 175.8 x 76 mm (7.28 x 6.92 x 2.99 in)
TN-5508A-8PoE Series:
185 x 175.8 x 115 mm (7.28 x 6.92 x 4.53 in)
TN-5510A Series:
185 x 180.9 x 76 mm (7.28 x 7.12 x 2.99 in)
TN-5510A-8PoE Series:
185 x 180.9 x 115 mm (7.28 x 7.12 x 4.53 in)

Weight

TN-5508A Series: 1,610 g
TN-5510A Series: 1,711 g
TN-5508A-8PoE Series: 2,383 g
TN-5510A-8PoE Series: 2,551 g

Installation

Panel mounting, DIN-Rail mounting
(with optional kit)

- 20 -

Environmental Limits

Operating
Temperature

-40 to 75°C (-40 to 167°F)
Storage Temperature

-40 to 85°C (-40 to 185°F)

Operating Humidity

5 to 95% (non-condensing)

Regulatory Approvals

Safety

UL/cUL 508

Rail Traffic

EN50155, EN50121-3-2, EN50121-4

EMI

FCC Part 15, CISPR (EN55022) class A

EMS

EN61000-4-2 (ESD), level 3
EN61000-4-3 (RS), level 3
EN61000-4-4 (EFT), level 3
EN61000-4-5 (Surge), level 3
EN61000-4-6 (CS), level 3
EN61000-4-8

Shock

IEC61373

Freefall

IEC60068-2-32

Vibration

IEC61373

Note: Please check Moxa’s website for the most up-to-date
certification status.

WARRANTY

5 years
Details: See www.moxa.com/warranty

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]

Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]

Moxa Europe:
Tel: [phone]
Fax: [phone]

Moxa Asia-Pacific:
Tel: [phone]
Fax: [phone]