Moxa Technologies TCC-100 Installation Manual

Moxa TCC-100 Series

Hardware Installation Guide

Twelfth Edition, January 2015

www.moxa.com/product

© 2015 Moxa Inc. All rights reserved.

P/N: 1802001000319

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Moxa TCC-100 Series

Hardware Installation Guide

The software described in this manual is furnished under a license

agreement and may be used only in accordance with the terms of that

agreement.

Copyright Notice

© 2015 Moxa Inc. All rights reserved.

Trademarks

The MOXA logo is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their

respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does
not represent a commitment on the part of Moxa.

Moxa provides this document as is, without warranty of any kind, either
expressed or implied, including, but not limited to, its particular purpose.
Moxa reserves the right to make improvements and/or changes to this
manual, or to the products and/or the programs described in this manual, at
any time.

Information provided in this manual is intended to be accurate and reliable.
However, Moxa assumes no responsibility for its use, or for any
infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors.
Changes are periodically made to the information herein to correct such
errors, and these changes are incorporated into new editions of the
publication.

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Technical Support Contact Information

www.moxa.com/support

Moxa Americas

Toll

-free: 1-888-669-2872

Tel:

[phone]

Fax: [phone]

Moxa China (Shanghai office)
Tel:

[phone]

Fax:

[phone]

Moxa Europe

Tel:

[phone]

Fax: [phone]

Moxa Asia

-Pacific

Tel:

[phone]

Fax: [phone]

Moxa India

Tel:

[phone]

Fax: [phone]

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Table of Contents

1. Introduction ............................................................. 1

Overview .................................................................... 2

Product Features .......................................................... 4

Package Checklist ........................................................ 4

Product Specifications................................................... 4

Schematic ................................................................... 6

LED Indicators ............................................................. 7

2. Installation ............................................................... 8

Hardware Installation ................................................... 9

Termination Resistor Diagram ..................................... 13

Function Diagram ...................................................... 14

Isolation Block Diagram .............................................. 14

Typical Applications .................................................... 15

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1

1. Introduction

The TCC-100 series consists of RS-232 to RS-422/485 media converters.
The “I” versions, the TCC-100I and TCC-100I-T come with 2 kV isolation
protection.

The following topics are covered in this chapter:



Overview



Product Features



Package Checklist



Product Specifications



Schematic

 LED Indicators

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2

Overview

Many important devices used in today’s industrial environment are still
designed for use with an RS-232 interface. The reason is due in part to
tradition, and in part to convenience. RS-232 hardware is relatively easy to
design, and the devices can be readily connected to most PCs. The drawback
is that RS-232 is a point-to-point interface, and it imposes a distance
limitation of only 15 meters between the device and the computer.

To overcome these limitations, many users employ RS-232 to RS-422/485
converters, allowing RS-232 devices to connect to an industrial RS-422 or
RS-485 network and transmit data over distances up to 1.2 km. The
RS-422/485 standards overcome the distance limitation by using a
differential signal for transmitting data and control signals. Transmission
distance and multi-drop connections are not the only issues of importance
for industrial applications. In addition, housing, wiring, power supply, and
over-surge protection are also serious concerns.

The TCC-100I and TCC-100I-T models come with isolation protection for
users who need an industrial grade interface conversion product to extend
RS-232 transmission distance and increase networking capability. The
superior industrial application design, which includes DIN-rail mounting,
terminal block wiring, an external terminal block power, and optical isolation
for system protection, makes the TCC-100 series suitable for use in critical
industrial environments. Your RS-232 devices can be used as part of an
industrial RS-422/485 network, but without any hardware or software
changes.

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3

RTS/CTS RS-422 Handshaking Signals

The TCC-100 series supports RS-422 handshaking signals. The RTS and CTS
signals help solve the RS-422 signal handshaking problem and reduce data
transmission errors.

Built-in RS-485 ADDC™ Intelligence

ADDC™ (Automatic Data Direction Control) is a Moxa technology that uses
a clever hardware solution to manage RS-485’s data flow control problem.
ADDC™ is a hardware data flow solution that automatically senses and
controls data direction, making the handshaking signal method
unnecessary.

Isolation

Moxa’s electrical isolation technology uses two photo couplers to create a
gap in each electrical signal. One photo coupler transforms the electrical
signal into a light signal, which is transmitted across a small gap, and then
the other photo coupler transforms the light back into an electrical signal. In
this way, the two electrical circuits are completely isolated from each other,
limiting the damage that could otherwise be caused by ground loops in the
electrical signal.

Reverse Power Protection

The Reverse Power Protection feature provides extra protection against
accidentally connecting the power cables to the wrong terminal. The
converter is designed to automatically detect which power wire is positive
and which is negative, and then adjust the power supply accordingly.

DIP Switch Selectable Terminator

For many products of this type, the termination resistor is set by a jumper
located inside the product’s casing, so that the user must open the casing to
disable or change the resistor’s strength. Moxa offers a better solution. The
TCC-100 series’ terminator is configured with a DIP switch located on the
outside of the converter’s casing.

Auto Baudrate Detection

The TCC-100 series incorporates a method for automatically detecting the
serial signal’s baudrate by hardware. This is an extremely convenient
feature for the user. Even if a device’s baudrate changes, the signal will still
be transmitted through the RS-232 to RS-422/485 converter without any
problem.

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4

Product Features

• RS-232 to RS-422 conversion with RTC/CTS support

• RS-232 to 2/4-wire RS-485 conversion

• Detachable wall and DIN-rail mounting for easy RS-422/485 wiring

• PWR, Tx, and Rx LEDs

• 15 kV ESD protection

• 2 kV isolation (TCC-100I/TCC-100I-T) for both power and RS-422/485

signals

• Operating temperature:
TCC-100/100I: -20 to 60°C (-4 to 140°F)
TCC-100-T/100I-T: -40 to 85°C (-40 to 185°F)

Package Checklist

Before installing the Moxa TCC-100, verify that the package contains the
following items:

• TCC-100/100I media converter

• DK-35A: DIN-rail mounting kit

• Power jack to 3-pin terminal block adaptor

• User’s manual (this document)

• Warranty card

Note: Please notify your sales representative if any of the above items are
missing or damaged.

Product Specifications

Communication

RS-232 Signal Supports Tx, Rx, RTS, CTS;

Female DB9 interface

RS-422/485 Signal Terminal block connector (DIP Switch selectable)

4-wire RS-422 (with RTS/CTS), up to 10 nodes
(1.2 km)
4-wire RS-485: up to 32 nodes (1.2 km)

2-wire RS-485: up to 32 nodes (1.2 km)

RS-485 Data Direction
Control

ADDC™
Baudrate

50 bps to 921.6 Kbps

ESD Protection

15 kV

Isolation

2 kV (TCC-100I/TCC-100I-T) for both power and
signal

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5

Environmental Limits

Operating
Temperature

TCC-100/TCC-100I:

-20 to 60°C (-4 to 140 °F)
TCC-100-T/TCC-100I-T:

-40 to 85°C (-40 to 185 °F)

Storage Temperature

-40 to 85°C (-40 to 185°F)

Humidity

5 to 95 %RH

Power Requirements

Input Power Voltage

External Power 12-48 VDC, terminal block

Reverse Power
Protection

Protects against V+/V- reversal

Over Current
Protection

Protects against 2 signals shorted together

Power Consumption TCC-100/TCC-100-T: 85 mA @ 12 V

TCC-100I/TCC-100I-T: 150 mA @ 12 V

Physical Characteristics

Dimensions 67 × 100 × 22 mm (without ears)

90 × 100 × 22 mm (with ears)

Housing

Aluminum

Plug-In Screw

Terminal Block

#22 to #16 AWG

Weight

148±5 g

Regulatory Approvals

CE, FCC (Class A), UL-60950-1

WARNING

1.

This equipment is intended to be used in Restricted Access

Locations such as computer rooms for which access can
only be gained by SERVICE PERSONNEL or USERS who
have been instructed that the metal chassis of the
equipment is extremely hot. Access to the room must be
through the use of a key or security identity system.

2.

External metal parts of the equipment are hot!! Be sure to
protect your hands before touching the equipment.

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6

WARNING

1. The DC source should come from an external adapto

r or 12

to 48 VDC source (not from DC mains) by using a transfer

device.

2.

This unit should be installed or set up by a qualified service

person.

3. The 12 to 48 VDC power input is used for

product version

2.0 and later. Prior versions use 12 to 30 VDC.

Schematic

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7

LED Indicators

The TCC-100’s top panel contains three LED
indicators, as described in the following
table:

LED Name

LED Function

PWR

Red indicates the power is on.

Green indicates the TCC-100 is

receiving data from the

RS-232 port.

Yellow indicates the TCC-100
is receiving data from the

RS-422/485 port.

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2

2. Installation

This chapter includes information about how to install TCC-100 products,
and shows function and block diagrams.

The following topics are covered in this chapter:

 Hardware Installation


Termination Resistor Diagram



Function Diagram



Isolation Block Diagram

 Typical Applications

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9

Hardware Installation

Installing the TCC-100 involves six straightforward steps:

• STEP 1: Set the DIP switches

• STEP 2: Attach the power supply

• STEP 3: Wire the terminal block

• STEP 4: Attach the RS-232 converter

• STEP 5: Test the connection

• STEP 6: Choose a placement option

STEP 1: Set the DIP Switches

The DIP switches on the TCC100/100I are used to set the signal
transmission mode and to enable or disable the termination resistor. You
can configure the converter for either RS-422 or RS-485 transmission mode.
Your program and serial port should be set to match the converter’s
settings.

SW1—

Switch 1 selects RS

-422 or RS-485 mode. The default is “Off”

for

RS

-485 mode.

SW2—

Switch 2 selects 2-wire or 4-wire RS-485 mode. The default is
“

Off” for 2-wire RS-485. Note that if Switch 1 is set to RS-422

mode, then Switch

2 is inactive.

SW3—

Switch 3 enables the terminator to 120 ohms. When enabled, the
120

ohm resistor prevents signal reflection during RS-485

transmission. The default is

“Off” to dis

able the terminator. If your

particular application does not require usi

ng the termination

resistor, then sim

ply set Switch 3 to the off position to disable it.

Dip Switch Settings

RS-422

(terminator active)

SW1

SW2

SW3

ON

ON

ON

RS-422

SW1

SW2

SW3

ON ON OFF

4-wire RS-485

(terminator active)

SW1

SW2

SW3

OFF ON ON

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10

4-wire RS-485

SW1

SW2

SW3

OFF ON OFF

2-wire RS-485

(terminator active)

SW1

SW2

SW3

OFF OFF ON

2-wire RS-485

SW1

SW2

SW3

OFF OFF OFF

The DIP-2 switches are used to configure the pull high/low resistors for
different applications.

Pull High/Low Resistor

DIP-2 SW1

DIP-2 SW2

150k

OFF

OFF

1k (default)

ON

ON

NOTE

We recommend setting the pull high/low resistor to 1k (ON/ON)
when termination is enabled.

S2

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11

STEP 2: Attach the power supply

The TCC-100 is powered by an
external 12 to 48 VDC power supply.
To connect the power supply, run two
wires from the V+ and V

- terminals

on

the TCC’s 3-connector terminal

block to the DC power supply, as
shown in the figure. Once the power
supply is connected to its power
source, the PWR LED located on

the

TCC

’s top panel should turn red.

NOTE

The TCC

-100 series supports reverse power protection. That is

, it
will automatically detect which power wire is negative, and which
is positive.

STEP 3: Wire the terminal block

There are three wiring options available for connecting to the TCC-100’s
RS-422/485 terminal block.

2

-wire RS-485

When using the

2-wire RS-

485 wiring

option, connect three wires from

the

TCC

-100’s terminal block to the

opposite connection. As shown in the
figure, connect from Data+ to Data+,
from Data

- to Data-, and from SGND

to SGND.

4-wire RS-485

When using the 4

-wire RS-

485 wiring

option, connect five wires from

the

TCC

-100’s terminal block to the

opposite connection. As shown in the
figure, connect from Tx+(B) to Rx+,
from Tx

-(A) to Rx-, from Rx+(B) to

Tx+, from Rx

-(A) to Tx-, and from

SGND to SG

ND.

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12

RS

-422

When using the RS-422 wiring option,
first follow the 4

-wire RS-485 wiring

instructions given above.

Optional RTS/CTS Handshaking
Signals
If your software is set up to send and
receive RTS/CTS signals over separate
wires, you should also connect from
RTS+(B) to CTS+, from RTS

-(A) to

CTS

-, from CTS+(B) to RTS+, and

from CTS-(A) to RTS-.

STEP 4: Attach the RS-232 connector

Depending on your
application, use the
appropriate serial cable to
co

nnect from the TCC-100

product’

s RS-232 female

DB9 port to your RS

-232

device, or to your
computer

’s COM port.

Female DB9

PIN

RS-232

1

–

2

TxD

3

RxD 4 –

5

GND

6

–

7

CTS

8

RTS 9 –

RS-232 Pin Assignment Diagram

STEP 5: Test the connection

After configuring the DIP switches, connecting the power, wiring the
terminal block, and attaching the RS-232 connector, we suggest using a
console terminal program, such as HyperTerminal or Moxa Terminal
Emulator, to test the connection. If you have an RS-422/485 serial board
(such as the Moxa CP-132, a 2-port RS-422/485 board) installed in your PC,
you can connect your PC’s COM port to the TCC-100’s RS-232 port, and then
connect the TCC-100’s RS-422/485 terminal block to one of the RS-422/485
serial board’s ports. Alternatively, if you have already set up an RS-422 or
RS-485 network, you can also connect the TCC-100’s RS-422/485 terminal
block directly to that network. Next, start HyperTerminal or Moxa Terminal
Emulator, and then open a connection to both the COM port, and the port
associated with the TCC-100’s RS-422/485 port. Test the connection by
typing a few characters on your PC’s keyboard. The characters you type
should show up in the HyperTerminal window that is currently inactive,
indicating that the typed characters were transmitted between the
TCC-100’s RS-232 port and RS-422/485 terminal block connector.

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13

STEP 6: Placement Options

In addition to placing the TCC-100 on a desktop or other horizontal surface,
you may also use the DIN-rail or wall mount options, as illustrated below.

DIN Rail Wall Mounting

Termination Resistor Diagram

Termination is designed to mitigate
noise from the RS

-422/485

transmission signal

s. If the network

cable is too

long, undesirable

transmission

-line effects could arise.

The best method for mitigating
energy on an unused conductor is to
dissipate the energy as heat by
terminating both ends of the unused

conductor to ground with resistors (this method is called bi-directional
termination).

The resistance of the resistors should be equal to the

characteristic impedance of the line. The most common RS

-485 twisted

pair has a characteri

stic impendence of 100 to 120 ohms. Moxa’s

termination technique is bi

-directional termination, which offers excellent

signal integrity. With this technique, the line drivers can

be located

anywhere on the network.

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14

Function Diagram

Isolation Block Diagram

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15

Typical Applications

RS-485 Application

A typical RS-485 application for the TCC-100 series is shown in the following
figure. In this scenario, two TCC-100 units are used to connect two PCs to an
RS-485 network. The third TCC-100 is used to connect the PLC, which is
designed for the RS-232 interface, to the RS-485 network. In this way, both
PCs are able to interact with the PLC and the LCD display.

RS-422 Application

A typical RS-422 application for the TCC-100 Series is shown in the following
figure. In this scenario, two TCC-100 units are used to create a
point-to-point connection between a PC and a scales. The advantage of
using two TCC-100 units to convert from RS-232, to RS-422, and then back
to RS-232, is that the RS-422 cable connecting the two converters can be up
to 1.2 km in length (this is big improvement compared to the 15-m distance
limitation imposed by the RS-232 interface).

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