Moxa Technologies ioLogik W5300 User Manual

ioLogik W5300 Series User’s Manual

Ninth Edition, April 2014

www.moxa.com/product

© 2014 Moxa Inc. All rights reserved.

ioLogik W5300 User’s Manual

The software described in this manual is furnished under a license agreement and may be used only in accordance with

the terms of that agreement.

Copyright Notice

© 2014 Moxa Inc., All rights reserved.

Trademarks

The MOXA logo is a registered trademark of Moxa Inc.

All other trademarks or registered marks in this manual belong to their respective manufacturers.

Disclaimer

Information in this document is subject to change without notice and does not represent a commitment on the part of

Moxa.

Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited

to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the

products and/or the programs described in this manual, at any time.

Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for

its use, or for any infringements on the rights of third parties that may result from its use.

This product might include unintentional technical or typographical errors. Changes are periodically made to the

information herein to correct such errors, and these changes are incorporated into new editions of the publication.

Technical Support Contact Information

www.moxa.com/support

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-free: 1-888-669-2872

Tel:

[phone]

Fax:

[phone]

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Toll

-free: 800-820-5036

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[phone]

Fax:

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[phone]

Moxa Asia

-Pacific

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Table of Contents

1. Introduction ...................................................................................................................................... 1-1

Architecture ....................................................................................................................................... 1-2

Using Active OPC Server to Resolve Dynamic IP Addresses ............................................................... 1-2

Resolving Dynamic/Private IP Issues with DDNS.............................................................................. 1-3

Overview ........................................................................................................................................... 1-4

Product Features ................................................................................................................................ 1-4

Appearance ........................................................................................................................................ 1-4

Package Checklist ............................................................................................................................... 1-5

Product Selection Guide ....................................................................................................................... 1-6

Product Specifications ......................................................................................................................... 1-6

Common Specifications ................................................................................................................ 1-6

ioLogik W5312/W5312-T Specifications .......................................................................................... 1-7

ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T .................................................................... 1-8

2. Getting Started.................................................................................................................................. 2-1

Before Testing .................................................................................................................................... 2-2

Installing the ioAdmin Utility ................................................................................................................ 2-2

Laboratory Testing .............................................................................................................................. 2-3

Grounding the Unit ...................................................................................................................... 2-3

Connecting to a Power Source ....................................................................................................... 2-3

Connecting to ioAdmin via Ethernet ...................................................................................................... 2-3

Configuring the Computer’s IP Address .......................................................................................... 2-3

Activating ioAdmin and connecting to the ioLogik ............................................................................ 2-4

Configuring Digital I/O Channels ........................................................................................................... 2-6

Connecting I/O Devices ................................................................................................................ 2-7

Testing I/O Devices ..................................................................................................................... 2-8

DIN Rail / Wall Mounting .............................................................................................................. 2-9

Installing/Removing SIM and SD Cards .......................................................................................... 2-9

Connecting the ioLogik W5300 to a Cellular Network...................................................................... 2-10

Installing AOPC on a Host with a Static IP Address ........................................................................ 2-11

Import/Export a Configuration File ...................................................................................................... 2-12

Using ioAdmin to Import/Export a Device Configuration ................................................................. 2-12

3. The ioAdmin Utility ............................................................................................................................ 3-1

System Requirements ......................................................................................................................... 3-2

Key Features ............................................................................................................................... 3-2

Using the ioAdmin Utility ..................................................................................................................... 3-3

The ioAdmin Utility Window .......................................................................................................... 3-3

ioAdmin Menu Bar ....................................................................................................................... 3-3

The Wiring Guide ......................................................................................................................... 3-6

ioAdmin Quick-Link Buttons .......................................................................................................... 3-7

ioAdmin Navigation Panel .................................................................................................................... 3-7

Main Window .............................................................................................................................. 3-9

Synchronization Rate Status Bar ................................................................................................. 3-10

ioAdmin Status Bar .................................................................................................................... 3-10

ioAdmin Configuration Panels ............................................................................................................. 3-11

The Server Settings Panel .................................................................................................................. 3-11

The LAN Settings Panel ..................................................................................................................... 3-12

The I/O Configuration Panel ............................................................................................................... 3-13

Configuring AI Channels ............................................................................................................. 3-13

Configuring Digital I/O Channels ................................................................................................. 3-15

Configuring Digital Input Channels .............................................................................................. 3-16

Configuring Digital Output / Relay Output Channels ....................................................................... 3-18

Testing DI and DO Channels ....................................................................................................... 3-19

The I/O Expansion Panel .................................................................................................................... 3-20

I/O Expansion: Step-by-Step ...................................................................................................... 3-21

The Active Tags Panel ....................................................................................................................... 3-23

Active OPC: Redundancy Mode .................................................................................................... 3-23

The Cellular Settings Panel................................................................................................................. 3-26

Dial-up Setting .......................................................................................................................... 3-26

Caller IDs ................................................................................................................................. 3-26

Operation Mode ......................................................................................................................... 3-27

DDNS Settings .......................................................................................................................... 3-27

VPN Settings Panel (ioLogik W5340-HSPA(-T) only) ....................................................................... 3-28

VPN System Log Events and Error Codes ...................................................................................... 3-32

Cellular Reconnection ................................................................................................................. 3-33

Meter/Sensor ............................................................................................................................ 3-34

Network Statistics ..................................................................................................................... 3-35

Watchdog Panel ........................................................................................................................ 3-35

Click&Go Logic Panel .................................................................................................................. 3-36

4. Click&Go Logic .................................................................................................................................. 4-1

To Get a Quick Start… ......................................................................................................................... 4-2

Overview ........................................................................................................................................... 4-2

Features ..................................................................................................................................... 4-3

Click&Go Logic Basics .................................................................................................................. 4-3

Working with the Rules ................................................................................................................ 4-4

Click&Go Development Process ............................................................................................................. 4-4

I/O Configuration ................................................................................................................................ 4-4

Configurable DIO Channel Mode Selection ...................................................................................... 4-4

Digital Input Mode Selection ......................................................................................................... 4-5

Digital Output Mode Selection ....................................................................................................... 4-6

Analog Input Mode Selection ......................................................................................................... 4-6

Alias Configuration ...................................................................................................................... 4-7

Testing the I/O Channels .............................................................................................................. 4-7

Defining Global Variables ..................................................................................................................... 4-8

Internal Register (Integer) Settings ............................................................................................... 4-8

Timer Settings ............................................................................................................................ 4-8

SN M P Tr a p Server........................................................................................................................ 4-9

E-Mail Server .............................................................................................................................. 4-9

Active Message Server ............................................................................................................... 4-10

SMS Phone Book ....................................................................................................................... 4-10

Working/Off Working Days .......................................................................................................... 4-11

FTP Settings ............................................................................................................................. 4-11

Data Logging Profile List ............................................................................................................. 4-12

Internal Register (Float) Settings................................................................................................. 4-14

Working with Logic ........................................................................................................................... 4-15

Click&Go Logic Basics ................................................................................................................ 4-15

IF…THEN/ELSE Conditionals ........................................................................................................ 4-17

THEN/ELSE Actions .................................................................................................................... 4-23

Activating the Rule-set ...................................................................................................................... 4-30

Upload, Restart, and Run ........................................................................................................... 4-30

Rule-set Management Bar .......................................................................................................... 4-31

Import/Export Configuration .............................................................................................................. 4-31

5. Planning and Assistance.................................................................................................................... 5-1

Known Issues of Cellular Monitoring Systems ......................................................................................... 5-2

Active OPC Server with a Static IP Address ............................................................................................ 5-3

Cellular Remote I/O Architecture .......................................................................................................... 5-4

Using ioAdmin to Perform Simple Data Monitoring from a Remote Site ...................................................... 5-4

Expanding Input/Output Channels ........................................................................................................ 5-6

Using Modbus/TCP Protocol with Your Program ....................................................................................... 5-8

Using the Counter to Get Meter Readings and Statistics ......................................................................... 5-10

Record your I/O Data in the Data Log File ............................................................................................ 5-11

Connecting a Modbus/RTU Serial Device Attached to the ioLogik over a Cellular Network ........................... 5-18

Connecting to a SCADA System .......................................................................................................... 5-18

Updating Serial Tags to SCADA System with Active OPC Server over a Cellular Network ............................ 5-20

Handling Front-End Events and Alarms ................................................................................................ 5-21

SMS Escalation and Acknowledgement ................................................................................................ 5-22

SMS Commands for Monitoring and Control ......................................................................................... 5-25

Enabling the Power Saving Function and Secure Wake on Call ................................................................ 5-26

Enabling Ethernet and Cellular Redundancy.......................................................................................... 5-26

A. Pin-outs and Cable Wiring ................................................................................................................. A-1

Pinouts .............................................................................................................................................. A-2

CN1: SMA, Cellular Antenna Connector .......................................................................................... A-2

CN2: DB9, Male, RS-232 Connector ............................................................................................... A-2

CN3: RJ-45, Ethernet Connector.................................................................................................... A-2

TB1: Power Input Terminal Block ................................................................................................... A-3

TB2: I/O Terminal Block (W5340) .................................................................................................. A-3

TB3: 5-pin, 4-wire/2-wire RS-422/485 Terminal Block...................................................................... A-3

TB2: I/O Terminal Block (W5312) .................................................................................................. A-4

Cable Wiring ...................................................................................................................................... A-4

Digital Input Dry Contact .............................................................................................................. A-4

Digital Input Wet Contact ............................................................................................................. A-4

Digital Output Sink Mode .............................................................................................................. A-5

Relay Output .............................................................................................................................. A-5

Analog Input ............................................................................................................................... A-5

B. SMS Commands ................................................................................................................................. B-1

SMS Command Syntax: ....................................................................................................................... B-2

SMS Command Table .......................................................................................................................... B-2

C. Modbus/TCP Address Mapping .......................................................................................................... C-1

ioLogik W5340 and ioLogik W5340-HSPA Modbus Mapping....................................................................... C-2

0xxxx Read/Write Coils (support functions 1, 5, 15) ........................................................................ C-2

1xxxx Read only Coils (supports function 2) ................................................................................... C-6

3xxxx Read-only Registers (supports function 4) ............................................................................. C-7

4xxxx Read/Write Registers (supports functions 3, 6, 16) ................................................................. C-8

5xxxx Write Registers (supports function 8) .................................................................................. C-18

ioLogik W5312 Modbus Mapping ......................................................................................................... C-19

0xxxx Read/Write Coils (supports functions 1, 5, 15) ..................................................................... C-19

1xxxx Read only Coils (supports function 2) ................................................................................. C-24

3xxxx Read only Registers (supports function 4) ........................................................................... C-24

4xxxx Read/Write Registers (supports functions 3, 6, 16) ............................................................... C-26

5xxxx Write Registers (supports function 8) .................................................................................. C-38

D. SNMP Agents with MIB II, RS-232-like Groups ................................................................................. D-1

E. Factory Default Settings .................................................................................................................... E-1

F. Troubleshooting the Cellular I/O Connection .................................................................................... F-1

G. FAQ ................................................................................................................................................... G-1

1

1. Introduction

Moxa’s ioLogik W5300 series of programmable remote I/O solutions are stand-alone devices with full cellular

communications designed for remote monitoring applications. Using Moxa’s patented Active OPC Server with

push communications technology, ioLogik W5300 economically solve the problem with identification and

addressing that remote, private networks carried over cellular communications typically have with dynamic IP

addresses.

NOTE

Throughout this

user's manual, we use ioLogik W5300 to refer to one of any of the product models in the

ioLogik W

5300 series.

The following topics are covered in this chapter:



Architecture

 Using Active OPC Server to Resolve Dynamic IP Addresses

 Resolving Dynamic/Private IP Issues with DDNS



Overview



Product Features



Appearance



Package Checklist



Product Selection Guide



Product Specifications

 Common Specifications

 ioLogik W5312/W5312-T Specifications

 ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T

ioLogik W5300 Introduction

1-2

Architecture

Cellular networks usually run in a dynamic IP environment with private IP addresses assigned by the cellular

service provider. To allow private networks to get around the connectivity issues raised by edge devices

configured with dynamically assigned private IP addresses, typically operators purchase high-cost static IP

addresses for each device, with IPs provided by a DDNS or VPN service purchased from an MVNO (Mobile

Virtual Network Operator). Even with DDNS technology, SCADA systems need to assign resources to manage

the DDNS servers. As an alternative, Moxa’s Cellular remote I/O devices use Moxa’s proprietary “push”

technology, called Active OPC Server. With Moxa’s powerful Active OPC Server support, communications

efficiency between ioLogik W5300 devices and the central SCADA are substantially improved. Moxa’s Active

OPC Server’s non-polling communications architecture supports the standard OPC protocol, but instead of

requiring the SCADA to poll edge devices it allows edge devices to actively push communications to the central

HMI/SCADA system, empowering the network with real time I/O updates while substantially cutting network

overhead.

Unlike the requirements of a traditional OPC server (where remote I/O devices must use a static IP so they may

be successfully polled), Active OPC Server and ioLogik products allow engineers the flexibility of configuring

edge devices with dynamic IP addresses. Even when using DHCP addressing, ioLogik devices can push

messages back to the OPC server, allowing wide area I/O networks using dynamic IP cellular accounts. Using

traditional polling OPC applications, I/O devices cannot make use of this approach.

Using Active OPC Server to Resolve Dynamic IP Addresses

With its push communications capabilities, Active OPC Server can be configured to become a cellular gateway

that enables direct communications from the edge back to the core. By configuring the Active OPC Server with

a static address, remote I/O devices may push their IP addresses back to the OPC server and thus register with

the SCADA over a cellular network. In this way, edge devices can communicate their new IP address directly,

easily sidestepping dynamic IP addressing issues. The topology is illustrated below:

ioLogik W5300 Introduction

1-3

Each time it reassocaites with a cellular network, an edge device will most likely receive a new IP address from

the carrier. Each time it reassociates, regardless of whether the ioLogik device uses a public IP or private IP, it

will automatically register with the Active OPC Server (which has a static IP address). After registering, the

entire network can be managed by one centralized AOPC server. Thereafter, all I/O data can be read or written

via one powerful cellular device gateway.

The ioLogik W5300 allows you to use a variety of methods to connect with your application software, including

Modbus, OPC client/server, and SNMP. You can also configure AOPC server to send alarms by TCP/UDP, SMS,

and email. For example, if you are using a SCADA application to monitor your system, you can use the OPC

client/server architecture.

Active OPC Server and ioLogik W5300 series products also automatically generate tags, to eliminate the

headache of specifying individual IP addresses, I/O channels, and data formats one by one, or of editing and

importing configuration text files. Instead, Active OPC Server automatically creates the tags for a target ioLogik.

All you need to do is select the channels to be updated from the Active OPC Server. Generally speaking, tag

generation is 50 times faster on Active OPC Server compared to a traditional OPC server, making extra training

for installation and configuration of the OPC no longer a requirement.

The traditional polling architecture occupies more network bandwidth, which results in longer response times.

In comparison, cellular-enabled ioLogik units use push communications, and can report active messages

when predefined events occur. This event-driven logic successfully speeds up I/O response times, allows for

more precise I/O access, and relieves network bandwidth and CPU loading burdens.

Resolving Dynamic/Private IP Issues with DDNS

In addition to using Active OPC Server to register an ioLogik W5300 with SCADA over a dynamic IP cellular

connection, you may also use DDNS to configure the device with a unique URL. The ioLogik W5300 can be

configured to register a DNS hostname (i.e. – URL) with DDNS, and thereby convert a dynamic IP to a

publicized address. In this way, centralized control software will be able to connect to the remote ioLogik

W5300 without requiring a fixed IP or VPN service from a network provider.

NOTE

Device features are dependent on the firmware version. Be sure to use firmware version V1.3 or above for the

ioLogik W5312 series, and V1.5 or above for the ioLogik W5340 series.

ioLogik W5300 Introduction

1-4

Overview

The ioLogik W5300 combines a cellular modem, a data logger, and a remote I/O device into one compact

box, dramatically reducing the amount of effort required to integrate devices from multiple vendors. The

cellular interface supports tri-band HSPA/UMTS and quad-band GSM/GPRS/EDGE frequencies, offering a full

spectrum of 3G mobile communication services. The cellular remote I/O unit provides I/O and serial data

logging onto an SD card that can support up to 32 GB of storage space. Multiple options are available to

remotely retrieve data logs, such as FTP, e-mail, and Moxa’s DA-Center™. In addition, this cellular remote I/O

unit is a programmable device that supports Click&Go™ control logic for constructing customized control

systems. The ioLogik W5300 is a rugged device with tolerance for a wide range of temperatures, well suited for

hard-to-wire remote monitoring and alarm applications such at unmanned sites like riversides and pipelines.

Product Features

• Trouble-free connections to cellular networks

• Automatic data update from SD cards following network failure

• Front-end intelligence for event handling

• Intelligent SMS alarms and SMS commands

• Friendly serial device connectivity

• Network redundancy

• WAN-to-LAN extension with port forwarding

• Secure wake on call

• I/O expansion capability

Appearance

NOTE

The reset button restarts the server and resets all settings to factory defaults. Use a pointed object such as

a straightened paper clip to hold the reset button down for 5 sec. The RDY LED will turn red as you are holding

the reset button down. The factory defaults will be loaded once the RDY LED turns green again. You can then

release the reset button.

ioLogik W5300 Introduction

1-5

LED Indicators

Function Description Mark

Power Input OFF: No Power PWR

Green: Power On

Connection Status OFF: Disconnected or in “On Demand” Mode GPRS or LINK

Amber: Connected and “Always ON”

Blinking: Connected with Active OPC Server

System Status Green: System Ready READY

Ready LED is blinking and Fault LED is not lit: Click&Go is

running

Ready LED is blinking and Fault LED is blinking: Safe Mode

Communication Activity

(ioLogik W5312,

ioLogik W5340 only)

OFF: No communication DATA

Green: Cellular modular sending/receiving serial TX/RX

command signal

System Fault Status RED: I/O out of work FAULT

OFF: Function Normal

Blinking: Safe Mode

Signal Status OFF: No signal, or No SIM Card SIGNAL

1 Green LED: Weak or insufficient (SMS only)

2 Green LEDs: Average (good for cellular connections)

3 Green LEDs: Excellent Signal

Physical Dimensions (unit = mm)

Package Checklist

The ioLogik W5300 is shipped with the following items:

Standard Accessories

• ioLogik W5300

• 3-pin screw terminal block x 1 (for power input)

• 12-pin screw terminal blocks x 2 (for I/O)

• 5-pin screw terminal block x 1 (for RS-485)

• Installation CD

• Antenna

NOTE: Notify your sales representative if any of the above items are missing or damaged.

ioLogik W5300 Introduction

1-6

Product Selection Guide

The cellular-ennabled ioLogik W5300 series of remote I/O units includes the ioLogik W5312, ioLogik W5340,

and ioLogik W5340-HSPA. Their respective features are broken down in the following table:

Model

Operating

Temp.

I/O Combination

Serial

Ports

Ethernet

Ports

Data Logger

OPC

Server

AI

DI

DO

DIO

Relay

W5300 Series Common Specification

W5312 -10 to 55°C 0 8 8 4 0

1, RS-232/

422/485

1, RJ45

Yes, with an

additional SD

card

Yes

W5340 -10 to 55°C 4 0 0 8 2

W5340-HSPA -10 to 55°C 4 0 0 8 2

W5312-T -30 to 70°C 0 8 8 4 0

W5340-T -30 to 70°C 4 0 0 8 2

W5340-HSPA-T -20 to 70°C 4 0 0 8 2

Note: Click on a model name to see specifications relevant to that particular model.

Product Specifications

Common Specifications

Computer

CPU:

ARM9 based CPU, 32-bit/160 MHz

SDRAM/Flash:

• ioLogik W5312: 4 MB

• ioLogik W5340: 2 MB

Storage

Expansion Slot:

Up to 32 GB SD™ memory card (SD 2.0 compatible)

Note: For units operating in extreme temperatures, industrial grade, wide

-temperature SD cards are required.

Cellular

Network:

ioLogik W5312/W5340: Quad

-band GSM/GPRS/EDGE 850/900/1800/1900 MHz

ioLogik

W5340-HSPA: Five band UMTS/HSPA+ 800/850/AWS/1900/2100 MHz

Internet:

HSPA+:

• Up to 5.76 Mbps upload speed.

• Up to 14.4 Mbps download speed.

UMTS:

• Up to 384k bps upload/download speed.

GPRS/EDGE:

• Multi

-slot class: Class 12

• Coding schemes: CS1 to CS

4

• Terminal device class: Class B

SMS:

Point-to-Point Text/PDU mode

SIM Control Voltage:

3 V / 1.8 V

LAN

Ethernet:

1 x 10/100 Mbps, RJ45

Protection:

1.5 kV magnetic isolation

Protocols:

Modbus/TCP, TCP/IP, UDP, DHCP, Bootp, SNMP, SNTP

Serial Communication

Interface:

1 x RS-232/422/485, software selectable

(9-pin D-Sub male, or 5-contact terminal block)

ioLogik W5300 Introduction

1-7

Baudrate:

300, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps

Power Requirements

Power Input:

24 VDC nominal, 12 to 36 VDC

Physical Characteristics

Dimensions:

46.8 x 135 x 105 mm (1.84 x 5.31 x 4.13 in)

Weight:

495 g

Mounting:

DIN-rail (standard), wall (optional)

Environmental Limits

Operating Temperature:

Standard Models:

-10 to 55°C (14 to 131°F)

Wide Temp. Models:

-30 to 70°C (-22 to 158°F)

Storage Temperature: -40 to 85°C (-40 to 185°F)

Ambient Relative Humidity:

5 to 95% (non-condensing)

Altitude:

Up to 2000 m

Note: Please contact Moxa if you require products guaranteed to function properly at higher

altitudes.

Standards and Certifications

Safety:

UL 508, EN 60950-1, NCC

EMI:

EN 55022; EN 61000

-3-2; EN 61000-3-3;

FCC Part 15, Subpart B, Class A

EMS:

EN 55024, EN 61000-4-2, EN 61000-4-3,

EN 61000

-4-4, EN 61000-4-5, EN 61000-4-6,

EN 61000

-4-8, EN 61000-4-11, EN 61000-6-2

Shock:

IEC 60068-2-27

Freefall:

IEC 60068-2-32

Vibration:

IEC 60068-2-6

Green Product:

RoHS, CRoHS, WEEE

Note: Please check Moxa’s website for the most up

-to-date certification status.

Warranty

Warranty Period:

• ioLogik

W5312: 5 years

• ioLogik W5340/W5340-HSPA: 2 years*

*Because of the limited lifetime of power relays, products that use that component are covered by

a 2

-year warranty.

Details:

See www.moxa.com/warranty

ioLogik W5312/W5312-T Specifications

Inputs and O

utputs

Digital Inputs:

8 channels

Digital Outputs:

8 channels

Configurable DIOs:

4 channels

Isolation: 3K VDC or 2K Vrms

Digital Input

Sensor Type:

Wet Contact (NPN or PNP) and Dry Contact

I/O Mode:

DI or Event Counter

Dry Contact:

• On: short to

GND

• Off: open

ioLogik W5300 Introduction

1-8

Wet Contact (DI to GND):

• On: 0 to 3 VDC

• Off: 10 to 30 VDC

Common Type:

6 points per COM

Counter Frequency:

900 Hz, power off storage

Digital Filtering Time Interval:

Software selectable

Digital Output

Type:

Sink

I/O Mode:

DO or Pulse Output

Pulse Output Frequency:

1 kHz

Over

-voltage Protection: 45 VDC

Over

-current Protection: 2.6 A (4 channels @ 650 mA)

Over

-temperature Shutdown: 160°C (min.)

Current Rating:

200 mA per channel

DIO Output Leakage Current:

3.6 mA @ 24 VDC

Power Requirements

Power Consumption:

• Always on: 156 mA @ 24 VDC

• On demand: 138 mA @ 24 VDC

MTBF (mean time between failure)

Time:

407,406 hrs

Database:

Telcordia (Bellcore)

ioLogik W5340/W5340-T/W5340-HSPA/W5340-HSPA-T

Inputs and Outputs

Analog Inputs:

4 channels

Configurable DIOs:

8 channels

Relay Outputs: 2 channels

Isolation:

3K VDC or 2K Vrms

Analog Input

Type:

Differential input

Resolution:

16 bits

I/O Mode:

Voltage / Current

Input Range:

0 to 10 V, ±10 V, ±5 V, 0 to 20 mA, 4 to 20 mA

Accuracy:

• ±0.1% FSR @ 25°C

• ±0.3% FSR @

-30 and 70°C

Sampling Rate:

• All channels: 25 samples/sec

• Per channel: 6.25 samples/sec

• Only one channel enabled: 100 samples/sec

Input Impedance:

200K ohms (min.)

Built

-in Resistor for Current Input: 102 ohms

Digital Input

Sensor Type:

Wet Contact (NPN or PNP) and Dry Contact

I/O Mode: DI or Event Counter

Dry Contact:

• On: short to GND

• Off: open

Wet Contact (DI to GND):

• On: 0 to 3 VDC

• Off: 10

to 30 VDC

Common Type:

4 points per COM

ioLogik W5300 Introduction

1-9

Counter Frequency:

900 Hz, power off storage

Digital Filtering Time Interval:

Software selectable/Programmable

Digital Output

Type:

Sink

I/O Mode:

DO or Pulse Output

Pulse Output Frequency:

1 kHz

Over-voltage Protection: 45 VDC

Over

-current Protection: 2.6 A (4 channels @ 650 mA)

Over

-temperature Shutdown: 160°C (min.)

Current Rating:

200 mA per channel

DIO Output Leakage Current:

3.6 mA @ 24 VDC

Relay Output

Type:

Form A (N.O.) power relay

Contact Current Rating:

• Resistive Load: 1 A @ 30 VDC, 250 VAC, 110 VAC

Initial Insulation Resistance:

1000 m ohms (min.) @ 500 VDC

Mechanical endurance:

5,000,000 operations

Electrical endurance:

600,000 operations @ 1 A resistive load

Contact

Resistance: 100 m ohms (max.)

Pulse Output:

0.3 Hz at rated load

Power Requirements

Power Consumption:

ioLogik W5340:

• Always on: 195 mA @ 24 VDC

• On demand: 178 mA @ 24 VDC

ioLogik W5340

-HSPA:

• Always on: 196 mA @ 24 VDC

• On demand: 189 mA @ 24 VDC

MTBF (mean time between failure)

Time:

ioLogik W5340: 196,561 hrs

ioLogik W5340

-HSPA: 280,739 hrs

Database:

Telcordia (Bellcore)

2

2. Getting Started

This chapter describes how to install the ioLogik W5300.

The following topics are covered in this chapter:



Before Testing



Installing the ioAdmin Utility



Laboratory Testing

 Grounding the Unit

 Connecting to a Power Source



Connecting to ioAdmin via Ethernet

 Configuring the Computer’s IP Address

 Activating ioAdmin and connecting to the ioLogik



Configuring Digital I/O Channels

 Connecting I/O Devices

 Testing I/O Devices

 DIN Rail / Wall Mounting

 Installing/Removing SIM and SD Cards

 Connecting the ioLogik W5300 to a Cellular Network

 Installing AOPC on a Host with a Static IP Address



Import/Export a Configuration File

 Using ioAdmin to Import/Export a Device Configuration

ioLogik W5300 Getting Started

2-2

Before Testing

Prepare the following items before testing the ioLogik W5300.

1. Set up the Active OPC server environment, including network settings.

2. Install ioAdmin on the same PC serving Active OPC.

Installing the ioAdmin Utility

ioAdmin is a Windows utility provided for the configuration and management of the ioLogik W5300. ioAdmin

can be used from anywhere on the network to monitor and configure the ioLogik W5300.

Installing from the CD: Insert the Document and Software CD into the host computer. In the

Software/Utility directory of the CD, locate and run SETUP.EXE. The installation program will guide you

through the installation process and install the ioAdmin utility. After the installation is finished, run ioAdmin

from the Windows Start menu.

You can also download ioAdmin from Moxa’s website. Navigate to the moxa website at:

http://www.moxa.com/support/search.aspx?type=soft

Once there, enter the name of the product you have purchased into the search bar or select it from the

dropdown menu, and after navigating to the product page click on Utilities, in the middle of the page, located

in the box titled Software.

ioLogik W5300 Getting Started

2-3

Laboratory Testing

Grounding the Unit

The ioLogik is equipped with one grounding point located on the top of the device next to the Power Input

Terminal Block. To provide better stability for both power and signal transmission, we recommend wiring the

grounding point to a suitable grounded contact, such as the power supply or a cabinet enclosure.

WARNING

This equipment is intended to be used in Restrict

ed Access Locations

. External metal parts are

hot! Before touching it, special attention or protection is necessary.

Connecting to a Power Source

Connect the 12 to 36 VDC power line to the ioLogik’s Power Input Terminal Block. If power is properly supplied,

the PWR LED will glow a steady GREEN color; the READY LED will glow a steady GREEN when the system is

ready.

ATTENTION

Determine the maximum possible current for each power wire and common wire. Observe all electrical codes

dictating the maximum current allowable for each wire size. If the current exceeds the maximum rating, the

wiring could overheat,

causing serious damage to your equipment. For safety reasons, we recommend an

average cable size of 22 AWG. However, depending on the current load, you may want to adjust your cable

size (the maximum wire size for power connectors is 2 mm).

Connecting to ioAdmin via Ethernet

Configuring the Computer’s IP Address

1. For initial configuration, we recommend using a direct connection through the RJ45 Ethernet

console port to a host computer, rather than remotely over the cellular network. Connect the ioLogik to

the host PC with an Ethernet cable.

2. Set the host PC’s IP address to 192.168.127.XXX. (where XXX can range from 001 to 253). In

Windows, you can adjust this setting through the Control Panel



Network and Internet. The default

ioLogik device settings are:

Default IP Address Default Netmask Default Gateway

192.168.127.254 255.255.255.0 None

ioLogik W5300 Getting Started

2-4

Example IP: 192.168.127.200

Activating ioAdmin and connecting to the ioLogik

1. To open ioAdmin, click the Start meny, then Program Files MOXA IO Server Utility ioAdmin.

2. When ioAdmin is started, it will automatically run the a search program to find all ioLogik devices on the

network to which you are connected. You may also click System on the menu bar, then select Auto Scan

ioLogik device. A dialog will appear. Click Start Search. Once the ioLogik has been detected, modify the

settings as needed for your network environment, and then restart the device.

NOTE

The

best approach to setting up a previously configured ioLogik is to first reset it to the factory default

using

the reset button

(see Chapter 1 for details). You can then use ioAdmin to configure the ioLogik.

3. If the host computer has multiple interfaces, be sure to select the correct one before searching.

ioLogik W5300 Getting Started

2-5

NOTE

If multiple ioLogik W

5300 units with the same default IP address are installed on the same network,

to avoid

IP conflicts

you will need to first

assign a different IP address to each unit. ioAdmin automatically detects IP

conflicts and gives you a chance to modify each

unit’s IP address in the IP Address column. Click the Set

button to reboot the

corresponding unit with its new IP address. Click the Re-Search button to

check if the

setting has been successful by

refreshing the list of units found by ioAdmin.

4. Login as administrator: For full access to all configuration options, log in as administrator from the

Server Settings panel. This is required whenever you start ioAdmin, or boot up or restart the ioLogik. When

you install the ioLogik for the first time, the password will be blank and you can simply click Login. If a

password has already been set, hold down the reset button to clear the password and load factory defaults.

5. Monitoring and Testing I/O status: Once your unit has been found by ioAdmin, you can view the status

of all attached I/O on ioAdmin’s main screen.

ioLogik W5300 Getting Started

2-6

NOTE

ioAdmin supports four viewing options for the navigation panel. If you select

Sort by Active OPC server

, the

ioLogik W

5300 will appear in the Active OPC server group. Alternately, the same device

will be shown under

the

LAN group if you connect to the W5300 with Ethernet cables, instead of over the cellular network.

You can test each DO channel by opening the channel’s configuration window and selecting the Digital Output

Test tab.

After clicking the Test button, you can see how a channel’s status affects or is affected by the attached device.

For DO channels, you can set the on/off status to start and stop pulse output. For DI channels, you can monitor

the attached device’s on/off status, or monitor the counter.

You can now use ioAdmin to set up or configure your unit. Refer to Chapter 3 for additional information on using

ioAdmin.

Configuring Digital I/O Channels

The ioLogik W5300 product family is equipped with different I/O types, including analog inputs, digital inputs,

digital outputs, relay outputs, and software configurable DIOs, offering great flexibility for connecting I/O

devices such as software configurable DIO channels. Before you connect I/O devices and sensors, you should

configure the DIO channels as DI or DO. The W5340 for example comes with 4 DI channels and 4 DO channels.

However, the user has the option of redefining the function of these channels. Each DIO channel is configured

to act as either a DI or DO channel, according to the Power On Settings. To switch between DI and DO

channel operation, select the desired mode in the I/O Direction field under Power on Settings. After clicking

Apply, you will need to restart the ioLogik W5300 for the new setting to take effect.

ioLogik W5300 Getting Started

2-7

Connecting I/O Devices

Unlike traditional Ethernet I/O products, the ioLogik W5300 can connect to analog sensors, dry contact, PNP,

and NPN sensors at the same time. The sensor type determines your wiring approach, as shown in the following

examples (this example shows the pin numbers for an ioLogik W5340 unit):

Analog Input

Digital Input Dry Contact:

Digital Input Wet Contact (Connect to NPN-type Sensor)

Digital Input Wet Contact (Connect to PNP-type Sensor)

Digital Output (Sink Type)

ioLogik W5300 Getting Started

2-8

Relay Output

ATTENTION

When connecting the I/O device to the ioLogik’s dry contacts, we strongly recommend connecting DI.Com to

the power of the external sensor to avoid affecting other channels.

DI.Com input power should

be limited at

12 to 36 VDC.

ATTENTION

Sensor types are arranged in groups, with DI

O-0 to DIO-3 forming one group and DIO-4 to DIO-7

forming

another group. If an NPN sensor is connected to DI

-0, then only NPN sensors ca

n be connected to the other

DI channels in that group (i.e., DI

O-1, DIO-2, and DIO-3). Likewise, if a PNP sensor is connected to DIO-4

,

then only PNP sensors can be connected to the other DI channels in that group (i.e., DI

O-5, DIO-6, and

DI

O-7).

Testing I/O Devices

Power on the ioLogik W5300, try changing the I/O status, and then use ioAdmin to determine if the status has

changed under the I/O Configuration bar. (Refer to the figure below)

ioLogik W5300 Getting Started

2-9

DIN Rail / Wall Mounting

The ioLogik W5300’s built-in mounting appendages are suitable for mounting on a flat wall or installing on a

DIN rail. Follow the instructions in the figures below to install the W5300 on a DIN rail.

STEP 1: Insert the top

of the DIN rail into the

slot.

STEP 2: The DIN rail

attachment unit will

snap into place as

shown at right.

Installing/Removing SIM and SD Cards

The ioLogik is equipped with two slots; one is for SIM cards and the other is for SD cards. The card reader slots

are protected inside the ioLogik device. You will need to unscrew and remove the card cover to install your SIM

and SD cards. When inserting an SD or SIM card, remember to keep the chipped side of the card facing down.

Follow these steps to remove or install a SIM or SD card:

1. Remove the screw holding the card cover in place.

2. There are two different card slot types used on the ioLogik series of devices:

(a) On ioLogik W5312 and W5340 models, directly insert or remove the SIM/SD card into the respective slot

(b) On the ioLogik W5340-HSPA you must first depress the card-locking mechanism to eject the card. Use

a pointed instrument like a ball-point pen to depresss the small yellow button at the side of the card slot.

This ejects the card tray, from which you may then insert or remove a SIM card.

ATTENTION

We strongly recommend using

the following SD cards, which have been tested in our laboratory:

•

Kingston SDHC 4/16/32 GB

•

Transcend SDHC 4/8/32 GB

•

Innodisk SD6 2/4/8 GB (These Innodisk SD cards are classified as wide-temperature products.)

The function is dependent on the firmware version. Be sure to use firmware version V1.3 or above for the

ioLogik W5312 series, and V1.5 or above for the ioLogik W5340 series.

ioLogik W5300 Getting Started

2-10

The SIGNAL LEDs on the front panel provide

a convenient way of checking if the SIM card

is installed properly. If the antenna is

installed and the network is operating

normally, then at least one of the three

SIGNAL LEDs should be illuminated at all

times. If none of the LEDs are illuminated,

then the SIM card may not be installed

properly. This is because the PIN code is

stored on the SIM card; if the PIN code

cannot be accessed, then the modem will not be accessible over the network. If the LED is not illuminated,

check the Error message shown on the ioAdmin “cellular settings” panel.

Connecting the ioLogik W5300 to a Cellular Network

When the environment is ready, follow these steps to test the ioLogik W5300 (refer to the figure below).

Step 1: Connect directly from the PC to the W5300 and use ioAdmin to configure the W5300’s cellular settings.

Step 2: For the ioLogik W5300, enter the user name, password, SIM Pin, APN, and define the Active OPC

server IP on the cellular settings page. Make sure the Operation Mode is correctly selected.

Step 3: Remove the cable connecting the PC and ioLogik W5300, re-open ioAdmin, and then add the Active

OPC Server manually. The checkmarked PC will receive Internet access first.

Detailed instructions:

1. Power off the ioLogik W5300.

2. Insert a SIM card that can connect to the cellular network.

3. Connect to ioAdmin via the Ethernet port of the ioLogik.

4. Power on the ioLogik and start ioAdmin.

5. After connecting ioAdmin and the ioLogik W5300, log in with the administrator password.

ioLogik W5300 Getting Started

2-11

6. To set up your cellular

connection, click the Cellular

Settings tab and enter your

User name, Password, SIM pin

code, and APN of your Cellular

Provider (contact your local

Cellular Service Provider for

assistance) than click Update. When you click Update, the system will prompt you to restart to activate

the new settings.

7. The Operation Mode must also be correctly selected for your application.

(Default Operation Mode: Cellular Always On)

8. After rebooting, the W5300 will try to connect to the Cellular network, with the connection status shown in

the Cellular Status column. If the connection is established, the IP address will appear in this column. If

the connection is not successful, you will receive an Error message. Additional details can be found in

Appendix F.

9. For testing, Once you have obtained the public IP address for the ioLogik W5300, try to PING from the DOS

shell (e.g., type C\:>ping 61.56.74.10). If the W5300 is using a private IP, you can skip this step.

NOTE

Be sure to configure the LAN settings first to make sure the LAN IP Address is on the same subnet

as the PC running ioAdmin. Follow the instructions to restart the ioLogik and then proceed with the settings

on the Cellular Settings page.

NOTE

Be sure to select the Cellular Setting

 Operation Mode  Cellular Always ON when performing the

connection test.

Installing AOPC on a Host with a Static IP Address

Moxa’s Active OPC Server™ is an OPC software driver for an HMI or SCADA system. It seamlessly connects

Moxa’s ioLogik products to a wide variety of SCADA systems, including the most popular: Wonderware, Citect,

and iFix. Active OPC Server™ conforms to the OPC Foundation’s DA 3.0 data access standard. Active OPC

server must use public, static IP address.

1. To install Active OPC Server, insert the installation CD into the host computer. In the Software\Utility

directory of the CD, then locate and run setup.exe. The installation program will guide you through the

installation process and install the Active OPC Server utility. The OPC Core Components will be installed as

well. Active OPC Server can be downloaded from the Moxa Website, and may be found from the support

page, www.moxa.com/support/. After downloading the AOPC software, unzip it and run setup.exe. The

installation program will guide you through the installation process and install the Active OPC Server Utility.

For more details on AOPC installation and use, refer to the Active OPC User’s Manual.

2. Start the ioAdmin utility and set

up the Active OPC Server IP

address on the Active Tags

panel. ioAdmin will prompt you to

reboot the ioLogik W5300 after

clicking the Update button. Click

yes to restart the ioLogik.

3. Start Active OPC Server; a new ioLogik W5300 will be created.

4. In ioAdmin’s search menu,

manually add the IP address for

Active OPC Server. The ioLogik

W5300 will appear under Active

OPC Server. The ioAdmin search

menu is set by default to sort by

Active OPC.

ioLogik W5300 Getting Started

2-12

5. You can now test and monitor I/O status in ioAdmin.

NOTE

In this scenario,

Active OPC Server is acting as middleware between the

central configuration/control software

and the ioLogik W

5300

remote I/O unit served over a cellular interface. To minimize bandwidth usage, click the

Refresh

button manually to retrieve the settings.

Import/Export a Configuration File

Using ioAdmin to Import/Export a Device Configuration

To import or export a system configuration right click on the I/O model name and then selection Import

System Config or Export System Config. You must be logged in as an administrator to use this command.

Export System Config

Select this command to export the selected ioLogik’s configuration to a text file. We recommend using this

method to back up your configuration after you have finished configuring the ioLogik for your application.

ATTENTION

Since there are major functional differences between firmware versions, exporting the configuration file

requires a longer processing time.

Adjust the TCP Socket Timeout Interval to 30 seconds when using

ioAdmin 3.10 or above, especially if earlie

r versions of ioAdmin have been installed and then removed.

Import System Config

Select this command to load a configuration for the selected ioLogik from a configuration text file. The new

configuration will not take effect until the ioLogik has been restarted. This command can be used to restore a

configuration after loading the factory defaults, or to duplicate a configuration to multiple ioLogik units.

ATTENTION

Since

there are major function differences between firmw

are versions, the configuration file is not compatible

if using firmware V1.3 or above for the ioLogik W5312 series, and V1.5 or above for the ioLogik W5340 series.

The configuration file cannot be imported into firmware versions earlier than the above versions.

Be sure to check your firmware version carefully before importing/exporting and upgrading

firmware.

3

3. The ioAdmin Utility

In this chapter, we explain how to use ioAdmin to configure your ioLogik product.

The following topics are covered in this chapter:



System Requirements

 Key Features



Using the ioAdmin Utility

 The ioAdmin Utility Window

 ioAdmin Menu Bar

 The Wiring Guide

 ioAdmin Quick-Link Buttons



ioAdmin Navigation Panel

 Main Window

 Synchronization Rate Status Bar

 ioAdmin Status Bar



ioAdmin Configuration Panels



The Server Settings Panel



The LAN Settings Panel



The I/O Configuration Panel

 Configuring AI Channels

 Configuring Digital I/O Channels

 Configuring Digital Input Channels

 Configuring Digital Output / Relay Output

Channels

 Testing DI and DO Channels



The I/O Expansion Panel

 I/O Expansion: Step-by-Step



The Active Tags Panel

 Active OPC: Redundancy Mode



The Cellular Settings Panel

 Dial-up Setting

 Caller IDs

 Operation Mode

 DDNS Settings

 VPN Settings Panel (ioLogik W5340-HSPA(-

T)

only)

 VPN System Log Events and Error Codes

 Cellular Reconnection

 Meter/Sensor

 Network Statistics

 Watchdog Panel



Click&Go Logic Panel

ioLogik W5300 Utility: ioAdmin

3-2

System Requirements

ioLogik W5300 remote I/O units can be managed and configured over either an Ethernet or cellular network

using ioAdmin, a Windows utility provided with your ioLogik. ioAdmin’s graphical user interface gives you easy

access to all status information and settings. ioAdmin can also be used to configure Click&Go rules to provide

front-end event handling capabilities.

Hardware Requirements

CPU Intel Pentium (Pentium 4 and above)

RAM 512 MB (1024 MB recommended)

Network Interface 10/100Mb Ethernet

Software Requirements

Operating System Microsoft Windows 2000, XP or later

Editor(Not necessary) Microsoft Office 2003 (Access 2003) or later

NOTE

In this chapter, all of the descriptions are based on ioAdmin 3.10. The function, however, is dependent on the

firmware version. Use firmware version V1.3 or above for the ioLogik W5312 series, and V1.5 or above for the

ioLogik W5340 series.

Key Features

Remote Management

Over the Ethernet or Cellular network, ioAdmin allows users to:

• Search and configure multiple ioLogiks.

• Perform I/O status monitoring and control

• Use active message monitoring

• Use Click&Go local logic control configuration

• Use the firmware upgrade interface

• Restart the ioLogik

• Reset to factory defaults

On-line Wiring Guide

A wiring guide can be opened from within ioAdmin.

Configuration File

ioAdmin allows the entire configuration of the ioLogik W5300 series to be saved as a file. The file is viewable in

text format and serves three purposes:

• As a record or backup of your configuration.

• As a template for configuring other ioLogik W5300 units.

• As a quick reference guide for you to configure Modbus drivers in a SCADA system.

The file includes the following information:

• File title, Date, and Time

• Model Information

• System Configuration

• Modbus Address

Device Management List

ioAdmin can import and export a list of ioLogik devices that are being managed. This file can make it easier to

manage all devices on the network, and includes the following information:

• Device name

• Module

• IP address

• Unit ID

ioLogik W5300 Utility: ioAdmin

3-3

Using the ioAdmin Utility

The ioAdmin Utility Window

Below you see a screenshot of ioAdmin’s main window, with its main features highlighted. The window defaults

to the I/O Configuration Panel, which displays a figure of your unit and the status of its I/O channels. The

other tabs in the main window take you to device and network settings which become available once you log

into the ioLogik. Note that configuration options are not available until you log in as administrator.

1. Window title 3. Quick-link buttons 5. Main window 7. Status bar

2. Menu bar 4. Navigation panel 6. Sync. rate status

ioAdmin Menu Bar

Menu Bar: File

Here you can save, import, or export a configuration file or lists of servers and devices. When importing or

exporting device lists you will be prompted for source and destination devices with a popup window. You may

click on the Folder icon to select the device you will be retrieving the list from,or key-in the file name to

save/import a specific file.

The file will have an .SLT extension and can be opened as a text file. The server list will provide the basic

information for each server, such as Device Name, Model, IP address, and Unit ID.

1

2 3 4 5 6

7

ioLogik W5300 Utility: ioAdmin

3-4

Menu Bar: System

Several operations can be accessed from the System menu.

Auto Scan ioLogik Devices searches the network for connected ioLogik devices. This is useful when

connecting a new device for the first time, or when recovering from a network failure.

Auto-scan allows you to search according to Type, IP Range, or Model.

Type: Search for ioLogik remote I/O terminals by the type of connection, either Ethernet or Serial.

IP range: There are two ways to define a range of IPs to search: by entering a starting IP address and an

ending IP address in the appropriate boxes, or by using a netmask with a starting IP address.

Model: Search for selected models; click all that you are interested in finding.

Click Start Search to begin. Whenever a device is found, it will display in the lower portion of the window.

Network Interface: If the PC has multiple network adapters installed, this

allows you to select which NIC the device will connect over. The default

network interface will be the same as the one set in Windows. If the ioLogik

device is not connected to the selected interface, the PC will not be able to

detect it.

I/O Status Refresh

Rate is used to adjust

how often the ioLogik is

polled for device status

by the ioAdmin utility.

The current rate is

displayed on the status

bar at the bottom of the

window.

Note: Higher sync

rates result in higher

loads on the network.