Moxa Technologies ioLogik R1210, ioLogik R1214, ioLogik R1212, ioLogik R1240, ioLogik R1241 User Manual

ioLogik R1200 Series User’s Manual

Edition 2.1, January 2016

www.moxa.com/product

© 2016 Moxa Inc. All rights reserved.

ioLogik R1200 Series User’s Manual

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The software described in this manual is furnished under a license agreement and may be used only in accordance with

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Information in this document is subject to change without notice and does not represent a commitment on the part of
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information herein to correct such errors, and these changes are incorporated into new editions of the publication.

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Table of Contents

1. Overview ........................................................................................................................................... 1-1

Introduction ....................................................................................................................................... 1-2

Product Features ................................................................................................................................ 1-2

Package Checklist ............................................................................................................................... 1-2

Product Model Information ................................................................................................................... 1-2

Ordering Information ................................................................................................................... 1-2

Specifications ..................................................................................................................................... 1-3

Common Specifications ................................................................................................................ 1-3

ioLogik R1210 ............................................................................................................................. 1-4

ioLogik R1212 ............................................................................................................................. 1-4

ioLogik R1214 ............................................................................................................................. 1-5

ioLogik R1240 ............................................................................................................................. 1-6

ioLogik R1241 ............................................................................................................................. 1-6

Physical Dimensions ............................................................................................................................ 1-7

Hardware Reference ............................................................................................................................ 1-7

Panel Guide ................................................................................................................................ 1-7

LED Indicators ............................................................................................................................ 1-8

Switch Settings ........................................................................................................................... 1-8

DI Circuit Diagram....................................................................................................................... 1-8

DIO Circuit Diagram .................................................................................................................... 1-9

Relay Circuit Diagram ................................................................................................................ 1-10

AI Circuit Diagram ..................................................................................................................... 1-10

2. Initial Setup ...................................................................................................................................... 2-1

Hardware Installation .......................................................................................................................... 2-2

Connecting the Power .................................................................................................................. 2-2

Grounding the ioLogik R1200 ........................................................................................................ 2-2

Mounting the ioLogik R1200 ......................................................................................................... 2-2

Connecting to Digita l Sensors and Devices ..................................................................................... 2-3

RS-485 Networks ........................................................................................................................ 2-4

Modbus/RTU Devices ................................................................................................................... 2-5

Dual RS-485 or Repeater Setting s ................................................................................................. 2-5

Jumper Settings (DIO and AI) ....................................................................................................... 2-6

Pull High/Low DIP Sw i tch Settings for the RS-485 Port ..................................................................... 2-6

Software Installation ........................................................................................................................... 2-7

ioSearch Installati on .................................................................................................................... 2-7

Initial Setup by USB .................................................................................................................... 2-9

Restore Factory Default Se ttings ................................................................................................. 2-10

3. Using ioSearch .................................................................................................................................. 3-1

Introduction to ioSearch ...................................................................................................................... 3-2

ioSearch Main Screen .......................................................................................................................... 3-2

Main Screen Overview ......................................................................................................................... 3-2

ioSearch Setup ................................................................................................................................... 3-3

System ...................................................................................................................................... 3-3

Sort ........................................................................................................................................... 3-5

Help .......................................................................................................................................... 3-6

Quick Links ........................................................................................................................................ 3-6

Main Functions ................................................................................................................................... 3-6

Locate ....................................................................................................................................... 3-6

Connect/Disconnect ..................................................................................................................... 3-6

Firmware Upgrade ....................................................................................................................... 3-7

Import ....................................................................................................................................... 3-7

Export ....................................................................................................................................... 3-7

Change Server Name ................................................................................................................... 3-7

Restart System ........................................................................................................................... 3-8

Delete ioLogik Device ................................................................................................................... 3-8

Reset to Default .......................................................................................................................... 3-8

Main Screen ....................................................................................................................................... 3-9

I/O Configuration Tab (General) .................................................................................................... 3-9

Configuring Digital Input Channels ................................................................................................ 3-9

Configuring Digital Output Channels ............................................................................................ 3-11

Configuring Analog Input Channels .............................................................................................. 3-13

AI Input Range ......................................................................................................................... 3-13

Configuring Analog Output Channels ............................................................................................ 3-14

Server Info Tab ................................................................................................................................ 3-16

Server Settings Tab (General) ..................................................................................................... 3-17

Watchdog ................................................................................................................................. 3-18

A. Modbus Mapping ............................................................................................................................... A-1

R1210 Modbus Mapping ....................................................................................................................... A-2

0xxxx Read/Write Coils (Functions 1, 5, 15) ................................................................................... A-2

1xxxx Read Only Coils (Function 2) ............................................................................................... A-4

3xxxx Read Only Registers (Function 4) ......................................................................................... A-4

4xxxx Read/Write Registers (Fun ctions 3, 6, 16) ............................................................................. A-5

R1212 Modbus Mapping ....................................................................................................................... A-6

0xxxx Read/Write Coils (Functions 1, 5, 15) ................................................................................... A-6

1xxxx Read Only Coils (Function 2) ............................................................................................... A-9

3xxxx Read Only Registers (Function 4) ......................................................................................... A-9

4xxxx Read/Write Registers (Fun ctions 3, 6, 16) ........................................................................... A-10

R1214 Modbus Mapping ..................................................................................................................... A-12

0xxxx Read/Write Coils (Functions 1, 5, 15) ................................................................................. A-12

1xxxx Read Only Coils (Function 2) ............................................................................................. A-14

3xxxx Read Only Registers (Function 4) ....................................................................................... A-14

4xxxx Read/Write Registers (Fun ctions 3, 6, 16) ........................................................................... A-14

R1240 Modbus Mapping ..................................................................................................................... A-15

0xxxx Read/Write Coils (Functions 1, 5, 15) ................................................................................. A-15

3xxxx Read Only Registers (Function 4) ....................................................................................... A-16

4xxxx Read/Write Registers (Fun ctions 3, 6, 16) ........................................................................... A-17

R1241 Modbus Mapping ..................................................................................................................... A-18

4xxxx Read/Write Registers (Fun ctions 3, 6, 16) ........................................................................... A-18

B. Factory Defaults ................................................................................................................................ B-1

C. Pinouts .............................................................................................................................................. C-1

D. FCC Interference Statement .............................................................................................................. D-1

E. European Community (CE) ................................................................................................................ E-1

1















1. Overview

The following topics are covered in this chapter:

Introduction

Product Features

Package Checklist

Product Model Information

 Ordering Information

Specifications

 Common Specifications
 ioLogik R1210
 ioLogik R1212
 ioLogik R1214
 ioLogik R1240
 ioLogik R1241

Physical Dimensions

Hardware Reference

 Panel Guide
 LED Indicators
 Switch Settings
 DI Circuit Diagram
 DIO Circuit Diagram
 Relay Circuit Diagram
 AI Circuit Diagram

ioLogik R1200 Series Overview

1-2

NOTE

Contact your sales representative if any of the above items are missing or damaged

Introduction

The ioLogik R1200 is an industrial grade, wide-temperature serial remot e I/O device equipped with dual
RS-485 ports that allow users to select between two RS -485 serial ports or sw itch to a built-in repeater.
Applications such as factory automation, security and surveillance systems, and tunnel monitoring can use the
RS-485 serial line to set up multi-drop device configurations through serial cables. Furthermore, a technician
with no serial background can upload device configurations and firmware via USB at the field site without
bringing a PC to the field site. The ioLogik R1200 lets you easily build an industrial grade, long distance
communication system with standard PC hardware, and extends the communication distance by 4,000 ft.
(1,200 m).

Product Features

• Upload and install device configurations and firmware via USB

• Multi-drop support for device configuration and firmware upgrade via RS-485

• Remote firmware updates via RS-485

• Dual RS-485 ports with built-in repeater

• Wide temperature (-40 to 85°C), 1 kV surge protection, and 3 kV I/O isolation between I/O channels,
networks and power circuits

• Multi-functional I/O support for DI, event counter, DO, and pulse output

• Modbus/RTU support for control by SCADA software, including Wonderware InTouch and GE Intellution
iFix32

• Monitoring and configuration via ioSearch Windows utility

• Hardware detection over RS-485 via ioSearch

Package Checklist

The ioLogik R1200 is shipped with the following items:

• 1 ioLogik R1200 remote I/O product

• Document and Software CD

• Quick Installation Guide (printed)

Product Model Information

Ordering Information

ioLogik R1210 RS-485 remote I/O, 16 DIs, -10 to 75°C operating temperature.
ioLogik R1210-T RS-485 remote I/O, 16 DIs, -40 to 85°C operating temperature.
ioLogik R1212 RS-485 remote I/O, 8 DIs, 8 DIO s, -10 to 75°C operating temperature.
ioLogik R1212-T RS-485 remote I/O, 8 DIs, 8 DIO s, -40 to 85°C operating temperature.
ioLogik R1214 RS-485 remote I/O, 6 DIs, 6 Relays, -10 to 75°C operating temperature.
ioLogik R1214-T RS-485 remote I/O, 6 DIs, 6 Relays, -40 to 85°C operating temperature.
ioLogik R1240 RS-485 remote I/O, 8 AIs, -10 to 75°C operating temperature.
ioLogik R1240-T RS-485 remote I/O, 8 AIs, -40 to 85°C operating temperature.
ioLogik R1241 RS-485 remote I/O, 4 AOs, -10 to 75°C operating temperature.
ioLogik R1241-T RS-485 remote I/O, 4 AOs, -40 to 85°C operating temperature.

.

ioLogik R1200 Series Overview

1-3

Serial Communication

Interface:

Serial Line Protection:

Serial Communication Parameters

Parity:

Data Bits:

Stop Bits:

Baudrate:

Pull High/Low Resistor for RS

Protocols:

Physical Characteristics

Wiring:

Dimensions:

Environmental Limits

Operating Temperature:

Standard Models:
Wide Temp. Mo

Storage Temperature:

Ambient Relative Humid it y:

Standards and Certifications

Safety:

EMI:

EN 55022, EN 61000

EMS:

EN 55024, IEC 61000

Shock:

Freefall:

Vibration:

Warranty

Warranty Period:

Details:

Specifications

Common Specifications

RS-485-2w: Data+, Data-, GND (5-contact terminal block)

15 kV ESD for all signals, Level 2 surge, EN 61000-4-5 (1 kV)

None, Even, Odd (default = None)

8
1, 2 (default = 1)
1200 to 921.6 kbps (default = 9600)

-485: 1 kΩ, 150 kΩ

Modbus RTU

I/O cable max. 16 AWG

27.8 x 124 x 84 mm (1.09 x 4.88 x 3.31 in)

-10 to 75°C (14 to 167°F)

dels: -40 to 85°C (-40 to 185°F)

UL 508

-3-2, EN 61000-3-3, FCC Part 15 Subpart B Class A

-4, IEC 61000-6

IEC 60068-2-27

IEC 60068-2-32

IEC 60068-2-6

5 years (excluding t he ioLogik R1214)

See www.moxa.com/warranty

-40 to 85°C (-40 to 185°F)
5 to 95% (non-condensing)

ioLogik R1200 Series Overview

1-4

Inputs and Outputs

Digital Inputs:

Isolation:

Digital Input

Sensor Type:

I/O Mode:

Dry Contact:

• On: short to GND

• Off: open

Wet Contact (DI to

• On:

• Of

Common Type:

Counter Frequency:

Digital Filtering Time Interval:

Power Requirements

Power Input:

Power Consumption:

Inputs and Outputs

Digital Inputs:

Configurable DIOs:

Isolation:

Digital Input

Sensor Type:

I/O Mode:

Dry Contact:

• On: short to GND

• Off: ope

Wet Contact (DI to

• On:

• Off: 0 to 3 VDC

Common Type:

Counter Frequency:

Digital Filtering Time Interval:

Digital Output

Type:

I/O Mode:

Pulse Output Frequency:

Over

Over

Over

Current Rating:

Power Requirements

Power Input:

Power Consumption:

ioLogik R1210

16 channels

3K VDC or 2K Vrms

Wet Contact (NPN or PNP), Dry Contact

DI or Event Counter

COM):

10 to 30 VDC

f: 0 to 3 VDC

8 points per COM

2.5 kHz, power off storage
Software selectable

24 VDC nominal, 12 to 48 VDC

154 mA @ 24VDC

ioLogik R1212

8 channels

3K VDC or 2K Vrms

Wet Contact (NPN or PNP), Dry Contact

DI or Event Counter

n

10 to 30 VDC

Sink

DO or Pulse Output

-voltage Protection: 45 VDC

-current Protection: 2.6 A (4 channels @ 650 mA)

-temperature Shutdown: 175°C (typical), 150°C (min.)

8 channels

COM):

8 points per COM

2.5 kHz, power off storage
Software selectable

5 kHz

200 mA per channel

24 VDC nominal, 12 to 48 VDC

187 mA @ 24VDC

ioLogik R1200 Series Overview

1-5

Inputs and Outputs

Digital Inputs:

Relay Outputs:

Isolation:

Digital Input

Sensor Type:

I/O Mode:

Dry Contact:

• On: short to GND

• Off: open

Wet Contact (DI to

• On:

• Off: 0 to 3 VDC

Common Type:

Counter Frequency:

Digital Filtering Time Interval:

Relay Output

Type:

Contact Current Rating:

• Resistive Load: 5 A @ 30 VDC, 250 VAC, 110 VAC

Breakdown Voltage:

Relay On/Off Time:

Initial Insulation Resistance:

Mech

Electrical Endurance:

Contact Resistance:

Pulse Output:

Note: Ambient humidity must be non

e relays of the ioLogik

R1214 may malfunction when operating in high condensation environments below 0°C.

Power Requirements

Power Input:

Power Consumption:

ioLogik R1214

6 channels

6 channels

3K VDC or 2K Vrms

Wet Contact (NPN or PNP), Dry Contact

DI or Event Counter

COM):

10 to 30 VDC

6 points per COM

2.5 kHz, power off storage
Software selectable

Form A (N.O.) power relay

500 VAC

1500 ms (Max.)

anical Endurance: 5,000,000 operations

100,000 operations @ 5 A resistive load

100 m ohms (max.)

0.3 Hz at rated load

24 VDC nominal, 12 to 48 VDC

207 mA @ 24VDC

1000 M ohms (min.) @ 500 VDC

-condensing and remain between 5 and 95%. Th

ioLogik R1200 Series Overview

1-6

Inputs and Outputs

Analog Input

Isolation:

Analog Input

Type:

Resolution:

I/O Mode:

Input Range:

Accuracy:

±0.1% FSR @ 25°C
±0.3% FSR @
±

Sampling Rate (all channels):

12 Hz

Input Impedance:

Built

Power Requirements

Power Input:

Power Consumption:

Inputs and Outputs

Analog Outputs:

Isolation:

Analog Output

Resolution:

Output Range:

Voltage Output:

Accuracy:

±0.1% FSR @ 25°C
±0.3% FSR @

Load Resistor:

•

• External 24V power: 1000 ohms

Power Requirements

Power Input:

Power Consumption:

ioLogik R1240

s: 8 channels

3K VDC or 2K Vrms

Differential input

16 bits

Voltage / Current

0 to 10 VDC, 0 to 20 mA, 4 to 20 mA (burn-out mode)

-10 and 60°C

0.5% FSR @ -40 and 75°C

10M ohms (min.)

-in Resistor for Current Input: 120 ohms

24 VDC nominal, 12 to 48 VDC

216 mA @ 24VDC

ioLogik R1241

4 channels

3K VDC or 2K Vrms

12 bits

0 to 10 VDC, 4 to 20 mA

10 mA (max.)

-40 and 75°C

Internal power: 400 ohms

24 VDC nominal, 12 to 48 VDC

343 mA @ 24VDC

ioLogik R1200 Series Overview

1-7

Physical Dimensions

The dimensions of the ioLogik R1200 product are 27.8 x 124 x 84 mm. The connector for the two RS-485 ports
is a 5-pin 3.81 terminal block (2 RS-485 ports with 1 ground pin). The power connector is on the top and the
reset button is on the bottom of the product. There are also two dials for Board ID setup, and a 2-pin DIP switch
for “Initial/Run” mode and “Dual RS-485/Repeater” mode setup.

Hardware Reference

Panel Guide

ioLogik R1200 Series Overview

1-8

NOTE

The RESET button restarts the server and resets all settings to factory defaults. Use a pointed object such as
a straightened paper clip to hold down the reset button for 5 seconds. The factor y defaults will load once the
READY LED turns green again. You may then release the RESET b utton.

LED Indicators

LED State Description

Power (PWR) Amber System power is ON

OFF System power is OFF

Read (RDY) Green System is ready

Flashing Flashes every 1 sec when the Locate function is triggered
Flashing Flashes every 0.5 sec when the firmwar e is being upgraded
Flashing Flashing USB upgrade is triggered
OFF System is not ready.

Port 1 (P1) Green Serial connection enabled

Flashing Transmitting or receiving data

Port 2 (P2) Green Serial connection enabled

Flashing Transmitting or receiving data

Switch Settings

The R1200 series provides Dual/Rep and Run/Initial switch settings for setting the communication mode.

Dual (Default) Dual RS-485 mode
Rep Repeater mode
Run User defined communication parameters
Initial (Default) Initial RS-485 communication parameters

DI Circuit Diagram

ioLogik R1200 Series Overview

1-9

DIO Circuit Diagram

ioLogik R1200 Series Overview

1-10

Relay Circuit Diagram

AI Circuit Diagram

2





2. Initial Setup

The following topics are covered in this chapter:

Hardware Installation

 Connecting the Power
 Grounding the ioLogik R1200
 Mounting the ioLogik R1200
 Connecting to Digita l Sensors and Devices
 RS-485 Networks
 Modbus/RTU Devices
 Dual RS-485 or Repeater Setting s
 Jumper Settings (DIO and AI)
 Pull High/Low DIP Sw i tch Settings for the RS-485 Port

Software Installation

 ioSearch Installati on
 Initial Setup by USB
 Restore Factory Default Se ttings

ioLogik R1200 Series Initial Setup

2-2

ATTENTION

Determine the maximum possible current for each power wire and common wire. Observe all electrical codes
dictating the maximum current allowable for each wire size. If the current exceeds the maximum rating, the
wiring could overheat, causing ser ious damage to your equipment. For safety reasons, we recommend an
average cable size of 22 AWG. However, depending on the current load, you may want to adjust your cable size
(the maximum

The ioLogik R1200 is equipped with a grounding point on the terminal block located on the top panel.
Connect the ground pin if an earth ground is available.

Hardware Installation

Connecting the Power

Connect the 12 to 48 VDC power line t o the ioLogik R1200’s terminal block on the top panel. If power is properly
supplied, the Power LED will glow a solid amber color.

wire size for power connectors is 2 mm).

Grounding the ioLogik R1200

Mounting the ioLogik R1200

The ioLogik R1200 can be used with both DIN rail and wall mounting applications.

ioLogik R1200 Series Initial Setup

2-3

Connecting to Digital Sensors and Devices

Digital Input/Output (Sink Type)

A Dry Contact is a contact that does not provide voltage, e.g., the push-to-talk switch of a microphone, which
just closes a circuit without provid ing voltage.

A Wet Contact is a contact that will provide voltage when closed, e.g., a switch on the wall that acti vates a 110
VAC outlet to turn a lamp on in a room.

Analog Input/Output

Relay Output (Form A)

ioLogik R1200 Series Initial Setup

2-4

NOTE

A “load” in a circuit schematic is a component or portion of the circuit that consumes electric power. For the
diagrams shown in this document, “load” refers to the devices or syste ms connected to the remote I/O unit.

NOTE

The tran
Termination is only required with high data

NOTE

The

RS-485 Networks

RS-485 permits a balanced transmission line to be shared in a party line or multi-drop configuration. As many
as 32 driver/receiver pairs can share a multi-drop connection on a single two-wire bus. The length of the
network is limited to 4,000 ft between the first node and the last node. You can use RS-485 in two-wire or
four-wire multi-drop network applications.

In an RS-485 four- wire network, one node must be a master node and all others slave nodes. The master does
not require tri-state output.

smission line is terminated on both ends of the line but not at drop points in the middle of the line.

rates or long wire runs.

Setting the Device ID for RS-485 Serial Communication

The RS-485 port is used to communicate with other RS-485 devices or to link to another ioLogik RS-485 I/O
server. The RS-485 port can run M odbus/RTU or I/O command sets. The device ID for each ioLogik R1200
device can be set to any number from 01 to 99 by turning the two rotary dials on the back of the device. The
x1 dial (shown on the left in the figure below) represents the ones place and the x10 dial (shown on the right
in the figure below) represents the tens place. Settings such as the baud rate, parity check, data bits, and stop
bit are configured by software.

Serial Communication Parameters (Initial State)

Communication Parameters (Initial mode)

Parity None, Even, Odd (default = None)
Data Bits 8
Stop Bits 1, 2 (default = 1)
Baudrate 1200 to 921.6 kbps (default = 9600)

Serial Communication Initial Setup

During your initial setup, set the switch to “Initial” mode to configure your device, after configuration is done
flip the switch back to “Run” mode.

initial communication setting is: baudrate = 9600, n, 8, 1.

ioLogik R1200 Series Initial Setup

2-5

NOTE

In

with a maximum

of

Modbus/RTU Devices

The RS-485 port runs Modbus/RTU and can connect to any Modbus device. You may use different methods to
connect different combinations of ioLogik R12000 servers and other Modbus devices. Some examples are
shown below:

Connecting One Modbus/RTU Device

Connecting Multiple Modbus/RTU Devices

Dual RS-485 or Repeater Settings

Dual RS-485: Switching the dial to “Dual” will divide the RS-485 port into two separate RS-485 po rts for users

to run dual RS-485 lines.

Repeater: Switching the dial to “Rep” will set the ioLogik R1200 to act as a repeater.

Repeater mode, when signals pass through one machine, the latency will increase by 1 byte

10 ms at 1200 bps baudrate.

ioLogik R1200 Series Initial Setup

2-6

ATTENTION

Remove the screw on the back panel and o pen the cover to configure the jumpers.

Jumper Settings (DIO and AI)

The models with DIO or AI channels require configuring the jumpers ins ide the cover. Remove the screw
located on the back panel and open the cover to configure the jumpers.

DIO mode configuration is shown to the right (default: DO Mode).

Analog mode configuration is shown to the right (default: Voltage Mode).

Pull High/Low DIP Switch Settings for the RS-485 Port

In some critical environments, you may need to add termination resistors to prevent the reflection of serial
signals. When using termination resistors, it is important to set the pull high/low resistors correctly so that t he
electrical signal is not corrupted. Since there is no resistor value that works for every environment, DIP
switches are used to set the pull high/low resistor valve for each RS -485 port.