Moxa Technologies ioLogik E1210, ioLogik E1211, ioLogik E1240, ioLogik E1212, ioLogik E1214 User Manual

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Industrial I/O
ioLogik E1200 Series
Introduction
Star-topology for Ethernet Automation
Remote Ethernet I/O with 2-port Ethernet Switch
Built-in 2-por t Ethernet switch for daisy-chain topologies Free suppor t of Moxa’s push-based Active OPC Ser ver Lite
Seamlessly connect to any SCADA system · Save 80% on network bandwidth ·
I/O response that’s seven times fas ter · User-defined Modbus/TCP addressing MXIO programming library for Windows and WinCE VB/ VC.NE T
and Linux C APIs
Web configuration with Import/Export function
must be formed in a “star” configuration. The ioLogik E1200 series provides an alternative to spending the time and money needed to figure out the best way to hook up your Ethernet switches. Since each E1200 unit has two built-in Ethernet switches, the E1200 solution is tailor-made for a daisy-chain type configuration.
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Efficient Ethernet Device Connectivity
The ioLogik E1200’s built-in Ethernet switch ports can be cascaded to other Ethernet devices at the same location. A typical situation is a remote site that has a few sensors, devices, and Internet connectivity. Take a roadside cabinet as an example. The IP camera monitors activity on the street and an Ethernet I/O device handles environmental monitoring, intrusion, and alarms, and triggers the camera to take snapshots when needed.
The traditional approach for this kind of remote monitoring application requires an additional switch or hub for connecting the Ethernet I/O device to the IP camera. A better approach is to connect another Ethernet device such as a PLC controller or an IPC in the same cabinet and use the industrial switch embedded in the ioLogik E1200. Not only does this solution reduce the number of failure points associated with an additional switch or hub, but it also reduces the amount of wiring needed for power, signals, and the network. Space inside the cabinet can also be saved.
Daisy-chained Ethernet I/O Connection
A new daisy-chained Ethernet I/O concept is now available. The ioLogik E1200 industrial remote Ethernet I/O has two embedded Ethernet switch ports that allow information to flow to another local Ethernet device or connect to the next ioLogik in the daisy-chain. Applications such as factory automation, security and surveillance systems, and tunnel monitoring, can make use of daisy-chained Ethernet for building multi-drop I/O networks over standard Ethernet cables. Many industrial automation users are familiar with the multi-drop configuration
typically used in fieldbus applications. The daisy-chain function on the remote Ethernet I/O ioLogik E1200 not only increases the connection between machines and panels, but also lowers the cost of buying separate Ethernet switches, and at the same time reduces labor fees and cabling by a large percentage. For example, if a production facility contains 700 stations (20 points per station), the wiring cost reduction can reach 15% of the total implementation cost.
Several approaches are available for controlling the ioLogik E1200 over an Ethernet network. As a traditional I/O solution, the ioLogik E1200 allows a central SCADA system or field controller to poll the I/O channel status via the standard, open Modbus/TCP protocol. Except for the default fixed Modbus/TCP address, the ioLogik E1200 provides the capability of letting users define the address by themselves. In
Smart I/O Connectivity
addition, the MXIO(.NET) library makes it easy for programmers to integrate their own software to the ioLogik in the field. Moreover, the ioLogik E1200 can leverage the benefits of the active technology of the ioLogik E2000 series with the free Active OPC Server package to seamlessly connect to any Windows-based SCADA system.
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Dynamic IP/WAN Connection
Active OPC Server Lite and ioLogik products provide the flexibility of configuring the ioLogik E1200 to use dynamic IP addresses. The ioLogik E1200 connects directly to the Active OPC Server Lite instead of being polled, which makes dynamic IP addressing and WAN Access
Free Push-based Active OPC Server Lite Package
Active OPC Server Lite is a free software package provided by Moxa that operates as an OPC driver for an HMI or SCADA system. General OPC servers typically use the “poll/response,” or so-called “pull” architecture, to connect to Ethernet I/O devices, which involves an HMI/SCADA system continuously sending out commands to collect relevant data. Moxa’s Active OPC Server Lite, with its non-polling
OPC Connection to SCADA
Critical T ests Say It BestCritical T ests Say It Best
Test 1: Network T raffic Comparison
This test used 32 ioLogik E2210 units with 640 DI/O points. As shown in the figure, Active Ethernet I/O can save 80% on bandwidth consumption compared to passive Ethernet I/O.
Test 2: I/O Status Response Time
This test used 128 ioLogik E2210 units with 2,560 I/O points. As shown in the figure, the active architecture is 7 times better than the passive architecture in response time when the I/O status changes.
Reduce Bandwidth Consumption by 80%
Active Ethernet I/O
Passive Ethernet I/O
0 1 2 3 4 5
0 1 2 3 4 5 6 7
7 Times Faster
Active Ethernet I/O
Passive Ethernet I/O
architecture, supports the standard OPC protocol, but also offers active (or “push”) communication with Moxa’s ioLogik series of Ethernet I/O products to HMI/SCADA systems, providing instant I/O status reports with “Active Tags.” The event-driven active tags result in an I/O response time that is 7 times faster than other OPC Server packages, and results in an apparent 80% reduction in network traffic.
to the Ethernet I/O device possible, and adds even greater flexibility by allowing connections across firewalls. I/O devices for traditional data acquisition applications are not capable of using this approach.
Push-based Active OPC Server
Active OPC Server Router
Remote I/O Remote I/O Remote I/O
ioLogikRouter
Internet and Dynamic IP Connection
Pull-based OPC Server
General OPC Server
Local Network and Fixed IP Connection only
Polls continuously
No polling required
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Patented Automatic Tag Generation
Patented “Auto Tag Generation” eliminates the headache of specifying target IP addresses, I/O channels, and data formats one by one, or editing and importing configuration text files since Active OPC Server Lite creates the tags for the target ioLogik automatically. One of the
biggest payoffs is that users will no longer need to be trained to install and configure your OPC system, since setting up Active OPC Server Lite is done automatically with a single click of the mouse.
ioLogik
It takes 5 seconds to create 20 or more tags
It takes 2.5 min. to create only 1 tag
General OPC Server
Create Tags
Create Tags
5 steps for channels, interfaces, and protocol definition: takes 20 seconds.
13 steps for device, IP address, and other communication parameters: takes 30 seconds.
Select channels and press button to update configuration: takes 5 seconds.
1 step for looking up address table: takes 100 seconds.
Active OPC Server
To control an input or output channel of a remote Ethernet I/O device running the most general Modbus/TCP protocol requires specifying the Modbus address of those input and output channels. This can take quite a bit of effort since you may need to look up the address and data type in the user’s manual for address mapping, and can also cause problems once the I/O channels change or a device is replaced.
User-defined Modbus Addressing
The ioLogik E1200’s user-defined Modbus addressing offers the flexibility to make the Modbus address dynamic, and the address can be configured to be compatible with other Modbus devices. When a system is being replicated, or the filed I/O is being replaced, the user­defined Modbus eliminates the effort of reconfiguring the PC control software or field controller.
Mechanical Design
DIN and Wall Mountable
The ioLogik E1200 is designed with a vertical form factor, and can be used with both DIN-Rail and Wall Mounting.
Stress-relief for Solid Wiring
A stress-relief connector at the bottom of the ioLogik E1200 helps prevent the wiring from being pulled out.
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Industrial I/O
Specifications
84
124
132
27
27.8
Dimensions (unit = mm)
Side ViewFront View Rear View
Top View
Down View
LAN
Ethernet: 2 x 10/100 Mbps switch ports, RJ45 Protection: 1.5 KV magnetic isolation Protocols: Modbus/TCP, TCP/IP, UDP, DHCP, Bootp, HTTP
Analog Input (for ioLogik E1240)
Type: Differential input Resolution: 16 bits I/O Mode: Voltage / Current Input Range: 0 to 10 VDC, 4 to 20 mA Accuracy:
±0.1% FSR @ 25°C ±0.3% FSR @ -10 and 60°C
Sampling Rate (all channels): 12 samples/sec Input Impedance: 10M ohms (minimum) Built-in Resistor for Current Input: 120 ohms
Digital Input (for ioLogik E1210/E1212/E1214)
Sensor Type: NPN, PNP, and Dry contact I/O Mode: DI or Event Counter Dry Contact:
• Logic 0: short to GND
• Logic 1: open
Wet Contact:
• Logic 0: 0 to 3 VDC
• Logic 1: 10 to 30 VDC (DI COM to DI)
Isolation: 3K VDC or 2K Vrms Counter/Frequency: 250 Hz, power off storage
Digital Output (for ioLogik E1211/E1212)
I/O Mode: DO or Pulse Output (up to 500 Hz) Pulse Wave Width/Frequency: 1 ms/500 Hz Over-voltage Protection: 45 VDC Over-current Limit: 600 mA per channel Over-temperature Shutdown: 175°C (typical), 150°C (min.) Output Current Rating: Max. 200 mA per channel Isolation: 3K VDC or 2K Vrms
Relay Output (for ioLogik E1214)
Type: Form A (N.O.) relay outputs, 5A Contact Rating: 5 A @ 30 VDC, 5 A @ 250 VAC, 5 A @ 110 VAC Inductance Load: 2 A Resistance Load: 5 A Breakdown Voltage: 500 VAC Relay On/Off Time: 1500 ms (Max.) Initial Insulation Resistance: 1G min. @ 500 VDC Expected Life: 100,000 times (Typical) Initial Contact Resistance: 30 milli-ohms (Max.) Pulse Output: 0.3 Hz at rated load
Power Requirements
Power Input: 24 VDC nominal, 12 to 36 VDC Power Consumption: 130 mA typical @ 24 VDC
Physical Characteristics
Wiring: I/O cable max. 14AWG Dimensions: 27.8 x 124 x 84 mm (1.09 x 4.88 x 3.31 in) Weight:
ioLogik E1210: 171 g ioLogik E1211: 187 g ioLogik E1212: 171 g ioLogik E1214: 177 g ioLogik E1240: 179 g
Environmental Limits
Operating Temperature: -10 to 60°C (14 to 140°F) Storage Temperature: -40 to 85°C (-40 to 185°F) Ambient Relative Humidity: 5 to 95% (non-condensing)
Regulatory Approvals
EMI: FCC Part 15, CISPR (EN55022) class A EMS: IEC 61000-4, IEC 61000-6 Shock: IEC 60068-2-27 Freefall: IEC 60068-2-32 Vibration: IEC 60068-2-6
Warranty
Warranty Period: 2 years Details: See www.moxa.com/warranty
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Industrial I/O
© Moxa Inc. All Rights Reserved. Updated Oct. 22, 2009. Specifications subject to change without notice. Please visit our website for the most up-to-date product information.
I/O Pin Assignment
ioLogik E1211 (top to bottom)
1 COM 0 2 DI0 3 DI1 4 DI2 5 DI3 6 GND 7 DI4 8 DI5 9 DI6 10 DI7 11 COM 1 12 DI8 13 DI9 14 DI10 15 DI11 16 GND 17 DI12 18 DI13 19 DI14 20 DI15
ioLogik E1212 (top to bottom)
1 2 DO0 3 DO1 4 DO2 5 DO3 6 GND 7 DO4 8 DO5 9 DO6 10 DO7 11 12 DO8 13 DO9 14 DO10 15 DO11 16 GND 17 DO12 18 DO13 19 DO14 20 DO15
1 COM 2 DI0 3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 GND 9 R0_NO 10 R0_C 11 R1_NO 12 R1_C 13 R2_NO 14 R2_C 15 R3_NO 16 R3_C 17 R4_NO 18 R4_C 19 R5_NO 20 R5_C
1 AI0+ 2 AI0­3 AI1+ 4 AI1­5 AI2+ 6 AI2­7 AI3+ 8 AI3­9 AI4+ 10 AI4­11 AI5+ 12 AI5­13 AI6+ 14 AI6­15 AI7+ 16 AI7­17 18 19 20
ioLogik E1214 (top to bottom)
ioLogik E1240 (top to bottom)
1 COM0 2 DI0 3 DI1 4 DI2 5 DI3 6 GND 7 DI4 8 DI5 9 DI6 10 DI7 11 COM1 12 DIO0 13 DIO1 14 DIO2 15 DIO3 16 GND 17 DIO4 18 DIO5 19 DIO6 20 DIO7
ioLogik E1210 (top to bottom)
Ordering Information
Available Models
ioLogik E1210: Remote Ethernet I/O with 2-port Ethernet switch and 16 DIs ioLogik E1211: Remote Ethernet I/O with 2-port Ethernet switch and 16 DOs ioLogik E1212: Remote Ethernet I/O with 2-port Ethernet switch, 8 DIs, and 8 DIOs ioLogik E1214: Remote Ethernet I/O with 2-port Ethernet switch, 6 DIs, and 6 Relays ioLogik E1240: Remote Ethernet I/O with 2-port Ethernet switch and 8 AIs
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