Moxa Technologies EtherDevice EDS-G509 Hardware Installation Manual

Moxa EtherDevice™ Switch

EDS-G509

Hardware Installation Guide

Third Edition, July 2010

© 2010 Moxa Inc. All rights reserved.

Reproduction without permission is prohibited.

Fl.4, No.135, Lane 235, Pao-Chiao Rd. Shing Tien City, Taipei, Taiwan,

R.O.C.

TEL: [phone]

P/N: 1802005090012

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Package Checklist

The Moxa EDS-G509 is shipped with the following items. If any of these
items is missing or damaged, please contact your customer service
representative for assistance.

y 1 EDS-G509 EtherDevice Switch

y Hardware Installation Guide

y CD-ROM with User’s Manual and Windows utility

y Moxa product warranty statement

y RJ45 to DB9 console port cable

y Protective caps for unused ports

y Wall Mounting Kit (optional—must be ordered separately)

Mounting Dimensions (unit = mm)

Side View Front View

Din-Rail Kit

Wall Mounting Kit

Rear View

107.0

135.0

6.0

9.7

66.8

6.0

5.0

9.5

87.1

55.0

30.5

46.0

32.1

18.2

30.5

30.5

55.0

30.5

70.0

18.2

46.0

32.1

MSTR/HEAD

CPLR/TAIL

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Panel Views of EDS-G509

5

6

1

3

2

1

2

4

3

3

4

4

32

1

7

6

8

9

1

2

3

4
5

10

Front Panel View

Top Panel View

Rear Panel View

MSTR/HEAD

CPLR/TAIL

Front Panel:

1. 1 to 4: 10/100/1000 BaseT(X) port

2. 5 to 9: 10/100/1000 BaseT(X) or
100/1000Base SFP slot combo
ports

3. Turbo Chain Logo

4. PWR1: LED for power input 1

5. PWR2: LED for power input 2

6. FAULT: LED indicator

7. MSTR/HEAD LED

8. CPLR/TAIL LED

9. Model Name

10. 10/100/1000BaseT(X) LED
indicator (Amber: 10/100M
Green: 1000M)

Top Panel:

1. Grounding screw

2. RS-232 console port

3. DIP switches for Ring Master,
Ring Coupler, and Turbo Ring

4. Heat dissipation orifices

5. 6-pin terminal block for DI 1, DI 2,
and PWR 2

6. 6-pin terminal block for PWR1,
Relay 1, and Relay 2

Rear Panel:

1. Grounding screw

2. Terminal block

3. Screw holes for Wall Mounting Kit

4. DIN-Rail kit

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DIN-Rail Mounting

The aluminum DIN-Rail attachment plate should already be fixed to the back
panel of the EDS-G509 when you take it out of the box. If you need to
reattach the DIN-Rail attachment plate to the EDS-G509, make sure the stiff
metal spring is situated towards the top, as shown in the following figures.

STEP 1—Insert the top of the
DIN-Rail into the slot just below the
stiff metal spring.

STEP 2—The DIN-Rail attachment
unit will snap into place as shown in
the following illustration.

metal
spring

DIN-Rail

metal
spring

DIN-Rail

To remove the EDS-G509 from the DIN-Rail, simply reverse Steps 1 and 2
above.

Wall Mounting (Optional)

For some applications, you will find it convenient to mount Moxa EDS-G509
on the wall, as shown in the following illustrations:

STEP 1—Remove the
aluminum DIN-Rail
attachment plate from the rear
panel of the EDS-G509, and
then attach the wall mount
plates with M3 screws, as
shown in the figure at the
right.

Ö

STEP 2—Mounting the EDS-G509 on the wall requires 4
screws. Use the EDS-G509, with wall mount plates attached, as a
guide to mark the correct locations of the 4 screws. The heads of
the screws should be less than 6.0 mm in diameter, and the shafts
should be less than 3.5 mm in diameter, as shown in the figure on
at right.

6.0 mm

3.5 mm

NOTE

Before tightening the screws into the wall, make sure the screw
head and shank size are suitable by inserting the screw through
one of the keyhole-shaped apertures of the Wall Mounting Plates.

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Do not screw the screws in all the
way—leave about 2 mm to allow
room for sliding the wall mount
panel between the wall and the
screws.

STEP 3—Once the screws are fixed
to the wall, insert the four screw
heads through the wide parts of the
keyhole-shaped apertures, and then
slide the EDS-G509 downwards, as
indicated in the figure at the right.
Tighten the four screws for more
stability.

MSTR/HEAD

CPLR/TAIL

MSTR/HEAD

CPLR/TAIL

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been
switched off or the area is known to be non-hazardous. The
devices may only be connected to the supply voltage shown on
the type plate. The devices are designed for operation with a
Safety Extra-Low Voltage. Thus, they may only be connected to
the supply voltage connections and to the signal contact with the
Safety Extra-Low Voltages (SELV) in compliance with IEC950/
EN60950-1/ VDE0805.

ATTENTION

This unit is a built-in type. When the unit is installed in another
piece of equipment, the equipment enclosing the unit must
comply with fire enclosure regulation IEC 60950-1/EN60950-1
(or similar regulation).

ATTENTION

Safety First!

Be sure to disconnect the power cord before installing and/or
wiring your Moxa EtherDevice Switch.

Calculate the maximum possible current in each power wire and
common wire. Observe all electrical codes dictating the
maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could
overheat, causing serious damage to your equipment.

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Please read and follow these guidelines:

y Use separate paths to route wiring for power and devices. If power wiring

and device wiring paths must cross, make sure the wires are perpendicular
at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring
through the same wire conduit. To avoid interference, wires with different
signal characteristics should be routed separately.

y You can use the type of signal transmitted through a wire to determine

which wires should be kept separate. The rule of thumb is that wiring
sharing similar electrical characteristics can be bundled together

y You should separate input wiring from output wiring

y We advise that you label the wiring to all devices in the system.

Grounding the Moxa EDS-G509

Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.

ATTENTION

This product is intended to be mounted to a well-grounded
mounting surface such as a metal panel.

Wiring the Relay Contact

The EDS-G509 has two sets of relay outputs—relay 1 and relay 2. Each relay
contact uses two contacts of the terminal block on the EDS-G509’s top panel.
Refer to the next section for detailed instructions on how to connect the wires
to the terminal block connector, and how to attach the terminal block
connector to the terminal block receptor.

In this section, we illustrate the meaning of the two contacts used to connect
the relay contact.

RELAY1

RELAY1

RELAY2

RELAY2

FAULT:
The two sets of relay contacts of the 6-pin
terminal block connector are used to
detect user-configured events. The two
wires attached to the fault contacts form
an open circuit when a user-configured
event is triggered. If a user-configured
event does not occur, the fault circuit
remains closed.

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Wiring the Redundant Power Inputs

The EDS-G509 has two sets of power inputs—power input 1 and power input

2. The top two contacts and the bottom two contacts of the 6-pin terminal
block connector on the EDS-G509’s top panel are used for the two digital
inputs. The top and front views of one of the terminal block connectors are
shown here.

PWR1

PWR2

V1- V1+

PWR1

V2- V2+

PWR2

V1- V1+ V2- V2+

STEP 1: Insert the negative/positive DC
wires into the V-/V+ terminals,
respectively.
STEP 2: To keep the DC wires from
pulling loose, use a small flat-blade
screwdriver to tighten the wire-clamp
screws on the front of the terminal block
connector.
STEP 3: Insert the plastic terminal block
connector prongs into the terminal block
receptor, which is located on the
EDS-G509’s top panel.

Wiring the Digital Inputs

The EDS-G509 has two sets of digital inputs, DI 1 and DI 2. Each DI consists
of two contacts of the 6-pin terminal block connector on the EDS-G509’s top
panel, which are used for the two DC inputs. The top and front views of one
of the terminal block connectors are shown here.

I1

D2I

I2

D1I

I1 I2

D2ID1I

STEP 1: Insert the negative
(ground)/positive DI wires into the ┴/I1
terminals, respectively.
STEP 2: To keep the DI wires from
pulling loose, use a small flat-blade
screwdriver to tighten the wire-clamp
screws on the front of the terminal block
connector.
STEP 3: Insert the plastic terminal block
connector prongs into the terminal block
receptor, which is located on the
EDS-G509’s top panel.

Communication Connections

Each EDS-G509 switch has 3 types of communication port:

y 1 RJ45 console port (RS-232 interface)

y 4 10/100/1000BaseTX Ethernet ports

y 5 combination 10/100/1000T(X)/1000BaseSFP ports

RS-232 Connection

The EDS-G509 has one RS-232 (10-pin RJ45) console port, located on the
top panel. Use either an RJ45-to-DB9 (see the cable following wiring
diagrams) to connect the EDS-G509’s console port to your PC’s COM port.
You may then use a console terminal software, such as Moxa PComm

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Terminal Emulator, to access the EDS-G509’s serial console.

(Baudrate:

115200 bps, no parity, 8 data bit, 1 stop bit)

RJ45 (10-pin) Console Port Pinouts

Pin Description

1 -----­2 DSR
3 RTS
4 -----­5 TxD
6 RxD
7 GND
8 CTS
9 DTR

10 ------

110

RJ45 (10-pin) to DB9 (F) Cable Wiring

RJ45 Plug Pin 1

Moxa

EtherDevice

Server

RJ45

Connector

DCD
DSR

RTS

GND

TxD
RxD
CTS
DTR

COM Port

Female DB9
Connector

DCD
DTR
CTS
GND
RxD
TxD
RTS
DSR

Cable Wiring

1
2
3

4/7

5
6
8
9

1
6
7
5
3
2
8
4

10/100/1000BaseT(X) Ethernet Port
Connection

The 10/100/1000BaseT(X) ports located on Moxa EtherDevice Switch’s front
panel are used to connect to Ethernet-enabled devices. Most users will choose
to configure these ports for Auto MDI/MDI-X mode, in which case the port’s
pinouts are adjusted automatically depending on the type of Ethernet cable
used (straight-through or cross-over), and the type of device (NIC-type or
HUB/Switch-type) connected to the port.

In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.

10/100Base T(x) RJ45 Pinouts

MDI Port Pinouts MDI-X Port Pinouts 8-pin RJ45

Pin Signal Pin Signal
1 Tx+ 1 Rx+
2 Tx- 2 Rx­ 3 Rx+ 3 Tx+
6 Rx- 6 Tx-

1

8

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1000BaseT RJ45 Pinouts

Pin MDI MDI-X

1 BI_DA+ BI_DB+
2 BI_DA- BI_DB-
3 BI_DB+ BI_DA+
4 BI_DC+ BI_DD+
5 BI_DC- BI_DD-
6 BI_DB- BI_DA-
7 BI_DD+ BI_DC+
8 BI_DD- BI_DC-

1

8

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

Straight-Through Cable

RJ45 Plug Pin 1

Switch Port

RJ45

Connector

RJ45
Connecto

r

Tx+
Tx­Rx+
Rx-

DD+
DD­DC+
DC-

NIC Port

Cable Wiring

Rx+
Rx­Tx+
Tx-

DC+
DC­DD+

DD-

3
6

1
2
4

5
7
8

3
6
1
2

4
5
7
8

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

Cross-Over Cable

RJ45 Plug Pin 1

Switch Port
(NIC Port)

RJ45

Connector

RJ45
Connector

Tx+
Tx­Rx+
Rx-

(Rx+)
(Rx-)
(Tx+)
(Tx-)

DC+
DC­DD+
DD-

(DD+)
(DD-)
(DC+)
(DC-)

(Tx+)
(Tx-)
(Rx+)
(Rx-)

Switch Port
(NIC Port)

Cable Wiring

Rx+
Rx­Tx+
Tx-

(DC+)
(DC-)
(DD+)
(DD-)

DD+
DD­DC+
DC-

3
6
1
2
4
5
7

8

1
2
3
6
7
8
4

5

100 BaseFX or 1000BaseSFP Fiber Port

The Gigabit Ethernet ports on the EDS-G509 series are SFP slots, which
require 100BaseFX SFP or Gigabit mini-GBIC fiber transceivers to work
properly. Moxa provides complete transceiver models for various distance
requirements.

Multi mode:

1000BaseSX 0 to 550 m, 850 nm (50/125μm, 400MHz*km)

0 to 275 m, 850 nm (62.5/125μm, 200MHz*km)

1000BaseLX 0 to 1100 m, 1310 nm (50/125μm, 800MHz*km)

0 to 550 m, 1310 nm (62.5/125μm, 500MHz*km)

Single mode:

1000BaseLH 0 to 10 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))
1000BaseLHX 0 to 40 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))
1000BaseZX 0 to 80 km, 1550 nm (9/125μm, 19 PS/(nm*km))

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Multi mode:

100BaseFX 0 to 5 km, 1300 nm (50/125μm, 800MHz*km)

0 to 4 m, 1300 nm (62.5/125μm, 500MHz*km)

Single mode:

100BaseFX 0 to 40 km, 1310 nm (9/125μm, 3.5 PS/(nm*km))

The concept behind the LC port and cable is quite straightforward. Suppose
you are connecting devices I and II. Unlike electrical signals, optical signals do
not require a circuit in order to transmit data. Consequently, one of the optical
lines is used to transmit data from device I to device II, and the other optical
line is used to transmit data from device II to device I, for full-duplex
transmission.

Remember to connect the Tx (transmit) port of device I to the Rx (receive) port
of device II, and the Rx (receive) port of device I to the Tx (transmit) port of
device II. If you make your own cable, we suggest labeling the two sides of the
same line with the same letter (A-to-A and B-to-B, as shown below, or
A1-to-A2 and B1-to-B2).

LC-Port Pinouts LC-Port to LC-Port Cable Wiring

Tx

Rx

A

B

Cable Wiring

A A
B B

A

B

ATTENTION

This is a Class 1 Laser/LED product. To avoid causing serious
damage to your eyes, do not stare directly into the Laser Beam.

Turbo Ring DIP Switch Settings

EDS-G509 series are plug-and-play managed redundant Ethernet switches. The
proprietary Turbo Ring protocol was developed by Moxa to provide better
network reliability and faster recovery time. Moxa Turbo Ring’s recovery time
is less than 300 ms (Turbo Ring) or 20 ms (Turbo Ring V2) —compared to a
3- to 5-minute recovery time for commercial switches—decreasing the possible
loss caused by network failures in an industrial setting.

There are 4 Hardware DIP Switches for Turbo Ring on the top panel of
EDS-G509 that can help setup the Turbo Ring easily within seconds. If you do
not want to use a hardware DIP switch to setup the Turbo Ring, you can use a
web browser, telnet, or console to disable this function.

NOTE

Please refer to the Turbo Ring DIP Switch section and Using
Communication Redundancy section in the User’s Manual for
more detail information about the settings and usage of Turbo Ring
and Turbo Ring V2.

- 11 -

EDS-G509 Series DIP Switches

21

------

MASTER

COUPLER

TURBO

RING

43

The default setting for each DIP Switch is OFF. The
following table explains the effect of setting the DIP
Switch to the ON position.

“Turbo Ring” DIP Switch Settings

DIP 1 DIP 2 DIP 3 DIP 4

ON: Enables this
EDS as the Ring
Master.

ON: Enables the
default “Ring
Coupling” ports.

ON: Activates
DIP switches 1,
2, 3 to configure
“Turbo Ring”
settings.

Reserved for
future use.

OFF

: This EDS
will not be the
Ring Master.

OFF

: Do not use
this EDS as the
ring coupler.

OFF

: DIP
switches 1, 2, 3
will be disabled.

“Turbo Ring V2” DIP Switch Settings

DIP 1 DIP 2 DIP 3 DIP 4

ON: Enables the
default “Ring
Coupling
(backup)” port.

ON

: Enables this
EDS as the Ring
Master.

ON: Enables the
default “Ring
Coupling” port.

ON: Activates
DIP switches 1,
2, 3 to configure
“Turbo Ring V2”
settings.

OFF: Enables the
default “Ring
Coupling
(primary)” port.

OFF

: This EDS
will not be the
Ring Master.

OFF

: Do not use
this EDS as a
ring coupler.

OFF

: DIP
switches 1, 2, 3
will be disabled.

NOTE

You must enable the Turbo Ring function first before using the DIP
switch to activate the Master and Coupler functions.

NOTE

If you do not enable any of the EDS-G509 switches to be the Ring
Master, the Turbo Ring protocol will automatically choose the
EDS-G509 with the smallest MAC address range to be the Ring
Master. If you accidentally enable more than one EDS-G509 to be
the Ring Master, these EDS-G509 switches will auto-negotiate to
determine which one will be the Ring Master.

- 12 -

LED Indicators

The front panel of the Moxa EDS-G509 contains several LED indicators. The
function of each LED is described in the following table:

LED Color State Description

On

Power is being supplied to power input
P1.

PWR1 AMBER

Off

Power is not being supplied to power
input P1.

On

Power is being supplied to power input
P2.

PWR2 AMBER

Off

Power is not being supplied to power
input P2.

On

When the corresponding PORT alarm is
enabled, and a user-configured event is
triggered.

FAULT RED

Off

When the corresponding PORT alarm is
enabled and a user-configured event is
not triggered, or when the
corresponding PORT alarm is disabled.

On

When the EDS-G509 is set as the
Master of the Turbo Ring, or as the
Head of the Turbo Chain.

Blinking

The EDS-G509 has become the Ring
Master of the Turbo Ring, or the Head
of the Turbo Chain, after the Turbo
Ring or the Turbo Chain is down.

MSTR/HEAD GREEN

Off

When the EDS-G509 is not the Master
of this Turbo Ring or is set as the
Member of the Turbo Chain.

On

When the EDS-G509 coupling function
is enabled to form a back-up path, or
when it's set as the Tail of the Turbo
Chain.

Blinking

When the Turbo Chain is down.

CPLR/TAIL GREEN

Off

When the EDS-G509 disables the
coupling function.

On

TP port’s 10/100 Mbps link is active.

Blinking

Data is being transmitted at 10/100
Mbps.

AMBER

Off

TP port’s 10/100 Mbps link is inactive.

On

TP port’s 1000 Mbps link is active.

Blinking

Data is being transmitted at 1000 Mbps.

10/100/1000M

GREEN

Off

TP port’s 1000 Mbps link is inactive.

- 13 -

Specifications

Technology

Standards IEEE802.3, 802.3u, 802.3x, 802.1D, 802.1w,

802.1Q, 802.1p, 802.1X, 802.3ad, 802.3z

Protocols IGMPv1/v2, GMRP, GVRP, SNMPv1/v2c/v3,

DHCP Server/Client, DHCP Option 66/67/82,
BootP, TFTP, SNTP, SMTP, RARP, RMON,
HTTP, HTTPS, Telnet, SSH, Syslog, Modbus/TCP,
SNMP Inform, LLDP, IEEE 1588 PTP, IPv6

MIB MIB-II, Ethernet-like MIB, P-BRIDGE MIB,

Q-BRIDGE MIB, Bridge MIB, RSTP MIB, RMON
MIB Group 1,2,3,9

Flow Control IEEE802.3x flow control/back pressure

Interface

RJ45 Ports 10/100/1000BaseT(X) auto negotiation speed, F/H

duplex mode, and auto MDI/MDI-X connection

Fiber Ports optional 1000BaseSX/LX/LHX/ZX (LC connector)

Console Port RS-232 (10-pin RJ45)

LED Indicators PWR1, PWR2, FAULT, 10/100M (TP port),

1000M, MSTR/HEAD and CPLR/TAIL

Alarm Contact Two relay outputs with current carrying capacity of

1A @ 24 VDC

Digital Input Two inputs with the same ground, but electrically

isolated from the electronics

• For state “1”: +13 to +30 V

• For state “0”: -30 to +3 V

• Max. input current: 8 mA

Optical Fiber—100 or 1000Base SFP modules

Gigabit Ethernet

SFP-SX SFP-LSX SFP-LX SFP-LH SFP-LHX SFP-ZX SFP-EZX

Wave-

length

850 nm 1310 nm 1310 nm 1310 nm 1310 nm 1550 nm 1550 nm

Max. Tx

-4 dBm -1 dBm -3 dBm -2 dBm 1 dBm 5 dBm 5 dBm

Min. Tx

-9.5 dBm -9 dBm -9.5 dBm -8 dBm -4 dBm 0 dBm 0 dBm

Rx

Sensitivity

-18 dBm -19 dBm -20 dBm -23 dBm -24 dBm -24 dBm -30 dBm

Link

Budget

8.5 dB 10 dB 10.5 dB 15 dB 20 dB 24 dB 30 dB

Typical

Distance

550 m a 2 km b10 km c30 km c 40 km c80 km c 110 km c

Saturation

0 dBm -3 dBm -3 dBm -3 dBm -3 dBm -3 dBm -3 dBm

a. 50/125 μm, 400 MHz * km or 62.5/125 μm, 500 MHz * km @ 850 nm
multi-mode fiber optic cable
b. 62.5/125 μm, 750 MHz * km @ 1310 nm multi-mode fiber optic cable
c. 9/125 μm single-mode fiber optic cable

- 14 -

Fast Ethernet

SFP-M SFP-S SFP-L

Wavelength 1300 nm 1310 nm 1550 nm

Max. Tx -18 dBm 0 dBm 0 dBm

Min. Tx -8 dBm -5 dBm -5 dBm

Rx Sensitivity -34 dBm -34 dBm -34 dBm
Link Budget 26 dB 29 dB 29 dB

Typical Distance 4 km a 40 km

b

80 km b

Saturation 0 dBm -3 dBm -3 dBm

a. 50/125 μm or 62.5/125 μm, 800 MHz * km @ 1300 nm
multi-mode fiber optic cable
b. 9/125 μm single-mode fiber optic cable

Power

Input Voltage 12/24/48 VDC,

18 to 30VAC (47 to 63 Hz), redundant inputs

Input Current (@24V) 0.92A

Connection Two removable 6-pin terminal blocks

Overload Current
Protection

Present

Reverse Polarity
Protection

Present

Mechanical

Casing IP30 protection, metal case

Dimensions (W × H × D) 87.1 × 135 × 107 mm (3.43 × 5.31 × 4.21 in)

Weight 1.41 kg

Installation DIN-Rail, Wall Mounting Kit (optional kit)

Environment

Operating Temperature 0 to 60°C (32 to 140°F), standard models

-40 to 75°C (-40 to 167°F) for -T models

Storage Temperature -40 to 85°C (-40 to 185°F)

Ambient Relative
Humidity

5 to 95% (non-condensing)

Regulatory Approvals

Safety UL 508

Hazardous Location UL/cUL Class I, Division 2, Groups A, B, C, and D;

ATEX Class I, Zone 2, Ex nC nL IIC T4 (Pending)

EMI FCC Part 15, EN55022; class A

EMS EN55024

EN61000-4-2 (ESD), Level 3
EN61000-4-3 (RS), Level 3
EN61000-4-4 (EFT), Level 2
EN61000-4-5 (Surge), Level 3
EN61000-4-6 (CS), Level 3
EN61000-4-8
EN61000-4-11

- 15 -

Shock IEC60068-2-27

Free Fall IEC60068-2-32

Vibration IEC60068-2-6

WARRANTY 5 years

Technical Support Contact Information

www.moxa.com/support

Moxa Americas:
Toll-free: 1-888-669-2872
Tel: [phone]
Fax: [phone]

Moxa China (Shanghai office):
Toll-free: 800-820-5036
Tel: [phone]
Fax: [phone]

Moxa Europe:
Tel: [phone]
Fax: [phone]

Moxa Asia-Pacific:
Tel: [phone]
Fax: [phone]